A developing and collecting apparatus for copper clad ceramic substrate

Abstract

This invention discloses a developing and collecting device for copper-clad ceramic substrates, relating to the field of collecting technology. The device includes a mounting frame with a foldable conveyor mounted on it. A scanner is installed inside the receiving port. A suction module slide rail is installed within the mounting frame, and a suction telescopic rod, an adjusting motor, and a suction cup are slidably mounted on the slide rail. Two sets of feeding plates are installed within the mounting frame, with positioning telescopic rods symmetrically mounted on the feeding plates. A mounting bracket is placed within the mounting frame. When the copper-clad ceramic substrate is conveyed into the device along the foldable conveyor, the scanner scans and detects the substrate, and based on the scanning results, sends an electrical signal to control the suction module slide rail and the adjusting motor to move the substrate to the positioning plate. The positioning plate then repositions and flips the substrate, placing it on the mounting bracket. This reduces worker workload and product breakage rate, improving production efficiency and product quality.

Description

Technical Field

[0001] This invention relates to the field of material collection technology, specifically a developing and collecting device for copper-clad ceramic substrates. Background Technology

[0002] Copper-clad ceramic substrates are power semiconductor devices with a layer of copper foil coated on the surface of a ceramic substrate. They possess excellent thermal conductivity, superior insulation properties, and high strength, making them suitable for power devices, especially for applications in high-power, high-frequency, and high-temperature environments. The manufacturing process of copper-clad ceramic substrates typically includes the following steps: copper-ceramic sintering, pattern transfer, and laser cutting.

[0003] The current operating procedure involves placing the substrate on horizontal conveyor rollers. After the substrate is transported from the horizontal line, personnel pick it up and place it on the insert rack. When picking up the substrate, it must be picked up from the edge, and too much force cannot be applied to avoid causing ceramic cracks. This manual operation of placing substrates not only increases the labor intensity of the workers, but also greatly tests their patience. Most importantly, the risk of potential ceramic cracks is uncontrollable. Summary of the Invention

[0004] The purpose of this invention is to provide a developing and collecting device for copper-clad ceramic substrates to solve the problems mentioned in the prior art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A developing and receiving device for copper-clad ceramic substrates includes a mounting frame with a receiving port. A foldable conveyor is mounted on the receiving port, and a scanner is mounted inside the receiving port. A suction module slide rail is installed inside the mounting frame, and a suction slider is slidably mounted on the suction module slide rail. A suction telescopic rod is mounted at the lower end of the suction slider, and an adjusting motor is mounted at the lower end of the suction telescopic rod. A suction cup is mounted on the output shaft of the adjusting motor. Two sets of unloading module slide rails are installed inside the mounting frame, and unloading sliders are mounted on both sets of unloading module slide rails. A flip motor is mounted on each unloading slider, and the two flip motors in each set are connected by an unloading plate. Positioning telescopic rods are symmetrically mounted on the unloading plate, and positioning plates are mounted at the ends of the positioning telescopic rods. A bracket is placed inside the mounting frame, and a pressure sensor is mounted under the bracket.

[0006] As a preferred technical solution, the scanner is electrically connected to the suction module slide rail and the adjusting motor; the suction telescopic rod is electrically connected to the suction module slide rail and the suction cup; the positioning telescopic rod is electrically connected to the suction telescopic rod; the unloading module slide rail is electrically connected to the positioning telescopic rod, the pressure sensor, and the flipping motor; and the flipping motor is electrically connected to the positioning telescopic rod.

[0007] As a preferred technical solution, a number of buffer springs are symmetrically installed on the insert, and the buffer springs are respectively located on both sides of the notch on the insert where the substrate is placed.

[0008] As a preferred technical solution, the mounting frame is equipped with two horizontal partitions and two vertical partitions. The vertical partitions divide the mounting frame into two working chambers and one crushing chamber. The working chambers are equipped with a supply component, and the crushing chambers are equipped with a crushing component.

[0009] As a preferred technical solution, the supply component includes a single-axis drive motor, a dual-axis drive motor, a lower drive gear, a lower driven gear, a transmission shaft, an upper drive gear, an upper driven gear, a mounting block, a reciprocating screw, a drive push plate, an active push plate, a first slide groove, an active airbag, an air tube, a driven airbag, a second slide groove, a driven push plate, a positioning push plate, a touch sensor, a supply telescopic rod, a return spring, and a working chamber;

[0010] As a preferred technical solution, two inserts are placed on each of the two horizontal partitions. The one closer to the receiving port is the working position, and the one farther from the receiving port is the standby position. A single-axis drive motor is installed at the bottom of the working chamber farther from the receiving port, and a dual-axis drive motor is installed at the bottom of the working chamber closer to the receiving port. Lower drive gears are installed on the output shaft of the single-axis drive motor and the dual-axis drive motor. Lower driven gears are installed at the bottom of both working chambers, and the lower driven gears mesh with the lower drive gears. A transmission shaft is installed on each of the two lower driven gears. The transmission shaft passes through the horizontal partition and has an upper drive gear installed at its upper end. Two upper driven gears are installed in the mounting frame, and the two upper driven gears mesh with the two upper drive gears respectively. Each component is equipped with a reciprocating lead screw. A mounting block is installed on the horizontal partition, and the mounting block slides into one end of the reciprocating lead screw. A drive push plate is slidably mounted on the reciprocating lead screw, located on the side of the insert frame near the receiving port. The horizontal partition has a first and a second sliding groove. An active push plate is slidably mounted on the first sliding groove, and a driven airbag is slidably mounted on the second sliding groove. The active and driven airbags are connected via air pipes. The active push plate is located on the side of the insert frame away from the receiving port, and the driven push plate is located on the side of the driven airbag near the working position. One end of the second sliding groove is connected to the driven push plate via a return spring. A positioning push plate is slidably mounted on the horizontal partition, connected to the vertical partition via a supply telescopic rod. A touch sensor is mounted on the positioning push plate.

[0011] As a preferred technical solution, the pressure sensor is embedded in the working position of the horizontal partition, the two pressure sensors are electrically connected to the single-axis drive motor and the dual-axis drive motor respectively, and the touch sensor is electrically connected to the supply telescopic rod.

[0012] As a preferred technical solution, baffles are provided on both sides of the bracket on the horizontal partition.

[0013] As a preferred technical solution, the mounting frame has two discharge ports and two bracket placement ports on the side away from the receiving port. The discharge ports are close to the active airbag side of the working chamber, and the bracket placement ports are close to the driven airbag side of the working chamber.

[0014] As a preferred technical solution, the crushing assembly includes a crushing chamber, a guide plate, a crushing cylinder, a horizontal sieve plate, a mounting hole, a mounting ring, a vertical sieve, a drive shaft, a central shaft drive gear, a central shaft transmission gear, a central shaft driven gear, a driven ring, a fixed ring, a fixed rod, an upper crusher, a lower crusher, a high-speed motor, a grinding shaft, a grinding plate, a guide cone plate, a mounting plate, a right-side drive gear, a right-side driven gear, a transmission rod, a crushing drive gear, a crushing transmission gear, a second transmission rod, a second transmission rod, a lower central shaft gear, and a main central shaft gear;

[0015] The crushing chamber has a guide plate installed at the end of the foldable conveyor. A crushing cylinder is installed directly below the end of the guide plate within the crushing chamber. A horizontal screen plate and a mounting ring are installed inside the crushing cylinder. The horizontal screen plate has mounting holes. The horizontal screen plate and the mounting ring are connected by a vertical screen. A drive shaft is rotatably installed in the mounting holes. A central shaft drive gear is mounted on the drive shaft. A central shaft transmission gear is rotatably mounted in the mounting holes and meshes with the central shaft drive gear. A fixing rod is installed in the mounting holes, and a fixing ring is mounted on the fixing rod. A central shaft driven gear is rotatably sleeved within the fixing ring and meshes with the central shaft transmission gear. A driven ring is mounted on the central shaft driven gear, and a lower crusher is mounted on the driven ring. An upper crusher is mounted on the upper end of the drive shaft. Several high-speed motors are evenly distributed on the ring. A grinding shaft is mounted on the output shaft of each high-speed motor. Four grinding plates are arranged circumferentially on the grinding shaft. A right-side drive gear is mounted on the output shaft of the dual-axis drive motor near the guide plate. A right-side driven gear is rotatably mounted inside the crushing chamber. The right-side driven gear meshes with the right-side drive gear. A first transmission rod is mounted on the right-side driven gear. A crushing drive gear is mounted at the end of the first transmission rod. A crushing transmission gear is rotatably mounted inside the crushing chamber. The crushing drive gear meshes with the crushing transmission gear. A second transmission rod is mounted on the crushing transmission gear. A lower gear on the central shaft is mounted at the end of the second transmission rod. A central main gear is mounted at the lower end of the drive shaft. The central main gear meshes with the lower gear on the central shaft. The micro motor is electrically connected to the dual-axis drive motor.

[0016] As a preferred technical solution, the mounting frame has a waste outlet directly below the crushing cylinder, a mounting plate is installed at the waste outlet, the end of the drive shaft is rotatably engaged with the mounting plate, and a guide cone plate is installed at the lower end of the vertical screen.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The telescopic rod and module slide rail can precisely control the holding force on the substrate and the placement position of the substrate, reducing the labor intensity of workers and the product breakage rate, and improving production efficiency and product quality.

[0019] 2. By installing buffer springs on both sides of the insert holder, the substrate falls slowly onto the buffer pad, preventing it from breaking due to impact when falling downwards. This effectively reduces the substrate breakage rate and lowers production costs.

[0020] 3. By setting up supply components, full racks can be removed and empty racks can be replenished in a timely manner, maintaining the continuous operation of the equipment, further realizing automation, and improving production efficiency.

[0021] 4. By setting up a crushing component, it is possible to crush unqualified substrates, which facilitates subsequent recycling and reduces production costs. Attached Figure Description

[0022] Figure 1 This is a first-view structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the second perspective structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the first cross-sectional structure of the present invention;

[0025] Figure 4 This is a schematic diagram of the second cross-sectional structure of the present invention;

[0026] Figure 5 This is a schematic diagram of the third cross-sectional structure of the present invention;

[0027] Figure 6 This is a schematic diagram of the fourth cross-sectional structure of the present invention;

[0028] Figure 7 This is a partial cross-sectional view of the present invention;

[0029] Figure 8 For the present invention Figure 5 Enlarged structural diagram at point A;

[0030] Figure 9 For the present invention Figure 6 Enlarged structural diagram at point B;

[0031] Figure 10 For the present invention Figure 7 A magnified structural diagram at point C.

[0032] In the diagram: 1. Mounting frame; 2. Receiving port; 3. Discharging port; 4. Insert holder placement port; 5. Waste outlet; 6. Scanner; 7. Foldable conveyor; 8. Suction module slide rail; 9. Suction slider; 10. Suction telescopic rod; 11. Adjusting motor; 12. Suction cup; 13. Discharge module slide rail; 14. Discharge slider; 15. Tilting motor; 16. Discharge plate; 17. Positioning telescopic rod; 18. Positioning plate; 19. Horizontal partition; 20. Vertical partition; 21. Insert holder; 22. Pressure sensor; 23. Buffer spring; 24. Supply assembly; 25. Crushing assembly;

[0033] 24. Supply assembly; 2401. Single-axis drive motor; 2402. Dual-axis drive motor; 2403. Lower drive gear; 2404. Lower driven gear; 2405. Transmission shaft; 2406. Upper drive gear; 2407. Upper driven gear; 2408. Mounting block; 2409. Reciprocating screw; 2410. Drive push plate; 2411. Active push plate; 2412. First slide groove; 2413. Active airbag; 2414. Air tube; 2415. Driven airbag; 2416. Second slide groove; 2417. Driven push plate; 2418. Positioning push plate; 2419. Touch sensor; 2420. Supply telescopic rod; 2421. Return spring; 2422. Working chamber;

[0034] 25. Crushing assembly; 2501. Crushing chamber; 2502. Guide baffle; 2503. Crushing cylinder; 2504. Horizontal screen plate; 2505. Mounting hole; 2506. Mounting ring; 2507. Vertical screen; 2508. Drive shaft; 2509. Central shaft drive gear; 2510. Central shaft transmission gear; 2511. Central shaft driven gear; 2512. Driven ring; 2513. Fixed ring; 2514. Fixed rod; 2515. Upper Crusher; 2516, Lower Crusher; 2517, High-Speed ​​Motor; 2518, Grinding Shaft; 2519, Grinding Plate; 2520, Guide Cone Plate; 2521, Mounting Plate; 2522, Right-side Drive Gear; 2523, Right-side Driven Gear; 2524, First Transmission Rod; 2525, Crusher Drive Gear; 2526, Crusher Transmission Gear; 2527, Second Transmission Rod; 2528, Lower Gear of Central Shaft; 2529, Main Gear of Central Shaft. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Example: Figures 1-6As shown, the present invention provides a technical solution for a developing and collecting device for copper-clad ceramic substrates. The device comprises a mounting frame 1, a receiving port 2, a foldable conveyor 7 mounted on the receiving port 2, a scanner 6 mounted inside the receiving port 2, a suction module slide rail 8 mounted inside the mounting frame 1, a suction slider 9 slidably mounted on the suction module slide rail 8, a suction telescopic rod 10 mounted at the lower end of the suction slider 9, and an adjusting motor 11 mounted at the lower end of the suction telescopic rod 10. A suction cup 12 is installed on the output shaft of the adjusting motor 11. Two sets of feeding module slide rails 13 are installed in the mounting frame 1. Feeding sliders 14 are installed on both sets of feeding module slide rails 13. A flip motor 15 is installed on each feeding slider 14. The two flip motors 15 in each set are connected by a feeding plate 16. Positioning telescopic rods 17 are symmetrically installed on the feeding plate 16. A positioning plate 18 is installed at the end of the positioning telescopic rod 17. A bracket 21 is placed in the mounting frame 1. A pressure sensor 22 is installed under the bracket 21.

[0037] The scanner 6 is electrically connected to the suction module slide rail 8 and the adjusting motor 11. The suction telescopic rod 10 is electrically connected to the suction module slide rail 8 and the suction cup 12. The positioning telescopic rod 17 is electrically connected to the suction telescopic rod 10. The unloading module slide rail 13 is electrically connected to the positioning telescopic rod 17, the pressure sensor 22 and the flipping motor 15. The flipping motor 15 is electrically connected to the positioning telescopic rod 17.

[0038] The copper-clad laminate is conveyed to the receiving port 2 by the foldable conveyor 7. As it passes through the scanner 6, the position and copper-clad pattern of the laminate are detected, and the detection results are transmitted to the suction module slide rail 8 and the adjusting motor 11 via electrical signals. This causes the suction cup 12 to move directly above the corresponding laminate. Then, the suction module slide rail 8 sends an electrical signal to control the extension of the suction telescopic rod 10, which, via the adjusting motor 11, moves the suction cup 12 close to and adsorbs the laminate. Subsequently, the suction telescopic rod 10 retracts, and the suction module slide rail 8 moves the laminate to the insertion rack 21. Then, the suction module slide rail 8 sends an electrical signal to control the extension of the suction telescopic rod 10, placing the laminate onto the feeding plate 16. After the suction telescopic rod 10 retracts, it sends an electrical signal to control the extension of the positioning telescopic rod 17 to clamp the laminate. The system sends an electrical signal to control the feeding slider 14 to move along the feeding module slide rail 13, which in turn drives the feeding plate 16 to move above the insert 21 via the flip motor 15, and then stops. The feeding module slide rail 13 sends an electrical signal to control the flip motor 15 to flip the feeding plate 16 from a horizontal state to a vertical state. The positioning telescopic rod 17 retracts, causing the substrate to fall onto the insert 21. Then, the flip motor 15 drives the feeding plate 16 back to a horizontal state and sends an electrical signal to control the feeding slider 14 to move along the feeding module slide rail 13 to reset the feeding plate 16, ready for the next feeding. The telescopic rod and module slide rail can precisely control the holding force and placement position of the substrate, reducing the labor intensity of workers and the product breakage rate, and improving production efficiency and product quality.

[0039] A number of buffer springs 23 are symmetrically installed on the insert 21. The buffer springs 23 are located on both sides of the notch on the insert 21 where the substrate is placed. When the substrate falls from the feeding plate 16, it first contacts the buffer spring 23 and then slowly slides down until the substrate contacts the buffer pad below the insert 21. The presence of the buffer spring 23 can prevent the substrate from breaking due to impact when it falls down, effectively reducing the substrate breakage rate and reducing production costs.

[0040] The mounting frame 1 is equipped with two horizontal partitions 19 and two vertical partitions 20. The vertical partitions 20 divide the mounting frame 1 into two working chambers 2422 and a crushing chamber 2501. The working chamber 2422 is equipped with a supply component 24, and the crushing chamber 2501 is equipped with a crushing component 25.

[0041] like Figures 1-6As shown, the supply assembly 24 includes a single-axis drive motor 2401, a dual-axis drive motor 2402, a lower drive gear 2403, a lower driven gear 2404, a transmission shaft 2405, an upper drive gear 2406, an upper driven gear 2407, a mounting block 2408, a reciprocating screw 2409, a drive push plate 2410, an active push plate 2411, a first slide groove 2412, an active airbag 2413, an air tube 2414, a driven airbag 2415, a second slide groove 2416, a driven push plate 2417, a positioning push plate 2418, a touch sensor 2419, a supply telescopic rod 2420, a return spring 2421, and a working chamber 2422.

[0042] Two inserters 21 are placed on each of the two horizontal partitions 19. The one closer to the receiving port 2 is the working position, and the one farther away from the receiving port 2 is the standby position. A single-axis drive motor 2401 is installed at the lower part of the working chamber 2422 farther from the receiving port 2, and a dual-axis drive motor 2402 is installed at the lower part of the working chamber closer to the receiving port 2. Lower drive gears 2403 are installed on the output shaft of the single-axis drive motor 2401 and the dual-axis drive motor 2402. Lower driven gears 2404 are installed at the lower part of both working chambers 2422. The lower driven gear 2404 meshes with the lower driving gear 2403. A drive shaft 2405 is mounted on each of the two lower driven gears 2404. The drive shaft 2405 passes through the horizontal partition 19 and has an upper driving gear 2406 mounted on its upper end. Two upper driven gears 2407 are mounted within the mounting frame 1. Each of the two upper driven gears 2407 meshes with one of the two upper driving gears 2406. A reciprocating lead screw 2409 is mounted on each of the two upper driven gears 2407. A horizontal partition 19 is equipped with... A mounting block 2408 is provided, which is slidably engaged with one end of a reciprocating screw 2409. A drive push plate 2410 is slidably mounted on the reciprocating screw 2409. The drive push plate 2410 is located on the side of the insert 21 near the receiving port 2. A first sliding groove 2412 and a second sliding groove 2416 are provided on the horizontal partition 19. An active push plate 2411 is slidably mounted on the first sliding groove 2412, and a driven airbag 2415 is slidably mounted on the second sliding groove 2416. The active airbag 2413 and the driven airbag 2415 are connected. 5. The active push plate 2411 is located on the side of the insert 21 away from the receiving port 2, and the driven push plate 2417 is located on the side of the driven airbag 2415 near the working position. One end of the second slide groove 2416 is connected to the driven push plate 2417 through a return spring 2421. A positioning push plate 2418 is slidably installed on the horizontal partition 19. The positioning push plate 2418 is connected to the vertical partition 20 through a supply telescopic rod 2420. A touch sensor 2419 is installed on the positioning push plate 2418.

[0043] The pressure sensor 22 is embedded in the working position of the horizontal partition 19. The two pressure sensors 22 are electrically connected to the single-axis drive motor 2401 and the dual-axis drive motor 2402, respectively. The touch sensor 2419 is electrically connected to the supply telescopic rod 2420.

[0044] When the pressure sensor 22 detects that the insert 21 is full of substrates, it sends an electrical signal to start the single-axis drive motor 2401 or the dual-axis drive motor 2402. The output shaft of the single-axis drive motor 2401 or the dual-axis drive motor 2402 drives the lower drive gear 2403 to rotate. Due to the meshing of the lower driven gear 2404 and the lower drive gear 2403, the lower drive gear 2403 drives the transmission shaft 2405 to rotate through the lower driven gear 2404. The transmission shaft 2405 drives the upper driven gear 2407 to rotate through the meshing of the upper drive gear 2406 and the gear. The upper driven gear 2407 drives the reciprocating screw 2409 to rotate. During the rotation of the reciprocating screw 2409, the drive push plate 2410 pushes the insert 21 away from the upper driven gear 2407. During the lateral movement, the insert 21 pushes the active push plate 2411 to move synchronously along the first slide groove 2412. At the same time, the active push plate 2411 compresses the active airbag 2413. The gas in the active airbag 2413 flows to the driven airbag 2415 through the air pipe 2414. The driven airbag 2415 expands, thereby pushing the driven push plate 2417 along the second slide groove 2416 to move the insert 21 in the preparation position synchronously until the insert 21 contacts the touch sensor 2419. The touch sensor 2419 sends an electrical signal to control the supply telescopic rod 2420 to extend after a delay. The positioning push plate 2418 pushes the insert 21 to the working position to prepare for the placement of subsequent substrates. The full insert 21 is removed in time and the empty insert 21 is replenished to maintain the continuous operation of the equipment, further realize automation, and improve production efficiency.

[0045] The drive push plate 2410 moves along the reciprocating screw 2409 toward the side closer to the suction module slide rail 8 to reset. At the same time, the reset spring 2421 receives the elastic energy release action, pushing the driven push plate 2417 to reset. The gas in the driven airbag 2415 flows to the active airbag 2413, and the supply component 24 returns to the initial state to maintain the continuous operation of the equipment and further realize automation.

[0046] Both sides of the insert 21 on the horizontal partition 19 are provided with baffles. The baffles can prevent the insert 21 from shifting during the movement of the insert 21 and maintain the normal operation of the equipment.

[0047] On the side of the mounting frame 1 away from the receiving port 2, there are two discharge ports 3 and two bracket placement ports 4. The discharge ports 3 are close to the active airbag 2413 of the working chamber 2422, and the bracket placement ports 4 are close to the driven airbag 2415 of the working chamber 2422.

[0048] like Figures 3-10 As shown, the crushing assembly 25 includes a crushing chamber 2501, a guide plate 2502, a crushing cylinder 2503, a horizontal sieve plate 2504, a mounting hole 2505, a mounting ring 2506, a vertical screen 2507, a drive shaft 2508, a central shaft drive gear 2509, a central shaft transmission gear 2510, a central shaft driven gear 2511, a driven ring 2512, a fixed ring 2513, a fixed rod 2514, an upper crusher 2515, a lower crusher 2516, a high-speed motor 2517, a grinding shaft 2518, a grinding plate 2519, a guide cone 2520, a mounting plate 2521, a right-side drive gear 2522, a right-side driven gear 2523, a transmission rod, a crushing drive gear 2525, a crushing transmission gear 2526, a second transmission rod 2527, a central shaft lower gear 2528, and a central shaft main gear 2529.

[0049] The crushing chamber 2501 has a guide plate 2502 installed at the end of the foldable conveyor 7. A crushing cylinder 2503 is installed inside the crushing chamber 2501 directly below the end of the guide plate 2502. A horizontal screen plate 2504 and a mounting ring 2506 are installed inside the crushing cylinder 2503. The horizontal screen plate 2504 has a mounting hole 2505. The horizontal screen plate 2504 and the mounting ring 2506 are connected by a vertical screen 2507. A drive shaft 2508 is rotatably installed in the mounting hole 2505. A central shaft drive gear 2509 is mounted on the drive shaft 2508. A central shaft drive gear 2510 is rotatably mounted on the drive shaft 2508. The central shaft drive gear 2510 meshes with the central shaft drive gear 2509. A fixing rod 2514 is installed in the mounting hole 2505. A fixing ring 2513 is installed on the fixing rod 2514. A central shaft driven gear 2511 is rotatably sleeved in the fixing ring 2513. The central shaft driven gear 2511 meshes with the central shaft drive gear 2510. A driven ring 2512 is installed on the central shaft driven gear 2511. A lower pulverizer 2516 is installed on the driven ring 2512. An upper pulverizer 2516 is installed on the upper end of the drive shaft 2508. 515, a plurality of high-speed motors 2517 are evenly distributed on the mounting ring 2506. A grinding shaft 2518 is mounted on the output shaft of the high-speed motor 2517. Four grinding plates 2519 are arranged circumferentially on the grinding shaft 2518. A right-side drive gear 2522 is mounted on the output shaft of the dual-shaft drive motor 2402 near the guide plate 2502. A right-side driven gear 2523 is rotatably mounted inside the crushing chamber 2501. The right-side driven gear 2523 meshes with the right-side drive gear 2522. A first transmission rod 2524 is mounted on the right-side driven gear 2523. A crushing drive gear 2525 is installed at the end of a transmission rod 2524. A crushing transmission gear 2526 is rotatably installed inside the crushing chamber 2501. The crushing drive gear 2525 meshes with the crushing transmission gear 2526. A second transmission rod 2527 is installed on the crushing transmission gear 2526. A lower gear 2528 is installed at the end of the second transmission rod 2527. A main gear 2529 is installed at the lower end of the drive shaft 2508. The main gear 2529 meshes with the lower gear 2528. The high-speed motor 2517 is electrically connected to the dual-shaft drive motor 2402.

[0050] The mounting frame 1 has a waste outlet 4 directly below the crushing cylinder 2503. A mounting plate 2521 is installed at the waste outlet 4. The end of the drive shaft 2508 is rotatably engaged with the mounting plate 2521. A guide cone plate 2520 is installed at the lower end of the vertical screen 2507.

[0051] After being scanned and inspected by scanner 6, qualified substrates are transported and placed on the inserts, while unqualified substrates continue to move along the foldable conveyor 7, falling from the end of the foldable conveyor 7 onto the guide ramp 2502, and sliding down the guide ramp 2502 into the crushing cylinder 2503. When the working chamber 2422 near the crushing chamber 2501 pushes out the full insert 21, the dual-shaft drive motor 2402 runs, driving the right driven gear 2523 to rotate synchronously via the right drive gear 2522. At the same time, the first transmission rod 2524 drives the crushing drive gear 2525 to rotate, and then drives the crushing transmission gear 2526 to rotate through gear meshing. The crushing transmission gear 2526 drives the lower gear 2528 of the central shaft to rotate via the second transmission rod 2527, and then drives the main gear 2529 of the central shaft to rotate through gear meshing. The main gear 2529 of the central shaft drives the drive shaft 2508 to drive the... The lower pulverizer 2516 rotates, and the rotation of the drive shaft 2508 is transmitted through the gear transmission of the central shaft drive gear 2509 and the central shaft transmission gear 2510, which drives the central shaft driven gear 2511 to rotate synchronously. When the central shaft driven gear 2511 rotates, it drives the lower pulverizer 2516 to rotate through the driven ring 2512. The lower pulverizer 2516 rotates in the opposite direction to the upper pulverizer 2515, which performs preliminary crushing on the unqualified substrate. The crushed fragments fall along the horizontal screen plate 2504. At the same time, the high-speed motor 2517 drives the grinding plate 2519 to rotate at high speed through the grinding shaft 2518, which further grinds the preliminary crushed ceramic fragments. The qualified particles are thrown out from the mesh of the vertical screen 2507 and flow out of the pulverizing cylinder 2503 along the guide cone plate 2520, completing the crushing process of the unqualified substrate, which facilitates subsequent recycling and reduces production costs.

[0052] Working principle of the invention:

[0053] The copper-clad laminate is conveyed to the receiving port 2 by the foldable conveyor 7. As it passes through the scanner 6, the position and copper-clad pattern of the laminate are detected, and the detection results are transmitted to the suction module slide rail 8 and the adjusting motor 11 via electrical signals. This causes the suction cup 12 to move directly above the corresponding laminate. Then, the suction module slide rail 8 sends an electrical signal to control the extension of the suction telescopic rod 10, which, via the adjusting motor 11, moves the suction cup 12 close to and adsorbs the laminate. Subsequently, the suction telescopic rod 10 retracts, and the suction module slide rail 8 moves the laminate to the insertion rack 21. Then, the suction module slide rail 8 sends an electrical signal to control the extension of the suction telescopic rod 10, placing the laminate onto the feeding plate 16. After the suction telescopic rod 10 retracts, it sends an electrical signal to control the extension of the positioning telescopic rod 17 to clamp the laminate. The system sends an electrical signal to control the feeding slider 14 to move along the feeding module slide rail 13, which in turn drives the feeding plate 16 to move above the insert 21 via the flip motor 15, and then stops. The feeding module slide rail 13 sends an electrical signal to control the flip motor 15 to flip the feeding plate 16 from a horizontal state to a vertical state. The positioning telescopic rod 17 retracts, causing the substrate to fall onto the insert 21. Then, the flip motor 15 drives the feeding plate 16 back to a horizontal state and sends an electrical signal to control the feeding slider 14 to move along the feeding module slide rail 13 to reset the feeding plate 16, ready for the next feeding. The telescopic rod and module slide rail can precisely control the holding force and placement position of the substrate, reducing the labor intensity of workers and the product breakage rate, and improving production efficiency and product quality.

[0054] The scanner 6 determines the substrates of different specifications based on the copper-clad pattern obtained by scanning, and controls the moving distance of the suction module slide rail 8 through electrical signals to place substrates of the same specification into the same insert 21.

[0055] When the substrate falls from the feeding plate 16, it first contacts the buffer spring 23 and then slowly slides downward until the substrate contacts the buffer pad under the insert 21. The presence of the buffer spring 23 can prevent the substrate from breaking due to impact when it falls downward, effectively reducing the substrate breakage rate and reducing production costs.

[0056] When the pressure sensor 22 detects that the insert 21 is full of substrates, it sends an electrical signal to start the single-axis drive motor 2401 or the dual-axis drive motor 2402. The output shaft of the single-axis drive motor 2401 or the dual-axis drive motor 2402 drives the lower drive gear 2403 to rotate. Due to the meshing of the lower driven gear 2404 and the lower drive gear 2403, the lower drive gear 2403 drives the transmission shaft 2405 to rotate through the lower driven gear 2404. The transmission shaft 2405 drives the upper driven gear 2407 to rotate through the meshing of the upper drive gear 2406 and the gear. The upper driven gear 2407 drives the reciprocating screw 2409 to rotate. During the rotation of the reciprocating screw 2409, the drive push plate 2410 pushes the insert 21 away from the upper driven gear 2407. During the lateral movement, the insert 21 pushes the active push plate 2411 to move synchronously along the first slide groove 2412. At the same time, the active push plate 2411 compresses the active airbag 2413. The gas in the active airbag 2413 flows to the driven airbag 2415 through the air pipe 2414. The driven airbag 2415 expands, thereby pushing the driven push plate 2417 along the second slide groove 2416 to move the insert 21 in the preparation position synchronously until the insert 21 contacts the touch sensor 2419. The touch sensor 2419 sends an electrical signal to control the supply telescopic rod 2420 to extend after a delay. The positioning push plate 2418 pushes the insert 21 to the working position to prepare for the placement of subsequent substrates. The full insert 21 is removed in time and the empty insert 21 is replenished to maintain the continuous operation of the equipment, further realize automation, and improve production efficiency.

[0057] The drive push plate 2410 moves along the reciprocating screw 2409 toward the side closer to the suction module slide rail 8 to reset. At the same time, the reset spring 2421 receives the elastic energy release action, pushing the driven push plate 2417 to reset. The gas in the driven airbag 2415 flows to the active airbag 2413, and the supply component 24 returns to the initial state to maintain the continuous operation of the equipment and further realize automation.

[0058] After being scanned and inspected by scanner 6, qualified substrates are transported and placed on the inserts, while unqualified substrates continue to move along the foldable conveyor 7, falling from the end of the foldable conveyor 7 onto the guide ramp 2502, and sliding down the guide ramp 2502 into the crushing cylinder 2503. When the working chamber 2422 near the crushing chamber 2501 pushes out the full insert 21, the dual-shaft drive motor 2402 runs, driving the right driven gear 2523 to rotate synchronously via the right drive gear 2522. At the same time, the first transmission rod 2524 drives the crushing drive gear 2525 to rotate, and then drives the crushing transmission gear 2526 to rotate through gear meshing. The crushing transmission gear 2526 drives the lower gear 2528 of the central shaft to rotate via the second transmission rod 2527, and then drives the main gear 2529 of the central shaft to rotate through gear meshing. The main gear 2529 of the central shaft drives the drive shaft 2508 to drive the... The lower pulverizer 2516 rotates, and the rotation of the drive shaft 2508 is transmitted through the gear transmission of the central shaft drive gear 2509 and the central shaft transmission gear 2510, which drives the central shaft driven gear 2511 to rotate synchronously. When the central shaft driven gear 2511 rotates, it drives the lower pulverizer 2516 to rotate through the driven ring 2512. The lower pulverizer 2516 rotates in the opposite direction to the upper pulverizer 2515, which performs preliminary crushing on the unqualified substrate. The crushed fragments fall along the horizontal screen plate 2504. At the same time, the high-speed motor 2517 drives the grinding plate 2519 to rotate at high speed through the grinding shaft 2518, which further grinds the preliminary crushed ceramic fragments. The qualified particles are thrown out from the mesh of the vertical screen 2507 and flow out of the pulverizing cylinder 2503 along the guide cone plate 2520, completing the crushing process of the unqualified substrate, which facilitates subsequent recycling and reduces production costs.

[0059] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A developing and collecting device for copper-clad ceramic substrates, characterized in that: The developing and receiving equipment for the copper-clad ceramic substrate includes a mounting frame (1), a receiving port (2) on the mounting frame (1), a foldable conveyor (7) mounted on the receiving port (2), a scanner (6) mounted inside the receiving port (2), a suction module slide rail (8) mounted inside the mounting frame (1), a suction slider (9) slidably mounted on the suction module slide rail (8), a suction telescopic rod (10) mounted at the lower end of the suction slider (9), an adjusting motor (11) mounted at the lower end of the suction telescopic rod (10), and a suction device mounted on the output shaft of the adjusting motor (11). The mounting frame (1) contains two sets of feeding module slide rails (13), each set of feeding module slide rails (13) is equipped with a feeding slider (14), and each feeding slider (14) is equipped with a flip motor (15). The two flip motors (15) in each set are connected by a feeding plate (16). The feeding plate (16) is symmetrically equipped with positioning telescopic rods (17), and the end of the positioning telescopic rods (17) is equipped with a positioning plate (18). The mounting frame (1) contains a bracket (21), and a pressure sensor (22) is installed under the bracket (21). The scanner (6) is electrically connected to the suction module slide rail (8) and the adjusting motor (11). The suction telescopic rod (10) is electrically connected to the suction module slide rail (8) and the suction cup (12). The positioning telescopic rod (17) is electrically connected to the suction telescopic rod (10). The unloading module slide rail (13) is electrically connected to the positioning telescopic rod (17), the pressure sensor (22), and the flipping motor (15). The flipping motor (15) is electrically connected to the positioning telescopic rod (17). The mounting frame (1) is equipped with two horizontal partitions (19) and two vertical partitions (20). The vertical partitions (20) divide the mounting frame (1) into two working chambers (2422) and a crushing chamber (2501). The working chamber (2422) is equipped with a supply component (24), and the crushing chamber (2501) is equipped with a crushing component (25).

2. The developing and collecting equipment for copper-clad ceramic substrates according to claim 1, characterized in that: Several buffer springs (23) are symmetrically installed on the insert (21), and the buffer springs (23) are respectively located on both sides of the notch on the insert (21) where the substrate is placed.

3. The developing and collecting equipment for copper-clad ceramic substrates according to claim 1, characterized in that: The supply assembly (24) includes a single-axis drive motor (2401), a dual-axis drive motor (2402), a lower drive gear (2403), a lower driven gear (2404), a transmission shaft (2405), an upper drive gear (2406), an upper driven gear (2407), a mounting block (2408), a reciprocating screw (2409), a drive push plate (2410), an active push plate (2411), a first slide groove (2412), an active airbag (2413), an air tube (2414), a driven airbag (2415), a second slide groove (2416), a driven push plate (2417), a positioning push plate (2418), a touch sensor (2419), a supply telescopic rod (2420), a return spring (2421), and a working chamber (2422). Two inserts (21) are placed on each of the two horizontal partitions (19). The one closer to the receiving port (2) is the working position, and the one farther away from the receiving port (2) is the standby position. A single-axis drive motor (2401) is installed at the lower part of the working chamber (2422) farther away from the receiving port (2), and a dual-axis drive motor (2402) is installed at the lower part of the working chamber closer to the receiving port (2). A lower drive gear (2403) is installed on the output shaft of the single-axis drive motor (2401) and the dual-axis drive motor (2402). A lower driven gear (2404) is installed at the lower part of both working chambers (2422). The driven gear (2404) meshes with the lower drive gear (2403). A drive shaft (2405) is mounted on each of the two driven gears (2404). The drive shaft (2405) passes through the horizontal partition (19) and has an upper drive gear (2406) mounted on its upper end. Two upper driven gears (2407) are installed in the mounting frame (1). The two upper driven gears (2407) mesh with the two upper drive gears (2406) respectively. A reciprocating screw (2409) is mounted on each of the two upper driven gears (2407). A mounting block is mounted on the horizontal partition (19). 2408), the mounting block (2408) is slidably engaged with one end of the reciprocating screw (2409), a drive push plate (2410) is slidably mounted on the reciprocating screw (2409), the drive push plate (2410) is located on the side of the insert (21) near the receiving port (2), the horizontal partition (19) is provided with a first slide groove (2412) and a second slide groove (2416), an active push plate (2411) is slidably mounted on the first slide groove (2412), and a driven airbag (2415) is slidably mounted on the second slide groove (2416), the active airbag (2413) and the driven airbag (2415) are... The active push plate (2411) is located on the side of the insert (21) away from the receiving port (2) via an air pipe (2414), and the driven push plate (2417) is located on the side of the driven airbag (2415) near the working position. One end of the second slide groove (2416) is connected to the driven push plate (2417) via a return spring (2421). A positioning push plate (2418) is slidably installed on the horizontal partition (19). The positioning push plate (2418) is connected to the vertical partition (20) via a supply telescopic rod (2420). A touch sensor (2419) is installed on the positioning push plate (2418).

4. The developing and collecting equipment for copper-clad ceramic substrates according to claim 3, characterized in that: The pressure sensor (22) is embedded in the working position of the horizontal partition (19). The two pressure sensors (22) are electrically connected to the single-axis drive motor (2401) and the dual-axis drive motor (2402) respectively. The touch sensor (2419) is electrically connected to the supply telescopic rod (2420).

5. The developing and collecting equipment for copper-clad ceramic substrates according to claim 4, characterized in that: The horizontal partition (19) has baffles on both sides of the bracket (21).

6. The developing and collecting equipment for copper-clad ceramic substrates according to claim 3, characterized in that: On the side of the mounting frame (1) away from the receiving port (2), there are two discharge ports (3) and two bracket placement ports (4). The discharge ports (3) are close to the active airbag (2413) of the working chamber (2422), and the bracket placement ports (4) are close to the driven airbag (2415) of the working chamber (2422).

7. The developing and collecting equipment for copper-clad ceramic substrates according to claim 6, characterized in that: The crushing assembly (25) includes a crushing chamber (2501), a guide plate (2502), a crushing cylinder (2503), a horizontal sieve plate (2504), a mounting hole (2505), a mounting ring (2506), a vertical screen (2507), a drive shaft (2508), a central shaft drive gear (2509), a central shaft transmission gear (2510), a central shaft driven gear (2511), a driven ring (2512), a fixed ring (2513), a fixed rod (2514), and an upper crusher (2505). 15) Lower crusher (2516), high-speed motor (2517), grinding shaft (2518), grinding plate (2519), guide cone plate (2520), mounting plate (2521), right drive gear (2522), right driven gear (2523), transmission rod, crushing drive gear (2525), crushing transmission gear (2526), ​​second transmission rod (2527), lower gear of central shaft (2528) and main gear of central shaft (2529); The crushing chamber (2501) is equipped with a guide plate (2502) at the end of the foldable conveyor (7). A crushing cylinder (2503) is installed inside the crushing chamber (2501) directly below the end of the guide plate (2502). A horizontal screen plate (2504) and a mounting ring (2506) are installed inside the crushing cylinder (2503). A mounting hole (2505) is provided on the horizontal screen plate (2504). The horizontal screen plate (2504) and the mounting ring (2506) are connected by a vertical screen (2507). A drive shaft (2508) is rotatably installed in the mounting hole (2505). A central shaft drive gear (2509) is mounted on the drive shaft (2508). A central shaft drive gear (2510) is rotatably mounted on (2505). The central shaft drive gear (2510) meshes with the central shaft drive gear (2509). A fixing rod (2514) is installed in the mounting hole (2505). A fixing ring (2513) is installed on the fixing rod (2514). A central shaft driven gear (2511) is rotatably sleeved in the fixing ring (2513). The central shaft driven gear (2511) meshes with the central shaft drive gear (2510). A driven ring (2512) is installed on the central shaft driven gear (2511). A lower pulverizer (2516) is installed on the driven ring (2512). An upper pulverizer is installed on the upper end of the drive shaft (2508). The crusher (2515) has several high-speed motors (2517) evenly distributed on the mounting ring (2506). A grinding shaft (2518) is mounted on the output shaft of each high-speed motor (2517). Four grinding plates (2519) are arranged circumferentially on the grinding shaft (2518). A right-side drive gear (2522) is mounted on the output shaft of the dual-shaft drive motor (2402) near the guide plate (2502). A right-side driven gear (2523) is rotatably mounted inside the crushing chamber (2501). The right-side driven gear (2523) meshes with the right-side drive gear (2522). A first transmission rod (2524) is mounted on the right-side driven gear (2523). A crushing drive gear (2525) is installed at the end of the first transmission rod (2524). A crushing transmission gear (2526) is rotatably installed inside the crushing chamber (2501). The crushing drive gear (2525) meshes with the crushing transmission gear (2526). A second transmission rod (2527) is installed on the crushing transmission gear (2526). A lower gear (2528) is installed at the end of the second transmission rod (2527). A main gear (2529) is installed at the lower end of the drive shaft (2508). The main gear (2529) meshes with the lower gear (2528). The high-speed motor (2517) is electrically connected to the dual-shaft drive motor (2402).

8. The developing and collecting equipment for copper-clad ceramic substrates according to claim 7, characterized in that: The mounting frame (1) has a waste outlet (5) directly below the crushing cylinder (2503). A mounting plate (2521) is installed at the waste outlet (5). The end of the drive shaft (2508) is rotatably engaged with the mounting plate (2521). A guide cone plate (2520) is installed at the lower end of the vertical screen (2507).

Images