Heat source device
By introducing a distance sensor and a temperature sensor into the heat source device, the distance and temperature between the lamp and the plate are controlled, the lamp damage problem is solved and the electrode drying quality is improved.
Patent Information
- Application Number
- CN202380085839.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2022-12-22
- Filing Date
- 2023-12-20
- Publication Date
- 2025-07-11
AI Technical Summary
In the existing heat source device, physical interference between the mid-infrared lamp and the cover baffle causes damage to the lamp, and the surface temperature of the lamp cannot be measured in real time, affecting the drying quality of the electrode.
The structure including lamp, plate, distance sensor and driving unit is adopted. The distance sensor detects the distance between the lamp and the board, and the driving unit controls the position of the driving unit, and combines the temperature sensor to measure the surface temperature of the lamp in real time to prevent the lamp from being damaged and optimize the drying effect.
It realizes accurate control of the distance between the lamp and the plate, measures the surface temperature of the lamp in real time, prevents lamp damage, and improves the quality of the electrode drying.
Smart Images

Figure CN120304007A_ABST
Abstract
Description
Technical Field
[0001] Cross - Reference to Related Applications
[0002] This application claims priority and the benefit of Korean Patent Application No. 10 - 2022 - 0181900, filed on December 22, 2022, the disclosure of which is incorporated herein by reference in its entirety. Technical Field
[0003] The present invention relates to a heat source device. Background Art
[0004] An electrode coater is a device that coats aluminum foil and copper foil with a lithium - ion battery active material and dries the coated aluminum foil and copper foil. In the battery electrode process in the electrode coater, after the mixing process of mixing the positive electrode active material and the negative electrode active material is completed, a coating process for coating the electrode is performed. In the coating process, the coater thinly coats the aluminum foil and copper foil with a positive electrode slurry and a negative electrode slurry, respectively, which are intermediate products generated during the mixing process. In this process, a heat source device for thermally drying the coated electrodes is required.
[0005] Conventionally, in an oven used as a heat source device, the following phenomenon occurs: due to the physical interference between a mid - infrared (MIR) lamp and a shielding member covering the MIR lamp and overheating of the MIR lamp, the MIR lamp used as an auxiliary heat source device is damaged. Therefore, a heat source device capable of preventing damage to the lamp is required.
[0006] The above - mentioned background art was owned or obtained by the inventors during the derivation of the present invention, and may not necessarily be considered as known art publicly disclosed before this application. Summary of the Invention
[0007] Technical Problem
[0008] Accordingly, the present invention aims to provide a heat source device capable of controlling the distance between a lamp serving as a heat source and a baffle covering the lamp.
[0009] The present invention also aims to provide a heat source device capable of measuring the surface temperature of a lamp in real time.
[0010] The present invention also aims to provide a heat source device capable of preventing damage to the lamp.
[0011] The present invention also aims to provide a heat source device capable of improving the drying quality of electrodes.
[0012] Technical Solution
[0013] One aspect of the present invention provides a heat source device, which includes: a lamp that radiates electromagnetic waves to generate radiant heat; a plate that is disposed between the electrode and the lamp, and at least some of the electromagnetic waves radiated by the lamp pass through the plate; a distance sensor that detects the distance between the lamp and the plate; and a driving unit that controls the distance between the plate and the lamp.
[0014] The heat source device may further include a temperature sensor that detects the surface temperature of the lamp.
[0015] The heat source device may further include a control unit that controls the driving unit based on the data detected by the distance sensor and the temperature sensor.
[0016] The control unit may include: a processor that processes the data received from the distance sensor and the temperature sensor; and a user interface that is connected to the processor and visualizes and displays the data.
[0017] The processor may be electrically connected to the distance sensor and the temperature sensor, and may obtain the distance between the lamp and the plate and the surface temperature of the lamp in real time.
[0018] The lamp may be provided in multiple numbers.
[0019] The multiple lamps may be spaced apart from each other at equal intervals and arranged in a row.
[0020] At least one plate hole through which electromagnetic waves can pass may be formed in the plate.
[0021] The driving unit may include a first cylinder disposed at one end of the plate and a second cylinder disposed at the other end of the plate.
[0022] As the lengths of the first cylinder and the second cylinder extend or shorten, the distance between the plate and the lamp can be controlled.
[0023] The heat source device may further include a housing portion that houses the lamp, the plate, and the distance sensor.
[0024] The first cylinder and the second cylinder may be fastened to the housing portion.
[0025] The heat source device may further include a hot air blower that communicates with the internal space of the housing portion and forcibly blows high-temperature air into the housing portion.
[0026] The distance sensor may be fastened to the plate.
[0027] Advantageous Effects
[0028] The heat source device according to an embodiment of the present invention can control the distance between a lamp serving as a heat source and a baffle covering the lamp.
[0029] The heat source device according to an embodiment of the present invention can measure the surface temperature of the lamp in real time.
[0030] The heat source device according to an embodiment of the present invention can prevent the lamp from being damaged.
[0031] The heat source device according to an embodiment of the present invention can improve the drying quality of the electrode.
[0032] In addition, the effects of the present invention may include effects that can be easily predicted by those skilled in the art based on the structure of the embodiments described in the present invention. Description of the Drawings
[0033] Figure 1 is a view showing the heat source device according to the first embodiment of the present invention.
[0034] Figure 2 is a view showing the shape of the plate of the heat source device according to the first embodiment of the present invention.
[0035] Figure 3 is a view showing the heat source device according to the second embodiment of the present invention.
[0036] Figure 4 is a view showing the heat source device according to the third embodiment of the present invention. Detailed Description of the Invention
[0037] Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings so that those skilled in the art can easily implement them. The following description is one of the multiple aspects of the embodiments of the present invention, and when describing the embodiments, specific descriptions of well-known functions or configurations will be omitted in order to clearly describe the gist of the present invention.
[0038] In this specification, when reference numerals are assigned to the components of each drawing, the same or similar components are assigned the same or similar reference numerals throughout the specification. Components having the same functions as those included in another embodiment in one embodiment will be described with the same name. The terms and words used in this specification and the claims should not be construed as being limited to the ordinary meanings or meanings in the dictionary, but should be construed as having meanings and concepts consistent with the technical scope of the present invention based on the concepts in which the inventors have appropriately defined the terms in order to best describe the principles of the present invention.
[0039] In addition, the present invention is not limited to the embodiments, but various modifications and changes can be made by those skilled in the art according to the description. Therefore, the idea of the present invention is defined not by the detailed description of the present invention but by the appended claims, and covers all modifications and equivalents falling within the scope of the appended claims.
[0040] First Embodiment
[0041] Figure 1 is a view showing the heat source device 1 according to the first embodiment of the present invention.
[0042] Reference Figure 1 , the heat source device 1 tested according to the first embodiment of the present invention may include a lamp 10, a plate 20, a distance sensor 31, a driving unit 40, and a control unit 50.
[0043] The lamp 10 may radiate electromagnetic waves for drying the electrode a. The lamp 10 may generate radiant heat at the electrode a by radiating electromagnetic waves to dry the coating material of the electrode. The lamp 10 may be a mid-infrared (MIR) lamp. The lamp 10 may radiate mid-infrared rays to generate radiant heat at the electrode a. For example, the wavelength of the mid-infrared rays radiated by the lamp 10 may be in the range of 2 μm to 6 μm. The lamp 10 may be provided in plurality. The plurality of lamps 10 may be spaced apart from each other at equal intervals and arranged side by side. The electrode a may be provided on the optical path of the electromagnetic waves radiated by the lamp 10.
[0044] The plate 20 may allow at least some of the electromagnetic waves of the lamp 10 radiated toward the electrode a to pass therethrough. The plate 20 may be provided to adjust the form and luminous intensity of the electromagnetic waves of the lamp 10 radiated toward the electrode a. The plate 20 may be provided between the lamp 10 and the electrode a. Through the structure of the plate 20, it is possible to control the electromagnetic waves of the lamp 10 to reach a specific position of the electrode a that needs to be heat-dried. The plate 20 may be provided parallel to the arrangement direction of the plurality of lamps 10. Plate holes may be provided in the plate 20 to allow at least some of the electromagnetic waves of the lamp 10 to pass therethrough. The shape of the plate 20 will be described in detail with reference to the following Figure 2 to describe the shape of the plate 20 in detail.
[0045] The distance sensor 31 may be configured to detect the distance between the lamp 10 and the plate 20. For example, the distance sensor 31 may be an optical fiber sensor. The optical fiber sensor is flexible and can be bent, allowing the optical fiber sensor to be stably mounted even in a narrow space. The distance sensor 31 may be disposed on the plate 20 to detect the distance between the plate 20 and the lamp 10. For example, the distance sensor 31 may be firmly fastened to the plate 20. The distance sensor 31 may be mounted on the central portion of the plate 20. The distance sensor 31 may be electrically connected to the control unit 50. The distance between the lamp 10 and the plate 20 detected by the distance sensor 31 may be transmitted to the control unit 50.
[0046] The driving unit 40 may move the position of the plate 20. The driving unit 40 may be mounted on the plate. The driving unit 40 may include a plurality of cylinders. The driving unit may include a first cylinder 41 and a second cylinder 42. For example, the first cylinder 41 and the second cylinder 42 may be pneumatic cylinders driven by pneumatic pressure. The first cylinder 41 and the second cylinder 42 may be mounted on two end portions of the plate 20. The first cylinder 41 and the second cylinder 42 may be driven to extend or contract their lengths. As the lengths of the first cylinder 41 and the second cylinder 42 extend or contract, the plate 20 may move. Since the plurality of lamps 10 are fixed so that their positions do not move while the plate 20 moves, the spacing distance between the plate 20 and the plurality of lamps 10 can be controlled. For example, when the lengths of the first cylinder 41 and the second cylinder 42 extend, the spacing distance between the plate 20 and the lamp 10 can be reduced, and when the lengths of the first cylinder 41 and the second cylinder 42 contract, the spacing distance between the plate 20 and the lamp 10 can be increased. The lengths of the first cylinder 41 and the second cylinder 42 may be extended or contracted to the same extent. Since the lengths of the first cylinder 41 and the second cylinder 42 can be extended or contracted to the same extent, the spacing distance between the plate 20 and the plurality of lamps 10 can be controlled while maintaining the inclination of the plate 20. When the spacing degree between the plate 20 and the lamp 10 is controlled by driving the driving unit 40, the distance between the plate 20 and the lamp 10 detected by the distance sensor 31 may be changed. The driving unit 40 may be electrically connected to the control unit 50. The driving of the driving unit 40 may be controlled by the control unit 50.
[0047] The control unit 50 can be used to control the driving of the driving unit 40. The control unit 50 can be electrically connected to the distance sensor 31. The control unit 50 can receive data regarding the distance between the plate 20 and the lamp 10 from the distance sensor 31. The control unit 50 can be electrically connected to the driving unit 40. The control unit 50 can be electrically connected to the first cylinder 41 and the second cylinder 42. The control unit 50 can transmit an electrical signal to the driving unit 40 to control the driving of the driving unit 40. The control unit 50 can control the driving unit 40 based on data related to the distance between the lamp 10 and the plate 20 detected by the distance sensor 31. For example, when the distance between the lamp 10 and the plate 20 detected by the distance sensor 31 is too small, since the lamp 10 may be heated due to the heat reflected by the plate 20, the lamp may be damaged. Thus, the control unit 50 can transmit a feedback signal to the driving unit 40 to control the driving of the driving unit 40 so that the driving unit 40 moves the plate 20 in a direction away from the lamp 10. Since the intensity of the radiant heat of the lamp transmitted to the electrode a varies according to the position of the plate 20, the control unit 50 can control the driving of the driving unit 40 so that the plate 20 is set to the optimal position.
[0048] The control unit 50 can include a processor 51 and a user interface 52. The processor 51 can receive and process the distance data from the distance sensor 31. The processor 51 can be electrically connected to the distance sensor 31 and the driving unit 40. The user interface can be electrically connected to the processor 51 and can visualize and display the distance data processed by the processor and the like through a display.
[0049] By adopting such a structure, the user of the heat source device 1 according to the first embodiment of the present invention can not only check the distance between the plate 20 and the lamp 10 in real time, but also significantly reduce the inefficiency of the process that occurs when manually controlling the distance between the plate 20 and the lamp 10. Therefore, the damage to the lamp 10 caused by the error in the spacing distance between the lamp 10 and the plate 20 can be significantly reduced. Additionally, the position of the plate 20 that should be changed for each drying process of the electrode a can be controlled by simple electrical manipulation.
[0050] Figure 2 is a view showing the shape of the plate 20 of the heat source device according to the first embodiment of the present invention.
[0051] Reference Figure 2, the plate 20 of the heat source device according to the first embodiment of the present invention may include a plate body 21 and plate holes 22. The outer portion of the plate body 21 may be formed in a longitudinal rectangular shape. The length direction of the plate body 21 may be consistent with the direction in which the plurality of lamps are arranged. The plate holes 22 may be formed in the plate body 21. The plate holes 22 may be provided in plurality, and at least some of the electromagnetic waves of the lamp may pass through the plate holes 22. The sizes and the number of the plate body 21 and the plate holes 22 formed in the plate body 21 may be changed according to the shape and thickness of the electrode to be dried.
[0052] Second Embodiment
[0053] Figure 3 is a view showing a heat source device 2 according to the second embodiment of the present invention.
[0054] The second embodiment of the present invention is different from the first embodiment in that the second embodiment further includes a temperature sensor 32. The common content with the first embodiment will be omitted as much as possible, and the content of the second embodiment, which mainly describes the content different from the first embodiment, will be described.
[0055] Reference Figure 3 , the heat source device 2 according to the second embodiment of the present invention may include a lamp 10, a plate 20, a sensor unit 30, a driving unit 40, and a control unit 50.
[0056] The lamp 10 may radiate electromagnetic waves to generate radiant heat at the electrode a. The plate 20 may be disposed between the lamp 10 and the electrode a, and may allow at least some of the electromagnetic waves radiated by the lamp 10 to pass therethrough toward the electrode a. The driving unit 40 may include a first cylinder 41 and a second cylinder 42, and as the first cylinder 41 and the second cylinder 42 are driven to shorten or extend their lengths, the distance between the plate 20 and the lamp 10 may be controlled. The control unit 50 may be electrically connected to the sensor unit 30 and the driving unit 40. The control unit 50 may include a processor 51 and a user interface 52. The processor 51 processes the data detected by the sensor unit 30, and the user interface 52 visualizes and displays the processed data.
[0057] The sensor unit 30 may include a distance sensor 31 and a temperature sensor 32. The distance sensor 31 may detect the distance between the plate 20 and the lamp 10. The temperature sensor 32 may detect the surface temperature of the lamp 10. For example, the distance sensor 31 and the temperature sensor 32 may be disposed on the plate 20 and firmly fastened to the plate 20. The distance sensor 31 and the temperature sensor 32 may be electrically connected to the control unit 50. The distance sensor 31 and the temperature sensor 32 may be electrically connected to the processor 51 of the control unit 50. The distance sensor 31 and the temperature sensor 32 may respectively transmit the detected distance data and temperature data to the control unit 50. By using the surface temperature data of the lamp 10 obtained through the temperature sensor 32, overheating of the surface of the lamp 10 can be detected and responded to in advance. Therefore, damage to the lamp 10 can be significantly reduced. For example, when the detected temperature of the surface of the lamp 10 is abnormally high, the control unit 50 may control the driving of the driving unit 40 so that the distance between the plate 20 and the lamp 10 increases.
[0058] Third Embodiment
[0059] Figure 4 is a view showing the heat source device 3 according to the third embodiment of the present invention.
[0060] The third embodiment of the present invention is different from the second embodiment in that the third embodiment further includes a housing portion 60 and a hot air blower 70. The common content with the second embodiment will be omitted as much as possible, and the content of the third embodiment that is different from the second embodiment will be mainly described.
[0061] Reference Figure 4 Referring to, the heat source device 3 according to the third embodiment of the present invention may include a lamp 10, a plate 20, a sensor unit 30, a driving unit 40, a control unit 50, the housing portion 60, and the hot air blower 70. The sensor unit 30 may include a distance sensor 31 and a temperature sensor 32. The driving unit 40 may include a first cylinder 41 and a second cylinder 42. The control unit 50 may include a processor 51 and a user interface 52.
[0062] The housing part 60 can accommodate a plurality of lamps 10, a plate 20, a sensor unit 30, and a driving unit 40. An internal space for accommodating the lamps 10, the plate 20, the sensor unit 30, and the driving unit 40 can be provided in the housing part 60. The plurality of lamps 10 can be firmly fastened to the upper surface of the housing part 60. A first cylinder 41 and a second cylinder 42 mounted on two ends of the plate 20 can be firmly fastened to the inner surface of the housing part 60. The first cylinder 41 and the second cylinder 42 can support the plate 20 at a certain distance from the inner surface of the housing part. The distance sensor 31 and the temperature sensor 32 of the sensor unit 30 can be firmly fastened to the plate 20 and move together with the plate 20 as the plate 20 moves, or the distance sensor 31 and the temperature sensor 32 of the sensor unit 30 can be mounted in the housing part 60. The control unit 50 can be provided outside the housing part 60.
[0063] The hot air blower 70 can be arranged to communicate with the internal space of the housing part 60. The hot air blower 70 can communicate with the internal space of the housing part 60 through a duct 71. As the hot air blower 70 forcibly blows high-temperature air into the internal space of the housing part 60, the hot air blower 70 can operate as a heat source for drying the coated electrode a together with the plurality of lamps 10.
[0064] By adopting such a configuration, the electrode a provided in the housing part 60 can be doubly dried by the high-temperature air and the radiant heat of the lamps 10.
[0065] In the above description, although the present invention has been described with reference to limited embodiments and drawings, the above description is only an illustrative description of the technical spirit of the present invention. Without departing from the basic features of the present invention, those skilled in the art can make various changes and modifications.
[0066] Therefore, the embodiments disclosed in the present invention are only used to illustrate rather than to limit the concept of the present invention, and the scope of the concept of the present invention is not limited by the embodiments. It should be understood that the scope of the present invention is defined by the appended claims and covers all modifications and equivalents falling within the scope of the appended claims.
[0067] [Reference Signs]
[0068] 1, 2, 3: Heat source device
[0069] 10: Lamp
[0070] 20: Plate
[0071] 21: Plate body
[0072] 22: Plate hole
[0073] 30: Sensor unit
[0074] 31: Distance sensor
[0075] 32: Temperature sensor
[0076] 40: Driving unit
[0077] 41: First cylinder
[0078] 42: Second cylinder
[0079] 50: Control unit
[0080] 51: Processor
[0081] 52: User interface
[0082] 60: Housing part
[0083] 70: Hot air blower
[0084] 71: Pipe
[0085] a: Electrode
Claims
1. A heat source device that thermally dries the material coated on an electrode, the heat source device comprising: A lamp that radiates electromagnetic waves to generate radiant heat; A plate disposed between the electrode and the lamp, and at least some of the electromagnetic waves radiated by the lamp pass through the plate; A distance sensor that detects the distance between the lamp and the plate; And A drive unit that controls the distance between the plate and the lamp.
2. The heat source device according to claim 1, further comprising a temperature sensor that detects the surface temperature of the lamp.
3. The heat source device according to claim 2, further comprising a control unit that controls the drive unit based on the data detected by the distance sensor and the temperature sensor.
4. The heat source device according to claim 3, wherein, The control unit includes: A processor that processes the data received from the distance sensor and the temperature sensor; and A user interface connected to the processor and visualizes and displays the data.
5. The heat source device according to claim 4, wherein, The processor is electrically connected to the distance sensor and the temperature sensor, and obtains in real time the distance between the lamp and the plate and the surface temperature of the lamp.
6. The heat source device according to claim 1, wherein, The lamps are provided in plurality.
7. The heat source device according to claim 6, wherein, The plurality of lamps are spaced apart from each other at equal intervals and arranged side by side.
8. The heat source device according to claim 1, wherein, At least one plate hole is formed in the plate, and the electromagnetic waves pass through the at least one plate hole.
9. The heat source device according to claim 1, wherein The drive unit includes: A first cylinder disposed at one end of the plate; and A second cylinder disposed at the other end of the plate.
10. The heat source device according to claim 9, wherein, As the lengths of the first cylinder and the second cylinder are extended or shortened, the distance between the plate and the lamp is controlled.
11. The heat source device according to claim 9, further comprising a housing portion that houses the lamp, the plate, and the distance sensor.
12. The heat source device according to claim 11, wherein, The first cylinder and the second cylinder are fastened to the housing portion.
13. The heat source device according to claim 11, further comprising a hot air blower that communicates with the internal space of the housing portion and forcibly blows high-temperature air into the housing portion.
14. The heat source device according to claim 1, wherein, The distance sensor is fastened to the plate.