Workstation for multi-stage treatment of cutting fluid

The multi-level processing workstation addresses the issue of chip accumulation and floating shavings in cutting fluid systems by employing a conveyor and cleaning system to separate and filter cutting fluid and chips, ensuring efficient operation.

CN120305754AActive Publication Date: 2025-07-15YANTAI QIYANG MACHINERY
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Patent Information

Application Number
CN202510795886.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2025-07-15
Estimated Expiration
2045-06-16

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    Figure CN120305754A_ABST
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Abstract

The invention relates to the technical field of cutting fluid recovery treatment, and discloses a cutting fluid multi-stage treatment workstation which comprises a second-stage fluid tank, a separator, a scrap collecting trolley, a first-stage fluid tank and a cleaning tank fixedly mounted in the middle of the top of the second-stage fluid tank, and a separation tank is fixedly mounted on one side of the cleaning tank; a third-stage liquid tank is fixedly mounted at the top of the cleaning tank, a conveying assembly is arranged on one side of the separator, a cleaning assembly is arranged in the separation tank, and a filter pressing assembly is arranged at the top of the third-stage liquid tank; the conveying assembly comprises a mounting groove and a conveying chain plate fixedly mounted in the mounting groove, mounting plates are symmetrically and fixedly connected to the top of the mounting groove, and the problems that after cutting fluid with cuttings enters the water tank, cast iron and powdery cuttings are deposited at all corners of the water tank, fine needle-shaped and sheet-shaped cuttings float on the liquid surface, and the cutting fluid is not prone to falling off are solved. And normal work of the water tank is influenced.
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Description

Technical Field

[0001] The present invention relates to the technical field of cutting fluid recovery and treatment, and particularly to a workstation for multi-stage treatment of cutting fluid. Background Art

[0002] In the field of machining, during the processes of cutting, grinding, shearing, and drilling of workpieces by tools, processes such as cooling, cleaning, rust prevention, and lubrication are involved, so a large amount of cutting fluid is used. After the cutting fluid is used for a period of time, due to the generation of a large amount of particles during cutting, grinding, shearing, and drilling, the waste cutting fluid is difficult to recycle and cannot be directly discharged.

[0003] For example, a cutting fluid purification and recovery treatment device with the publication number of CN222900398U includes a purification barrel. An installation pipe is arranged at the upper end of the purification barrel, a liquid inlet pipe is arranged on the side wall of the installation pipe, a connecting cylinder is arranged inside the purification barrel at the lower end of the installation pipe, a first mounting plate is arranged at the lower end of the connecting cylinder, two groups of first filter nets are arranged around the connecting cylinder at the upper end of the first mounting plate, a plurality of liquid leakage holes are arranged outside the first filter nets in the middle of the first mounting plate, two groups of second filter nets are arranged at the lower end of the first mounting plate, a second mounting plate is arranged at the lower end of the two groups of second filter nets, and a discharge cylinder is arranged in the middle of the second mounting plate. Through the two-layer filter net arranged, the purification treatment effect of the cutting fluid is better. At present, most multi-axis machining centers on the market are basically configured as follows: screw conveyor + chain plate conveyor + scraper conveyor + backwashing rotary cylinder + oil removal machine + pump set + water tank, etc. Some also add a vortex separator for purification as the pre-filter of the central water outlet filtering unit; however, no matter how it is composed, after the cutting fluid with chips enters the water tank, it flows horizontally under a small drop, and finally is pumped back to the machine tool by the supply pump. This structural composition feature causes cast iron and powdered chips to deposit in all corners of the water tank and accumulate thicker and thicker, and also causes aluminum alloy fine needle-shaped and flaky chips to float on the liquid surface and fill all spaces of the water tank, thus affecting the operation of the water tank, making the operator have to stop production for water tank cleaning, and then affecting the production and processing efficiency. Therefore, a workstation for multi-stage treatment of cutting fluid is proposed to solve the above-mentioned problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a workstation for multi-stage treatment of cutting fluid to solve the problems that after the cutting fluid with chips enters the water tank, cast iron and powdered chips deposit in all corners of the water tank, and fine needle-shaped and flaky chips float on the liquid surface, affecting the normal operation of the water tank.

[0005] To achieve the above object, the present invention provides the following technical solution: A workstation for multi-stage treatment of cutting fluid, including a secondary liquid tank, a separator, a chip collection cart, a primary liquid tank, and a cleaning tank fixedly installed in the middle of the top of the secondary liquid tank. A separation tank is fixedly installed on one side of the cleaning tank; It further includes: A tertiary liquid tank is fixedly installed on the top of the cleaning tank. A conveying assembly is arranged on one side of the separator. A cleaning assembly is arranged inside the separation tank. A pressure filtration assembly is arranged on the top of the tertiary liquid tank; The conveying assembly includes an installation groove and a conveying chain plate fixedly installed inside the installation groove. Installation plates are symmetrically and fixedly connected to the top of the installation groove. Side rods are fixedly connected to the side of the installation plate close to the conveying chain plate. Vertical rods are evenly installed on the top of the conveying chain plate. Rotating rods are symmetrically and fixedly connected to the top ends of the vertical rods. A torsion spring is sleeved on the outside of the vertical rod; The cleaning assembly includes a driving motor fixedly installed on the outside of one side of the separation tank. A driving shaft is rotatably installed inside the separation tank. Transmission sprockets are symmetrically and fixedly connected to the outside of the driving shaft. Driving chains are symmetrically and slidably installed inside the cleaning tank. Support wheels are symmetrically and rotatably installed on one side inside the cleaning tank. A filter cartridge sprocket is fixedly connected to the outside of the support wheel.

[0006] Preferably, push plates are fixedly connected to the outer surface of the conveying chain plate at intervals. The side rods are arranged at uniform intervals. The vertical rods are rotatably connected to the conveying chain plate. There are no less than four rotating rods. The top end of the torsion spring is fixedly connected to the rotating rod. The bottom end of the torsion spring is fixedly connected to the conveying chain plate. A circulation pump is fixedly installed on one side of the top of the secondary liquid tank. The inlet end of the circulation pump is communicated with the secondary liquid tank. The outlet end of the circulation pump is fixedly installed with a water outlet pipe. One end of the water outlet pipe away from the circulation pump is respectively connected with a first branch pipe, a second branch pipe, and a top pipe.

[0007] By adopting the above technical solution, the chips and cutting fluid from the machining center enter the separator through the conveying assembly. Chips larger than five millimeters are carried into the chip collection cart by the conveying chain plate. The rotating rods break up the lumps in the cutting fluid, facilitating subsequent conveyance into the chip collection cart. Start the driving motor. The driving motor drives the driving shaft and the transmission sprockets to rotate. When rotating forward, the floating chips in the liquid can be scraped out. When rotating backward, the precipitated chips and impurities in the liquid can be scraped out.

[0008] Preferably, the primary liquid tank is communicated with the installation groove through a connecting pipe. An impurity pump is fixedly installed on the top of the primary liquid tank. The inlet end of the impurity pump is connected with the primary liquid tank. The outlet end of the impurity pump is fixedly connected with a circulation pipe. The circulation pipe is communicated with the cleaning tank. An oil mist processor is fixedly installed on the top of the separation tank.

[0009] By adopting the above technical solution, the impurities and cutting fluid processed by the separator will be pumped into the circulation pipe by the impurity pump and then input into the cleaning tank through the circulation pipe.

[0010] Preferably, the output end of the driving motor is connected to the driving shaft through a speed reducer. The two driving sprockets are respectively meshed with the driving chains on both sides. The two filter cylinder sprockets are respectively meshed with the driving chains on both sides. A filter cylinder part is fixedly connected between the two filter cylinder sprockets. Separation plates are uniformly and fixedly installed between the two driving chains. A chip scraping plate is also fixedly installed inside the cleaning tank.

[0011] By adopting the above technical solution, the driving sprockets drive the driving chains on both sides to rotate. The driving chains drive the filter cylinder sprockets to rotate and the separation plates to convey. The chip scraping plate scrapes the impurities on the outside of the filter cylinder part.

[0012] Preferably, the chip scraping plate is in contact with the top surface of the filter cylinder part. There are no less than six separation plates. One end of the first branch pipe far from the water outlet pipe passes through the cleaning tank and is fixedly installed with a flushing pipe. The first branch pipe is communicated with the flushing pipe. Sprayers are uniformly fixedly installed on the outside of the flushing pipe.

[0013] By adopting the above technical solution, the first branch pipe is connected to the flushing pipe for flushing the filter cylinder part.

[0014] Preferably, one end of the second branch pipe far from the water outlet pipe passes through the secondary liquid tank and is fixedly installed with a scouring pipe. The second branch pipe is communicated with the scouring pipe. The scouring pipe is fixedly installed inside the secondary liquid tank. Sprayers are uniformly fixedly installed on the outside of the scouring pipe.

[0015] By adopting the above technical solution, the second branch pipe is connected to the scouring pipe for flushing the inside of the secondary liquid tank to prevent chips from accumulating in the secondary liquid tank.

[0016] Preferably, the pressure filtration assembly includes a lower cavity fixedly installed on the top of the tertiary liquid tank. The lower cavity is communicated with the tertiary liquid tank. A cloth receiving motor is fixedly installed on one side of the top of the lower cavity. The output end of the cloth receiving motor is fixedly installed with a winding roller through a speed reducer. The winding roller is rotatably installed on one side of the top of the tertiary liquid tank.

[0017] By adopting the above technical solution, the non-woven fabric intercepts the impurities in the liquid. As more and more impurities are intercepted, the permeability of the non-woven fabric decreases.

[0018] Preferably, an installation frame is also fixedly installed on the top of the tertiary liquid tank. A driving cylinder is fixedly installed in the middle of the top of the installation frame. The output end of the driving cylinder is fixedly connected with a connecting plate. The bottom end of the connecting plate is fixedly connected with an upper cavity.

[0019] By adopting the above technical solution, the driving cylinder drives the connecting plate to press downwards, the connecting plate drives the upper cavity to press downwards, and the upper cavity is tightly sealed with the lower cavity through the sealing plate.

[0020] Preferably, one end of the jacking pipe far away from the water outlet pipe is communicated with the upper cavity, a sealing plate is fixedly connected to the bottom end of the upper cavity, and a filter plate is fixedly installed above the interior of the lower cavity.

[0021] By adopting the above technical solution, the cutting fluid passes through the water outlet pipe and the jacking pipe and is input into the interior of the upper cavity.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. By setting a conveying component and a cleaning component, the chips and cutting fluid coming out of the machining center enter the separator through the conveying component. The chips larger than 5 mm are carried into the chip collecting cart by the conveying chain plate. The conveying chain plate drives the push plate and the vertical rod to move, the vertical rod drives the rotating rod to move. When the rotating rod contacts the side rod, it is squeezed by the side rod, so that the rotating rod drives the vertical rod and the torsion spring to rotate. When the rotating rod separates from the side rod, the elastic force of the torsion spring drives the vertical rod and the rotating rod to reset. Through the intermittently arranged side rods, the rotating rod breaks up the lumps in the cutting fluid, which is convenient for subsequent conveying into the chip collecting cart. The remaining impurities and cutting fluid are pumped into the circulation pipe by the impurity pump and then input into the cleaning box through the circulation pipe. The driving motor is started, and the driving motor drives the driving shaft and the transmission sprocket to rotate. The transmission sprocket drives the driving chains on both sides to rotate. The driving chains drive the filter cylinder sprocket to rotate and the separation plate to convey. The driving motor can realize the forward and reverse rotation switching. When rotating forward, the floating chips in the liquid can be scraped out. When rotating reverse, the precipitated chips and impurities in the liquid can be scraped out and discharged into the chip collecting cart. The flushing pipe flushes the filter cylinder part. Under the dual action of the flushing pipe and the chip scraping plate, the impurities attached to the outer side of the filter cylinder part can be removed to realize self-cleaning. The circulating pump extracts the liquid inside the secondary liquid tank and outputs it through the water outlet pipe, branch pipe 1 and branch pipe 2 respectively. Among them, branch pipe 1 is connected to the flushing pipe and is used for flushing the filter cylinder part. Branch pipe 2 is connected to the scouring pipe and is used for flushing the interior of the secondary liquid tank to prevent chips from accumulating in the secondary liquid tank, solving the problem that after the cutting fluid with chips enters the water tank, the cast iron and powdery chips are deposited in the corners of the water tank, and the fine needle-shaped and thin sheet-shaped chips float on the liquid surface, affecting the normal operation of the water tank; 2. By setting up a pressure filtration component, the driving cylinder drives the connecting plate to press downwards. The connecting plate drives the upper cavity to press downwards. The upper cavity is tightly sealed with the lower cavity through a sealing plate. A pressure sensor and an air inlet valve are installed at the top of the upper cavity. A non-woven fabric is installed at the top of the filter plate. The upper cavity, the lower cavity and the non-woven fabric form a sealed cavity. The cutting fluid passes through the water outlet pipe and the top pipe and is input into the interior of the upper cavity. The non-woven fabric intercepts the impurities in the liquid. As more and more impurities are intercepted, the permeability of the non-woven fabric decreases, and the pressure in the upper cavity will gradually increase. After the pressure reaches the set value, the valve of the top pipe closes, and the air inlet valve opens. The compressed air stored in the air storage tank enters the upper cavity, presses the liquid remaining in the upper cavity into the lower cavity, and at the same time dries the non-woven fabric and the impurities. At this time, the pressure in the upper cavity will gradually decrease. After it drops to the set value, the air inlet valve closes, and the driving cylinder lifts the upper cavity to the set position. The cloth receiving motor drives the winding roller to rotate, and the winding roller takes out the dirty non-woven fabric. The impurities on the non-woven fabric enter the external collection box. When the new non-woven fabric reaches the set length, the cloth receiving motor stops running. The water pump at the top of the three-stage liquid tank pumps the clean liquid back to the machining center. The pressure filtration component can filter out impurities larger than 0.03 mm. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic diagram of the first three-dimensional overall structure of the present invention; Figure 2 is a schematic diagram of the second three-dimensional overall structure of the present invention; Figure 3 is a schematic diagram of the installation structure of the conveyor chain plate of the present invention; Figure 4 is a schematic diagram of the installation structure of the rotating rod of the present invention; Figure 5 is the present invention Figure 4 the enlarged structure schematic diagram at A in; Figure 6 is a schematic diagram of the installation structure of the first-stage liquid tank of the present invention; Figure 7 is the present invention Figure 6 the enlarged structure schematic diagram at B in; Figure 8 is a schematic diagram of the installation structure of the circulation pump of the present invention; Figure 9 is a schematic diagram of the installation structure of the driving chain of the present invention; Figure 10 is the present invention Figure 9 the enlarged structure schematic diagram at C in; Figure 11 is a schematic diagram of the installation structure of the driving motor of the present invention; Figure 12 is a schematic diagram of the installation structure of the upper cavity of the present invention; Figure 13 is a schematic diagram of the installation structure of the cloth receiving motor of the present invention; Figure 14 For the present invention Figure 13 is a schematic enlarged view of the structure at position D in the present invention.

[0024] In the figure: 1, secondary liquid tank; 2, cleaning tank; 3, separation tank; 4, tertiary liquid tank; 5, separator; 6, conveying assembly; 61, mounting groove; 62, mounting plate; 63, conveying chain plate; 64, push plate; 65, side rod; 66, vertical rod; 67, rotating rod; 68, torsion spring; 7, cleaning assembly; 71, drive motor; 72, drive shaft; 73, drive sprocket; 74, drive chain; 75, support wheel; 76, filter cartridge sprocket; 77, filter cartridge part; 78, separation plate; 79, chip scraping plate; 710, flushing pipe; 8, pressure filtration assembly; 81, lower cavity; 82, cloth collecting motor; 83, winding roller; 84, mounting frame; 85, drive cylinder; 86, connecting plate; 87, upper cavity; 88, sealing plate; 89, filter plate; 9, chip collecting cart; 10, circulation pump; 11, water outlet pipe; 12, branch pipe one; 13, branch pipe two; 14, impurity pump; 15, circulation pipe; 16, primary liquid tank; 17, top pipe; 18, oil mist processor; 19, scouring pipe. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0026] Please refer to Figures 1 - 14 , the present invention provides a technical solution: A workstation for multi-stage treatment of cutting fluid, including a secondary liquid tank 1, a separator 5, a chip collecting cart 9, a primary liquid tank 16, and a cleaning tank 2 fixedly installed in the middle of the top of the secondary liquid tank 1. A separation tank 3 is fixedly installed on one side of the cleaning tank 2.

[0027] A tertiary liquid tank 4 is fixedly installed on the top of the cleaning tank 2. A conveying assembly 6 is arranged on one side of the separator 5. A cleaning assembly 7 is arranged inside the separation tank 3.

[0028] The conveying assembly 6 includes an installation groove 61 and a conveying chain plate 63 fixedly installed inside the installation groove 61. The separator 5 adopts a solid-liquid separator in the prior art. A conveying motor is fixedly installed on the outer side of the separator 5, and the conveying motor is used to drive the conveying chain plate 63 to convey. Installation plates 62 are symmetrically and fixedly connected to the top of the installation groove 61. Side rods 65 are fixedly connected to the side of the installation plates 62 close to the conveying chain plate 63. Vertical rods 66 are evenly installed on the top of the conveying chain plate 63. Rotating rods 67 are symmetrically and fixedly connected to the tops of the vertical rods 66. A torsion spring 68 is sleeved on the outer side of the vertical rod 66.

[0029] Push plates 64 are fixedly connected to the outer surface of the conveying chain plate 63 at intervals. The side rods 65 are arranged at uniform intervals. The vertical rods 66 are rotatably connected to the conveying chain plate 63. There are no less than four rotating rods 67. The top end of the torsion spring 68 is fixedly connected to the rotating rod 67, and the bottom end of the torsion spring 68 is fixedly connected to the conveying chain plate 63. A circulation pump 10 is fixedly installed on one side of the top of the secondary liquid tank 1. The inlet end of the circulation pump 10 is communicated with the secondary liquid tank 1. The outlet end of the circulation pump 10 is fixedly installed with a water outlet pipe 11. One end of the water outlet pipe 11 far from the circulation pump 10 is respectively connected to a branch pipe one 12, a branch pipe two 13, and a top pipe 17.

[0030] The primary liquid tank 16 is communicated with the installation groove 61 through a connecting pipe. An impurity pump 14 is fixedly installed on the top of the primary liquid tank 16. The inlet end of the impurity pump 14 is connected to the primary liquid tank 16. The outlet end of the impurity pump 14 is fixedly connected to a circulation pipe 15, and the circulation pipe 15 is communicated with the cleaning box 2. An oil mist processor 18 is fixedly installed on the top of the separation box 3.

[0031] The cleaning assembly 7 includes a driving motor 71 fixedly installed on the outer side of one side of the separation box 3. A driving shaft 72 is rotatably installed inside the separation box 3. Transmission sprockets 73 are symmetrically and fixedly connected to the outer side of the driving shaft 72. Driving chains 74 are symmetrically and slidably installed inside the cleaning box 2. Support wheels 75 are symmetrically and rotatably installed on one side inside the cleaning box 2. Filter cartridge sprockets 76 are fixedly connected to the outer sides of the support wheels 75.

[0032] The output end of the driving motor 71 is connected to the driving shaft 72 through a speed reducer. The two transmission sprockets 73 are respectively meshed with the driving chains 74 on both sides. The two filter cartridge sprockets 76 are respectively meshed with the driving chains 74 on both sides. A filter cartridge part 77 is fixedly connected between the two filter cartridge sprockets 76. Separation plates 78 are evenly fixedly installed between the two driving chains 74. A chip scraping plate 79 is also fixedly installed inside the cleaning box 2.

[0033] The chip scraping plate 79 is in contact with the top surface of the filter cartridge part 77. There are no less than six separation plates 78. One end of the branch pipe one 12 far from the water outlet pipe 11 passes through the cleaning box 2 and is fixedly installed with a flushing pipe 710. The branch pipe one 12 is communicated with the flushing pipe 710. Sprayers are evenly fixedly installed on the outer side of the flushing pipe 710.

[0034] One end of the second branch pipe 13 far away from the water outlet pipe 11 passes through the secondary liquid tank 1 and is fixedly installed with a flushing pipe 19. The second branch pipe 13 is communicated with the flushing pipe 19. The flushing pipe 19 is fixedly installed inside the secondary liquid tank 1, and spray heads are uniformly and fixedly installed on the outside of the flushing pipe 19.

[0035] Embodiment 1: As Figures 1 - 3 shown, the chips and cutting fluid from the machining center enter the separator 5 through the conveying assembly 6. The chips larger than 5 mm are carried into the chip collector 9 by the conveying chain plate 63. The conveying chain plate 63 drives the push plate 64 and the vertical rod 66 to move. The vertical rod 66 drives the rotating rod 67 to move. When the rotating rod 67 contacts the side rod 65, it is squeezed by the side rod 65, so that the rotating rod 67 drives the vertical rod 66 and the torsion spring 68 to rotate. When the rotating rod 67 separates from the side rod 65, the elastic force of the torsion spring 68 drives the vertical rod 66 and the rotating rod 67 to reset. Through the spaced side rods 65, the rotating rod 67 breaks up the lumps in the cutting fluid, which is convenient for subsequent conveyance into the chip collector 9.

[0036] The remaining impurities and cutting fluid are pumped into the circulation pipe 15 by the impurity pump 14, and then input into the cleaning tank 2 by the circulation pipe 15. The driving motor 71 is started. The driving motor 71 drives the driving shaft 72 and the driving sprocket 73 to rotate. The driving sprocket 73 drives the driving chains 74 on both sides to rotate. The driving chains 74 drive the filter cylinder sprocket 76 to rotate and the separation plate 78 to convey. The driving motor 71 can realize the forward and reverse rotation switching. When rotating forward, the floating chips in the liquid can be scraped out. When rotating in reverse, the precipitated chips and impurities in the liquid can be scraped out and discharged into the chip collector 9. The flushing pipe 710 flushes the filter cylinder part 77. Under the dual action of the flushing pipe 710 and the chip scraping plate 79, the impurities attached to the outside of the filter cylinder part 77 can be removed, realizing self-cleaning.

[0037] The circulation pump 10 extracts the liquid inside the secondary liquid tank 1 and outputs it respectively through the water outlet pipe 11, the first branch pipe 12 and the second branch pipe 13. Among them, the first branch pipe 12 is connected to the flushing pipe 710 for flushing the filter cylinder part 77. The second branch pipe 13 is connected to the flushing pipe 19 for flushing the inside of the secondary liquid tank 1, preventing chips from accumulating in the secondary liquid tank 1, and solving the problem that after the cutting fluid with chips enters the water tank, the cast iron and powdery chips are deposited in all corners of the water tank, and the fine needle-shaped and thin sheet-shaped chips float on the liquid surface, affecting the normal operation of the water tank.

[0038] One side of the top of the secondary liquid tank 1 is equipped with an ozone generator and an oxygenation pipeline, which can sterilize the liquid in the secondary liquid tank 1 to prevent the liquid from deteriorating. Ozone sterilization has the characteristics of high efficiency, high cleanliness, convenience, economy, etc. It can oxidize and decompose the enzymes required for glucose inside bacteria, causing the bacteria to die out; the oxygenation pipeline adds compressed air into the secondary liquid tank 1 to oxygenate the cutting fluid and kill the anaerobic bacteria that cause the cutting fluid to deteriorate, extending the service life of the cutting fluid.

[0039] At the top of the secondary liquid tank 1, a belt oil skimmer is also installed, which can remove the floating oil in the liquid tank. The belt oil skimmer is made of special oil-absorbing PVC material, which can carry out a large amount of oil liquid, and has good toughness and is not easy to be damaged.

[0040] At the top of the tertiary liquid tank 4, a pressure filter assembly 8 is provided. The pressure filter assembly 8 includes a lower cavity 81 fixedly installed at the top of the tertiary liquid tank 4. The lower cavity 81 is communicated with the tertiary liquid tank 4. At one side of the top of the lower cavity 81, a cloth receiving motor 82 is fixedly installed. The output end of the cloth receiving motor 82 is fixedly installed with a winding roller 83 through a speed reducer. The winding roller 83 is rotatably installed at one side of the top of the tertiary liquid tank 4.

[0041] At the top of the tertiary liquid tank 4, a mounting frame 84 is also fixedly installed. In the middle of the top of the mounting frame 84, a driving cylinder 85 is fixedly installed. The output end of the driving cylinder 85 is fixedly connected with a connecting plate 86. The bottom end of the connecting plate 86 is fixedly connected with an upper cavity 87.

[0042] One end of the top pipe 17 far from the water outlet pipe 11 is communicated with the upper cavity 87. The bottom end of the upper cavity 87 is fixedly connected with a sealing plate 88. Above the inside of the lower cavity 81, a filter plate 89 is fixedly installed.

[0043] Embodiment 2: As Figures 4 - 7 shown, the driving cylinder 85 drives the connecting plate 86 to press down. The connecting plate 86 drives the upper cavity 87 to press down. The upper cavity 87 is tightly sealed with the lower cavity 81 through the sealing plate 88. A pressure sensor and an air inlet valve are installed at the top of the upper cavity 87. A non-woven fabric is installed at the top of the filter plate 89. The upper cavity 87, the lower cavity 81 and the non-woven fabric form a sealed cavity. The cutting fluid passes through the water outlet pipe 11 and the top pipe 17 and is input into the inside of the upper cavity 87. The non-woven fabric intercepts the impurities in the liquid.

[0044] As more and more intercepted impurities accumulate, the permeability of the non-woven fabric decreases, and the pressure in the upper cavity 87 will gradually increase. After the pressure reaches the set value, the valve of the top pipe 17 closes, and the air inlet valve opens. The compressed air stored in the air storage tank enters the upper cavity 87, presses the liquid remaining in the upper cavity 87 into the lower cavity 81, and at the same time dries the non-woven fabric and the impurities. At this time, the pressure in the upper cavity 87 will gradually decrease. After it drops to the set value, the air inlet valve closes, the driving cylinder 85 lifts the upper cavity 87 to the set position, the cloth receiving motor 82 drives the winding roller 83 to rotate, the winding roller 83 takes out the dirty non-woven fabric, and the impurities on the non-woven fabric enter the external collection box. When the new non-woven fabric reaches the set length, the cloth receiving motor 82 stops running, and the water pump at the top of the tertiary liquid tank 4 pumps the clean liquid back to the machining center. The pressure filter assembly 8 can filter out impurities larger than 0.03 mm.

[0045] Working principle: When using this device, first, as Figures 1 - 14As shown, the chips and cutting fluid from the machining center enter the separator 5 through the conveying assembly 6. Chips larger than 5 mm are carried into the chip collector 9 by the conveying chain plate 63. The rotating rod 67 breaks up the lumps in the cutting fluid to facilitate subsequent conveyance into the chip collector 9. The remaining impurities and cutting fluid are pumped into the circulation pipe 15 by the impurity pump 14, and then input into the cleaning tank 2 through the circulation pipe 15. Start the driving motor 71 to work. The driving motor 71 can achieve forward and reverse rotation switching. When rotating forward, it can scrape out the floating chips in the liquid. When rotating in reverse, it can scrape out the precipitated chips and impurities in the liquid and discharge them into the chip collector 9. The flushing pipe 710 flushes the filter cartridge part 77. Under the dual action of the flushing pipe 710 and the chip scraping plate 79, the impurities attached to the outer side of the filter cartridge part 77 can be removed to achieve self-cleaning. The circulating pump 10 extracts the liquid in the secondary liquid tank 1 and outputs it respectively through the water outlet pipe 11, the first branch pipe 12 and the second branch pipe 13. Among them, the first branch pipe 12 is connected to the flushing pipe 710 for flushing the filter cartridge part 77, and the second branch pipe 13 is connected to the flushing pipe 19 for flushing the inside of the secondary liquid tank 1. The driving cylinder 85 drives the connecting plate 86 to press down. The connecting plate 86 drives the upper cavity 87 to press down. The upper cavity 87 is tightly sealed with the lower cavity 81 through the sealing plate 88. A pressure sensor and an air inlet valve are installed at the top of the upper cavity 87. A non-woven fabric is installed on the top of the filter plate 89. The upper cavity 87, the lower cavity 81 and the non-woven fabric form a sealed cavity. The cutting fluid passes through the water outlet pipe 11 and the top pipe 17 and is input into the inside of the upper cavity 87. The non-woven fabric intercepts the impurities in the liquid. The cloth collecting motor 82 drives the winding roller 83 to rotate. The winding roller 83 takes out the dirty non-woven fabric. The impurities on the non-woven fabric enter the external collecting box. When the new non-woven fabric reaches the set length, the cloth collecting motor 82 stops running. The water pump on the top of the tertiary liquid tank 4 pumps the clean liquid back to the machining center.

[0046] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0047] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A workstation for multi-stage treatment of cutting fluid, comprising a secondary liquid tank (1), a separator (5), a chip collection cart (9), a primary liquid tank (16), and a cleaning tank (2) fixedly installed in the middle of the top of the secondary liquid tank (1). One side of the cleaning tank (2) is fixedly installed with a separation tank (3). It is characterized in that It further includes: A tertiary liquid tank (4) is fixedly installed on the top of the cleaning tank (2). A conveying assembly (6) is arranged on one side of the separator (5). A cleaning assembly (7) is arranged inside the separation tank (3). A pressure filtration assembly (8) is arranged on the top of the tertiary liquid tank (4). The conveying assembly (6) includes an installation groove (61) and a conveying chain plate (63) fixedly installed inside the installation groove (61). Installation plates (62) are symmetrically and fixedly connected to the top of the installation groove (61). A side rod (65) is fixedly connected to the side of the installation plate (62) close to the conveying chain plate (63). Vertical rods (66) are evenly installed on the top of the conveying chain plate (63). Rotating rods (67) are symmetrically and fixedly connected to the top ends of the vertical rods (66). A torsion spring (68) is sleeved on the outside of the vertical rod (66). The cleaning assembly (7) includes a driving motor (71) fixedly installed on the outside of one side of the separation tank (3). A driving shaft (72) is rotatably installed inside the separation tank (3). Transmission sprockets (73) are symmetrically and fixedly connected to the outside of the driving shaft (72). Driving chains (74) are symmetrically and slidably installed inside the cleaning tank (2). Support wheels (75) are symmetrically and rotatably installed on one side inside the cleaning tank (2). A filter cartridge sprocket (76) is fixedly connected to the outside of the support wheel (75).

2. The workstation for multi-stage treatment of cutting fluid according to claim 1, characterized in that: Push plates (64) are fixedly connected to the outer surface of the conveying chain plate (63) at intervals. The side rods (65) are arranged at uniform intervals. The vertical rods (66) are rotatably connected to the conveying chain plate (63). There are no less than four rotating rods (67). The top end of the torsion spring (68) is fixedly connected to the rotating rod (67). The bottom end of the torsion spring (68) is fixedly connected to the conveying chain plate (63). A circulation pump (10) is fixedly installed on one side of the top of the secondary liquid tank (1). The inlet end of the circulation pump (10) is communicated with the secondary liquid tank (1). The outlet end of the circulation pump (10) is fixedly installed with a water outlet pipe (11). One end of the water outlet pipe (11) away from the circulation pump (10) is respectively connected with a branch pipe one (12), a branch pipe two (13), and a top pipe (17).

3. The workstation for multi-stage treatment of cutting fluid according to claim 2, characterized in that: The primary liquid tank (16) is communicated with the installation groove (61) through a connecting pipe. An impurity pump (14) is fixedly installed on the top of the primary liquid tank (16). The inlet end of the impurity pump (14) is connected with the primary liquid tank (16). The outlet end of the impurity pump (14) is fixedly connected with a circulation pipe (15). The circulation pipe (15) is communicated with the cleaning tank (2). An oil mist processor (18) is fixedly installed on the top of the separation tank (3).

4. The workstation for multi-stage treatment of cutting fluid according to claim 2, characterized in that: The output end of the driving motor (71) is connected to the driving shaft (72) through a speed reducer. The two transmission sprockets (73) are respectively meshed and connected with the driving chains (74) on both sides. The two filter cartridge sprockets (76) are respectively meshed and connected with the driving chains (74) on both sides. A filter cartridge part (77) is fixedly connected between the two filter cartridge sprockets (76). Separation plates (78) are evenly and fixedly installed between the two driving chains (74). A scraping plate (79) is also fixedly installed inside the cleaning box (2).

5. A workstation for multi-stage treatment of cutting fluid according to claim 4, characterized in that: The scraping plate (79) is in contact with the top surface of the filter cartridge part (77). There are no less than six separation plates (78). One end of the first branch pipe (12) far from the water outlet pipe (11) passes through the cleaning box (2) and is fixedly installed with a flushing pipe (710). The first branch pipe (12) is communicated with the flushing pipe (710). Nozzles are evenly fixedly installed on the outside of the flushing pipe (710).

6. The workstation for multi-stage treatment of cutting fluid according to claim 5, characterized in that: One end of the second branch pipe (13) far from the water outlet pipe (11) passes through the secondary liquid tank (1) and is fixedly installed with a scouring pipe (19). The second branch pipe (13) is communicated with the scouring pipe (19). The scouring pipe (19) is fixedly installed inside the secondary liquid tank (1). Nozzles are evenly fixedly installed on the outside of the scouring pipe (19).

7. A workstation for multi-stage treatment of cutting fluid according to claim 2, characterized in that: The pressure filtration assembly (8) includes a lower cavity (81) fixedly installed on the top of the tertiary liquid tank (4). The lower cavity (81) is communicated with the tertiary liquid tank (4). A cloth collecting motor (82) is fixedly installed on one side of the top of the lower cavity (81). The output end of the cloth collecting motor (82) is fixedly installed with a winding roller (83) through a speed reducer. The winding roller (83) is rotatably installed on one side of the top of the tertiary liquid tank (4).

8. A workstation for multi-stage treatment of cutting fluid according to claim 7, characterized in that: An installation frame (84) is also fixedly installed on the top of the tertiary liquid tank (4). A driving cylinder (85) is fixedly installed in the middle of the top of the installation frame (84). The output end of the driving cylinder (85) is fixedly connected with a connecting plate (86). The bottom end of the connecting plate (86) is fixedly connected with an upper cavity (87).

9. The workstation for multi-stage treatment of cutting fluid according to claim 8, wherein: One end of the top pipe (17) far from the water outlet pipe (11) is communicated with the upper cavity (87). A sealing plate (88) is fixedly connected to the bottom end of the upper cavity (87). A filter plate (89) is fixedly installed above the inside of the lower cavity (81).

Citation Information

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