A kind of medium and trace element fertilizer production equipment and method
By designing the medium-sized trace element fertilizer production equipment, the top cover drives the filter mechanism to connect with the feeding mechanism, and combined with the fan to blow and suction, the waste and health hazards caused by raw material dumping in traditional production are solved, and safe and efficient raw material mixing is achieved.
Patent Information
- Application Number
- CN202510809626.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-06-17
AI Technical Summary
During the traditional production process of trace element fertilizers, raw material dumping causes waste, pollutes the environment, endangers the health of operators, and has the risk of dust explosion.
Design a medium-tracelebrate fertilizer production equipment, including a mixing tank, a filter mechanism and a feeding mechanism, and drive the filter mechanism to connect with the feeding mechanism through the top cover, and use the fan to blow and suck air to realize quantitative delivery of raw materials and filtration of dust, avoiding manual dumping and dust dissipation.
It realizes adding raw materials in sequence according to the formula, reducing the difficulty of operators' work, reducing waste of raw materials, preventing dust from harming health and avoiding dust explosion.
Smart Images

Figure CN120305873B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of agricultural processing, and in particular relates to a device and a method for producing medium and trace element fertilizers. Background Art
[0002] The nutrients required by plants are divided into macronutrients (nitrogen, phosphorus, potassium), secondary nutrients (calcium, magnesium, sulfur), and trace nutrients (iron, boron, manganese, zinc, etc.). Fertilizers containing both macronutrients and trace nutrients are used to supplement these nutrients.
[0003] Compared to traditional fertilizers, medium and trace element fertilizers usually require the addition of multiple raw materials to meet the needs of the addition of multiple medium and trace elements. The production process usually involves raw material processing, formula design, material mixing, drying and screening, and finished product packaging. The characteristics of medium and trace element fertilizers make the material mixing process the most important production link. In the traditional medium and trace element fertilizer production process, after the formula is determined, the raw materials are usually directly poured into the mixing equipment according to the formula ratio. This production method not only wastes raw materials, but also generates a large amount of dust, polluting the environment, easily causing health damage to operators, and may also cause serious accidents such as dust explosions. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a medium and trace element fertilizer production device and method. The present invention adds raw materials in sequence according to the formula during the production process, and does not require the operator to manually dump the raw materials, which effectively reduces the operator's work difficulty. In the process of adding raw materials, it effectively suppresses the escape of dust into the air, reduces the waste of raw materials, prevents dust from endangering the health of operators, and prevents dust explosions and safety accidents.
[0005] The technical solution adopted to solve the above technical problems is: a medium and trace element fertilizer production equipment, including a mixing tank, a filtering mechanism and a feeding mechanism, the mixing tank is fixedly set on the ground, the feeding mechanism is multiple groups, the feeding mechanism is symmetrically fixed around the mixing tank, the top of the mixing tank is rotatably connected to a top cover, the filtering mechanism is fixedly connected to the top cover, and a stirring motor is fixedly set above the mixing tank;
[0006] A fan is fixedly connected to the top of the filter mechanism, and the fan can suck air from the filter mechanism and blow air into the feeding mechanism;
[0007] A control motor is fixedly connected to one side of the mixing tank, a first drive gear is fixedly connected to the rotating shaft of the control motor, a driven ring gear is fixedly connected to the edge of the top cover, the first drive gear is meshed with the driven ring gear, and the rotation of the top cover can drive the filtering mechanism to connect with different feeding mechanisms;
[0008] The raw materials conveyed by the feeding mechanism enter into the mixing tank through the filtering mechanism.
[0009] Through the above technical solution, different raw materials can be put into different feeding mechanisms according to the formula during the production process. The top cover drives the filtering mechanism to connect with different feeding mechanisms. The raw materials transported by the feeding mechanism enter the mixing tank through the filtering mechanism, so that different raw materials can be put into the mixing tank in sequence according to the formula. There is no need for the operator to manually dump the raw materials, which effectively reduces the difficulty of the operator's work. The fan can blow air into the feeding mechanism, and the auxiliary raw materials enter the mixing tank from the feeding mechanism. The fan can suck air from the filtering mechanism, so that the dust generated by the raw materials entering the mixing tank is adsorbed and collected by the filtering mechanism, which effectively prevents the dust from escaping into the air, reduces the waste of raw materials, and prevents the dust from endangering the health of the operator.
[0010] Furthermore, the feeding mechanism includes a feeding air inlet, a feeding outlet and a feeding hopper. A feeding hopper is provided at the top of one end of the feeding mechanism, a feeding air inlet is provided at the top of the other end of the feeding mechanism, and a feeding outlet is provided at the bottom of the other end of the feeding mechanism. The top of the feeding air inlet is rotatably connected to an upper cover, and the bottom of the feeding outlet is rotatably connected to a lower cover.
[0011] According to the above technical solution, a feed hopper is provided at the top of one end of the feeding mechanism, a feed air inlet is provided at the top of the other end of the feeding mechanism, and a feed outlet is provided at the bottom of the other end of the feeding mechanism. The top of the feed air inlet is rotatably connected to an upper cover, and the bottom of the feed outlet is rotatably connected to a lower cover, so that the raw materials can enter the feeding mechanism from the feed hopper. When the raw materials do not need to be transported, the upper cover can block the feed air inlet and the lower cover can block the feed outlet, so that the raw materials are sealed in the feeding mechanism, and the raw materials will not leak and dust will not be generated. Torsion springs are provided on the upper cover rotating shaft and the lower cover rotating shaft, so that the upper cover and the lower cover can be kept closed.
[0012] A screw is provided in the feeding mechanism, which can transport the raw materials to the feeding outlet. The raw materials can enter the mixing tank from the feeding outlet. The feeding air inlet is arranged above the feeding outlet, and the fan blowing can assist the raw materials to enter the mixing tank.
[0013] Furthermore, the filtering mechanism includes a filter housing, a feed ring, a filter cartridge and a filter plate. The feed ring is fixedly connected to one side of the filter housing, the filter cartridge is rotatably connected in the filter housing, and the filter plate is rotatably connected to the bottom of the top cover. A feed hole is provided on the top cover, the bottom of the feed ring is connected to the feed hole, and the top of the feed ring is connected to the feed outlet.
[0014] Through the above technical solution, since the bottom of the feeding ring is connected to the feed hole and the top of the feeding ring is connected to the feed outlet, the feeding ring can squeeze open the lower cover. After the feeding ring is aligned with the feed outlet, the feed outlet can be connected to the feed hole, so that the raw materials in the feeding mechanism can enter the mixing tank through the feeding ring.
[0015] Furthermore, the fan includes a suction pipe and a blowing pipe, a suction joint is provided on the top of the filter housing, the bottom of the suction pipe is fixedly connected to the suction joint, the blowing pipe is connected to the feed air inlet, and an opening is provided on the top of the filter cartridge.
[0016] Through the above technical solution, since the blowing pipe is connected to the feed air inlet, the blowing pipe can squeeze open the upper cover, so that the fan can blow air into the feeding mechanism through the feed air inlet, and the bottom of the suction pipe is fixedly connected to the suction joint, so that the fan can suck air from the filter housing.
[0017] Furthermore, a first ventilation pipe is provided on the side of the material passing ring close to the filter housing, a plurality of dust collection ports are provided in the material passing ring, and a second ventilation pipe is provided below the filter housing. The first ventilation pipe and the second ventilation pipe are fixedly connected, the first ventilation pipe is communicated with the material passing ring, and the second ventilation pipe is communicated with the filter housing.
[0018] Through the above technical solution, since a first vent pipe is provided on the side of the feed ring close to the filter housing, a plurality of dust collecting ports are provided in the feed ring, and a second vent pipe is provided below the filter housing, the first vent pipe and the second vent pipe are fixedly connected, the first vent pipe is communicated with the feed ring, and the second vent pipe is communicated with the filter housing, so that the feed ring and the filter housing are connected, and the fan can suck air from the filter housing, so that the dust generated by the raw materials entering the mixing tank through the feed ring can be absorbed by the feed ring, and after entering the filter housing, it is adsorbed by the outer wall of the filter cylinder.
[0019] Furthermore, a plurality of dust-swishing plates are fixedly provided on the inner wall of the filter housing, and a driven gear is fixedly connected to the bottom of the filter cartridge.
[0020] Through the above technical solution, since multiple dust-flicking plates are fixedly arranged on the inner wall of the filter housing, and a driven gear is fixedly connected to the bottom of the filter cartridge, the rotation of the driven gear can drive the filter cartridge to rotate, and the rotation of the filter cartridge can drive the dust-flicking plates to flick the outer wall of the filter cartridge, so that the dust adsorbed on the outer wall of the filter cartridge falls off.
[0021] Furthermore, a stirring shaft is fixedly connected to the rotating shaft of the stirring motor, and the stirring shaft passes through the top cover. A plurality of stirring paddles are symmetrically fixedly connected to the bottom of the stirring shaft. A second driving gear is fixedly connected to the stirring shaft, and the second driving gear is engaged with the driven gear. Fan blades are fixedly connected to the stirring shaft, and the fan blades are arranged above the second driving gear.
[0022] Through the above technical solution, since the stirring motor shaft is fixedly connected to the stirring shaft, a plurality of stirring paddles are symmetrically fixedly connected to the bottom of the stirring shaft, the stirring shaft is fixedly connected to the second driving gear, the second driving gear is meshed with the driven gear, and the stirring shaft is fixedly connected to the fan blade, which is arranged above the second driving gear, so that the stirring motor can drive the stirring shaft to rotate, and the rotation of the stirring shaft can drive the stirring paddle to mix and stir the raw materials in the mixing tank, and the rotation of the stirring shaft can also drive the second driving gear to rotate, and the rotation of the second driving gear can drive the driven gear to rotate, thereby driving the filter cartridge to rotate;
[0023] The rotation of the stirring shaft can also drive the fan blades to rotate, and the rotation of the fan blades can blow air to the driven gear, blowing away the dust that falls from the filter housing and falls on the driven gear. The driven gear is also provided with multiple hollow holes to minimize the retention of raw material dust on the driven gear.
[0024] Furthermore, a through hole is provided on the top cover corresponding to the bottom of the filter housing, the bottom of the filter housing is connected to the mixing tank through the through hole, a bracket is fixedly connected in the through hole, the driven gear shaft passes through the bracket, a scraper is provided at the bottom of the bracket, and the filter plate covers the through hole.
[0025] Through the above technical solution, since a through hole is provided on the top cover corresponding to the bottom of the filter casing, the bottom of the filter casing is connected to the mixing tank through the through hole, a bracket is fixedly connected in the through hole, the driven gear shaft passes through the bracket, a scraper is provided at the bottom of the bracket, and the filter plate covers the through hole, so that the dust falling in the filter casing falls into the filter plate through the through hole, and enters the mixing tank after being filtered by the filter plate. The scraper can scrape and clean the filter plate to prevent the filter plate from being blocked.
[0026] Furthermore, one end of the filter plate is fixedly connected to a receiving rod, the other end of the filter plate is fixedly connected to a connecting plate, one side of the through hole is fixedly connected to two fixed plates, the fixed plates are symmetrically arranged on both sides of the connecting plate, and buffer springs are fixedly connected on both sides of the connecting plate, the other end of the buffer spring is connected to the fixed plate, and a plurality of toggling rods are symmetrically fixedly connected to the inner wall of the mixing tank, the receiving rod and the toggling rod are in the same horizontal plane, and the toggling rod can toggle the receiving rod.
[0027] Through the above technical solution, since one end of the filter plate is fixedly connected to a receiving rod, the other end of the filter plate is fixedly connected to a connecting plate, two fixed plates are fixedly connected to one side of the through hole, the fixed plates are symmetrically arranged on both sides of the connecting plate, and buffer springs are fixedly connected on both sides of the connecting plate. The other end of the buffer spring is connected to the fixed plate, and multiple toggle rods are symmetrically fixedly connected to the inner wall of the mixing tank. The receiving rod and the toggle rod are in the same horizontal plane. The toggle rod can toggle the receiving rod, so that when the toggle rod toggles the receiving rod, the connecting plate will swing back and forth periodically between the two fixed plates, that is, the filter plate will rotate back and forth periodically, so that the scraper can scrape and clean the filter plate, effectively preventing the filter plate from being blocked.
[0028] A method for producing a medium and trace element fertilizer comprises the following steps:
[0029] Step 1: Raw material selection and processing: select raw materials according to the trace elements to be added, and crush the raw materials to 80-100 mesh to improve mixing uniformity;
[0030] Step 2: Formula design: Determine the ratio of various trace elements based on soil test data and crop needs. After determining the ratio, add different raw materials to different feeding mechanisms;
[0031] Step 3: Add materials. According to the formula design, select the order of adding raw materials, start the control motor to drive the top cover to rotate, and the top cover drives the filtering mechanism to connect with the feeding mechanism where the raw materials need to be added. Start the fan, and the fan blows the raw materials from the feeding mechanism through the material ring into the mixing tank. At the same time, the fan provides suction for the filtering mechanism, so that the dust raised by the raw materials entering the mixing tank enters the filtering mechanism, effectively preventing the dust from escaping into the air and endangering the health of the operators, and preventing dust explosions.
[0032] Step 4: Mixing. Start the stirring motor, which drives the stirring shaft to stir the raw materials in the mixing tank. At the same time, the stirring motor can drive the filter cartridge in the filter mechanism to rotate, so that the dust on the outside of the filter cartridge falls off and falls onto the filter plate below. The top cover can move the filter plate during rotation, and finally the dust on the filter plate enters the mixing tank, effectively ensuring that the raw materials will not be wasted, while greatly extending the service life of the filter cartridge and filter plate, and reducing equipment maintenance.
[0033] Step 5: Drying, screening and finished product packaging. After the finished products mixed in the mixing tank are screened and dried, the qualified finished products are packaged to complete the production.
[0034] The beneficial effects of the present invention are as follows:
[0035] (1) In the present invention, different raw materials can be put into different feeding mechanisms according to the formula. The top cover drives the filtering mechanism to connect with different feeding mechanisms. The raw materials transported by the feeding mechanism enter the mixing tank through the filtering mechanism, so that different raw materials can be quantitatively put into the mixing tank in sequence according to the formula. There is no need for the operator to manually pour the raw materials, which effectively reduces the difficulty of the operator's work;
[0036] (2) In the present invention, the fan can blow air into the feeding mechanism through the feeding air inlet, and the raw materials can enter the mixing tank from the feeding outlet through the feeding ring. The feeding air inlet is arranged above the feeding outlet. The fan blowing can assist the raw materials to enter the mixing tank. The feeding ring is connected to the filter housing, and the fan can suck air from the filter housing, so that the dust generated by the raw materials entering the mixing tank through the feeding ring can be sucked by the dust collecting port on the feeding ring, and after entering the filter housing, it is adsorbed by the outer wall of the filter cylinder, effectively suppressing the dust from escaping into the air during the process of adding raw materials, preventing the dust from endangering the health of the operators, and at the same time preventing dust explosion and safety accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 This is a structural schematic diagram of a medium and trace element fertilizer production device of the present invention;
[0038] Figure 2 This is a schematic structural diagram of the mixing tank, filtering mechanism and fan of a medium and trace element fertilizer production equipment of the present invention;
[0039] Figure 3 This is a structural schematic diagram of a feeding mechanism of a medium and trace element fertilizer production device according to the present invention from a first perspective;
[0040] Figure 4 This is a structural schematic diagram from a second perspective of a feeding mechanism of a medium and trace element fertilizer production device according to the present invention;
[0041] Figure 5 This is a structural schematic diagram of a filtering mechanism of a medium and trace element fertilizer production device of the present invention;
[0042] Figure 6 This is a schematic diagram of the exploded structure of a filtering mechanism of a medium and trace element fertilizer production device of the present invention;
[0043] Figure 7 It is a sectional perspective view of a feed ring of a medium and trace element fertilizer production device of the present invention;
[0044] Figure 8 It is a cutaway perspective view of a filter housing of a medium and trace element fertilizer production device according to the present invention;
[0045] Figure 9 This is a schematic structural diagram of the cooperation between the filtering mechanism and the top cover of a medium and trace element fertilizer production device of the present invention;
[0046] Figure 10 The present invention is a kind of medium and trace element fertilizer production equipment Figure 9 A partial enlarged view of point A in the middle;
[0047] Figure 11 This is a schematic structural diagram of a top cover of a medium and trace element fertilizer production device according to the present invention;
[0048] Figure 12 This is a schematic structural diagram of the coordination of a stirring shaft and a filter cartridge of a medium and trace element fertilizer production device of the present invention;
[0049] Figure 13 This is a structural schematic diagram of a stirring shaft of a medium and trace element fertilizer production device of the present invention;
[0050] Figure 14 The present invention is a schematic structural diagram of the cooperation between a mixing tank and a filter plate of a medium and trace element fertilizer production device.
[0051] Reference numerals: 1, mixing tank; 2, filtering mechanism; 3, feeding mechanism; 4, fan; 5, stirring motor; 6, control motor; 11, top cover; 12, toggle lever; 111, driven gear ring; 112, feeding hole; 113, fixing plate; 114, through hole; 115, bracket; 21, filter housing; 22, feeding ring; 23, filter cartridge; 24, filter plate; 211, dust removal plate; 212, suction joint; 213, second Ventilation pipe; 221, dust collecting port; 222, first ventilation pipe; 231, driven gear; 241, receiving rod; 242, connecting plate; 2421, buffer spring; 31, feed air inlet; 32, feed outlet; 33, feed hopper; 311, upper cover; 321, lower cover; 41, suction pipe; 42, blowing pipe; 51, stirring shaft; 52, stirring paddle; 53, fan blade; 54, second drive gear; 61, first drive gear. DETAILED DESCRIPTION
[0052] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0053] like Figure 1 As shown, a medium and trace element fertilizer production equipment includes a mixing tank 1, a filtering mechanism 2 and a feeding mechanism 3. The mixing tank 1 is fixedly set on the ground. The feeding mechanism 3 is a plurality of groups and is symmetrically fixedly arranged around the mixing tank 1. The top of the mixing tank 1 is rotatably connected to a top cover 11. The filtering mechanism 2 is fixedly connected to the top cover 11. A stirring motor 5 is fixedly set above the mixing tank 1.
[0054] A fan 4 is fixedly connected to the top of the filter mechanism 2. The fan 4 can suck air from the filter mechanism 2 and blow air into the feeding mechanism 3.
[0055] A control motor 6 is fixedly connected to one side of the mixing tank 1, and a first drive gear 61 is fixedly connected to the rotating shaft of the control motor 6. A driven ring gear 111 is fixedly connected to the edge of the top cover 11. The first drive gear 61 is engaged with the driven ring gear 111. The rotation of the top cover 11 can drive the filtering mechanism 2 to connect with different feeding mechanisms 3;
[0056] The raw materials conveyed by the feeding mechanism 3 enter the mixing tank 1 through the filtering mechanism 2 .
[0057] In this embodiment, different raw materials can be put into different feeding mechanisms 3 according to the formula during the production process. The top cover 11 drives the filtering mechanism 2 to dock with different feeding mechanisms 3. The raw materials transported by the feeding mechanism 3 enter the mixing tank 1 through the filtering mechanism 2, so that different raw materials can be put into the mixing tank 1 in sequence according to the formula. There is no need for the operator to manually dump the raw materials, which effectively reduces the difficulty of the operator's work. The fan 4 can blow air into the feeding mechanism 3, and the auxiliary raw materials enter the mixing tank 1 from the feeding mechanism 3. The fan 4 can suck air from the filtering mechanism 2, so that the dust generated by the raw materials entering the mixing tank 1 is adsorbed and collected by the filtering mechanism 2, effectively preventing the dust from escaping into the air, reducing the waste of raw materials while preventing the dust from endangering the health of the operator.
[0058] like Figure 1 - Figure 8 As shown, the feeding mechanism 3 includes a feeding air inlet 31, a feeding outlet 32 and a feeding hopper 33. The feeding hopper 33 is provided at the top of one end of the feeding mechanism 3, the feeding air inlet 31 is provided at the top of the other end of the feeding mechanism 3, and the feeding outlet 32 is provided at the bottom of the other end of the feeding mechanism 3. The top of the feeding air inlet 31 is rotatably connected to an upper cover 311, and the bottom of the feeding outlet 32 is rotatably connected to a lower cover 321;
[0059] The filter mechanism 2 includes a filter housing 21, a feed ring 22, a filter cartridge 23, and a filter plate 24. The feed ring 22 is fixedly connected to one side of the filter housing 21, the filter cartridge 23 is rotatably connected to the inside of the filter housing 21, and the filter plate 24 is rotatably connected to the bottom of the top cover 11. The top cover 11 is provided with a feed hole 112. The bottom of the feed ring 22 is connected to the feed hole 112, and the top of the feed ring 22 is connected to the feed outlet 32.
[0060] The fan 4 includes a suction pipe 41 and a blowing pipe 42. A suction joint 212 is provided on the top of the filter housing 21. The bottom of the suction pipe 41 is fixedly connected to the suction joint 212. The blowing pipe 42 is connected to the feed air inlet 31. An opening is provided on the top of the filter cartridge 23.
[0061] A first ventilation pipe 222 is provided on the side of the feeding ring 22 close to the filter housing 21, and multiple dust collection ports 221 are provided in the feeding ring 22. A second ventilation pipe 213 is provided below the filter housing 21. The first ventilation pipe 222 is fixedly connected to the second ventilation pipe 213. The first ventilation pipe 222 is communicated with the feeding ring 22, and the second ventilation pipe 213 is communicated with the filter housing 21.
[0062] In this embodiment, raw materials can enter the feeding mechanism 3 from the feed hopper 33. When the feeding mechanism 3 is not needed to transport raw materials, the upper cover 311 can block the feeding air inlet 31, and the lower cover 321 can block the feeding outlet 32, so that the raw materials are sealed in the feeding mechanism 3, and the raw materials will not leak or generate dust. Torsion springs are provided on the rotating shafts of the upper cover 311 and the lower cover 321 to keep the upper cover 311 and the lower cover 321 closed.
[0063] When the feeding mechanism 3 needs to deliver raw materials, the filtering mechanism 2 rotates to the corresponding feeding mechanism 3, the blowing pipe 42 can squeeze open the upper cover 311, and the blowing pipe 42 is connected to the feeding mechanism 3. The feeding ring 22 can squeeze open the lower cover 321. After the feeding ring 22 is aligned with the feeding outlet 32, the feeding outlet 32 can be connected to the feeding hole 112, and then the screw in the feeding mechanism 3 can deliver the raw materials to the feeding outlet 32;
[0064] The fan 4 is started and can blow air into the feeding mechanism 3 through the feeding air inlet 31. The raw materials can enter the mixing tank 1 from the feeding outlet 32 through the feeding ring 22. The feeding air inlet 31 is arranged above the feeding outlet 32. The blowing of the fan 4 can assist the raw materials to enter the mixing tank 1. The feeding ring 22 is connected with the filter housing 21, and the fan 4 can suck air from the filter housing 21, so that the dust generated by the raw materials entering the mixing tank 1 through the feeding ring 22 can be sucked by the dust collecting port 221 on the feeding ring 22, and after entering the filter housing 21, it is adsorbed by the outer wall of the filter cylinder 23.
[0065] like Figure 5 - Figure 13 As shown, a plurality of dust-removing plates 211 are fixedly provided on the inner wall of the filter housing 21, and a driven gear 231 is fixedly connected to the bottom of the filter cartridge 23;
[0066] A stirring shaft 51 is fixedly connected to the rotating shaft of the stirring motor 5, and the stirring shaft 51 passes through the top cover 11. A plurality of stirring paddles 52 are symmetrically fixedly connected to the bottom of the stirring shaft 51. A second driving gear 54 is fixedly connected to the stirring shaft 51, and the second driving gear 54 is engaged with the driven gear 231. A fan blade 53 is fixedly connected to the stirring shaft 51, and the fan blade 53 is arranged above the second driving gear 54.
[0067] In this embodiment, the stirring motor 5 can drive the stirring shaft 51 to rotate, and the rotation of the stirring shaft 51 can drive the stirring paddle 52 to mix and stir the raw materials in the mixing tank 1. The rotation of the stirring shaft 51 can also drive the second driving gear 54 to rotate. The rotation of the second driving gear 54 can drive the driven gear 231 to rotate, thereby driving the filter cartridge 23 to rotate. The rotation of the filter cartridge 23 can drive the dust-moving plate 211 to move the outer wall of the filter cartridge 23, so that the dust adsorbed on the outer wall of the filter cartridge 23 falls off.
[0068] The rotation of the stirring shaft 51 can also drive the fan blades 53 to rotate, and the rotation of the fan blades 53 can blow air toward the driven gear 231, blowing away the dust that falls from the filter housing 21 onto the driven gear 231. The driven gear 231 is also provided with a plurality of hollow holes to minimize the retention of raw material dust on the driven gear 231.
[0069] like Figure 9 - Figure 14 As shown, a through hole 114 is provided on the top cover 11 corresponding to the bottom of the filter housing 21. The bottom of the filter housing 21 is connected to the mixing tank 1 through the through hole 114. A bracket 115 is fixedly connected to the through hole 114. The shaft of the driven gear 231 passes through the bracket 115. A scraper is provided at the bottom of the bracket 115. The filter plate 24 covers the through hole 114.
[0070] One end of the filter plate 24 is fixedly connected to a driving rod 241, and the other end of the filter plate 24 is fixedly connected to a connecting plate 242. Two fixed plates 113 are fixedly connected to one side of the through hole 114. The fixed plates 113 are symmetrically arranged on both sides of the connecting plate 242. Buffer springs 2421 are fixedly connected to both sides of the connecting plate 242. The other end of the buffer spring 2421 is connected to the fixed plate 113. A plurality of toggling rods 12 are symmetrically fixedly connected to the inner wall of the mixing tank 1. The driving rod 241 and the toggling rod 12 are in the same horizontal plane, and the toggling rod 12 can toggle the driving rod 241.
[0071] In this embodiment, the dust falling into the filter housing 21 falls onto the filter plate 24 through the through hole 114, and enters the mixing tank 1 after being filtered by the filter plate 24. When the toggle rod 12 toggles the toggle rod 241, the connecting plate 242 will swing back and forth periodically between the two fixed plates 113, that is, the filter plate 24 will rotate back and forth periodically, so that the scraper can scrape and clean the filter plate 24, effectively preventing the filter plate 24 from being blocked while assisting the dust to enter the mixing tank 1.
[0072] A method for producing a medium and trace element fertilizer comprises the following steps:
[0073] Step 1: Raw material selection and processing: select raw materials according to the trace elements to be added, and crush the raw materials to 80-100 mesh to improve mixing uniformity;
[0074] Step 2: Formula design: Determine the ratio of various trace elements based on soil test data and crop needs. After determining the ratio, add different raw materials to different feeding mechanisms 3;
[0075] Step 3: Add materials. According to the formula design, select the order of adding raw materials, start the control motor 6 to drive the top cover 11 to rotate, and the top cover 11 drives the filtering mechanism 2 to connect with the feeding mechanism 3 where the raw materials need to be added. Start the fan 4, and the fan 4 blows the raw materials from the feeding mechanism 3 into the mixing tank 1 through the material ring 22. At the same time, the fan 4 provides suction for the filtering mechanism 2, so that the dust raised by the raw materials entering the mixing tank 1 enters the filtering mechanism 2 to prevent the dust from escaping into the air.
[0076] Step 4: Mixing. Start the stirring motor 5. The stirring motor 5 drives the stirring shaft 51 to stir the raw materials in the mixing tank 1. While stirring, the stirring motor 5 can drive the filter cartridge 23 in the filter mechanism 2 to rotate, so that the dust on the outside of the filter cartridge 23 falls off and falls onto the filter plate 24 below. The top cover 11 can move the filter plate 24 during the rotation process, and finally the dust on the filter plate 24 enters the mixing tank 1, ensuring that the raw materials are not wasted.
[0077] Step 5: Drying, screening and finished product packaging. After the finished product mixed in the mixing tank 1 is screened and dried, the qualified finished product is packaged to complete the production.
[0078] Working principle:
[0079] During operation, different raw materials can be put into different feeding mechanisms 3 according to the formula during the production process. The feeding mechanism 3 that does not need to transport the raw materials is not needed. The upper cover 311 can block the feeding air inlet 31, and the lower cover 321 can block the feeding outlet 32. The raw materials will be sealed in the feeding mechanism 3, and the raw materials will not leak and will not generate dust.
[0080] When a certain feeding mechanism 3 needs to deliver raw materials, the control motor 6 drives the top cover 11 to rotate. The rotation of the top cover 11 drives the filtering mechanism 2 to dock with the feeding mechanism 3. At this time, the blowing pipe 42 can squeeze open the upper cover 311, and the blowing pipe 42 is connected to the feeding mechanism 3. The feeding ring 22 can squeeze open the lower cover 321. After the feeding ring 22 is aligned with the feeding outlet 32, the feeding outlet 32 can be connected to the feeding hole 112. Then, the screw in the feeding mechanism 3 can deliver the raw materials to the feeding outlet 32.
[0081] The fan 4 is started and can blow air into the feeding mechanism 3 through the feeding air inlet 31. The raw materials can enter the mixing tank 1 from the feeding outlet 32 through the feeding ring 22. The feeding air inlet 31 is arranged above the feeding outlet 32. The blowing of the fan 4 can assist the raw materials to enter the mixing tank 1. The feeding ring 22 is connected with the filter housing 21, and the fan 4 can suck air from the filter housing 21, so that the dust generated by the raw materials entering the mixing tank 1 through the feeding ring 22 can be sucked by the dust collecting port 221 on the feeding ring 22, and after entering the filter housing 21, it is adsorbed by the outer wall of the filter cartridge 23. The filter cartridge 23 has an open top and a solid bottom. At this time, the air flow direction is from the feeding ring 22 to the filter cartridge 23, and the dust is adsorbed by the outer wall of the filter cartridge 23. The filtered air is extracted by the fan 4 and blown to the feeding mechanism 3 through the feeding air inlet 31.
[0082] The raw materials entering the mixing tank 1 are stirred and mixed by the stirring paddle 52. During this process, the rotation of the stirring shaft 51 can also drive the second driving gear 54 to rotate. The rotation of the second driving gear 54 can drive the driven gear 231 to rotate, thereby driving the filter cartridge 23 to rotate. The rotation of the filter cartridge 23 can drive the dust-moving plate 211 to move the outer wall of the filter cartridge 23, so that the dust adsorbed on the outer wall of the filter cartridge 23 falls off. The dust falling from the filter housing 21 falls onto the filter plate 24 through the through hole 114, and then enters the mixing tank 1 after being filtered by the filter plate 24.
[0083] The dust entering the mixing tank 1 falls onto the driven gear 231. The rotation of the stirring shaft 51 can also drive the fan blades 53 to rotate. The rotation of the fan blades 53 can blow air toward the driven gear 231, blowing away the dust that has fallen from the filter housing 21 onto the driven gear 231. The driven gear 231 is also provided with a plurality of holes to minimize the retention of raw material dust on the driven gear 231.
[0084] After one feeding mechanism 3 finishes conveying raw materials, the top cover 11 rotates to drive the filtering mechanism 2 to dock with the next feeding mechanism 3 that needs to convey raw materials. The upper cover 311 and the lower cover 321 of the feeding mechanism 3 that has completed conveying raw materials are reset to prevent leakage of raw materials and generation of dust. Then, the feeding mechanism 3 that needs to convey raw materials repeats the above process, and the raw materials in the feeding mechanism 3 can be conveyed into the mixing tank 1 without generating dust.
[0085] After the final raw materials are added and mixed, subsequent processes can be carried out until the finished product is packaged.
[0086] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.
Claims
1. A medium and trace element fertilizer production device, comprising a mixing tank (1), a filtering mechanism (2) and a feeding mechanism (3), characterized in that: The mixing tank (1) is fixedly arranged on the ground, the feeding mechanisms (3) are multiple groups, and the feeding mechanisms (3) are symmetrically fixedly arranged around the mixing tank (1). The top of the mixing tank (1) is rotatably connected to a top cover (11), the filtering mechanism (2) is fixedly connected to the top cover (11), and a stirring motor (5) is fixedly arranged above the mixing tank (1); A fan (4) is fixedly connected to the top of the filter mechanism (2), and the fan (4) can suck air from the filter mechanism (2) and blow air into the feeding mechanism (3); A control motor (6) is fixedly connected to one side of the mixing tank (1), a first driving gear (61) is fixedly connected to the rotating shaft of the control motor (6), a driven ring gear (111) is fixedly connected to the edge of the top cover (11), the first driving gear (61) is meshed with the driven ring gear (111), and the rotation of the top cover (11) can drive the filtering mechanism (2) to connect with different feeding mechanisms (3); The raw materials conveyed by the feeding mechanism (3) enter the mixing tank (1) through the filtering mechanism (2); The feeding mechanism (3) comprises a feeding air inlet (31), a feeding outlet (32) and a feeding hopper (33); the feeding hopper (33) is provided at the top of one end of the feeding mechanism (3); the feeding air inlet (31) is provided at the top of the other end of the feeding mechanism (3); the feeding outlet (32) is provided at the bottom of the other end of the feeding mechanism (3); the top of the feeding air inlet (31) is rotatably connected to an upper cover (311); the bottom of the feeding outlet (32) is rotatably connected to a lower cover (321); The filtering mechanism (2) comprises a filter housing (21), a feeding ring (22), a filter cartridge (23) and a filter plate (24); the feeding ring (22) is fixedly connected to one side of the filter housing (21); the filter cartridge (23) is rotatably connected inside the filter housing (21); the filter plate (24) is rotatably connected to the bottom of the top cover (11); a feed hole (112) is provided on the top cover (11); the bottom of the feeding ring (22) is in communication with the feed hole (112); and the top of the feeding ring (22) is in communication with the feed outlet (32); A plurality of dust-removing plates (211) are fixedly provided on the inner wall of the filter housing (21), and a driven gear (231) is fixedly connected to the bottom of the filter cylinder (23); A stirring shaft (51) is fixedly connected to the rotating shaft of the stirring motor (5), and the stirring shaft (51) passes through the top cover (11). A plurality of stirring paddles (52) are symmetrically fixedly connected to the bottom of the stirring shaft (51). A second driving gear (54) is fixedly connected to the stirring shaft (51), and the second driving gear (54) is meshed with the driven gear (231). A fan blade (53) is fixedly connected to the stirring shaft (51), and the fan blade (53) is arranged above the second driving gear (54).
2. The medium and trace element fertilizer production equipment according to claim 1, characterized in that: The fan (4) includes a suction pipe (41) and a blowing pipe (42); a suction joint (212) is provided on the top of the filter housing (21); the bottom of the suction pipe (41) is fixedly connected to the suction joint (212); the blowing pipe (42) is communicated with the feed air inlet (31); and an opening is provided on the top of the filter cartridge (23).
3. The medium and trace element fertilizer production equipment according to claim 2, characterized in that: A first vent pipe (222) is provided on one side of the material passing ring (22) close to the filter housing (21), a plurality of dust collecting ports (221) are provided in the material passing ring (22), a second vent pipe (213) is provided below the filter housing (21), the first vent pipe (222) and the second vent pipe (213) are fixedly connected, the first vent pipe (222) is in communication with the material passing ring (22), and the second vent pipe (213) is in communication with the filter housing (21).
4. The medium and trace element fertilizer production equipment according to claim 1, characterized in that: A through hole (114) is provided on the top cover (11) corresponding to the bottom of the filter housing (21); the bottom of the filter housing (21) is connected to the mixing tank (1) through the through hole (114); a bracket (115) is fixedly connected in the through hole (114); the rotating shaft of the driven gear (231) passes through the bracket (115); a scraper is provided at the bottom of the bracket (115); and the filter plate (24) covers the through hole (114).
5. The medium and trace element fertilizer production equipment according to claim 4, characterized in that: One end of the filter plate (24) is fixedly connected to a driven rod (241), and the other end of the filter plate (24) is fixedly connected to a connecting plate (242). One side of the through hole (114) is fixedly connected to two fixed plates (113). The fixed plates (113) are symmetrically arranged on both sides of the connecting plate (242). Buffer springs (2421) are fixedly connected to both sides of the connecting plate (242). The other end of the buffer spring (2421) is connected to the fixed plate (113). A plurality of toggling rods (12) are symmetrically fixedly connected to the inner wall of the mixing tank (1). The driven rods (241) and the toggling rods (12) are located in the same horizontal plane, and the toggling rods (12) can toggle the driven rods (241).
6. The production method of a medium and trace element fertilizer production equipment according to claim 3, characterized in that: The steps include: Step 1: Raw material selection and processing: select raw materials according to the trace elements to be added, and crush the raw materials to 80-100 mesh to improve mixing uniformity; Step 2: Formula design: determine the ratio of various trace elements based on soil test data and crop needs. After the ratio is determined, different raw materials are fed into different feeding mechanisms (3); Step 3: Adding materials. According to the formula design, the order of adding raw materials is selected, the control motor (6) is started to drive the top cover (11) to rotate, and the top cover (11) drives the filter mechanism (2) to connect with the feeding mechanism (3) where the raw materials need to be added, and the fan (4) is started. The fan (4) blows the raw materials from the feeding mechanism (3) through the material ring (22) into the mixing tank (1). At the same time, the fan (4) provides suction for the filtering mechanism (2), so that the dust raised by the raw materials entering the mixing tank (1) enters the filtering mechanism (2), preventing the dust from escaping into the air; Step 4: Mixing. Start the stirring motor (5). The stirring motor (5) drives the stirring shaft (51) to stir the raw materials in the mixing tank (1). While stirring, the stirring motor (5) can drive the filter cartridge (23) in the filter mechanism (2) to rotate, so that the dust on the outside of the filter cartridge (23) falls off and falls onto the filter plate (24) below. The top cover (11) can move the filter plate (24) during the rotation process, and finally the dust on the filter plate (24) enters the mixing tank (1), ensuring that the raw materials will not be wasted. Step 5: Drying, screening and packaging of finished products. After the finished products mixed in the mixing tank (1) are screened and dried, qualified finished products are packaged, thus completing the production.
Citation Information
Patent Citations
Chemical mixing device capable of conveniently adjusting feeding proportion
CN216171758U
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CN217594404U