Automatic production line and method for uniform forming of material stress splitting

Abstract

The invention discloses an automatic production line and method for stress splitting and uniform forming of materials, and belongs to the technical field of automatic machining.The automatic production line comprises a splitting assembly, a drying assembly, a cooling assembly, a heating assembly and a feeding assembly, and the input end of the cooling assembly is connected with the feeding assembly through the heating assembly; the output end of the cooling assembly is connected with the splitting assembly through the drying assembly, and the splitting assembly, the drying assembly, the cooling assembly, the heating assembly and the feeding assembly are all electrically connected with the control center. Materials are heated through the heating assembly, then the materials are rapidly cooled through the cooling assembly, then the materials are air-dried through the drying assembly, and finally the materials are split through the splitting assembly, so that the processing efficiency is improved, the powder rate of the materials is reduced, and automatic production is achieved under the action of a control center.

Description

Technical Field

[0001] The present invention relates to the technical field of automated processing, and particularly relates to an automated production line and method for uniform forming of material stress splitting. Background Art

[0002] The remaining materials of some silicon materials can be reused. Before reuse, the silicon materials need to be cleaned, then crushed, and finally the crushed materials are added to subsequent processing equipment for processing. The current processing method is to clean manually, and then place the cleaned materials in a roller equipment for crushing. A large amount of powder will be generated during the crushing process of the roller equipment, resulting in a very high waste rate of the materials. Summary of the Invention

[0003] An object of the present invention is to overcome the deficiencies of the prior art and provide an automated production line and method for uniform forming of material stress splitting.

[0004] The object of the present invention is achieved by the following technical solutions: An automated production line for uniform forming of material stress splitting includes a splitting component, a drying component, a cooling component, a heating component, and a feeding component. The input end of the cooling component is connected to the feeding component through the heating component, and the output end of the cooling component is connected to the splitting component through the drying component. The splitting component, the drying component, the cooling component, the heating component, and the feeding component are all electrically connected to a control center.

[0005] Further, the feeding component includes a feeding box, a feeding rack, a feeding conveying shaft, and a feeding driving member. The feeding rack is fixedly arranged in the feeding box. The feeding conveying shaft is rotatably arranged on the feeding rack. The feeding driving member is arranged on the feeding rack and is used to drive the feeding conveying shaft to rotate. The feeding driving member is electrically connected to the control center.

[0006] Further, the heating component includes a heating box, a heating rack, a heating conveying shaft, a heating heating plate, and a heating conveying driving member. The end of the heating box is connected to the end of the feeding box. The heating rack is fixedly arranged in the heating box and cooperates with the feeding rack. The heating conveying shaft is rotatably arranged on the heating rack and cooperates with the feeding conveying shaft. The heating heating plates are arranged on the upper and lower sides in the heating box and cooperate with the heating conveying shaft. The heating conveying driving member is arranged on the heating rack and is used to drive the heating conveying shaft to rotate. The heating heating plate and the heating conveying driving member are both electrically connected to the control center.

[0007] Further, the cooling component includes a cooling box, a cooling rack, a cooling conveying shaft, a spraying component, and a cooling conveying driving member. The end of the cooling box is connected to the end of the heating box. The cooling rack is fixedly arranged in the cooling box and cooperates with the heating rack. The cooling conveying shaft is rotatably arranged on the cooling rack and cooperates with the heating conveying shaft. The spraying component is fixedly arranged on the top of the cooling box and cooperates with the cooling conveying shaft. The cooling conveying driving member is arranged on the cooling rack and is used to drive the cooling conveying shaft to rotate. Both the spraying component and the cooling conveying driving member are electrically connected to the control center.

[0008] Further, the spraying component includes a water accumulation tank, an upper spray head, a lower spray head, a water pump, a spraying driving member, and a collection water tank. The water accumulation tank is hermetically and fixedly arranged on the inner wall of the cooling box and is located below the cooling conveying shaft. The cooling conveying shaft is arranged between the upper spray head and the lower spray head. Both the upper spray head and the lower spray head are hermetically communicated with the output port of the water pump. The input port of the water pump is hermetically communicated with the collection water tank. The collection water tank is arranged directly below the water accumulation tank and cooperates with the water accumulation tank. The water pump is connected to the output shaft of the spraying driving member. The spraying driving member is electrically connected to the control center.

[0009] Further, the drying component includes a drying box, a fan, a dust-proof rack, a dust-proof net, a drying rack, a drying conveying shaft, a wind cutting output head, and a drying conveying driving member. The drying box is fixedly connected to the cooling box. A drying rack is fixedly arranged in the drying box. A drying conveying shaft that cooperates with the cooling conveying shaft is rotatably arranged on the drying rack. The drying conveying driving member is arranged on the dust-proof rack and is used to drive the drying conveying shaft to rotate. The fan is arranged on the top of the drying box. The dust-proof rack is arranged on the outside of the fan. The dust-proof net is arranged on the dust-proof rack. The wind cutting output head is fixedly arranged on the drying rack. The drying conveying driving member is electrically connected to the control center.

[0010] Further, the feeding conveying shaft, the heating conveying shaft, the cooling conveying shaft, and the drying conveying shaft are connected by chain drive. The feeding driving member, the heating conveying driving member, the cooling conveying driving member, and the drying conveying driving member are combined into a conveying driving motor.

[0011] Further, the splitting assembly includes a splitting box, a driving shaft, a special-shaped block, a splitting driving member, a fixed shaft, a rotating sleeve, a rotating wheel, a hammering head, a dust hood and a conveying component. The splitting box is fixedly connected to the drying box, the conveying component is arranged in the splitting box and cooperates with the drying conveying shaft, the driving shaft is rotatably arranged on the splitting box, the splitting driving member is fixedly arranged on the splitting box and is used to drive the driving shaft to rotate, the special-shaped block is fixedly arranged on the driving shaft, the special-shaped block cooperates with the rotating wheel, the rotating wheel is rotatably arranged on the rotating sleeve, the hammering head is fixedly arranged on one end of the rotating sleeve, the hammering head cooperates with the conveying component, the other end of the rotating sleeve is rotatably arranged on the fixed shaft, the fixed shaft is fixedly arranged on the splitting box, the dust hood is arranged in the splitting box, and the splitting driving member and the conveying component are both electrically connected to the control center.

[0012] Furthermore, the conveying component includes a split conveying shaft, a split conveying driving member, a conveyor belt and a split frame, the split frame is fixedly arranged on the inner wall of the split box and cooperates with the drying frame, the split conveying shaft is rotatably arranged on the split frame and cooperates with the drying conveying shaft, the split conveying driving member is fixedly arranged on the split frame and is used to drive the split conveying shaft to rotate, the split conveying shafts on both end sides are connected through the conveyor belt transmission, and the split conveying driving member is electrically connected to the control center.

[0013] A material stress splitting uniform forming automated production method comprises the following steps: S1: placing the material on the feeding conveying shaft, and conveying the material to the heating conveying shaft through the feeding conveying shaft; S2: starting the heating plate to heat the material on the heating conveying shaft through the heating plate; S3: conveying the heated material to the cooling conveying shaft, driving the spray driving member, and driving the water pump through the spray driving member, the water pump extracts water from the collection water tank and conveys it to the upper nozzle and the lower nozzle, and the upper nozzle and the lower nozzle spray the water onto the material; S4: conveying the water-sprayed material to a drying conveying shaft, and simultaneously starting a fan and a wind-cutting output head to dry the material on the drying conveying shaft; S5: The dried material is conveyed onto the conveyor belt. Under the action of the split conveyor driving member, the material is conveyed 10-30 mm each time through the conveyor belt. Each time the conveyor belt works, the split driving member drives the drive shaft to rotate one circle. The special-shaped block on the drive shaft drives the hammer head to strike the material once through the rotating sleeve.

[0014] The beneficial effects of the present invention are: 1) In this technology, the material is heated by a heating component, then quickly cooled by a cooling component, then air-dried by a drying component, and finally split by a splitting component. This not only improves the processing efficiency, but also reduces the powder rate of the material, and realizes automated production under the action of the control center.

[0015] 2) In this technology, heating plates are arranged on both the upper and lower sides of the heating conveyor shaft, so that the material can be quickly heated.

[0016] 3) In this technology, an upper nozzle and a lower nozzle are respectively arranged on both the upper and lower sides of the cooling conveyor shaft, so that the material can be effectively and efficiently cooled.

[0017] 4) In this technology, the material is split by knocking with a knocking head, which can effectively reduce the powder rate generated by the material. Description of the Drawings

[0018] Figure 1 is the three-dimensional connection structure diagram of this production line; Figure 2 is the internal connection structure diagram of this production line; Figure 3 is the internal three-dimensional connection structure diagram of the splitting component; Figure 4 is the cooperation structure diagram between the special-shaped block and the rotating wheel; In the figure, 1 - feeding box, 2 - feeding rack, 3 - feeding conveyor shaft, 4 - heating box, 5 - heating rack, 6 - heating conveyor shaft, 7 - heating plate, 8 - cooling box, 9 - cooling rack, 10 - cooling conveyor shaft, 11 - water accumulation tank, 12 - upper nozzle, 13 - lower nozzle, 14 - water pump, 15 - spraying driving part, 16 - collecting water tank, 17 - drying box, 18 - fan, 19 - dust-proof rack, 20 - dust-proof net, 21 - drying rack, 22 - drying conveyor shaft, 23 - air shear output head, 24 - splitting box, 25 - driving shaft, 26 - special-shaped block, 27 - splitting driving part, 28 - fixed shaft, 29 - rotating sleeve, 30 - rotating wheel, 31 - knocking head, 32 - dust removal cover, 33 - splitting conveyor shaft, 34 - splitting conveyor driving part, 35 - conveyor belt, 36 - splitting rack, 37 - conveying driving motor. Detailed Embodiments

[0019] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present invention.

[0020] See also Figures 1 - 4 , the present invention provides a technical solution: A material stress splitting uniform forming automated production line comprises a splitting component, a drying component, a cooling component, a heating component and a feeding component, wherein the input end of the cooling component is connected to the feeding component through the heating component, and the output end of the cooling component is connected to the splitting component through the drying component, and the splitting component, the drying component, the cooling component, the heating component and the feeding component are all electrically connected to a control center. The control center is a prior art, and under the action of the control center, the splitting component, the drying component, the cooling component, the heating component and the feeding component work together to realize automated production. The splitting component is connected to the feeding component after passing through the drying component, the cooling component and the heating component in sequence, and the splitting component, the drying component, the cooling component, the heating component and the feeding component are arranged in a straight line. The material to be split is added through the feeding component, and then the material is heated through the heating component, and after the heating work is completed, it enters the cooling component, and the material is quickly cooled through the cooling component, and the cooled material enters the drying component for dehydration, and the dehydrated material finally enters the splitting component for splitting processing.

[0021] In some embodiments, the feeding assembly includes a feeding box 1, a feeding rack 2, a feeding conveying shaft 3 and a feeding drive, wherein the feeding rack 2 is fixedly arranged in the feeding box 1, the feeding conveying shaft 3 is rotatably arranged on the feeding rack 2, the feeding drive is arranged on the feeding rack 2 and is used to drive the feeding conveying shaft 3 to rotate, and the feeding drive is electrically connected to the control center. Among them, a channel is formed in the feeding box 1 and is used to install the feeding rack 2, and a plurality of feeding conveying shafts 3 are arranged at equal intervals on the feeding rack 2, and the feeding conveying shafts 3 are arranged parallel to each other, and two adjacent feeding conveying shafts 3 are connected by a first transmission chain, and the feeding drive is a motor in the prior art, and the motor is electrically connected to the control center and the output shaft is connected to the feeding conveying shaft 3 by a second transmission chain.

[0022] In some embodiments, the heating component includes a heating box 4, a heating rack 5, a heating conveying shaft 6, a heating heating plate 7 and a heating conveying drive. The end of the heating box 4 is connected to the end of the feeding box 1. The heating rack 5 is fixedly arranged in the heating box 4 and cooperates with the feeding rack 2. The heating conveying shaft 6 is rotatably arranged on the heating rack 5 and cooperates with the feeding conveying shaft 3. The upper and lower sides of the heating box 4 are provided with heating heating plates 7 that cooperate with the heating conveying shaft 6. The heating conveying drive is arranged on the heating rack 5 and is used to drive the heating conveying shaft 6 to rotate. The heating heating plate 7 and the heating conveying drive are both electrically connected to the control center. Among them, the heating box 4 is fixedly connected to the feeding box 1, the heating frame 5 is fixedly connected to the feeding frame 2, the heating box 4 is used to install the heating frame 5, and multiple heating conveying shafts 6 are arranged at equal intervals on the heating frame 5. The heating conveying shaft 6 and the feeding conveying shaft 3 are on the same horizontal plane. The heating conveying shaft 6 is arranged in parallel with the heating conveying shaft 6. The adjacent two heating conveying shafts 6 are connected by a third transmission chain. The heating conveying drive member is a motor in the prior art. The motor is electrically connected to the control center and the output shaft is connected to the heating conveying shaft 6 through a fourth transmission chain. The heating heating plate 7 is an electromagnetic heating plate in the prior art. Multiple heating heating plates 7 are arranged on the top and bottom of the heating box 4. The function of the heating heating plate 7 is to heat the material on the heating conveying shaft 6.

[0023] In some embodiments, the cooling assembly includes a cooling box 8, a cooling rack 9, a cooling conveying shaft 10, a spray component and a cooling conveying drive component. The end of the cooling box 8 is connected to the end of the heating box 4. The cooling rack 9 is fixedly arranged in the cooling box 8 and cooperates with the heating rack 5. The cooling conveying shaft 10 is rotatably arranged on the cooling rack 9 and cooperates with the heating conveying shaft 6. The spray component is fixedly arranged on the top of the cooling box 8 and cooperates with the cooling conveying shaft 10. The cooling conveying drive component is arranged on the cooling rack 9 and is used to drive the cooling conveying shaft 10 to rotate. The spray component and the cooling conveying drive component are both electrically connected to the control center. Among them, the heating box 4 is fixedly connected with the cooling box 8, the heating frame 5 is fixedly connected with the cooling frame 9, the cooling box 8 is used to install the cooling frame 9, and multiple cooling conveying shafts 10 are arranged at equal intervals on the cooling frame 9. The heating conveying shaft 6 and the cooling conveying shaft 10 are on the same horizontal plane. The cooling conveying shafts 10 are arranged in parallel with each other. The adjacent two cooling conveying shafts 10 are connected by the fifth transmission chain. The heating conveying drive member is a motor in the prior art. The motor is electrically connected to the control center and the output shaft is connected to the cooling conveying shaft 10 through the sixth transmission chain. The function of the spray component is to spray water on the material on the cooling conveying shaft 10 so that the material on the cooling conveying shaft 10 is quickly cooled.

[0024] In some embodiments, the spraying component includes a water accumulation tank 11, an upper spray head 12, a lower spray head 13, a water pump 14, a spraying driving member 15, and a collection water tank 16. The water accumulation tank 11 is hermetically and fixedly arranged on the inner wall of the cooling tank 8 and is located below the cooling conveying shaft 10. The cooling conveying shaft 10 is arranged between the upper spray head 12 and the lower spray head 13. Both the upper spray head 12 and the lower spray head 13 are hermetically communicated with the outlet of the water pump 14. The inlet of the water pump 14 is hermetically communicated with the collection water tank 16. The collection water tank 16 is arranged directly below the water accumulation tank 11 and cooperates with the water accumulation tank 11. The water pump 14 is connected to the output shaft of the spraying driving member 15, and the spraying driving member 15 is electrically connected to the control center. Among them, the spraying driving member 15 is a motor in the prior art. The spraying driving member 15 drives the water pump 14 in the prior art to work. The water pump 14 pumps the cooling water in the collection water tank 16 and then transports it to the upper spray head 12 and the lower spray head 13 in the prior art through pipelines respectively. The upper spray head 12 sprays water on the upper surface of the material, and the lower spray head 13 sprays water on the lower surface of the material. The water after cooling the material enters the water accumulation tank 11, and the water in the water accumulation tank 11 flows into the collection water tank 16, thus realizing the recycling of the cooling water.

[0025] In some embodiments, the drying component includes a drying box 17, a fan 18, a dustproof frame 19, a dustproof net 20, a drying frame 21, a drying conveying shaft 22, a wind-cut output head 23 and a drying conveying drive. The drying box 17 is fixedly connected to the cooling box 8. A drying frame 21 is fixedly arranged in the drying box 17. A drying conveying shaft 22 that cooperates with the cooling conveying shaft 10 is rotatably arranged on the drying frame 21. The drying conveying drive is arranged on the dustproof frame 19 and is used to drive the drying conveying shaft 22 to rotate. A fan 18 is arranged on the top of the drying box 17, a dustproof frame 19 is arranged on the outer side of the fan 18, a dustproof net 20 is arranged on the dustproof frame 19, the wind-cut output head 23 is fixedly arranged on the drying frame 21, and the drying conveying drive is electrically connected to the control center. Among them, the drying box 17 is fixedly connected to the cooling box 8, the drying rack 21 is fixedly connected to the cooling rack 9, the drying box 17 is used to install the drying rack 21, the wind cutting output head 23, the dustproof rack 19 and the fan 18, and multiple drying conveying shafts 22 are arranged at equal intervals on the drying rack 21. The drying conveying shaft 22 and the cooling conveying shaft 10 are on the same horizontal plane. The cooling conveying shaft 22 is arranged parallel to the drying conveying shaft 22. The seventh transmission chain is used to connect the two adjacent drying conveying shafts 22. The drying conveying drive member is a motor in the prior art. The motor is electrically connected to the control center and the output shaft is connected to the drying conveying shaft 22 through the eighth transmission chain. The fan 18 is a fan 18 in the prior art and removes water from the upper surface of the material. The dustproof frame 19 is used to install the dustproof net 20 in the prior art to prevent particulate impurities in the air from contaminating the material on the drying conveying shaft 22. The wind shear output head 23 is a high-speed air outlet head in the prior art. The wind shear output head 23 removes water from the lower surface of the material. The wind shear output head 23 is connected to the blower in the prior art, and the blower is electrically connected to the control center.

[0026] In some embodiments, the feeding conveying shaft 3, the heating conveying shaft 6, the cooling conveying shaft 10 and the drying conveying shaft 22 are connected by chain transmission, and the feeding driving member, the heating conveying driving member, the cooling conveying driving member and the drying conveying driving member are combined into a conveying driving motor 37. Among them, the feeding conveying shaft 3 at the end is connected with the heating conveying shaft 6 at the beginning through a transmission chain, the heating conveying shaft 6 at the end is connected with the cooling conveying shaft 10 at the beginning through a transmission chain, and the cooling conveying shaft 10 at the end is connected with the drying conveying shaft 22 at the beginning through a transmission chain, so that all the feeding conveying shafts 3, the heating conveying shaft 6, the cooling conveying shaft 10 and the drying conveying shaft 22 can be driven to rotate by a conveying driving motor 37, thereby realizing the material conveying work.

[0027] In some embodiments, the splitting assembly includes a splitting box 24, a driving shaft 25, a special-shaped block 26, a splitting driving member 27, a fixed shaft 28, a rotating sleeve 29, a rotating wheel 30, a beating head 31, a dust cover 32 and a conveying component. The splitting box 24 is fixedly connected to the drying box 17, the conveying component is arranged in the splitting box 24 and cooperates with the drying conveying shaft 22, the driving shaft 25 is rotatably arranged on the splitting box 24, the splitting driving member 27 is fixedly arranged on the splitting box 24 and is used to drive the driving shaft 25 to rotate, the driving shaft 25 is fixedly provided with a special-shaped block 26, the special-shaped block 26 cooperates with the rotating wheel 30, the rotating wheel 30 is rotatably arranged on the rotating sleeve 29, a beating head 31 is fixedly arranged on one end of the rotating sleeve 29, the beating head 31 cooperates with the conveying component, the other end of the rotating sleeve 29 is rotatably arranged on the fixed shaft 28, the fixed shaft 28 is fixedly arranged on the splitting box 24, a dust cover 32 is arranged in the splitting box 24, and the splitting driving member 27 and the conveying component are both electrically connected to the control center. Wherein, the split box 24 is used to install the conveying part, the driving shaft 25, the split driving part 27, the fixed shaft 28 and the dust cover 32, the conveying part is used to convey the material to be processed, the split driving part 27 is a motor in the prior art, the split driving part 27 drives the driving shaft 25 to rotate, the special-shaped block 26 on the driving shaft 25 also rotates with the driving shaft 25, the special-shaped block 26 cooperates with the rotating wheel 30 to realize the rise and rapid decline of the rotating sleeve 29, one end of the rotating sleeve 29 is rotatably arranged on the fixed shaft 28, so the hammering head 31 on the other end of the rotating sleeve 29 also rotates around the fixed shaft 28, and the hammering head 31 can hit the material on the conveying part after rapid decline, so that the material on the conveying part is broken, and the powder rate generated in the crushing process is less than 0.2%, which can effectively avoid the waste of materials. The output end of the dust cover 32 is connected with the dust suction device in the prior art, and the dust suction device can absorb the dust generated in the crushing process.

[0028] In some embodiments, the conveying component includes a split conveying shaft 33, a split conveying driving member 34, a conveyor belt 35 and a splitting frame 36. The splitting frame 36 is fixedly arranged on the inner wall of the splitting box 24 and cooperates with the drying frame 21. The split conveying shaft 33 is rotatably arranged on the splitting frame 36 and cooperates with the drying conveying shaft 22. The split conveying driving member 34 is fixedly arranged on the splitting frame 36 and is used to drive the split conveying shaft 33 to rotate. The split conveying shafts 33 at both ends are connected by transmission belts 35. The split conveying driving member 34 is electrically connected to the control center. Among them, the splitting frame 36 is fixed in the splitting box 24 for installing the split conveying shaft 33. There are multiple split conveying shafts 33. Two adjacent split conveying shafts 33 are arranged parallel to each other and connected by transmission chains. The split conveying driving member 34 is a motor in the prior art. The output shaft of the split conveying driving member 34 is connected by transmission chains to one of the split conveying shafts 33. The conveyor belt 35 is arranged on the split conveying shaft 33 to better convey the material.

[0029] An automated production method for uniform forming of material stress splitting, comprising the following steps: (1) Place the material on the feeding conveyor shaft 3, and convey the material to the temperature-rising conveyor shaft 6 through the feeding conveyor shaft 3.

[0030] (2) Start the temperature-rising heating plate 7 to work, and heat the material on the temperature-rising conveyor shaft 6 through the temperature-rising heating plate 7.

[0031] (3) Convey the heated material to the temperature-lowering conveyor shaft 10, drive the spraying driving member 15, drive the water pump 14 to work through the spraying driving member 15, the water pump 14 extracts the water in the collection water tank 16 and conveys it to the upper spray head 12 and the lower spray head 13, and the upper spray head 12 and the lower spray head 13 spray the water onto the material.

[0032] (4) Convey the water-sprayed material to the drying conveyor shaft 22, and at the same time start the fan 18 and the air knife output head 23 to dry the material on the drying conveyor shaft 22.

[0033] (5) Convey the dried material to the conveyor belt 35. Under the action of the splitting conveyor driving member 34, the material is conveyed 10 - 30 mm each time through the conveyor belt 35. Each time the conveyor belt 35 works, the splitting driving member 27 drives the driving shaft 25 to rotate one circle, and the special-shaped block 26 on the driving shaft 25 drives the hammer head 31 to strike the material once through the rotating sleeve 29.

[0034] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "bottom", "one end", "top", "middle", "the other end", "coaxial", "one side", "inner", "front part", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0035] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "fix", "hinge", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] The above are only the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the concept described herein through the above teachings or the techniques or knowledge in the relevant field. And any changes and alterations made by those skilled in the art without departing from the spirit and scope of the present invention shall fall within the protection scope of the appended claims of the present invention.

Claims

1. An automated production line for uniform forming of material stress splitting, characterized in that: It includes a splitting component, a drying component, a cooling component, a heating component and a feeding component. The input end of the cooling component is connected to the feeding component through the heating component, and the output end of the cooling component is connected to the splitting component through the drying component. The splitting component, the drying component, the cooling component, the heating component and the feeding component are all electrically connected to the control center.

2. The automated production line for uniform molding of material stress splitting according to claim 1, wherein: The feeding component includes a feeding tank (1), a feeding rack (2), a feeding conveying shaft (3) and a feeding driving part. The feeding rack (2) is fixedly arranged in the feeding tank (1). The feeding conveying shaft (3) is rotatably arranged on the feeding rack (2). The feeding driving part is arranged on the feeding rack (2) and is used to drive the feeding conveying shaft (3) to rotate. The feeding driving part is electrically connected to the control center.

3. An automated production line for uniform forming of material stress splitting according to claim 2, characterized in that: The heating component includes a heating tank (4), a heating rack (5), a heating conveying shaft (6), a heating heating plate (7) and a heating conveying driving part. The end of the heating tank (4) is connected to the end of the feeding tank (1). The heating rack (5) is fixedly arranged in the heating tank (4) and cooperates with the feeding rack (2). The heating conveying shaft (6) is rotatably arranged on the heating rack (5) and cooperates with the feeding conveying shaft (3). The heating heating plates (7) cooperating with the heating conveying shaft (6) are arranged on both the upper and lower sides in the heating tank (4). The heating conveying driving part is arranged on the heating rack (5) and is used to drive the heating conveying shaft (6) to rotate. The heating heating plate (7) and the heating conveying driving part are both electrically connected to the control center.

4. An automated production line for uniform forming of material stress splitting according to claim 3, characterized in that: The cooling component includes a cooling tank (8), a cooling rack (9), a cooling conveying shaft (10), a spraying part and a cooling conveying driving part. The end of the cooling tank (8) is connected to the end of the heating tank (4). The cooling rack (9) is fixedly arranged in the cooling tank (8) and cooperates with the heating rack (5). The cooling conveying shaft (10) is rotatably arranged on the cooling rack (9) and cooperates with the heating conveying shaft (6). The spraying part is fixedly arranged on the top of the cooling tank (8) and cooperates with the cooling conveying shaft (10). The cooling conveying driving part is arranged on the cooling rack (9) and is used to drive the cooling conveying shaft (10) to rotate. The spraying part and the cooling conveying driving part are both electrically connected to the control center.

5. An automated production line for uniform forming of material stress splitting according to claim 4, characterized in that: The spray component includes a water accumulation tank (11), an upper spray head (12), a lower spray head (13), a water pump (14), a spray driving member (15), and a collection water tank (16). The water accumulation tank (11) is hermetically and fixedly arranged on the inner wall of the cooling tank (8) and is located below the cooling conveying shaft (10). The cooling conveying shaft (10) is arranged between the upper spray head (12) and the lower spray head (13). Both the upper spray head (12) and the lower spray head (13) are hermetically communicated with the output port of the water pump (14). The input port of the water pump (14) is hermetically communicated with the collection water tank (16). The collection water tank (16) is arranged directly below the water accumulation tank (11) and cooperates with the water accumulation tank (11). The water pump (14) is connected to the output shaft of the spray driving member (15), and the spray driving member (15) is electrically connected to the control center.

6. The automated production line for uniform molding of material stress splitting according to claim 5, characterized in that: The drying component includes a drying box (17), a fan (18), a dust-proof frame (19), a dust-proof net (20), a drying rack (21), a drying conveying shaft (22), a wind shear output head (23), and a drying conveying driving member. The drying box (17) is fixedly connected to the cooling tank (8). A drying rack (21) is fixedly arranged in the drying box (17). A drying conveying shaft (22) that cooperates with the cooling conveying shaft (10) is rotatably arranged on the drying rack (21). The drying conveying driving member is arranged on the dust-proof frame (19) and is used to drive the drying conveying shaft (22) to rotate. The fan (18) is arranged on the top of the drying box (17). The dust-proof frame (19) is arranged on the outer side of the fan (18). The dust-proof net (20) is arranged on the dust-proof frame (19). The wind shear output head (23) is fixedly arranged on the drying rack (21). The drying conveying driving member is electrically connected to the control center.

7. An automated production line for uniform molding of material stress splitting according to claim 6, characterized in that: The feeding conveying shaft (3), the heating conveying shaft (6), the cooling conveying shaft (10), and the drying conveying shaft (22) are connected by chain drive. The feeding driving member, the heating conveying driving member, the cooling conveying driving member, and the drying conveying driving member are combined into a conveying driving motor (37).

8. An automated production line for uniform forming of material stress splitting according to claim 7, characterized in that: The splitting assembly comprises a splitting box (24), a driving shaft (25), a special-shaped block (26), a splitting driving member (27), a fixed shaft (28), a rotating sleeve (29), a rotating wheel (30), a hammering head (31), a dust cover (32) and a conveying member, wherein the splitting box (24) is fixedly connected to the drying box (17), the conveying member is arranged in the splitting box (24) and cooperates with the drying conveying shaft (22), the driving shaft (25) is rotatably arranged on the splitting box (24), the splitting driving member (27) is fixedly arranged on the splitting box (24) and is used to drive the driving shaft (25) to rotate, and the driving shaft ( The special-shaped block (26) is fixedly arranged on the rotating sleeve (29), the special-shaped block (26) cooperates with the rotating wheel (30), the rotating wheel (30) is rotatably arranged on the rotating sleeve (29), one end of the rotating sleeve (29) is fixedly arranged with the hammer head (31), the hammer head (31) cooperates with the conveying component, the other end of the rotating sleeve (29) is rotatably arranged on the fixed shaft (28), the fixed shaft (28) is fixedly arranged on the splitting box (24), the dust cover (32) is arranged in the splitting box (24), and the splitting driving member (27) and the conveying component are both electrically connected to the control center.

9. An automated production line for uniform forming of material stress splitting according to claim 8, characterized in that: The conveying component comprises a split conveying shaft (33), a split conveying driving member (34), a conveying belt (35) and a splitting frame (36); the splitting frame (36) is fixedly arranged on the inner wall of the splitting box (24) and cooperates with the drying frame (21); the split conveying shaft (33) is rotatably arranged on the splitting frame (36) and cooperates with the drying conveying shaft (22); the split conveying driving member (34) is fixedly arranged on the splitting frame (36) and is used to drive the split conveying shaft (33) to rotate; the split conveying shafts (33) at both end sides are transmission-connected via the conveying belt (35); and the split conveying driving member (34) is electrically connected to the control center.

10. An automated production method for uniform forming of material stress splitting, which is carried out by using the automated production line for uniform forming of material stress splitting as described in claim 9, characterized in that, The following steps are involved: S1: placing a material on a feeding conveying shaft (3), and conveying the material to a heating conveying shaft (6) via the feeding conveying shaft (3); S2: starting the heating plate (7) to heat the material on the heating conveying shaft (6) via the heating plate (7); S3: conveying the heated material to the cooling conveying shaft (10), driving the spray driving member (15), and driving the water pump (14) to work through the spray driving member (15), wherein the water pump (14) extracts water from the collection water tank (16) and conveys the water to the upper spray head (12) and the lower spray head (13), and the upper spray head (12) and the lower spray head (13) spray the water onto the material; S4: conveying the material after the water spraying to the drying conveying shaft (22), and simultaneously starting the fan (18) and the wind shear output head (23) to dry the material on the drying conveying shaft (22); S5: Convey the dried material onto the conveyor belt (35). Under the action of the splitting and conveying drive member (34), the material is conveyed 10 - 30 mm each time by the conveyor belt (35). Each time the conveyor belt (35) operates, the splitting drive member (27) drives the drive shaft (25) to rotate one circle, and the special-shaped block (26) on the drive shaft (25) drives the hammer head (31) to strike the material once through the rotating sleeve (29).

Images