Welding robot based on automation technology and using method thereof
The welding robot addresses positioning, cleaning, and drying challenges by integrating sensors, motors, and correction mechanisms, enhancing weld quality and safety through precise material handling and thorough cleaning.
Patent Information
- Application Number
- CN202510569732.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-05
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing welding robots cannot position and adjust the position and angle of welding materials, the welding parts cannot be cleaned before and after welding, the welding materials and parts cannot be dried, and it is difficult to handle the welding workpiece during welding, resulting in uneven weld seams, excessive metal overheating and cooling too quickly, degraded welding quality, safety hazards and cracks, etc.
The positioning module, cleaning module and drying module are adopted to adjust the position and angle positioning of welding materials, cleaning and drying of welding parts, and processing of welding workpieces through displacement sensors, vision sensors, positioning motors, cleaning motors, drying motors and other components.
It improves the quality and strength of the weld, increases the wear resistance and aesthetics of the weld, ensures the reliability and safety of the welding process, reduces production costs, and improves the economic benefits of welding.
Smart Images

Figure CN120306904A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding robots, and specifically relates to a welding robot based on automation technology and its usage method. Background Art
[0002] A welding robot is an industrial robot engaged in welding operations. Its essence is a structural form that simulates the movements of a human arm. Different welding paths are achieved through programming, and the code for each step of the robot's movement is edited to make the robot operate according to the program, including setting welding parameters, start and stop arc lengths, and welding speed, etc. Welding robots are widely used in fields such as mechanical manufacturing, automotive manufacturing, aerospace, and electronic equipment. With the development of motor technology, computer technology, numerical control, and robot technology, welding robot technology has become increasingly mature. With the rapid development of electronic technology and computer technology, automation technology has gradually evolved from the initial simple mechanical devices to the current complex computer control systems. Automation technology has a wide range of applications in modern society, including industrial automation, computer automation, and artificial intelligence, etc.;
[0003] For existing welding robots, it is difficult to control the welding quality, and professional personnel are required for operation and maintenance. During the welding process, problems such as welding deviation, undercut, and porosity are likely to occur in the workpiece, and the welding robot cannot handle them independently. Welding personnel need to reprocess the workpiece, which increases labor costs and reduces processing efficiency. At the same time, when facing relatively complex welding work, the welding robot cannot be flexible and its application range is limited.
[0004] 1. Patent document CN117182903B discloses a laser welding robot based on automated welding technology and its usage method. The above patent realizes the function of effectively preventing frequent resetting and improving the degree of automation, but the above patent cannot realize the function of positioning and adjusting the position and angle of the welding material.
[0005] 2. Patent document CN110181220B discloses a flip - type welding robot and its usage method. The above patent realizes the clamping of the welding workpiece, and by using a flip - over component in combination, when the workpiece needs to be welded on both sides, it can be turned over without manual disassembly, clamped again after turning over. Moreover, the welding robot of the present invention is designed with a turntable, a rotating motor, a rotating cylinder, and a rotating cylinder used in combination, which can adjust the position of the welding torch tip, and thus complete multi - position welding of the workpiece. However, the above patent cannot realize the function of cleaning the welding part before and after welding.
[0006] 3. Patent document CN115519285B discloses a suspended nozzle welding robot and its usage method. The above patent realizes that by screwing screws into the mounting holes, the robot can be installed on the wall in the welding station area for suspended use, reducing the occupied space of the robot. Through the settings of the fixing seat, limiting cylinder, airbag mounting ring, compressed airbag, and air inlet interface, the nozzle is fixed by pneumatic inflation, enabling the outer surface of the nozzle to be contacted. It can not only lock nozzles of different sizes with good fixing effect, but also add a fixing tooling on the basis of the original robot's welding function, making it more convenient to use. However, the above patent cannot achieve the function of drying the welding material and the welding part.
[0007] 4. Patent document CN118180740B discloses a flipping welding robot and its usage method. The above patent realizes that through the rolling device being extruded by the inner or outer surface of the box body, the rolling device moves towards or in the opposite direction, and the movement of the sliding rod drives the rotating block to rotate in the rotating groove, realizing the automatic alignment and centering of the welding head and the welding seam. Through the morphological change of the folding plate, the surface of the folding plate fits with the inner or outer surface of the box body, further enabling the quick alignment of the welding head and the weld seam and improving the alignment accuracy of the welding head and the weld seam. However, the above patent cannot achieve the function of processing workpieces with welding deviation during the welding process.
[0008] In summary, the above patents cannot achieve the function of positioning and adjusting the position and angle of the welding material, cannot achieve the function of cleaning the welding part before and after welding, cannot achieve the function of drying the welding material and the welding part, and cannot achieve the function of processing workpieces with welding deviation during the welding process, resulting in problems such as uneven weld seams, overheating of weld metal, too fast cooling of weld metal, unstable welding process, decreased welding quality, potential safety hazards, cracks, and incomplete weld filling.
[0009] Therefore, this application proposes a welding robot based on automation technology and its usage method that can achieve the function of positioning and adjusting the position and angle of the welding material, can achieve the function of cleaning the welding part before and after welding, can achieve the function of drying the welding material and the welding part, and can achieve the function of processing workpieces with welding deviation during the welding process. Summary of the Invention
[0010] The purpose of the present invention is to provide a welding robot based on automation technology and its usage method, so as to solve the technical problems put forward in the above-mentioned background technology, such as the inability to realize the function of positioning and adjusting the position and angle of welding materials, the inability to realize the function of cleaning the welding parts before and after welding, the inability to realize the function of drying the welding materials and welding parts, and the inability to realize the function of processing the workpieces with welding deviation during the welding process, resulting in uneven welds, overheating of weld metal, too fast cooling of weld metal, unstable welding process, decreased welding quality, potential safety hazards, cracks and incomplete weld filling.
[0011] To achieve the above purpose, the present invention provides the following technical solution: A welding robot based on automation technology, including a main body, a processor, a power source, a ventilation pipe, a gas valve and a positioning module. The positioning module is connected to the processor through signal transmission, and the gas valve is connected to the processor through wireless transmission;
[0012] A processor is installed at the lower part of the inner wall of the main body, a power source is installed at the lower part of the inner wall of the main body, a ventilation pipe is installed in the middle of the outer wall of the main body, a gas valve is installed in the middle of the outer wall of the main body, and a positioning module is installed at the upper part of the inner wall of the main body;
[0013] The positioning module includes: a displacement sensor, a vision sensor, a positioning motor, a rotating shaft and a revolving shaft. The displacement sensor is connected to the processor through signal transmission, the vision sensor is connected to the processor through signal transmission, and the positioning motor is connected to the processor through signal transmission;
[0014] A displacement sensor is installed at the upper part of the inner wall of the main body, a vision sensor is installed at the upper part of the inner wall of the main body, a positioning motor is installed at the upper part of the inner wall of the main body, a rotating shaft is installed at the upper part of the inner wall of the main body, and a revolving shaft is installed at the upper part of the inner wall of the main body.
[0015] Preferably, the processor is connected to a fixed offset module through wireless transmission. The fixed offset module includes a gripper, a roller, an offset component and a first motor. The gripper is connected to the processor through wireless transmission, the offset component is connected to the processor through wireless transmission, and the first motor is connected to the processor through wireless transmission;
[0016] A gripper is installed at the upper part of the outer wall of the main body, a roller is installed at the upper part of the outer wall of the main body, an offset component is installed at the upper part of the outer wall of the main body, and a first motor is installed at the upper part of the outer wall of the main body;
[0017] The offset component includes: a lead screw, a worm, a worm gear, a sealing ring, a first valve and a second valve;
[0018] A lead screw is installed on the upper part of the outer wall of the main body, a worm is installed on the upper part of the outer wall of the main body, a worm gear is installed on the upper part of the outer wall of the main body, a sealing ring is installed on the upper part of the outer wall of the main body, a first valve is installed on the upper part of the outer wall of the main body, and a second valve is installed on the upper part of the outer wall of the main body.
[0019] Preferably, the processor is connected to the cleaning module through wireless transmission. The cleaning module includes: a cleaning motor, a cleaning valve, a cleaning tank, a nozzle, a pressurizing component, and a brushing component. The cleaning motor is connected to the processor through wireless transmission, the cleaning valve is connected to the processor through wireless transmission, the pressurizing component is connected to the processor through wireless transmission, and the brushing component is connected to the processor through wireless transmission;
[0020] A cleaning motor is installed on the upper part of the interior of the main body, a cleaning valve is installed on the upper part of the interior of the main body, a cleaning tank is installed on the upper part of the interior of the main body, a nozzle is installed on the upper part of the interior of the main body, a pressurizing component is installed on the upper part of the inner wall of the main body, and a brushing component is installed on the upper part of the outer wall of the main body;
[0021] The cleaning valve includes: a fixed block, a moving block, a spring, a magnetic induction coil, and a baffle. The magnetic induction coil is connected to the processor through wireless transmission;
[0022] A fixed block is installed on the upper part of the inner wall of the main body, a moving block is installed on the upper part of the inner wall of the main body, a spring is installed on the upper part of the inner wall of the main body, a magnetic induction coil is installed on the upper part of the inner wall of the main body, and a baffle is installed on the upper part of the inner wall of the main body.
[0023] Preferably, the ventilation pipe is connected to the drying module through an air valve. The drying module includes: a detection component, a drying component, and a drying motor. The detection component is connected to the processor through baseband transmission, the drying component is connected to the processor through baseband transmission, and the drying motor is connected to the processor through baseband transmission;
[0024] A detection component is installed in the middle part of the inner wall of the main body, a drying component is installed in the middle part of the inner wall of the main body, and a drying motor is installed in the middle part of the inner wall of the main body;
[0025] The detection component includes: a hygrometer and an ultrasonic flaw detector. The hygrometer is connected to the processor through baseband transmission, and the ultrasonic flaw detector is connected to the processor through baseband transmission;
[0026] A hygrometer is installed in the middle part of the inner wall of the main body, and an ultrasonic flaw detector is installed in the middle part of the inner wall of the main body.
[0027] Preferably, the processor is connected to the adjustment module through signal transmission. The adjustment module includes: a telescopic rod, a heating head, and a fuel tank. The telescopic rod is connected to the processor through signal transmission, and the heating head is connected to the processor through signal transmission;
[0028] A telescopic rod is installed in the lower part of the inner wall of the main body, a heating head is installed in the lower part of the inner wall of the main body, and a fuel tank is installed in the lower part of the inner wall of the main body.
[0029] Preferably, the pressurizing assembly includes: a piston, a push rod, a balance tube, and a pressurizing motor. The push rod is connected to the pressurizing motor through a connecting shaft, and the pressurizing motor is connected to the processor through wireless transmission;
[0030] The upper part of the inner wall of the main body is provided with a piston, the upper part of the inner wall of the main body is provided with a push rod, the upper part of the inner wall of the main body is provided with a balance tube, and the upper part of the inner wall of the main body is provided with a pressurizing motor.
[0031] Preferably, the brushing assembly includes: a brush head, a pulley, a fixture, and the pulley is connected to the cleaning motor through a connecting shaft;
[0032] The upper part of the outer wall of the main body is provided with a brush head, the upper part of the outer wall of the main body is provided with a pulley, and the upper part of the outer wall of the main body is provided with a fixture.
[0033] Preferably, the drying assembly includes: an electric heating tube, a fan blade, a temperature sensor, and an infrared radiation element. The electric heating tube is connected to the processor through baseband transmission, the fan blade is connected to the drying motor through a connecting shaft, the temperature sensor is connected to the processor through baseband transmission, and the infrared radiation element is connected to the processor through baseband transmission;
[0034] The middle part of the inner wall of the main body is provided with an electric heating tube, the middle part of the inner wall of the main body is provided with a fan blade, the middle part of the inner wall of the main body is provided with a temperature sensor, and the middle part of the inner wall of the main body is provided with an infrared radiation element.
[0035] Preferably, the usage method is as follows:
[0036] Step 1: The processor controls the air valve to close, and starts the drying motor to drive the drying assembly to dry the welding material;
[0037] Step 2: The processor controls the cleaning assembly to clean the welding part, and opens the air valve and the drying module to dry the welding part;
[0038] Step 3: The processor detects the drying degree of the welding material, and performs welding after passing the inspection;
[0039] Step 4: The positioning module collects information on the welding part and adjusts the position and angle of the welding material;
[0040] Step 5: Weld the welding part;
[0041] Step 6: After welding is completed, the cleaning module cleans the welding part, and the drying module dries the welding part.
[0042] Preferably, the usage method also includes:
[0043] Step 7: During the welding process, the processor receives the information transmitted by the displacement sensor and the vision sensor and analyzes it;
[0044] Step 8: When there is a deviation in the relative position between the welding material and the welding part, the processor controls the rotating shaft and the rotating axis to adjust the position of the welding material.
[0045] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0046] 1. By installing a positioning module, the present invention realizes the function of positioning and adjusting the position and angle of the welding material, solves the problems of uneven welds, overheating of weld metal, and too fast cooling of weld metal, can improve the quality and strength of the weld, improve the wear resistance of the weld, increase the aesthetics of the weld, and improve the yield rate of products;
[0047] 2. By installing a cleaning module, the present invention realizes the function of cleaning the welding part before and after welding, solves the problems of unstable welding process, reduced welding quality, and potential safety hazards, can avoid oxidation, corrosion, and pollution of the solder joints, reduce environmental pollution, improve the reliability and safety of welding, improve the density of the weld, and increase the corrosion resistance of the metal;
[0048] 3. By installing a drying module, the present invention realizes the function of drying the welding material and the welding part, solves the problems of poor weld quality and cracks, can prevent pores from forming in the weld metal, improve the weld quality, and extend the service life of the welding material;
[0049] 4. By installing an adjustment module, the present invention realizes the function of processing workpieces with welding deviation during the welding process, solves the problems of uneven welding quality and incomplete weld filling, can improve the welding quality, avoid subsequent manual correction, reduce production costs, speed up the production process, and improve economic benefits. Brief Description of the Drawings
[0050] Figure 1 is a front view structural schematic diagram of the present invention;
[0051] Figure 2 is a front partial structural schematic diagram of the present invention;
[0052] Figure 3 is a structural schematic diagram of the cleaning module of the present invention;
[0053] Figure 4 is a structural schematic diagram of the pressurizing assembly of the present invention;
[0054] Figure 5 is a structural schematic diagram of the adjustment module of the present invention;
[0055] Figure 6 is a structural schematic diagram of the drying assembly of the present invention;
[0056] Figure 7Schematic diagram of the fixed offset module of the present invention;
[0057] Figure 8 Schematic diagram of the offset component of the present invention.
[0058] In the figure: 1, main body; 2, processor; 3, power supply; 4, ventilation pipe; 5, air valve; 6, positioning module; 7, cleaning module; 8, displacement sensor; 9, vision sensor; 10, positioning motor; 11, rotating shaft; 12, rotating axis; 13, cleaning motor; 14, cleaning valve; 15, cleaning box; 16, nozzle; 17, pressurizing component; 18, brushing component; 19, fixed block; 20, moving block; 21, spring; 22, magnetic induction coil; 23, baffle; 24, piston; 25, push rod; 26, balance pipe; 27, pressurizing motor; 28, brush head; 29, pulley; 30, fixator; 31, second valve; 32, detection component; 33, drying component; 34, drying motor; 35, hygrometer; 36, ultrasonic flaw detector; 37, adjustment module; 38, telescopic rod; 39, heating head; 40, fuel tank; 41, electric heating pipe; 42, fan blade; 43, temperature sensor; 44, infrared radiation element; 45, fixed offset module; 46, gripper; 47, roller; 48, offset component; 49, first motor; 50, lead screw; 51, worm; 52, worm gear; 53, sealing ring; 54, first valve. Detailed implementation manners
[0059] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0060] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0061] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "equipped with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0062] Embodiment 1
[0063] Please refer to Figure 1 and Figure 2 , a welding robot based on automation technology, comprising a main body 1, a processor 2, a power supply 3, a ventilation pipe 4, a gas valve 5, and a positioning module 6. The positioning module 6 is connected to the processor 2 through signal transmission, and the gas valve 5 is connected to the processor 2 through wireless transmission;
[0064] The processor 2 is installed at the lower part of the inner wall of the main body 1, the power supply 3 is installed at the lower part of the inner wall of the main body 1, the ventilation pipe 4 is installed in the middle of the outer wall of the main body 1, the gas valve 5 is installed in the middle of the outer wall of the main body 1, and the positioning module 6 is installed at the upper part of the inner wall of the main body 1;
[0065] The positioning module 6 includes: a displacement sensor 8, a vision sensor 9, a positioning motor 10, a rotating shaft 11, and a rotary shaft 12. The displacement sensor 8 is connected to the processor 2 through signal transmission, the vision sensor 9 is connected to the processor 2 through signal transmission, and the positioning motor 10 is connected to the processor 2 through signal transmission;
[0066] The displacement sensor 8 is installed at the upper part of the inner wall of the main body 1, the vision sensor 9 is installed at the upper part of the inner wall of the main body 1, the positioning motor 10 is installed at the upper part of the inner wall of the main body 1, the rotating shaft 11 is installed at the upper part of the inner wall of the main body 1, and the rotary shaft 12 is installed at the upper part of the inner wall of the main body 1;
[0067] Further, the displacement sensor 8 calculates the change in displacement by measuring the change in capacitance caused by the position change of the internal fixed plate and the floating plate. When the floating plate approaches the fixed plate, the capacitance value increases; when the floating plate moves away from the fixed plate, the capacitance value decreases. The information is transmitted to the processor 2. The vision sensor 9 focuses the image through the lens. The image sensor captures the image information, and the analog-to-digital converter converts the analog signal into a digital signal. After being processed by the image processor, the information is transmitted to the processor 2. The processor 2 adjusts the position and angle of the welding material according to the information transmitted by the vision sensor 9. During the welding process, the processor 2 controls the positioning motor 10 to drive the rotating shaft 11 and the rotating shaft 13 to adjust the position and angle of the welding material according to the information transmitted by the displacement sensor 8 and the vision sensor 9, realizing the function of positioning and adjusting the position and angle of the welding material, solving the problems of uneven welds, overheating of the weld metal, and too fast cooling of the weld metal, improving the quality and strength of the weld, enhancing the wear resistance of the weld, increasing the aesthetics of the weld, and improving the yield rate of the product.
[0068] Embodiment 2
[0069] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown in FIGS., a welding robot based on automation technology includes a main body 1, a processor 2, a power supply 3, a ventilation pipe 4, a gas valve 5, and a positioning module 6. The positioning module 6 is connected to the processor 2 through signal transmission, and the gas valve 5 is connected to the processor 2 through wireless transmission;
[0070] The processor 2 is installed at the lower part of the inner wall of the main body 1, the power supply 3 is installed at the lower part of the inner wall of the main body 1, the ventilation pipe 4 is installed in the middle of the outer wall of the main body 1, the gas valve 5 is installed in the middle of the outer wall of the main body 1, and the positioning module 6 is installed at the upper part of the inner wall of the main body 1;
[0071] The positioning module 6 includes a displacement sensor 8, a vision sensor 9, a positioning motor 10, a rotating shaft 11, and a rotating shaft 12. The displacement sensor 8 is connected to the processor 2 through signal transmission, the vision sensor 9 is connected to the processor 2 through signal transmission, and the positioning motor 10 is connected to the processor 2 through signal transmission;
[0072] The displacement sensor 8 is installed at the upper part of the inner wall of the main body 1, the vision sensor 9 is installed at the upper part of the inner wall of the main body 1, the positioning motor 10 is installed at the upper part of the inner wall of the main body 1, the rotating shaft 11 is installed at the upper part of the inner wall of the main body 1, and the rotating shaft 12 is installed at the upper part of the inner wall of the main body 1;
[0073] The processor 2 is connected to the plot module 7 through wireless transmission. The cleaning module 7 includes: a cleaning motor 13, a cleaning valve 14, a cleaning tank 15, a nozzle 16, a pressurizing assembly 17, and a brushing assembly 18. The cleaning motor 13 is connected to the processor 2 through wireless transmission. The cleaning valve 14 is connected to the processor 2 through wireless transmission. The pressurizing assembly 17 is connected to the processor 2 through wireless transmission. The brushing assembly 18 is connected to the processor 2 through wireless transmission;
[0074] The cleaning motor 13 is installed in the upper part inside the main body 1. The cleaning valve 14 is installed in the upper part inside the main body 1. The cleaning tank 15 is installed in the upper part inside the main body 1. The nozzle 16 is installed in the upper part inside the main body 1. The pressurizing assembly 17 is installed on the upper part of the inner wall of the main body 1. The brushing assembly 18 is installed on the upper part of the outer wall of the main body 1;
[0075] The cleaning valve 14 includes: a fixed block 19, a moving block 20, a spring 21, a magnetic induction coil 22, and a baffle 23. The magnetic induction coil 22 is connected to the processor 2 through wireless transmission;
[0076] The fixed block 19 is installed on the upper part of the inner wall of the main body 1. The moving block 20 is installed on the upper part of the inner wall of the main body 1. The spring 21 is installed on the upper part of the inner wall of the main body 1. The magnetic induction coil 22 is installed on the upper part of the inner wall of the main body 1. The baffle 23 is installed on the upper part of the inner wall of the main body 1;
[0077] The pressurizing assembly 17 includes: a piston 24, a push rod 25, a balance pipe 26, and a pressurizing motor 27. The push rod 25 is connected to the pressurizing motor 27 through a connecting shaft. The pressurizing motor 27 is connected to the processor 2 through wireless transmission;
[0078] The piston 24 is installed on the upper part of the inner wall of the main body 1. The push rod 25 is installed on the upper part of the inner wall of the main body 1. The balance pipe 26 is installed on the upper part of the inner wall of the main body 1. The pressurizing motor 27 is installed on the upper part of the inner wall of the main body 1;
[0079] The brushing assembly 18 includes: a brush head 28, a pulley 29, a fixer 30. The pulley 29 is connected to the cleaning motor 13 through a connecting shaft;
[0080] The brush head 28 is installed on the upper part of the outer wall of the main body 1. The pulley 29 is installed on the upper part of the outer wall of the main body 1. The fixer 30 is installed on the upper part of the outer wall of the main body 1;
[0081] Further, before welding, the processor 2 controls the cleaning valve 14 to open, connecting the pressurizing assembly 17, the spray head 16, and the cleaning tank 15. The processor 2 controls the pressurizing motor 27 to drive the push rod 25 to push the piston 24, pressurize the cleaning agent flowing into the spray head 16 from the cleaning tank 15, and spray the cleaning agent onto the welding part. The processor 2 controls the brushing assembly 18 to bring the brush head 28 close to the welding part, the fixator 30 fixes the position of the brush head 28, and the cleaning motor 13 drives the pulley 29 to move back and forth to clean the welding part. After the cleaning is completed, the processor 2 opens the air valve 5 to connect the drying assembly 33 and the ventilation pipe 4, and exports the internal high-temperature gas to dry the welding part. After welding is completed, the above operations are repeated to clean the welding part again, realizing the function of cleaning the welding part before and after welding, solving the problems of unstable welding process, decreased welding quality, and potential safety hazards, being able to avoid oxidation, corrosion, and pollution of the solder joints, reducing environmental pollution, improving the reliability and safety of welding, enhancing the density of the weld seam, and increasing the corrosion resistance of the metal.
[0082] Embodiment 3
[0083] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 6 , a welding robot based on automation technology, the processor 2 is connected to the cleaning module 7 through wireless transmission. The cleaning module 7 includes: a cleaning motor 13, a cleaning valve 14, a cleaning tank 15, a spray head 16, a pressurizing assembly 17, and a brushing assembly 18. The cleaning motor 13 is connected to the processor 2 through wireless transmission, the cleaning valve 14 is connected to the processor 2 through wireless transmission, the pressurizing assembly 17 is connected to the processor 2 through wireless transmission, and the brushing assembly 18 is connected to the processor 2 through wireless transmission;
[0084] The cleaning motor 13 is installed in the upper part inside the main body 1, the cleaning valve 14 is installed in the upper part inside the main body 1, the cleaning tank 15 is installed in the upper part inside the main body 1, the spray head 16 is installed in the upper part inside the main body 1, the pressurizing assembly 17 is installed on the upper part of the inner wall of the main body 1, and the brushing assembly 18 is installed on the upper part of the outer wall of the main body 1;
[0085] The cleaning valve 14 includes: a fixed block 19, a movable block 20, a spring 21, a magnetic induction coil 22, and a baffle 23. The magnetic induction coil 22 is connected to the processor 2 through wireless transmission;
[0086] The fixed block 19 is installed on the upper part of the inner wall of the main body 1, the movable block 20 is installed on the upper part of the inner wall of the main body 1, the spring 21 is installed on the upper part of the inner wall of the main body 1, the magnetic induction coil 22 is installed on the upper part of the inner wall of the main body 1, and the baffle 23 is installed on the upper part of the inner wall of the main body 1;
[0087] The pressurization assembly 17 includes: a piston 24, a push rod 25, a balance pipe 26, and a pressurization motor 27. The push rod 25 is connected to the pressurization motor 27 through a connecting shaft, and the pressurization motor 27 is connected to the processor 2 through wireless transmission;
[0088] The upper part of the inner wall of the main body 1 is provided with a piston 24, the upper part of the inner wall of the main body 1 is provided with a push rod 25, the upper part of the inner wall of the main body 1 is provided with a balance pipe 26, and the upper part of the inner wall of the main body 1 is provided with a pressurization motor 27;
[0089] The brushing assembly 18 includes: a brush head 28, a pulley 29, a fixture 30, and the pulley 29 is connected to the cleaning motor 13 through a connecting shaft;
[0090] The upper part of the outer wall of the main body 1 is provided with a brush head 28, the upper part of the outer wall of the main body 1 is provided with a pulley 29, and the upper part of the outer wall of the main body 1 is provided with a fixture 30;
[0091] The ventilation pipe 4 is connected to the drying module through a gas valve 5. The drying module includes: a detection component 32, a drying component 33, and a drying motor 34. The detection component 32 is connected to the processor 2 through baseband transmission, the drying component 33 is connected to the processor 2 through baseband transmission, and the drying motor 34 is connected to the processor 2 through baseband transmission;
[0092] The middle part of the inner wall of the main body 1 is provided with a detection component 32, the middle part of the inner wall of the main body 1 is provided with a drying component 33, and the middle part of the inner wall of the main body 1 is provided with a drying motor 34;
[0093] The detection component 32 includes: a hygrometer 35 and an ultrasonic flaw detector 36. The hygrometer 35 is connected to the processor 2 through baseband transmission, and the ultrasonic flaw detector 36 is connected to the processor 2 through baseband transmission;
[0094] The middle part of the inner wall of the main body 1 is provided with a hygrometer 35, and the middle part of the inner wall of the main body 1 is provided with an ultrasonic flaw detector 36;
[0095] The drying component 33 includes: an electric heating tube 41, a fan blade 42, a temperature sensor 43, and an infrared radiation element 44. The electric heating tube 41 is connected to the processor 2 through baseband transmission, the fan blade 42 is connected to the drying motor 34 through a connecting shaft, the temperature sensor 43 is connected to the processor 2 through baseband transmission, and the infrared radiation element 44 is connected to the processor 2 through baseband transmission;
[0096] The middle part of the inner wall of the main body 1 is provided with an electric heating tube 41, the middle part of the inner wall of the main body 1 is provided with a fan blade 42, the middle part of the inner wall of the main body 1 is provided with a temperature sensor 43, and the middle part of the inner wall of the main body 1 is provided with an infrared radiation element 44;
[0097] Further, before welding the welding part, the processor 2 controls the electric heating tube 41 and the infrared radiation unit 44 to heat the inside of the drying assembly 33. The drying motor 34 drives the fan blade 42 to rotate to balance the internal temperature, and dries the welding material. After the drying process is completed, based on the hygroscopic property of lithium chloride, lithium chloride will form hydrated lithium chloride after absorbing moisture, causing the resistance value to change. When the vapor pressure of lithium chloride is equal to the partial pressure of water vapor in the environment, it is in an equilibrium state. When the humidity in the environment increases, the moisture absorption of lithium chloride increases and the resistance value decreases. When the vapor pressure of lithium chloride is higher than the partial pressure of water vapor in the environment, lithium chloride releases moisture and the resistance value increases. The measurement circuit converts the change in resistance value into the change in humidity in the environment and transmits the information to the processor 2. The ultrasonic flaw detector 36 is based on the propagation characteristics of ultrasonic waves in the material to be detected. When ultrasonic waves propagate in the material, they will reflect when encountering an interface with different acoustic impedances. The reflected ultrasonic waves are received and processed by the receiving circuit, and the size, distribution, and contrast difference degree of the medium inside the material are judged according to the sequence and amplitude of the reflected waves, and the molecular result is transmitted to the processor 2. After passing the comparison, welding is carried out. The temperature sensor 43 is based on the characteristics of a negative temperature coefficient thermistor. When the temperature rises, the resistance value of the thermistor decreases, and when the temperature drops, the resistance value of the thermistor increases. The processing circuit calculates the change in temperature by measuring the change in the resistance value of the thermistor and transmits the information to the processor 2. After the cleaning module 7 cleans the welding part, the processor 2 controls the air valve 5 to open and simultaneously starts the drying assembly 33, and blows the high-temperature gas inside the drying assembly 33 to the welding part through the ventilation pipe 4 to dry the welding part, realizing the function of drying the welding material and the welding part, solving the problems of poor weld quality and cracks, preventing pores from being generated in the weld metal, improving the weld quality, and extending the service life of the welding material.
[0098] Embodiment 4
[0099] Please refer to Figure 1 、 Figure 2 and Figure 5 , a welding robot based on automation technology, including a main body 1, a processor 2, a power supply 3, a ventilation pipe 4, an air valve 5, and a positioning module 6. The positioning module 6 is connected to the processor 2 through signal transmission, and the air valve 5 is connected to the processor 2 through wireless transmission;
[0100] The processor 2 is installed at the lower part of the inner wall of the main body 1, the power supply 3 is installed at the lower part of the inner wall of the main body 1, the ventilation pipe 4 is installed in the middle of the outer wall of the main body 1, the air valve 5 is installed in the middle of the outer wall of the main body 1, and the positioning module 6 is installed at the upper part of the inner wall of the main body 1;
[0101] The positioning module 6 includes: a displacement sensor 8, a vision sensor 9, a positioning motor 10, a rotating shaft 11, and a rotary shaft 12. The displacement sensor 8 is connected to the processor 2 through signal transmission. The vision sensor 9 is connected to the processor 2 through signal transmission. The positioning motor 10 is connected to the processor 2 through signal transmission;
[0102] The upper part of the inner wall of the main body 1 is provided with a displacement sensor 8, the upper part of the inner wall of the main body 1 is provided with a vision sensor 9, the upper part of the inner wall of the main body 1 is provided with a positioning motor 10, the upper part of the inner wall of the main body 1 is provided with a rotating shaft 11, and the upper part of the inner wall of the main body 1 is provided with a rotary shaft 12;
[0103] The processor 2 is connected to the cleaning module 7 through wireless transmission. The cleaning module 7 includes: a cleaning motor 13, a cleaning valve 14, a cleaning tank 15, a nozzle 16, a pressurizing component 17, and a scrubbing component 18. The cleaning motor 13 is connected to the processor 2 through wireless transmission. The cleaning valve 14 is connected to the processor 2 through wireless transmission. The pressurizing component 17 is connected to the processor 2 through wireless transmission. The scrubbing component 18 is connected to the processor 2 through wireless transmission;
[0104] The upper part of the interior of the main body 1 is provided with a cleaning motor 13, the upper part of the interior of the main body 1 is provided with a cleaning valve 14, the upper part of the interior of the main body 1 is provided with a cleaning tank 15, the upper part of the interior of the main body 1 is provided with a nozzle 16, the upper part of the inner wall of the main body 1 is provided with a pressurizing component 17, and the upper part of the outer wall of the main body 1 is provided with a scrubbing component 18;
[0105] The cleaning valve 14 includes: a fixed block 19, a moving block 20, a spring 21, a magnetic induction coil 22, and a baffle 23. The magnetic induction coil 22 is connected to the processor 2 through wireless transmission;
[0106] The upper part of the inner wall of the main body 1 is provided with a fixed block 19, the upper part of the inner wall of the main body 1 is provided with a moving block 20, the upper part of the inner wall of the main body 1 is provided with a spring 21, the upper part of the inner wall of the main body 1 is provided with a magnetic induction coil 22, and the upper part of the inner wall of the main body 1 is provided with a baffle 23;
[0107] The pressurizing component 17 includes: a piston 24, a push rod 25, a balance pipe 26, and a pressurizing motor 27. The push rod 25 is connected to the pressurizing motor 27 through a connecting shaft. The pressurizing motor 27 is connected to the processor 2 through wireless transmission;
[0108] The upper part of the inner wall of the main body 1 is provided with a piston 24, the upper part of the inner wall of the main body 1 is provided with a push rod 25, the upper part of the inner wall of the main body 1 is provided with a balance pipe 26, and the upper part of the inner wall of the main body 1 is provided with a pressurizing motor 27;
[0109] The scrubbing component 18 includes: a brush head 28, a pulley 29, a fixator 30. The pulley 29 is connected to the cleaning motor 13 through a connecting shaft;
[0110] The upper part of the outer wall of the main body 1 is equipped with a brush head 28, a pulley 29, and a fixator 30.
[0111] The processor 2 is connected to the adjustment module 37 through signal transmission. The adjustment module 37 includes: a telescopic rod 38, a heating head 39, and a fuel tank 40. The telescopic rod 38 is connected to the processor 2 through signal transmission, and the heating head 39 is connected to the processor 2 through signal transmission.
[0112] The lower part of the inner wall of the main body 1 is equipped with a telescopic rod 38, a heating head 39, and a fuel tank 40.
[0113] Further, after welding is completed, the visual sensor 9 collects information on the welded part and transmits the information to the processor 2. After comparison, it is found that the welded part has a deviation. The processor 2 controls the telescopic rod 38 to align the heating head 39 with the deviated part and heat the deviated part. After heating, the processor 2 controls the cleaning module 7 to cool the deviated part, causing the heated deviated part to contract, realizing the function of processing the deviated workpiece during the welding process, solving the problems of uneven welding quality and incomplete weld filling, improving the welding quality, avoiding subsequent manual correction, reducing production costs, accelerating the production process, and improving economic benefits.
[0114] Embodiment 5
[0115] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 A welding robot based on automation technology includes a main body 1, a processor 2, a power supply 3, a ventilation pipe 4, a gas valve 5, and a positioning module 6. The positioning module 6 is connected to the processor 2 through signal transmission, and the gas valve 5 is connected to the processor 2 through wireless transmission.
[0116] The lower part of the inner wall of the main body 1 is equipped with a processor 2, the lower part of the inner wall of the main body 1 is equipped with a power supply 3, the middle part of the outer wall of the main body 1 is equipped with a ventilation pipe 4, the middle part of the outer wall of the main body 1 is equipped with a gas valve 5, and the upper part of the inner wall of the main body 1 is equipped with a positioning module 6.
[0117] The positioning module 6 includes: a displacement sensor 8, a visual sensor 9, a positioning motor 10, a rotating shaft 11, and a rotary shaft 12. The displacement sensor 8 is connected to the processor 2 through signal transmission, the visual sensor 9 is connected to the processor 2 through signal transmission, and the positioning motor 10 is connected to the processor 2 through signal transmission.
[0118] A displacement sensor 8 is installed on the upper part of the inner wall of the main body 1, a vision sensor 9 is installed on the upper part of the inner wall of the main body 1, a positioning motor 10 is installed on the upper part of the inner wall of the main body 1, a rotating shaft 11 is installed on the upper part of the inner wall of the main body 1, and a rotary shaft 12 is installed on the upper part of the inner wall of the main body 1;
[0119] The processor 2 is connected to the cleaning module 7 through wireless transmission. The cleaning module 7 includes: a cleaning motor 13, a cleaning valve 14, a cleaning tank 15, a nozzle 16, a pressurizing component 17 and a brushing component 18. The cleaning motor 13 is connected to the processor 2 through wireless transmission, the cleaning valve 14 is connected to the processor 2 through wireless transmission, the pressurizing component 17 is connected to the processor 2 through wireless transmission, and the brushing component 18 is connected to the processor 2 through wireless transmission;
[0120] A cleaning motor 13 is installed on the upper part of the interior of the main body 1, a cleaning valve 14 is installed on the upper part of the interior of the main body 1, a cleaning tank 15 is installed on the upper part of the interior of the main body 1, a nozzle 16 is installed on the upper part of the interior of the main body 1, a pressurizing component 17 is installed on the upper part of the inner wall of the main body 1, and a brushing component 18 is installed on the upper part of the outer wall of the main body 1;
[0121] The cleaning valve 14 includes: a fixed block 19, a movable block 20, a spring 21, a magnetic induction coil 22 and a baffle 23. The magnetic induction coil 22 is connected to the processor 2 through wireless transmission;
[0122] A fixed block 19 is installed on the upper part of the inner wall of the main body 1, a movable block 20 is installed on the upper part of the inner wall of the main body 1, a spring 21 is installed on the upper part of the inner wall of the main body 1, a magnetic induction coil 22 is installed on the upper part of the inner wall of the main body 1, and a baffle 23 is installed on the upper part of the inner wall of the main body 1;
[0123] The pressurizing component 17 includes: a piston 24, a push rod 25, a balance pipe 26 and a pressurizing motor 27. The push rod 25 is connected to the pressurizing motor 27 through a connecting shaft. The pressurizing motor 27 is connected to the processor 2 through wireless transmission;
[0124] A piston 24 is installed on the upper part of the inner wall of the main body 1, a push rod 25 is installed on the upper part of the inner wall of the main body 1, a balance pipe 26 is installed on the upper part of the inner wall of the main body 1, and a pressurizing motor 27 is installed on the upper part of the inner wall of the main body 1;
[0125] The brushing component 18 includes: a brush head 28, a pulley 29, a fixture 30. The pulley 29 is connected to the cleaning motor 13 through a connecting shaft;
[0126] A brush head 28 is installed on the upper part of the outer wall of the main body 1, a pulley 29 is installed on the upper part of the outer wall of the main body 1, and a fixture 30 is installed on the upper part of the outer wall of the main body 1;
[0127] Further, after the cleaning module 7 cleans the welding part, the processor 2 receives the information transmitted by the vision sensor 9. After analysis and comparison, it is determined that the current state of the welding part is clean. The processor 2 controls the cleaning module 7 to perform secondary cleaning on the uncleaned part. The vision sensor 9 transmits the information after cleaning to the processor 2. After analysis and comparison, it is determined that the current cleaning state of the welding part allows welding. The processor 2 controls the main body 1 to weld the welding part, realizing the function of controlling the cleaning degree of the welding part, solving the problems of reduced welding quality, reduced welding strength, and unstable welding process, ensuring that the welding part is cleaned in place, avoiding potential safety hazards, improving the safety and reliability of the welding process, and improving the quality of welding.
[0128] Embodiment 6
[0129] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 7 and Figure 8 , a welding robot based on automation technology, wherein the processor 2 is connected to the fixed offset module 45 through wireless transmission. The fixed offset module 45 includes a gripper 46, a roller 47, an offset assembly 48, and a first motor 49. The gripper 46 is connected to the processor 2 through wireless transmission. The offset assembly 48 is connected to the processor 2 through wireless transmission. The first motor 49 is connected to the processor 2 through wireless transmission;
[0130] The upper part of the outer wall of the main body 1 is provided with a gripper 46, the upper part of the outer wall of the main body 1 is provided with a roller 47, the upper part of the outer wall of the main body 1 is provided with an offset assembly 48, and the upper part of the outer wall of the main body 1 is provided with a first motor 49;
[0131] The offset assembly 48 includes: a lead screw 50, a worm 51, a worm gear 52, a sealing ring 53, a first valve 54, and a second valve 31;
[0132] The upper part of the outer wall of the main body 1 is provided with a lead screw 50, the upper part of the outer wall of the main body 1 is provided with a worm 51, the upper part of the outer wall of the main body 1 is provided with a worm gear 52, the upper part of the outer wall of the main body 1 is provided with a sealing ring 53, the upper part of the outer wall of the main body 1 is provided with a first valve 54, and the upper part of the outer wall of the main body 1 is provided with a second valve 31;
[0133] The processor 2 is connected to the cleaning module 7 through wireless transmission. The cleaning module 7 includes: a cleaning motor 13, a cleaning valve 14, a cleaning tank 15, a spray head 16, a pressurizing assembly 17, and a brushing assembly 18. The cleaning motor 13 is connected to the processor 2 through wireless transmission. The cleaning valve 14 is connected to the processor 2 through wireless transmission. The pressurizing assembly 17 is connected to the processor 2 through wireless transmission. The brushing assembly 18 is connected to the processor 2 through wireless transmission;
[0134] Inside the upper part of the main body 1, a cleaning motor 13 is installed. Inside the upper part of the main body 1, a cleaning valve 14 is installed. Inside the upper part of the main body 1, a cleaning tank 15 is installed. Inside the upper part of the main body 1, a nozzle 16 is installed. On the upper part of the inner wall of the main body 1, a pressurizing component 17 is installed. On the upper part of the outer wall of the main body 1, a scrubbing component 18 is installed;
[0135] The cleaning valve 14 includes: a fixed block 19, a movable block 20, a spring 21, a magnetic induction coil 22, and a baffle 23. The magnetic induction coil 22 is connected to the processor 2 through wireless transmission;
[0136] On the upper part of the inner wall of the main body 1, a fixed block 19 is installed. On the upper part of the inner wall of the main body 1, a movable block 20 is installed. On the upper part of the inner wall of the main body 1, a spring 21 is installed. On the upper part of the inner wall of the main body 1, a magnetic induction coil 22 is installed. On the upper part of the inner wall of the main body 1, a baffle 23 is installed;
[0137] The pressurizing component 17 includes: a piston 24, a push rod 25, a balance pipe 26, and a pressurizing motor 27. The push rod 25 is connected to the pressurizing motor 27 through a connecting shaft. The pressurizing motor 27 is connected to the processor 2 through wireless transmission;
[0138] On the upper part of the inner wall of the main body 1, a piston 24 is installed. On the upper part of the inner wall of the main body 1, a push rod 25 is installed. On the upper part of the inner wall of the main body 1, a balance pipe 26 is installed. On the upper part of the inner wall of the main body 1, a pressurizing motor 27 is installed;
[0139] The scrubbing component 18 includes: a brush head 28, a pulley 29, a fixer 30. The pulley 29 is connected to the cleaning motor 13 through a connecting shaft;
[0140] On the upper part of the outer wall of the main body 1, a brush head 28 is installed. On the upper part of the outer wall of the main body 1, a pulley 29 is installed. On the upper part of the outer wall of the main body 1, a fixer 30 is installed;
[0141] The processor 2 is connected to the adjustment module 37 through signal transmission. The adjustment module 37 includes: a telescopic rod 38, a heating head 39, and a fuel tank 40. The telescopic rod 38 is connected to the processor 2 through signal transmission. The heating head 39 is connected to the processor 2 through signal transmission;
[0142] On the lower part of the inner wall of the main body 1, a telescopic rod 38 is installed. On the lower part of the inner wall of the main body 1, a heating head 39 is installed. On the lower part of the inner wall of the main body 1, a fuel tank 40 is installed;
[0143] Further, after the welding material is dried and the welding part is cleaned, the processor 2 controls the gripper 46 to clamp and fix the welding part. After fixing, the welding part is welded. When the welding is completed and there is a welding deviation, the processor 2 controls the adjustment module 37 to correct the deviated part. After the correction is completed, the processor 2 controls the gripper 46 to clamp the deviated part, and the offset component 48 performs secondary correction on the deviated part, realizing the function of positioning the welding material and the welding part, solving the problems of poor welding quality and low yield rate caused by the deviation of the welding material and the welding part, being able to perform secondary correction on the deviated part, ensuring good quality of the welded product, reducing the cost of subsequent manual processing, and improving economic benefits.
[0144] Working principle: Before welding, the processor 2 controls the cleaning valve 14 to open, connecting the pressurizing component 17, the spray head 16 and the cleaning tank 15. The processor 2 controls the pressurizing motor 27 to drive the push rod 25 to push the piston 24 to pressurize the cleaning agent flowing into the spray head 16 in the cleaning tank 15, and spray the cleaning agent on the welding part. The processor 2 controls the brushing component 18 to bring the brush head 28 close to the welding part, and the fixer 30 fixes the position of the brush head 28. The cleaning motor 13 drives the pulley 29 to move back and forth to clean the welding part. After the cleaning is completed, the processor 2 opens the air valve 5, connecting the drying component 33 and the ventilation pipe 4, and discharges the internal high-temperature gas to dry the welding part.
[0145] The processor 2 controls the electric heating tube 41 and the infrared radiation unit 44 to heat the inside of the drying component 33. The drying motor 34 drives the fan blade 42 to rotate to balance the internal temperature and dry the welding material. After the drying process is completed, the hygrometer 35 and the ultrasonic flaw detector 36 detect the drying degree of the welding material and transmit the data to the processor 2. After passing the comparison, welding is carried out.
[0146] The processor 2 adjusts the position and angle of the welding material according to the information transmitted by the vision sensor 9. During the welding process, the processor 2 controls the positioning motor 10 to drive the rotating shaft 11 and the rotating shaft 12 to adjust the position and angle of the welding material when there is a deviation according to the information transmitted by the displacement sensor 8 and the vision sensor 9. After the adjustment is completed, the welding part is welded.
[0147] After welding is completed, the vision sensor 9 collects information on the welding part and transmits the information to the processor 2. After comparison, it is found that there is a welding deviation in the welding part. The processor 2 controls the telescopic rod 38 to align the heating head 39 with the deviated part and heat the deviated part. After heating is completed, the processor 2 controls the cleaning module 7 to cool the deviated part, so that the heated deviated part shrinks, and the operation is repeated to clean the welding part again.
[0148] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A welding robot based on automation technology, characterized in that: It includes a main body (1), a processor (2), a power supply (3), a ventilation pipe (4), a gas valve (5) and a positioning module (6). The positioning module (6) is connected to the processor (2) through signal transmission, and the gas valve (5) is connected to the processor (2) through wireless transmission; The processor (2) is installed at the lower part of the inner wall of the main body (1), the power supply (3) is installed at the lower part of the inner wall of the main body (1), the ventilation pipe (4) is installed in the middle of the outer wall of the main body (1), the gas valve (5) is installed in the middle of the outer wall of the main body (1), and the positioning module (6) is installed at the upper part of the inner wall of the main body (1); The positioning module (6) includes: a displacement sensor (8), a vision sensor (9), a positioning motor (10), a rotating shaft (11) and a rotary shaft (12). The displacement sensor (8) is connected to the processor (2) through signal transmission, the vision sensor (9) is connected to the processor (2) through signal transmission, and the positioning motor (10) is connected to the processor (2) through signal transmission; The displacement sensor (8) is installed at the upper part of the inner wall of the main body (1), the vision sensor (9) is installed at the upper part of the inner wall of the main body (1), the positioning motor (10) is installed at the upper part of the inner wall of the main body (1), the rotating shaft (11) is installed at the upper part of the inner wall of the main body (1), and the rotary shaft (12) is installed at the upper part of the inner wall of the main body (1).
2. The welding robot based on automation technology according to claim 1, characterized in that: The processor (2) is connected to a fixed offset module (45) through wireless transmission. The fixed offset module (45) includes a gripper (46), a roller (47), an offset component (48) and a first motor (49). The gripper (46) is connected to the processor (2) through wireless transmission, the offset component (48) is connected to the processor (2) through wireless transmission, and the first motor (49) is connected to the processor (2) through wireless transmission; The gripper (46) is installed at the upper part of the outer wall of the main body (1), the roller (47) is installed at the upper part of the outer wall of the main body (1), the offset component (48) is installed at the upper part of the outer wall of the main body (1), and the first motor (49) is installed at the upper part of the outer wall of the main body (1); The offset component (48) includes: a lead screw (50), a worm (51), a worm gear (52), a sealing ring (53), a first valve (54) and a second valve (31); The lead screw (50) is installed at the upper part of the outer wall of the main body (1), the worm (51) is installed at the upper part of the outer wall of the main body (1), the worm gear (52) is installed at the upper part of the outer wall of the main body (1), the sealing ring (53) is installed at the upper part of the outer wall of the main body (1), the first valve (54) is installed at the upper part of the outer wall of the main body (1), and the second valve (31) is installed at the upper part of the outer wall of the main body (1).
3. The welding robot based on automation technology according to claim 1, characterized in that: The processor (2) is connected to the cleaning module (7) through wireless transmission. The cleaning module (7) includes: a cleaning motor (13), a cleaning valve (14), a cleaning tank (15), a spray head (16), a pressurizing component (17), and a brushing component (18). The cleaning motor (13) is connected to the processor (2) through wireless transmission. The cleaning valve (14) is connected to the processor (2) through wireless transmission. The pressurizing component (17) is connected to the processor (2) through wireless transmission. The brushing component (18) is connected to the processor (2) through wireless transmission; The cleaning motor (13) is installed in the upper part inside the main body (1). The cleaning valve (14) is installed in the upper part inside the main body (1). The cleaning tank (15) is installed in the upper part inside the main body (1). The spray head (16) is installed in the upper part inside the main body (1). The pressurizing component (17) is installed on the upper part of the inner wall of the main body (1). The brushing component (18) is installed on the upper part of the outer wall of the main body (1); The cleaning valve (14) includes: a fixed block (19), a moving block (20), a spring (21), a magnetic induction coil (22), and a baffle (23). The magnetic induction coil (22) is connected to the processor (2) through wireless transmission; The fixed block (19) is installed on the upper part of the inner wall of the main body (1). The moving block (20) is installed on the upper part of the inner wall of the main body (1). The spring (21) is installed on the upper part of the inner wall of the main body (1). The magnetic induction coil (22) is installed on the upper part of the inner wall of the main body (1). The baffle (23) is installed on the upper part of the inner wall of the main body (1).
4. A welding robot based on automation technology according to claim 1, characterized in that: The ventilation pipe (4) is connected to the drying module through an air valve (5). The drying module includes: a detection component (32), a drying component (33), and a drying motor (34). The detection component (32) is connected to the processor (2) through baseband transmission. The drying component (33) is connected to the processor (2) through baseband transmission. The drying motor (34) is connected to the processor (2) through baseband transmission; The detection component (32) is installed in the middle part of the inner wall of the main body (1). The drying component (33) is installed in the middle part of the inner wall of the main body (1). The drying motor (34) is installed in the middle part of the inner wall of the main body (1); The detection component (32) includes: a hygrometer (35) and an ultrasonic flaw detector (36). The hygrometer (35) is connected to the processor (2) through baseband transmission. The ultrasonic flaw detector (36) is connected to the processor (2) through baseband transmission; The hygrometer (35) is installed in the middle part of the inner wall of the main body (1). The ultrasonic flaw detector (36) is installed in the middle part of the inner wall of the main body (1).
5. A welding robot based on automation technology according to claim 1, characterized in that: The processor (2) is connected to the adjustment module (37) through signal transmission. The adjustment module (37) includes: a telescopic rod (38), a heating head (39), and a fuel tank (40). The telescopic rod (38) is connected to the processor (2) through signal transmission. The heating head (39) is connected to the processor (2) through signal transmission; The telescopic rod (38) is installed in the lower part of the inner wall of the main body (1). The heating head (39) is installed in the lower part of the inner wall of the main body (1). The fuel tank (40) is installed in the lower part of the inner wall of the main body (1).
6. The welding robot based on automation technology according to claim 3, characterized in that: The pressurizing assembly (17) includes: a piston (24), a push rod (25), a balance pipe (26), and a pressurizing motor (27). The push rod (25) is connected to the pressurizing motor (27) through a connecting shaft, and the pressurizing motor (27) is connected to the processor (2) through wireless transmission; The piston (24) is installed on the upper part of the inner wall of the main body (1), the push rod (25) is installed on the upper part of the inner wall of the main body (1), the balance pipe (26) is installed on the upper part of the inner wall of the main body (1), and the pressurizing motor (27) is installed on the upper part of the inner wall of the main body (1).
7. The welding robot based on automation technology according to claim 3, characterized in that: The brushing assembly (18) includes: a brush head (28), a pulley (29), a fixture (30), and the pulley (29) is connected to the cleaning motor (13) through a connecting shaft; The brush head (28) is installed on the upper part of the outer wall of the main body (1), the pulley (29) is installed on the upper part of the outer wall of the main body (1), and the fixture (30) is installed on the upper part of the outer wall of the main body (1).
8. A welding robot based on automation technology according to claim 4, characterized in that: The drying assembly (33) includes: a heating tube (41), a fan blade (42), a temperature sensor (43), and an infrared radiation element (44). The heating tube (41) is connected to the processor (2) through baseband transmission, the fan blade (42) is connected to the drying motor (34) through a connecting shaft, the temperature sensor (43) is connected to the processor (2) through baseband transmission, and the infrared radiation element (44) is connected to the processor (2) through baseband transmission; The heating tube (41) is installed in the middle of the inner wall of the main body (1), the fan blade (42) is installed in the middle of the inner wall of the main body (1), the temperature sensor (43) is installed in the middle of the inner wall of the main body (1), and the infrared radiation element (44) is installed in the middle of the inner wall of the main body (1).
9. A method for using a welding robot based on automation technology, applicable to the welding robot based on automation technology described in any one of claims 1-8, characterized in that: The usage method is as follows: Step 1: The processor (2) controls the air valve (5) to close, and starts the drying motor (34) to drive the drying assembly (33) to dry the welding material; Step 2: The processor (2) controls the cleaning module (7) to clean the welding part, and opens the air valve (5) and the drying module to dry the welding part; Step 3: The processor (2) detects the drying degree of the welding material, and performs welding after passing the inspection; Step 4: The positioning module (6) collects information on the welding part and adjusts the position and angle of the welding material; Step 5: Weld the welding part; Step 6: After welding is completed, the cleaning module (7) cleans the welding part, and the drying module dries the welding part.
10. The usage method of a welding robot based on automation technology according to claim 9, characterized in that: There is also the following usage method: Step 7: During welding, the processor (2) receives the information transmitted by the displacement sensor (8) and the vision sensor (9) and analyzes it; Step 8: When there is a deviation in the relative position between the welding material and the welding part, the processor (2) controls the rotating shaft (11) and the rotating axis (12) to adjust the position of the welding material.
Citation Information
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