ADI differential production processing equipment and its use method

By designing the active installation mechanism and automatic protection mechanism, the problems of inconvenient debris cleaning and inflexible protective structure adjustment of ADI differential processing equipment are solved, and efficient debris cleaning and safe ADI differential processing are achieved.

CN120307024BActive Publication Date: 2025-08-26江苏震业新材料股份有限公司
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Patent Information

Application Number
CN202510796521.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2025-08-26
Estimated Expiration
2045-06-16

AI Technical Summary

Technical Problem

The existing ADI differential processing equipment is inconvenient when cleaning the processing debris, and the protective structure cannot be automatically adjusted according to the processing status, which affects the installation and disassembly of accessories.

Method used

A processing equipment including a movable installation mechanism, a collection mechanism, a lifting mechanism, an automatic protection mechanism and an extrusion control mechanism is designed. Debris are cleaned by tilting the installation frame, the servo motor drives multiple processing, and the electric telescopic rod adjusts the position of the protection plate to achieve automatic debris collection and flexible adjustment of the protective structure.

Benefits of technology

It improves debris cleaning efficiency, increases operating space, facilitates installation and disassembly of accessories, and improves processing efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides processing equipment for producing ADI differentials and a method for using the same, relating to the technical field of ADI differential processing, comprising: a movable mounting mechanism; a collecting mechanism mounted on the movable mounting mechanism; a lifting mechanism mounted on the movable mounting mechanism; an automatic protection mechanism mounted on the lifting mechanism; an extrusion control mechanism mounted on the lifting mechanism; the circular connecting rod being rotatably mounted on two triangular mounting frames; the mounting frame being fixedly mounted on the outside of the circular connecting rod, and two auxiliary positioning grooves being provided at the bottom of the mounting frame; the mounting frame of the present invention has a rotating effect, making it convenient for staff to quickly clean processing debris on the mounting frame and external tooling by tilting the mounting frame; solving the problem that processing debris on processing equipment and tooling is generally cleaned by sweeping, which makes it inconvenient for staff to quickly clean processing debris on processing equipment and tooling.
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Description

Technical Field

[0001] The present invention belongs to the technical field of ADI differential processing, and more specifically, relates to a processing device for producing ADI differentials and a method for using the same. Background Art

[0002] ADI differentials are made of high-strength, wear-resistant ductile iron, which has both toughness and impact resistance after special heat treatment; its lightweight design can withstand high torque; ADI differential accessories require boring and milling during production.

[0003] The ADI differential processing equipment currently in use still has the following problems:

[0004] 1. The processing debris on the processing equipment and tooling is generally cleaned by sweeping, which is not convenient for the staff to quickly clean the processing debris on the processing equipment and tooling;

[0005] 2. Although some processing equipment is also equipped with protective structures, the position of the protective structures cannot be automatically adjusted according to the processing status of the differential accessories, resulting in the protective structures occupying a certain amount of space, which is not conducive to the installation and removal of differential accessories. Summary of the Invention

[0006] The disclosed embodiments relate to a processing device for producing ADI differentials and a method for using the same, which comprises a movable mounting mechanism, a collecting mechanism, a differential processing mechanism, a lifting mechanism, an automatic protection mechanism, and an extrusion control mechanism; the mounting frame has a rotating effect, which facilitates workers to quickly clean processing debris on the mounting frame and external tooling by tilting the mounting frame; the rectangular strips are reset downward under the action of gravity, thereby achieving automatic retraction of the rectangular strips, thereby increasing the operating space when installing or removing differential accessories, and facilitating the installation and removal of differential accessories; and solves the problem of inconvenience for workers in quickly cleaning processing debris on the processing equipment and tooling, and inability to automatically adjust the position of the protective structure according to the processing status of the differential accessories.

[0007] In a first aspect of the present disclosure, there is provided a processing device for producing ADI differentials, comprising: a movable mounting mechanism; a collecting mechanism installed on the movable mounting mechanism, the collecting mechanism being used to collect debris on the movable mounting mechanism, and the collecting mechanism being also used to assist in positioning the movable mounting mechanism; a differential processing mechanism installed on the movable mounting mechanism, the differential processing mechanism being used to bore holes in differential accessories, and the differential processing mechanism being also used to mill differential accessories; a lifting mechanism installed on the movable mounting mechanism, the lifting mechanism being used to move differential accessories; an automatic protection mechanism installed on the lifting mechanism, the automatic protection mechanism being used to shield debris splashed during processing; an extrusion control mechanism installed on the lifting mechanism, the extrusion control mechanism being used to move the automatic protection mechanism.

[0008] In at least some embodiments, the movable mounting mechanism includes: a supporting base plate, a triangular mounting frame, a circular connecting rod and a mounting frame; there are two triangular mounting frames, and the two triangular mounting frames are fixedly mounted on the top of the supporting base plate; the circular connecting rod is rotatably mounted on the two triangular mounting frames; the mounting frame is fixedly mounted on the outside of the circular connecting rod, and two auxiliary positioning grooves are provided at the bottom of the mounting frame.

[0009] In at least some embodiments, the movable mounting mechanism further includes: a tilt reset rod, an arc-shaped mounting rod and a support spring A; there are two tilt reset rods, and the two tilt reset rods are fixedly mounted on the mounting frame; there are two arc-shaped mounting rods, and the two arc-shaped mounting rods are fixedly mounted on two triangular mounting frames, and the two arc-shaped mounting rods are slidably connected to the mounting frame; there are four support springs A, and the four support springs A are sleeved on the outside of the two arc-shaped mounting rods, and the outer ends of the four support springs A are in contact with the two triangular mounting frames, and the inner ends of the four support springs A are in contact with the mounting frame.

[0010] In at least some embodiments, the collection mechanism includes: a collection shell and an auxiliary positioning frame; the collection shell is arranged on the top of the supporting base plate; there are two auxiliary positioning frames, and the two auxiliary positioning frames are fixedly installed on the top of the collection shell, and the two auxiliary positioning frames are slidably installed in two auxiliary positioning grooves.

[0011] In at least some embodiments, the differential processing mechanism includes: a mounting slider, a driving screw and a servo motor A; the mounting slider is slidably mounted on the mounting frame; the driving screw is rotatably mounted on the mounting frame, and the driving screw is threadedly connected to the mounting slider; the servo motor A is fixedly mounted on the right side of the mounting frame, and the output shaft of the servo motor A is fixedly connected to the right end of the driving screw.

[0012] In at least some embodiments, the differential processing mechanism further includes: a U-shaped frame, a servo motor B and a processing tool; the U-shaped frame is fixedly mounted on the bottom of the mounting slider; there are two servo motors B, and the two servo motors B are fixedly mounted on the U-shaped frame; there are two processing tools, and the two processing tools are fixedly mounted on the output shafts of the two servo motors B.

[0013] In at least some embodiments, the lifting mechanism includes: an electric telescopic rod, a rectangular plate and solid balls; the electric telescopic rods are provided in four, and the four electric telescopic rods are fixedly mounted on the mounting frame; the rectangular plate is fixedly mounted on the output shafts of the four electric telescopic rods; the solid balls are provided in four rows, and the four rows of solid balls are rotatably mounted on the rectangular plate.

[0014] In at least some embodiments, the automatic protection mechanism includes: a movable protective plate and a rectangular strip; the top end of the movable protective plate is located in the rectangular flat plate, and the movable protective plate is in contact with four rows of solid balls; the rectangular strip is fixedly installed on the rear side of the movable protective plate.

[0015] In at least some embodiments, the extrusion control mechanism includes: a rectangular mounting plate, a circular guide shaft, a triangular extrusion frame, a rectangular force rod and a support spring B; the rectangular mounting plate is fixedly mounted on a rectangular flat plate; there are two circular guide shafts, and the two circular guide shafts are fixedly mounted on the rectangular mounting plate; the triangular extrusion frame is slidably mounted on the two circular guide shafts, and the triangular extrusion frame is in contact with the rectangular strip; there are two rectangular force rods, and the two rectangular force rods are fixedly mounted on the left and right sides of the triangular extrusion frame, and the two rectangular force rods are in contact with the two tilt reset rods; there are two support springs B, and the two support springs B are sleeved on the outside of the two circular guide shafts, and the two support springs B are located between the rectangular mounting plate and the triangular extrusion frame.

[0016] In another aspect, the present disclosure provides a method for using an ADI differential production processing device, comprising the following steps:

[0017] 1) Install the external differential parts tooling on the rectangular plate with bolts, and then install the differential parts to be processed on the tooling on the rectangular plate;

[0018] 2) Start the servo motor B on the left, extend the output shafts of the four electric telescopic rods, retract the output shafts of the four electric telescopic rods, and then turn off the servo motor B on the left;

[0019] 3) Start servo motor A to move the machining tool on the right to the position of the machining tool on the left, and then turn off servo motor A;

[0020] 4) Start the servo motor B on the right, extend the output shafts of the four electric telescopic rods, retract the output shafts of the four electric telescopic rods, and then turn off the servo motor B on the right;

[0021] 5) When cleaning the processing debris on the installation frame and external tooling, first pull the collection shell forward to separate the two auxiliary positioning frames from the two auxiliary positioning grooves, and then rotate the installation frame to make the installation frame in an inclined state.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The mounting frame of the present invention has a rotating effect, which allows workers to quickly clean processing debris from the mounting frame and external tooling by tilting the mounting frame. The four support springs A provide elastic support for the mounting frame, ensuring that the angle of the mounting frame changes only when workers push or pull the mounting frame.

[0024] In addition, it is convenient for the staff to pull out the collection shell, which plays a role in collecting the processing debris on the installation frame and external tooling; the setting of two auxiliary positioning frames and two auxiliary positioning grooves plays a role in limiting the installation frame, ensuring that the installation frame will not rotate during the processing of differential accessories; when the installation frame can rotate, it means that the collection shell has been pulled out, ensuring that the processing debris on the installation frame and external tooling can enter the collection shell, and the collection shell will not be forgotten to be pulled out.

[0025] 2. In the present invention, when the servo motor A is working, the driving screw can drive the installation slider to move, thereby realizing multiple processing of the differential parts and improving the processing efficiency of the differential parts.

[0026] 3. In the present invention, when the output shafts of the four electric telescopic rods are extended, the rectangular plate drives the external tooling to move upward, allowing the differential parts to contact the corresponding processing tools. When the output shafts of the four electric telescopic rods are retracted, the rectangular plate drives the external tooling to move downward, separating the differential parts from the corresponding processing tools. When the output shafts of the four electric telescopic rods are extended, the triangular extrusion frame slides forward under the action of two support springs B.

[0027] In addition, when the triangular extrusion frame slides forward under the action of the two supporting springs B, the rectangular strips can automatically move upward under the action of the triangular extrusion frame and the rectangular strips, which plays a certain shielding role on the flying debris generated during processing;

[0028] In addition, when the output shafts of the four electric telescopic rods retract, the triangular extrusion frame slides backward under the action of the two tilted reset rods and the two rectangular force rods; when the triangular extrusion frame slides backward under the action of the two tilted reset rods and the two rectangular force rods, the rectangular strips are reset downward under the action of gravity, thereby realizing the automatic retraction of the rectangular strips, which increases the operating space when installing or removing the differential accessories, and is conducive to the installation and removal of the differential accessories. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.

[0030] The drawings described below only relate to some embodiments of the present invention, rather than limiting the present invention.

[0031] In the attached figure:

[0032] Figure 1 Shows a schematic diagram of the three-dimensional structure of the present invention;

[0033] Figure 2 Shows a structural schematic diagram of the movable installation mechanism of the present invention;

[0034] Figure 3 The present invention is shown Figure 1 Schematic diagram of the local enlarged structure of area A in the middle;

[0035] Figure 4 The present invention is shown Figure 1 Schematic diagram of the main viewing angle structure;

[0036] Figure 5 Shows a schematic structural diagram of the differential processing mechanism of the present invention;

[0037] Figure 6 A schematic diagram showing the structure of the installation frame, lifting mechanism, automatic protection mechanism and extrusion control mechanism of the present invention is shown;

[0038] Figure 7 The present invention is shown Figure 6 Schematic diagram of the central cross-section structure;

[0039] Figure 8 Shows a schematic structural diagram of the automatic protection mechanism and the extrusion control mechanism of the present invention;

[0040] Figure 9 The present invention is shown Figure 7 Schematic diagram of the local enlarged structure of area B in the middle;

[0041] Figure 10 The present invention is shown Figure 6 Schematic diagram of the locally enlarged structure of the middle C area.

[0042] List of reference numerals:

[0043] 100. Movable mounting mechanism; 101. Support base plate; 102. Triangular mounting bracket; 103. Circular connecting rod; 104. Mounting frame; 1041. Auxiliary positioning slot; 105. Tilt reset lever; 106. Arc-shaped mounting lever; 107. Support spring A;

[0044] 200, collecting mechanism; 201, collecting shell; 202, auxiliary positioning frame;

[0045] 300, differential processing mechanism; 301, mounting slider; 302, driving screw; 303, servo motor A; 304, U-shaped frame; 305, servo motor B; 306, processing tool;

[0046] 400, lifting mechanism; 401, electric telescopic rod; 402, rectangular flat plate; 403, solid ball bearing;

[0047] 500, automatic protection mechanism; 501, movable protection plate; 502, rectangular strip;

[0048] 600, extrusion control mechanism; 601, rectangular mounting plate; 602, circular guide shaft; 603, triangular extrusion frame; 604, rectangular load-bearing rod; 605, support spring B. DETAILED DESCRIPTION

[0049] In order to make the purpose, scheme and advantages of the technical solution of the present invention more clear, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the common meanings in the art. The same reference numerals in the drawings represent the same components.

[0050] Example: Please refer to Figures 1 to 10 As shown: The present invention provides a processing equipment for ADI differential production, including: a movable mounting mechanism 100; a collecting mechanism 200 is installed on the movable mounting mechanism 100, the collecting mechanism 200 is used to collect debris on the movable mounting mechanism 100, and the collecting mechanism 200 is also used to assist in positioning the movable mounting mechanism 100; a differential processing mechanism 300 is installed on the movable mounting mechanism 100, the differential processing mechanism 300 is used to bore holes on differential accessories, and the differential processing mechanism 300 is also used to mill differential accessories; a lifting mechanism 400 is installed on the movable mounting mechanism 100, the lifting mechanism 400 is used to move differential accessories; an automatic protection mechanism 500 is installed on the lifting mechanism 400, the automatic protection mechanism 500 is used to shield debris splashed during processing; an extrusion control mechanism 600 is installed on the lifting mechanism 400, the extrusion control mechanism 600 is used to move the automatic protection mechanism 500.

[0051] In the embodiment of the present disclosure, Figures 1 to 3 As shown, the movable mounting mechanism 100 includes: a supporting base plate 101, a triangular mounting frame 102, a circular connecting rod 103 and a mounting frame 104; there are two triangular mounting frames 102, and the two triangular mounting frames 102 are fixedly mounted on the top of the supporting base plate 101; the circular connecting rod 103 is rotatably mounted on the two triangular mounting frames 102; the mounting frame 104 is fixedly mounted on the outside of the circular connecting rod 103, and two auxiliary positioning grooves 1041 are opened at the bottom of the mounting frame 104; the movable mounting mechanism 100 also includes: a tilt reset rod 105, an arc-shaped mounting rod 106 and a support spring A10 7. Two tilt reset rods 105 are provided, and the two tilt reset rods 105 are fixedly mounted on the mounting frame 104. Two arc-shaped mounting rods 106 are provided, and the two arc-shaped mounting rods 106 are fixedly mounted on the two triangular mounting frames 102, and the two arc-shaped mounting rods 106 are slidably connected to the mounting frame 104. Four support springs A107 are provided, and the four support springs A107 are sleeved on the outside of the two arc-shaped mounting rods 106, and the outer ends of the four support springs A107 are in contact with the two triangular mounting frames 102, and the inner ends of the four support springs A107 are in contact with the mounting frame 104.

[0052] The collection mechanism 200 includes a collection housing 201 and auxiliary positioning frames 202. The collection housing 201 is disposed on top of the support base 101. Two auxiliary positioning frames 202 are provided, and the two auxiliary positioning frames 202 are fixedly mounted on the top of the collection housing 201 and slidably mounted in two auxiliary positioning grooves 1041.

[0053] Its specific function is as follows: because the circular connecting rod 103 is rotatably mounted on the two triangular mounting frames 102, and the mounting frame 104 is fixedly mounted on the outside of the circular connecting rod 103, and the left and right sides of the mounting frame 104 are in contact with the two triangular mounting frames 102, the mounting frame 104 has a rotating effect, which makes it convenient for workers to quickly clean processing debris on the mounting frame 104 and external tooling by tilting the mounting frame 104; and because the two arc-shaped mounting rods 106 are slidably connected to the mounting frame 104, and the outer ends of the four support springs A107 are in contact with the two triangular mounting frames 102, and the inner ends of the four support springs A107 are in contact with the mounting frame 104, the mounting frame 104 has an elastic supporting effect, so that the angle of the mounting frame 104 will change only when the worker pushes or pulls the mounting frame 104;

[0054] In addition, because the collection shell 201 is arranged on the top of the supporting base plate 101, and a handle is installed on the front side of the collection shell 201, it is convenient for the staff to pull out the collection shell 201, thereby collecting the processing debris on the installation frame 104 and the external tooling; and because two auxiliary positioning grooves 1041 are provided at the bottom of the installation frame 104, and the two auxiliary positioning frames 202 are fixedly installed on the top of the collection shell 201, and the two auxiliary positioning frames 202 are slidably installed in the two auxiliary positioning grooves 1041, on the one hand, the setting of the two auxiliary positioning frames 202 and the two auxiliary positioning grooves 1041 plays a limiting role on the installation frame 104, ensuring that the installation frame 104 does not rotate during the processing of the differential accessories; on the other hand, when the installation frame 104 can rotate, it means that the collection shell 201 has been pulled out, ensuring that the processing debris on the installation frame 104 and the external tooling can enter the collection shell 201, and the collection shell 201 will not be forgotten to be pulled out.

[0055] In the embodiment of the present disclosure, Figure 5 As shown, the differential processing mechanism 300 includes: a mounting slider 301, a driving screw 302 and a servo motor A303; the mounting slider 301 is slidably mounted on the mounting frame 104; the driving screw 302 is rotatably mounted on the mounting frame 104, and the driving screw 302 is threadedly connected to the mounting slider 301; the servo motor A303 is fixedly mounted on the right side of the mounting frame 104, and the output shaft of the servo motor A303 is fixedly connected to the right end of the driving screw 302; the differential processing mechanism 300 also includes: a U-shaped frame 304, a servo motor B305 and a processing tool 306; the U-shaped frame 304 is fixedly mounted on the bottom of the mounting slider 301; there are two servo motors B305, and the two servo motors B305 are fixedly mounted on the U-shaped frame 304; there are two processing tools 306, and the two processing tools 306 are fixedly mounted on the output shafts of the two servo motors B305;

[0056] Its specific function is: because the driving screw 302 is rotatably installed on the mounting frame 104, and the driving screw 302 is threadedly connected to the mounting slider 301, and the output shaft of the servo motor A303 is fixedly connected to the right end of the driving screw 302, when the servo motor A303 is working, the driving screw 302 can drive the mounting slider 301 to move; and because the two servo motors B305 are fixedly installed on the U-shaped frame 304, and the two processing tools 306 are fixedly installed on the output shafts of the two servo motors B305, multiple processing of the differential accessories is realized, thereby improving the processing efficiency of the differential accessories.

[0057] In the embodiment of the present disclosure, Figures 6 to 10As shown, the lifting mechanism 400 includes: an electric telescopic rod 401, a rectangular plate 402, and solid balls 403; there are four electric telescopic rods 401, and the four electric telescopic rods 401 are fixedly mounted on the mounting frame 104; the rectangular plate 402 is fixedly mounted on the output shafts of the four electric telescopic rods 401; there are four rows of solid balls 403, and the four rows of solid balls 403 are rotatably mounted on the rectangular plate 402;

[0058] The automatic protection mechanism 500 includes a movable protection plate 501 and a rectangular strip 502. The top of the movable protection plate 501 is located in the rectangular flat plate 402, and the movable protection plate 501 contacts the four rows of solid balls 403. The rectangular strip 502 is fixedly mounted on the rear side of the movable protection plate 501.

[0059] The extrusion control mechanism 600 includes: a rectangular mounting plate 601, a circular guide shaft 602, a triangular extrusion frame 603, a rectangular force-bearing rod 604 and a support spring B605; the rectangular mounting plate 601 is fixedly mounted on the rectangular flat plate 402; there are two circular guide shafts 602, and the two circular guide shafts 602 are fixedly mounted on the rectangular mounting plate 601; the triangular extrusion frame 603 is slidably mounted on the two circular guide shafts 602, and the triangular extrusion frame 603 is in contact with the rectangular strip 502; there are two rectangular force-bearing rods 604, and the two rectangular force-bearing rods 604 are fixedly mounted on the left and right sides of the triangular extrusion frame 603, and the two rectangular force-bearing rods 604 are in contact with the two tilt reset rods 105; there are two support springs B605, and the two support springs B605 are sleeved on the outside of the two circular guide shafts 602, and the two support springs B605 are located between the rectangular mounting plate 601 and the triangular extrusion frame 603;

[0060] Its specific function is as follows: because the four electric telescopic rods 401 are fixedly mounted on the mounting frame 104, and the rectangular plate 402 is fixedly mounted on the output shafts of the four electric telescopic rods 401, when the output shafts of the four electric telescopic rods 401 are extended, the rectangular plate 402 drives the external tooling to move upward, so that the differential accessories come into contact with the corresponding processing tool 306; when the output shafts of the four electric telescopic rods 401 are retracted, the rectangular plate 402 drives the external tooling to move downward, so that the differential accessories are separated from the corresponding processing tool 306; and because the triangular extrusion frame 603 is slidably mounted on the two circular guide shafts 602, and the two support springs B605 are sleeved on the outside of the two circular guide shafts 602, and the two support springs B605 are located between the rectangular mounting plate 601 and the triangular extrusion frame 603, when the output shafts of the four electric telescopic rods 401 are extended, the triangular extrusion frame 603 slides forward under the action of the two support springs B605;

[0061] In addition, because the movable protective plate 501 is in contact with the four rows of solid balls 403, and the rectangular strip 502 is fixedly installed on the rear side of the movable protective plate 501, and the triangular extrusion frame 603 is in contact with the rectangular strip 502, when the triangular extrusion frame 603 slides forward under the action of the two support springs B605, the rectangular strip 502 can automatically move upward under the action of the triangular extrusion frame 603 and the rectangular strip 502, thereby providing a certain shielding effect on the flying debris generated during processing;

[0062] In addition, since the two tilt reset rods 105 are fixedly mounted on the mounting frame 104, and the two rectangular force rods 604 are fixedly mounted on the left and right sides of the triangular extrusion frame 603, and the two rectangular force rods 604 are in contact with the two tilt reset rods 105, when the output shafts of the four electric telescopic rods 401 contract, the triangular extrusion frame 603 slides backward under the action of the two tilt reset rods 105 and the two rectangular force rods 604; when the triangular extrusion frame 603 slides backward under the action of the two tilt reset rods 105 and the two rectangular force rods 604, the rectangular strip 502 is reset downward under the action of gravity, thereby realizing the automatic retraction of the rectangular strip 502, which increases the operating space when installing or disassembling the differential accessories, and is beneficial to the installation and disassembly of the differential accessories.

[0063] The present invention provides a method for using processing equipment for producing ADI differentials, comprising the following steps:

[0064] 1) Install the external differential gear assembly onto the rectangular plate 402 using bolts, and then install the differential gear assembly to be processed onto the assembly on the rectangular plate 402;

[0065] 2) Start the servo motor B305 on the left, then extend the output shafts of the four electric telescopic rods 401, then retract the output shafts of the four electric telescopic rods 401, and then turn off the servo motor B305 on the left;

[0066] 3) Start the servo motor A303 to move the right processing tool 306 to the position of the left processing tool 306, and then turn off the servo motor A303;

[0067] 4) Start the servo motor B305 on the right side, then extend the output shafts of the four electric telescopic rods 401, then retract the output shafts of the four electric telescopic rods 401, and then turn off the servo motor B305 on the right side;

[0068] 5) When cleaning the processing debris on the installation frame 104 and the external tooling, first pull the collection shell 201 forward to separate the two auxiliary positioning frames 202 from the two auxiliary positioning grooves 1041, and then rotate the installation frame 104 to make the installation frame 104 in an inclined state.

[0069] The specific usage and function of this embodiment are as follows:

[0070] When the present invention is used, first, the external differential accessory tooling is mounted on the rectangular plate 402 by means of bolts, and then the differential accessory to be processed is mounted on the tooling on the rectangular plate 402; the servo motor B305 on the left is started, and then the output shafts of the four electric telescopic rods 401 are extended, and then the output shafts of the four electric telescopic rods 401 are retracted, and then the servo motor B305 on the left is turned off; the servo motor A303 is started, and the processing tool 306 on the right is moved to the position of the processing tool 306 on the left, and then the servo motor A303 is turned off; the servo motor B305 on the right is started, and then the output shafts of the four electric telescopic rods 401 are extended, and then the output shafts of the four electric telescopic rods 401 are retracted, and then the right is turned off. The servo motor B305 on the side realizes multiple processing of the differential accessories and improves the processing efficiency of the differential accessories; when the output shafts of the four electric telescopic rods 401 are extended, the rectangular plate 402 drives the external tooling to move upward, so that the differential accessories are in contact with the corresponding processing tool 306; when the output shafts of the four electric telescopic rods 401 are retracted, the rectangular plate 402 drives the external tooling to move downward, so that the differential accessories are separated from the corresponding processing tool 306; when the output shafts of the four electric telescopic rods 401 are extended, the triangular extrusion frame 603 slides forward under the action of the two supporting springs B605; when the triangular extrusion frame 603 slides forward under the action of the two supporting springs B605, the rectangular strip 502 is in the three The angle extrusion frame 603 and the rectangular strip 502 can automatically move upward under the action of the angle extrusion frame 603 and the rectangular strip 502, which has a certain shielding effect on the flying debris generated during processing; when the output shafts of the four electric telescopic rods 401 are retracted, the triangle extrusion frame 603 slides backward under the action of the two tilting reset rods 105 and the two rectangular force rods 604; when the triangle extrusion frame 603 slides backward under the action of the two tilting reset rods 105 and the two rectangular force rods 604, the rectangular strip 502 is reset downward under the action of gravity, realizing the automatic retraction of the rectangular strip 502, so that the operating space is larger when installing or removing the differential accessories, which is conducive to the installation and removal of the differential accessories; when cleaning the processing debris on the installation frame 104 and the external tooling, first go to Pull the collecting shell 201 forward to separate the two auxiliary positioning frames 202 from the two auxiliary positioning grooves 1041, and then rotate the mounting frame 104 to put the mounting frame 104 in an inclined state; it is convenient for the staff to quickly clean the processing debris on the mounting frame 104 and the external tooling by tilting the mounting frame 104; the setting of the four supporting springs A107 has an elastic supporting effect on the mounting frame 104, so that the angle of the mounting frame 104 will change only when the staff pushes or pulls the mounting frame 104; the setting of the two auxiliary positioning frames 202 and the two auxiliary positioning grooves 1041 has a limiting effect on the mounting frame 104, ensuring that the mounting frame 104 does not rotate during the processing of the differential accessories;When the mounting frame 104 is able to rotate, it indicates that the collection housing 201 has been pulled out, ensuring that the processing debris on the mounting frame 104 and the external tooling can enter the collection housing 201, and the collection housing 201 will not be forgotten to be pulled out.

[0071] In this article, there are several points to note:

[0072] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.

[0073] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.

[0074] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

Claims

1. A processing equipment for producing ADI differentials, comprising: A movable mounting mechanism (100); characterized in that a collecting mechanism (200) is installed on the movable mounting mechanism (100), the collecting mechanism (200) is used to collect debris on the movable mounting mechanism (100), and the collecting mechanism (200) is also used to assist in positioning the movable mounting mechanism (100); a differential processing mechanism (300) is installed on the movable mounting mechanism (100), the differential processing mechanism (300) is used to bore holes for differential accessories, and the differential processing mechanism (300) It is also used for milling differential accessories; a lifting mechanism (400) is installed on the movable mounting mechanism (100), and the lifting mechanism (400) is used to move the differential accessories; an automatic protection mechanism (500) is installed on the lifting mechanism (400), and the automatic protection mechanism (500) is used to shield flying debris generated during machining; an extrusion control mechanism (600) is installed on the lifting mechanism (400), and the extrusion control mechanism (600) is used to move the automatic protection mechanism (500); The movable mounting mechanism (100) comprises: a supporting base plate (101), a triangular mounting frame (102), a circular connecting rod (103) and a mounting frame (104); two triangular mounting frames (102) are provided, and the two triangular mounting frames (102) are fixedly mounted on the top of the supporting base plate (101); the circular connecting rod (103) is rotatably mounted on the two triangular mounting frames (102); the mounting frame (104) is fixedly mounted on the outside of the circular connecting rod (103), and two auxiliary positioning grooves (1041) are provided at the bottom of the mounting frame (104); The collecting mechanism (200) comprises: a collecting shell (201) and an auxiliary positioning frame (202); the collecting shell (201) is arranged on the top of the supporting base plate (101); two auxiliary positioning frames (202) are provided, and the two auxiliary positioning frames (202) are fixedly mounted on the top of the collecting shell (201), and the two auxiliary positioning frames (202) are slidably mounted in two auxiliary positioning grooves (1041); The differential processing mechanism (300) comprises: a mounting slider (301), a driving screw (302) and a servo motor A (303); the mounting slider (301) is slidably mounted on the mounting frame (104); the driving screw (302) is rotatably mounted on the mounting frame (104), and the driving screw (302) is threadedly connected to the mounting slider (301); the servo motor A (303) is fixedly mounted on the right side of the mounting frame (104), and the output shaft of the servo motor A (303) is connected to the output shaft of the driving screw (302). The right end is fixedly connected; the differential processing mechanism (300) further comprises: a U-shaped frame (304), a servo motor B (305) and a processing tool (306); the U-shaped frame (304) is fixedly mounted on the bottom of the mounting slide (301); there are two servo motors B (305), and the two servo motors B (305) are fixedly mounted on the U-shaped frame (304); there are two processing tools (306), and the two processing tools (306) are fixedly mounted on the output shafts of the two servo motors B (305).

2. The ADI differential production processing equipment according to claim 1, characterized in that: The movable mounting mechanism (100) further comprises: a tilt reset rod (105), an arc-shaped mounting rod (106) and a support spring A (107); two tilt reset rods (105) are provided, and the two tilt reset rods (105) are fixedly mounted on the mounting frame (104); two arc-shaped mounting rods (106) are provided, and the two arc-shaped mounting rods (106) are fixedly mounted on the two triangular mounting frames (102), and the two arc-shaped mounting rods (106) are slidably connected to the mounting frame (104); four support springs A (107) are provided, and the four support springs A (107) are sleeved on the outside of the two arc-shaped mounting rods (106), and the outer ends of the four support springs A (107) are in contact with the two triangular mounting frames (102), and the inner ends of the four support springs A (107) are in contact with the mounting frame (104).

3. The ADI differential production processing equipment according to claim 1, characterized in that: The lifting mechanism (400) comprises: an electric telescopic rod (401), a rectangular plate (402) and solid balls (403); the electric telescopic rods (401) are provided in four, and the four electric telescopic rods (401) are fixedly mounted on the mounting frame (104); the rectangular plate (402) is fixedly mounted on the output shafts of the four electric telescopic rods (401); the solid balls (403) are provided in four rows, and the four rows of solid balls (403) are rotatably mounted on the rectangular plate (402).

4. The ADI differential production processing equipment according to claim 3, characterized in that: The automatic protection mechanism (500) comprises: a movable protection plate (501) and a rectangular strip plate (502); the top end of the movable protection plate (501) is located in the rectangular flat plate (402), and the movable protection plate (501) contacts four rows of solid balls (403); and the rectangular strip plate (502) is fixedly mounted on the rear side of the movable protection plate (501).

5. The ADI differential production processing equipment according to claim 4, characterized in that: The extrusion control mechanism (600) comprises: a rectangular mounting plate (601), a circular guide shaft (602), a triangular extrusion frame (603), a rectangular force-bearing rod (604) and a support spring B (605); the rectangular mounting plate (601) is fixedly mounted on the rectangular flat plate (402); there are two circular guide shafts (602), and the two circular guide shafts (602) are fixedly mounted on the rectangular mounting plate (601); the triangular extrusion frame (603) is slidably mounted on the two circular guide shafts (602), and the triangular extrusion frame (603) is slidably mounted on the two circular guide shafts (602). 3) in contact with the rectangular strip (502); there are two rectangular stress-bearing rods (604), and the two rectangular stress-bearing rods (604) are fixedly mounted on the left and right sides of the triangular extrusion frame (603), and the two rectangular stress-bearing rods (604) are in contact with the two tilt reset rods (105); there are two support springs B (605), and the two support springs B (605) are sleeved on the outside of the two circular guide shafts (602), and the two support springs B (605) are located between the rectangular mounting plate (601) and the triangular extrusion frame (603).

6. A method for using an ADI differential production processing equipment, applied to the ADI differential production processing equipment as claimed in claim 3, characterized in that: The steps are as follows: 1) Install the external differential accessory tooling on the rectangular plate (402) by means of bolts, and then install the differential accessory to be processed on the tooling on the rectangular plate (402); 2) Start the servo motor B (305) on the left side, then extend the output shafts of the four electric telescopic rods (401), then retract the output shafts of the four electric telescopic rods (401), and then turn off the servo motor B (305) on the left side; 3) Start the servo motor A (303) to move the right processing tool (306) to the position of the left processing tool (306), and then turn off the servo motor A (303); 4) Start the servo motor B (305) on the right side, then extend the output shafts of the four electric telescopic rods (401), then retract the output shafts of the four electric telescopic rods (401), and then turn off the servo motor B (305) on the right side; 5) When cleaning the processing debris on the installation frame (104) and the external tooling, first pull the collection shell (201) forward to separate the two auxiliary positioning frames (202) from the two auxiliary positioning grooves (1041), and then rotate the installation frame (104) to make the installation frame (104) in an inclined state.

Citation Information

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