Automatic control system and method for household plate processing production line

Abstract

The invention discloses an automatic control system and method for a home panel processing production line. The method comprises the steps that processing control equipment receives panel processing demand information issued by upper equipment; a corresponding to-be-machined plate is matched based on the plate machining demand information, and the to-be-machined plate is conveyed to a feeding port of a plate machining production line; the to-be-machined plate at the feeding port is transferred to a cutting platform, the to-be-machined plate on the cutting platform is positioned, and a positioning result is obtained; a plate cutting path corresponding to the to-be-machined plate is generated, cutting operation is conducted on the to-be-machined plate based on the plate cutting path and the positioning result, and a preliminarily-machined plate is obtained; and the primarily-machined plate is transferred to an edge sealing workbench, edge sealing operation is conducted on the primarily-machined plate according to the edge sealing parameters, and a target plate is formed. In the embodiment of the invention, automatic processing production of the plate is realized, leftover materials generated in the production process are reduced, and the production cost is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of automated production, and particularly to an automated control system and method for a home furnishing board processing production line. Background Art

[0002] In the production process of home furnishing boards, it is generally still in a semi-automated form. For example, corresponding positions need to be deployed at key points on the production line, and workers at these positions are required to assist in performing production operations. At the same time, in the production and processing of boards, due to problems with the selected raw materials (boards to be processed), there may be a large amount of leftover materials. However, these leftover materials are often difficult to be reused, resulting in a large amount of waste and an inability to reduce production costs. Summary of the Invention

[0003] The purpose of the present invention is to overcome the deficiencies of the prior art. The present invention provides an automated control system and method for a home furnishing board processing production line, which realizes the automated processing and production of boards, reduces the leftover materials generated during the production process, and reduces the production cost.

[0004] To solve the above technical problems, an embodiment of the present invention provides an automated control method for a home furnishing board processing production line, and the method includes:

[0005] The processing control device receives the board processing requirement information sent by the upper device, and the board processing requirement information includes board requirement size data parameters and board requirement edge banding parameters;

[0006] The processing control device matches the corresponding board to be processed based on the board processing requirement information, and transports the board to be processed to the feeding port of the board processing production line;

[0007] Transfer the board to be processed at the feeding port to the cutting platform, and perform positioning processing on the board to be processed on the cutting platform to obtain the positioning result corresponding to the board to be processed;

[0008] The processing control device generates the board cutting path corresponding to the board to be processed, and controls the cutting device on the board processing production line to perform cutting operations on the board to be processed fixed on the cutting platform based on the board cutting path and the positioning result, to obtain a preliminarily processed board;

[0009] The processing control device transfers the preliminarily processed board to the edge banding workbench, and performs edge banding operations on the preliminarily processed board according to the edge banding parameters to form a target board.

[0010] Optionally, the processing control device receiving the board processing requirement information sent by the upper device includes:

[0011] The processing control device is communicatively connected to the upper device and receives a processing control request from the upper computer for the processing control device. The processing control request is generated by the upper computer receiving authentication data of an operating user.

[0012] The processing control device receives the processing control request, performs an authentication operation on the authentication data in the processing control request, and feeds back an authentication result to the upper device.

[0013] The processing control device receives sheet processing requirement information sent by the upper device based on the authentication result. The sheet processing requirement information is generated by the operating user inputting sheet requirement dimension data parameters and sheet requirement edge banding parameters on the upper device.

[0014] Optionally, the processing control device matching a corresponding sheet to be processed based on the sheet processing requirement information includes:

[0015] The processing control device extracts sheet requirement dimension data parameters in the sheet processing requirement information, and extracts sheet thickness data and sheet length and width data in the sheet requirement dimension data parameters.

[0016] The processing control device uses the sheet thickness data and the sheet length and width data to match a corresponding sheet to be processed in a sheet database.

[0017] Optionally, the processing control device using the sheet thickness data and the sheet length and width data to match a corresponding sheet to be processed in the sheet database includes:

[0018] The processing control device performs a matching process using the sheet thickness data in the sheet database, and matches a number of stock sheets in the sheet database whose stored sheet thickness data is consistent with the sheet thickness data.

[0019] The processing control device matches the sheet length and width data with the corresponding length and width data of the number of stock sheets, and obtains a number of stock sheets whose corresponding length and width data are both greater than or equal to the sheet length and width data.

[0020] The processing control device calculates the sheet area of the number of stock sheets, and selects the stock sheet with the smallest sheet area as the corresponding sheet to be processed.

[0021] Optionally, transporting the sheet to be processed to the feeding port of a sheet processing production line includes:

[0022] The processing control device indexes the storage location of the to-be-processed sheet in the sheet database, and the intelligent transportation system in the storage warehouse transports the to-be-processed sheet to the feeding port of the sheet processing production line.

[0023] Optionally, transferring the to-be-processed sheet at the feeding port to the cutting platform and performing positioning processing on the to-be-processed sheet on the cutting platform to obtain a positioning result corresponding to the to-be-processed sheet includes:

[0024] The processing control device controls the robotic arm arranged on the cutting platform to transfer the to-be-processed sheet to the cutting platform;

[0025] The cutting platform performs positioning processing on each vertex of the to-be-processed sheet placed thereon to obtain the positioning data of each vertex of the to-be-processed sheet on the cutting platform;

[0026] Based on the positioning data of each vertex of the to-be-processed sheet on the cutting platform, perform positioning processing on the to-be-processed sheet on the cutting platform to obtain a positioning result corresponding to the to-be-processed sheet.

[0027] Optionally, the processing control device generates a sheet cutting path corresponding to the to-be-processed sheet, including:

[0028] The processing control device fits the sheet requirement size data parameters on the to-be-processed sheet to form a fitted to-be-processed sheet;

[0029] The processing control device generates a sheet cutting path corresponding to the to-be-processed sheet based on the fitted to-be-processed sheet.

[0030] Optionally, controlling the cutting device on the sheet processing production line to perform cutting operations on the to-be-processed sheet fixed on the cutting platform based on the sheet cutting path and the positioning result to obtain a preliminarily processed sheet includes:

[0031] Determine the cutting starting point of the to-be-processed sheet fixed on the cutting platform according to the positioning result, and control the cutting device on the sheet processing production line to move to the cutting starting point;

[0032] Control the cutting device to perform cutting operations on the to-be-processed sheet fixed on the cutting platform from the cutting starting point according to the sheet cutting path to obtain a preliminarily processed sheet.

[0033] Optionally, the processing control device transfers the preliminarily processed sheet to the edge banding workbench, including:

[0034] The processing control device controls the robotic arm on the cutting platform to grab the preliminarily processed board and place it at a designated position on the edge banding workbench;

[0035] When the edge banding workbench detects that the preliminarily processed board has reached the designated position, it performs a fixing operation on the preliminarily processed board.

[0036] In addition, an embodiment of the present invention also provides an automated control system for a home furnishing board processing production line, and the system includes:

[0037] A receiving module: used for the processing control device to receive the board processing requirement information sent by the upper device, and the board processing requirement information includes board requirement size data parameters and board requirement edge banding parameters;

[0038] A matching module: used for the processing control device to match the corresponding board to be processed based on the board processing requirement information, and transport the board to be processed to the feeding port of the board processing production line;

[0039] A positioning module: used to transfer the board to be processed at the feeding port to the cutting platform, and perform a positioning process on the board to be processed on the cutting platform to obtain a positioning result corresponding to the board to be processed;

[0040] A cutting operation module: used for the processing control device to generate a board cutting path corresponding to the board to be processed, and based on the board cutting path and the positioning result, control the cutting device on the board processing production line to perform a cutting operation on the board to be processed fixed on the cutting platform to obtain a preliminarily processed board;

[0041] An edge banding operation module: used for the processing control device to transfer the preliminarily processed board to the edge banding workbench, and perform an edge banding operation on the preliminarily processed board according to the edge banding parameters to form a target board.

[0042] In an embodiment of the present invention, the processing control device receives the board processing requirement information sent by the upper device; matches the corresponding board to be processed based on the board processing requirement information, and transports the board to be processed to the feeding port of the board processing production line; transfers the board to be processed at the feeding port to the cutting platform, and performs a positioning process on the board to be processed on the cutting platform to obtain a positioning result; generates a board cutting path corresponding to the board to be processed, and based on the board cutting path and the positioning result, performs a cutting operation on the board to be processed to obtain a preliminarily processed board; transfers the preliminarily processed board to the edge banding workbench, and performs an edge banding operation on the preliminarily processed board according to the edge banding parameters to form a target board; realizes the automated processing and production of the board, and reduces the waste materials generated during the production process, thereby reducing the production cost. Description of the Drawings

[0043] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0044] Figure 1 It is a schematic flowchart of an automatic control method for a home furnishing board processing production line in an embodiment of the present invention;

[0045] Figure 2 It is a schematic flowchart of the matching of board processing requirement information in an embodiment of the present invention;

[0046] Figure 3 It is a schematic flowchart of the positioning process of the board to be processed in an embodiment of the present invention;

[0047] Figure 4 It is a schematic diagram of the system structure composition of an automatic control system for a home furnishing board processing production line in an embodiment of the present invention. Specific Embodiments

[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0049] Embodiment 1, please refer to Figure 1 , Figure 1 It is a schematic flowchart of an automatic control method for a home furnishing board processing production line in an embodiment of the present invention.

[0050] As Figure 1 shown, an automatic control method for a home furnishing board processing production line, the method includes:

[0051] S101: The processing control device receives the board processing requirement information sent by the upper device, and the board processing requirement information includes board requirement size data parameters and board requirement edge sealing parameters;

[0052] In the specific implementation process of the present invention, the processing control device receives the sheet processing requirement information sent by the upper-level device, including: the processing control device is communicatively connected to the upper-level device and receives the processing control request of the upper computer for the processing control device, and the processing control request is generated by the upper computer receiving the authentication data of the operating user; the processing control device receives the processing control request, performs an authentication operation on the authentication data in the processing control request, and feeds back the authentication result to the upper-level device; the processing control device receives the sheet processing requirement information sent by the upper-level device based on the authentication result, and the sheet processing requirement information is generated by the operating user inputting the sheet requirement size data parameters and the sheet requirement edge sealing parameters on the upper-level device.

[0053] Specifically, first, the processing control device will be communicatively connected to the upper-level device, which facilitates the operating user to send the sheet parameters to be processed to the processing control device through the upper-level device. However, for the safety of the processing control device to prevent misoperation or malicious operation, an authentication program needs to be established. Therefore, when the operating user sends the sheet processing requirement information through the upper-level device, verification is required. Therefore, when the processing control device is communicatively connected to the upper-level device and the operating user needs to send relevant information to the processing control device through the upper-level device, first, a processing control request is generated on the upper-level device, and the processing control request is generated by the upper computer receiving the authentication data of the operating user; then the processing control request is sent to the processing control device. After receiving the processing control request, the processing control device performs an authentication operation on the authentication data in the processing control request, and after obtaining the authentication result, feeds back the authentication result to the upper-level device; among them, after the authentication result is passed, the processing control device will receive the sheet processing requirement information sent by the upper-level device, otherwise it will not accept; then the processing control device will receive the sheet processing requirement information sent by the upper-level device according to the authentication result, where the sheet processing requirement information is generated by the operating user inputting the sheet requirement size data parameters and the sheet requirement edge sealing parameters on the upper-level device; this can effectively ensure the safety of the processing control device and prevent misoperation by the operating user or malicious operation by other users.

[0054] S102: The processing control device matches the corresponding sheet to be processed based on the sheet processing requirement information, and transports the sheet to be processed to the feeding port of the sheet processing production line;

[0055] In the specific implementation process of the present invention, the processing control device matches the corresponding to-be-processed board based on the board processing requirement information, including: the processing control device extracts the board requirement size data parameters in the board processing requirement information, and extracts the board thickness data and the board length and width data in the board requirement size data parameters; the processing control device matches the corresponding to-be-processed board in the board database by using the board thickness data and the board length and width data.

[0056] Further, the processing control device matches the corresponding to-be-processed board in the board database by using the board thickness data and the board length and width data, including: the processing control device performs a matching process in the board database by using the board thickness data, and matches a number of stock boards in the board database whose stored board thickness data is consistent with the board thickness data; the processing control device uses the board length and width data to match with the corresponding length and width data of the number of stock boards, and obtains a number of stock boards whose corresponding length and width data are both greater than or equal to the board length and width data; the processing control device calculates the board areas of the number of stock boards, and selects the stock board with the smallest board area as the corresponding to-be-processed board.

[0057] Further, the processing control device indexes the storage location of the to-be-processed board in the storage warehouse in the board database, and the intelligent transportation system in the storage warehouse transports the to-be-processed board to the feeding port of the board processing production line.

[0058] Specifically, first, the processing control device extracts the school-running requirement size data in the board processing requirement information, and extracts the board thickness data and the board length and width data in the board requirement size data parameters; and subsequently, the most suitable board for cutting processing will be matched through the board thickness data and the board length and width data, so as to reduce the generation of scraps during board processing, and reduce the waste of boards during processing, thereby reducing the cost during board processing and production.

[0059] Therefore, please refer to Figure 2 as Figure 2 shown, as follows:

[0060] S1021: The processing control device extracts the board requirement size data parameters in the board processing requirement information, and extracts the board thickness data and the board length and width data in the board requirement size data parameters;

[0061] Specifically, the processing control device extracts the sheet demand size data parameters in the sheet processing demand information, and then extracts the sheet thickness data and the sheet length and width data in the sheet demand size data parameters. These data are mainly used for subsequent matching, so as to match the most suitable sheet to be processed in the sheet database.

[0062] S1022: The processing control device uses the sheet thickness data to perform matching processing in the sheet database, and matches a number of stock sheets in the sheet database whose stored sheet thickness data is consistent with the sheet thickness data.

[0063] Specifically, the processing control device uses the sheet thickness data to perform matching processing in the sheet database, so as to match a number of stock sheets in the sheet database whose stored sheet thickness data is consistent with the sheet thickness data. Among them, the sheet database stores the thickness data and the length and width data of all sheets in the warehouse, and the corresponding index stores their positions in the warehouse where the sheets are stored. Among them, in order to reduce the subsequent processing difficulty and prevent sheet waste caused by processing accuracy problems, the thickness data of the sheets to be indexed should be consistent with the sheet thickness data in the sheet demand size data parameters. Therefore, a number of stock sheets in the sheet database whose stored sheet thickness data is consistent with the sheet thickness data can be matched in the sheet database.

[0064] S1023: The processing control device uses the sheet length and width data to match with the corresponding length and width data of the number of stock sheets, and obtains a number of stock sheets whose corresponding length and width data are all greater than or equal to the sheet length and width data.

[0065] Specifically, due to processing requirements, the length and width data of the sheets to be processed need to be greater than the length and width data of the required sheets, that is, the length and width data of the sheets in the sheet demand size data parameters. Therefore, it is necessary to use the sheet length and width data to match with the corresponding length and width data of a number of stock sheets, and match a number of stock sheets whose length and width data are all greater than or equal to the length and width data of the sheets to be matched.

[0066] S1024: The processing control device calculates the sheet areas of the number of stock sheets, and selects the stock sheet with the smallest sheet area as the corresponding sheet to be processed.

[0067] Specifically, in order to better select the corresponding sheet to be processed and reduce the generation of waste materials during processing, it is necessary for the processing control device to calculate the sheet areas of the number of stock sheets, sort these sheet areas, and select the stock sheet with the smallest sheet area as the corresponding sheet to be processed.

[0068] After determining the to-be-processed sheet, the processing control device indexes the storage location of the to-be-processed sheet in the storage warehouse in the sheet database, and transports the to-be-processed sheet to the feed inlet of the sheet processing production line by controlling the intelligent transportation system in the storage warehouse.

[0069] S103: Transfer the to-be-processed sheet at the feed inlet to the blanking platform, and perform positioning processing on the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet;

[0070] In the specific implementation process of the present invention, the transferring the to-be-processed sheet at the feed inlet to the blanking platform and performing positioning processing on the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet includes: the processing control device controls the robotic arm arranged on the blanking platform to transfer the to-be-processed sheet to the blanking platform; the blanking platform performs positioning processing on each vertex of the to-be-processed sheet placed on it to obtain the positioning data of each vertex of the to-be-processed sheet on the blanking platform; based on the positioning data of each vertex of the to-be-processed sheet on the blanking platform, perform positioning processing on the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet.

[0071] Specifically, first, it is necessary to transfer the to-be-processed sheet to the blanking platform, that is, the processing control device will control the robotic arm arranged on the blanking platform to transfer the to-be-processed sheet to the blanking platform in a grasping manner. Then, after the blanking platform detects that the to-be-processed sheet is in place, it will start the vision system to perform positioning processing on each vertex of the to-be-processed sheet placed on it, so as to obtain the positioning data of each vertex of the to-be-processed sheet on the blanking platform; then, the to-be-processed sheet will be positioned on the blanking platform according to the positioning data of each vertex of the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet; that is, determine the area of the to-be-processed sheet on the blanking platform according to each vertex of the to-be-processed sheet, so as to determine the positioning of the to-be-processed sheet on the blanking platform.

[0072] Specifically, reference can be made to Figure 3 , as follows:

[0073] S1031: The processing control device controls the robotic arm arranged on the blanking platform to transfer the to-be-processed sheet to the blanking platform;

[0074] S1032: The blanking platform performs positioning processing on each vertex of the to-be-processed sheet placed on it to obtain the positioning data of each vertex of the to-be-processed sheet on the blanking platform;

[0075] S1033: Perform positioning processing on the to-be-processed sheet on the blanking platform based on the positioning data of each vertex of the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet.

[0076] S104: The processing control device generates a sheet cutting path corresponding to the to-be-processed sheet, and controls a cutting device on the sheet processing production line to perform a cutting operation on the to-be-processed sheet fixed on the blanking platform based on the sheet cutting path and the positioning result to obtain a preliminarily processed sheet.

[0077] In the specific implementation process of the present invention, the processing control device generates a sheet cutting path corresponding to the to-be-processed sheet, including: the processing control device fits the sheet requirement size data parameters on the to-be-processed sheet to form a fitted to-be-processed sheet; the processing control device generates a sheet cutting path corresponding to the to-be-processed sheet based on the fitted to-be-processed sheet.

[0078] Further, the controlling the cutting device on the sheet processing production line to perform a cutting operation on the to-be-processed sheet fixed on the blanking platform based on the sheet cutting path and the positioning result to obtain a preliminarily processed sheet includes: determining a cutting start point of the to-be-processed sheet fixed on the blanking platform according to the positioning result, and controlling the cutting device on the sheet processing production line to move to the cutting start point; controlling the cutting device to perform a cutting operation on the to-be-processed sheet fixed on the blanking platform from the cutting start point according to the sheet cutting path to obtain a preliminarily processed sheet.

[0079] Specifically, first, a sheet cutting path is generated. In this technical solution, the sheet requirement size data parameters will be fitted on the to-be-processed sheet to form a fitted to-be-processed sheet; after obtaining the fitted to-be-processed sheet, the sheet cutting path corresponding to the to-be-processed sheet will be generated through the fitting boundary of the fitted to-be-processed sheet.

[0080] Furthermore, it is necessary to determine the cutting start point. Therefore, it is necessary to determine the cutting start point of the to-be-processed sheet fixed on the blanking platform according to the positioning result. Generally, the cutting start point can be determined by combining the calibration of the sheet cutting path with the positioning result. After determining the cutting start point, the cutting device on the sheet processing production line will be controlled to move to the cutting start point; then, the cutting device will be controlled to perform a cutting operation on the to-be-processed sheet fixed on the blanking platform from the cutting start point according to the sheet cutting path to obtain a preliminarily processed sheet.

[0081] S105: The processing control device transfers the preliminarily processed sheet to an edge banding workbench and performs edge banding operations on the preliminarily processed sheet according to the edge banding parameters to form a target sheet.

[0082] In the specific implementation process of the present invention, the processing control device transfers the preliminarily processed board to the edge banding workbench, including: the processing control device controls the robotic arm on the cutting platform to grab the preliminarily processed board and place it at a designated position on the edge banding workbench; when the edge banding workbench detects that the preliminarily processed board has reached the designated position, it performs a fixing operation on the preliminarily processed board.

[0083] Specifically, the processing control device will control the robotic arm on the cutting platform to grab the preliminarily processed board and place it at a designated position on the edge banding workbench; after the edge banding workbench detects that the preliminarily processed board has reached the designated position, it will perform a fixing operation on the preliminarily processed board; then it enters the edge banding operation process; that is, it obtains the corresponding edge banding parameters and performs edge banding operations on the preliminarily processed board according to the edge banding parameters, thereby forming the target board.

[0084] In an embodiment of the present invention, the processing control device receives the board processing requirement information sent by the upper device; matches the corresponding board to be processed based on the board processing requirement information and transports the board to be processed to the feeding port of the board processing production line; transfers the board to be processed at the feeding port to the cutting platform and performs positioning processing on the board to be processed on the cutting platform to obtain a positioning result; generates a board cutting path corresponding to the board to be processed, and performs cutting operations on the board to be processed based on the board cutting path and the positioning result to obtain a preliminarily processed board; transfers the preliminarily processed board to the edge banding workbench and performs edge banding operations on the preliminarily processed board according to the edge banding parameters to form the target board; realizes the automated processing and production of the board, and reduces the waste materials generated during the production process, thereby reducing the production cost.

[0085] Embodiment 2, please refer to Figure 4 , Figure 4 is a schematic diagram of the system structure composition of the automated control system of the home furnishing board processing production line in an embodiment of the present invention.

[0086] As Figure 4 shown, an automated control system of a home furnishing board processing production line, the system includes:

[0087] Receiving module 401: used for the processing control device to receive the board processing requirement information sent by the upper device, and the board processing requirement information includes board requirement size data parameters and board requirement edge banding parameters;

[0088] In the specific implementation process of the present invention, the processing control device receives the sheet processing requirement information sent by the upper device, including: the processing control device is communicatively connected to the upper device and receives the processing control request of the upper computer for the processing control device, and the processing control request is generated by the upper computer receiving the authentication data of the operating user; the processing control device receives the processing control request, performs an authentication operation on the authentication data in the processing control request, and feeds back the authentication result to the upper device; the processing control device receives the sheet processing requirement information sent by the upper device based on the authentication result, and the sheet processing requirement information is generated by the operating user inputting the sheet requirement size data parameter and the sheet requirement edge sealing parameter on the upper device.

[0089] Specifically, first, the processing control device will be communicatively connected to the upper device, which is convenient for the operating user to send the sheet parameters to be processed to the processing control device through the upper device. However, for the safety of the processing control device to prevent misoperation or malicious operation, an authentication program needs to be established. Therefore, when the operating user sends the sheet processing requirement information through the upper device, verification is required. Therefore, when the processing control device is communicatively connected to the upper device and the operating user needs to send relevant information to the processing control device through the upper device, first, a processing control request is generated on the upper device, and the processing control request is generated by the upper computer receiving the authentication data of the operating user; then the processing control request is sent to the processing control device. After receiving the processing control request, the processing control device performs an authentication operation on the authentication data in the processing control request, and after obtaining the authentication result, feeds back the authentication result to the upper device; among them, after the authentication result is passed, the processing control device will receive the sheet processing requirement information sent by the upper device, otherwise it will not be accepted; then the processing control device will receive the sheet processing requirement information sent by the upper device according to the authentication result, where the sheet processing requirement information is generated by the operating user inputting the sheet requirement size data parameter and the sheet requirement edge sealing parameter on the upper device; this can effectively ensure the safety of the processing control device and prevent misoperation by the operating user or malicious operation by other users.

[0090] Matching module 402: used for the processing control device to match the corresponding sheet to be processed based on the sheet processing requirement information and transport the sheet to be processed to the feeding port of the sheet processing production line;

[0091] In the specific implementation process of the present invention, the processing control device matches the corresponding to-be-processed board based on the board processing requirement information, including: the processing control device extracts the board requirement size data parameters in the board processing requirement information, and extracts the board thickness data and the board length and width data in the board requirement size data parameters; the processing control device uses the board thickness data and the board length and width data to match the corresponding to-be-processed board in the board database.

[0092] Further, the processing control device uses the board thickness data and the board length and width data to match the corresponding to-be-processed board in the board database, including: the processing control device performs a matching process using the board thickness data in the board database, and matches a number of stock boards in the board database whose stored board thickness data is consistent with the board thickness data; the processing control device uses the board length and width data to match with the corresponding length and width data of the number of stock boards, and obtains a number of stock boards whose corresponding length and width data are both greater than or equal to the board length and width data; the processing control device calculates the board areas of the number of stock boards, and selects the stock board with the smallest board area as the corresponding to-be-processed board.

[0093] Further, the processing control device indexes the storage location of the to-be-processed board in the storage warehouse in the board database, and the intelligent transportation system in the storage warehouse transports the to-be-processed board to the feed inlet of the board processing production line.

[0094] Specifically, first, the processing control device extracts the school-running requirement size data in the board processing requirement information, and extracts the board thickness data and the board length and width data in the board requirement size data parameters; and subsequently, the most suitable board for cutting processing will be matched through the board thickness data and the board length and width data, so as to reduce the generation of waste materials during the processing of the board, and reduce the waste of the board during processing, thereby reducing the cost during the processing and production of the board.

[0095] Therefore, please refer to Figure 2 as Figure 2 shown, as follows:

[0096] S1021: The processing control device extracts the board requirement size data parameters in the board processing requirement information, and extracts the board thickness data and the board length and width data in the board requirement size data parameters;

[0097] Specifically, the processing control device extracts the board demand size data parameters in the board processing demand information, and then extracts the board thickness data and the board length and width data in the board demand size data parameters. These data are mainly used for subsequent matching, so as to match the most suitable board to be processed in the board database.

[0098] S1022: The processing control device uses the board thickness data to perform matching processing in the board database, and matches a number of stock boards in the board database whose stored board thickness data is consistent with the board thickness data.

[0099] Specifically, the processing control device uses the board thickness data to perform matching processing in the board database, so as to match a number of stock boards in the board database whose stored board thickness data is consistent with the board thickness data. Among them, the board database stores the thickness data and the length and width data of all boards in the warehouse, and the corresponding index stores its position in the warehouse where the board is stored. Among them, in order to reduce the subsequent processing difficulty and prevent board waste caused by processing accuracy problems, the thickness data of the board to be indexed should be consistent with the board thickness data in the board demand size data parameters. Therefore, a number of stock boards in the board database whose stored board thickness data is consistent with the board thickness data can be matched in the board database.

[0100] S1023: The processing control device uses the board length and width data to match with the corresponding length and width data of the number of stock boards, and obtains multiple stock boards whose corresponding length and width data of the number of stock boards are greater than or equal to the board length and width data.

[0101] Specifically, due to processing requirements, the length and width data of the board to be processed to be processed need to be greater than the length and width data of the required board, that is, the length and width data of the board in the board demand size data parameters. Therefore, it is necessary to use the board length and width data to match with the corresponding length and width data of a number of stock boards, and match multiple stock boards whose length and width data are greater than or equal to the length and width data of the board to be matched.

[0102] S1024: The processing control device calculates the board areas of multiple stock boards, and selects the stock board with the smallest board area as the corresponding board to be processed.

[0103] Specifically, in order to better select the corresponding board to be processed and reduce the generation of scraps during processing, it is necessary for the processing control device to calculate the board areas of multiple stock boards, sort these board areas, and select the stock board with the smallest board area as the corresponding board to be processed.

[0104] After determining the to-be-processed sheet, the processing control device indexes the storage location of the to-be-processed sheet in the storage warehouse in the sheet database, and transports the to-be-processed sheet to the feeding port of the sheet processing production line by controlling the intelligent transportation system in the storage warehouse.

[0105] Positioning module 403: used to transfer the to-be-processed sheet at the feeding port to the blanking platform, and perform positioning processing on the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet;

[0106] In the specific implementation process of the present invention, the step of transferring the to-be-processed sheet at the feeding port to the blanking platform, and performing positioning processing on the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet includes: the processing control device controls the robotic arm arranged on the blanking platform to transfer the to-be-processed sheet to the blanking platform; the blanking platform performs positioning processing on each vertex of the to-be-processed sheet placed on it to obtain the positioning data of each vertex of the to-be-processed sheet on the blanking platform; based on the positioning data of each vertex of the to-be-processed sheet on the blanking platform, perform positioning processing on the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet.

[0107] Specifically, first, it is necessary to transfer the to-be-processed sheet to the blanking platform, that is, the processing control device controls the robotic arm arranged on the blanking platform to transfer the to-be-processed sheet to the blanking platform in a grasping manner. Then, after the blanking platform detects that the to-be-processed sheet is in place, it will start the vision system to perform positioning processing on each vertex of the to-be-processed sheet placed on it, so as to obtain the positioning data of each vertex of the to-be-processed sheet on the blanking platform; then, according to the positioning data of each vertex of the to-be-processed sheet on the blanking platform, perform positioning processing on the to-be-processed sheet on the blanking platform to obtain the positioning result corresponding to the to-be-processed sheet; that is, determine the area of the to-be-processed sheet on the blanking platform according to each vertex of the to-be-processed sheet, so as to determine the positioning of the to-be-processed sheet on the blanking platform.

[0108] Specifically, it can be referred to Figure 3 , as follows:

[0109] S1031: The processing control device controls the robotic arm arranged on the blanking platform to transfer the to-be-processed sheet to the blanking platform;

[0110] S1032: The blanking platform performs positioning processing on each vertex of the to-be-processed sheet placed on it to obtain the positioning data of each vertex of the to-be-processed sheet on the blanking platform;

[0111] S1033: Perform positioning processing on the to-be-processed sheet on the blanking platform based on the positioning data of each vertex of the to-be-processed sheet on the blanking platform to obtain the corresponding positioning result of the to-be-processed sheet.

[0112] Cutting operation module 404: Used for the processing control device to generate the sheet cutting path corresponding to the to-be-processed sheet, and based on the sheet cutting path and the positioning result, control the cutting device on the sheet processing production line to perform cutting operations on the to-be-processed sheet fixed on the blanking platform to obtain a preliminarily processed sheet;

[0113] In the specific implementation process of the present invention, the processing control device generates the sheet cutting path corresponding to the to-be-processed sheet, including: the processing control device fits the sheet demand size data parameters on the to-be-processed sheet to form a fitted to-be-processed sheet; the processing control device generates the sheet cutting path corresponding to the to-be-processed sheet based on the fitted to-be-processed sheet.

[0114] Further, the controlling the cutting device on the sheet processing production line to perform cutting operations on the to-be-processed sheet fixed on the blanking platform based on the sheet cutting path and the positioning result to obtain a preliminarily processed sheet includes: determining the cutting starting point of the to-be-processed sheet fixed on the blanking platform according to the positioning result, and controlling the cutting device on the sheet processing production line to move to the cutting starting point; controlling the cutting device to perform cutting operations on the to-be-processed sheet fixed on the blanking platform from the cutting starting point according to the sheet cutting path to obtain a preliminarily processed sheet.

[0115] Specifically, first, generate the sheet cutting path. In this technical solution, the sheet demand size data parameters will be fitted on the to-be-processed sheet to form a fitted to-be-processed sheet; after obtaining the fitted to-be-processed sheet, the sheet cutting path corresponding to the to-be-processed sheet will be generated through the fitting boundary of the fitted to-be-processed sheet.

[0116] Furthermore, it is necessary to determine the cutting starting point. Therefore, it is necessary to determine the cutting starting point of the to-be-processed sheet fixed on the blanking platform according to the positioning result. Generally, the cutting starting point can be determined by combining the calibration of the sheet cutting path with the positioning result. After determining the cutting starting point, control the cutting device on the sheet processing production line to move to the cutting starting point; then control the cutting device to perform cutting operations on the to-be-processed sheet fixed on the blanking platform from the cutting starting point according to the sheet cutting path to obtain a preliminarily processed sheet.

[0117] Edge sealing operation module 405: Used for the processing control device to transfer the preliminarily processed sheet to the edge sealing workbench and perform edge sealing operations on the preliminarily processed sheet according to the edge sealing parameters to form a target sheet.

[0118] In the specific implementation process of the present invention, the processing control device transfers the preliminarily processed board to the edge banding workbench, including: the processing control device controls the robotic arm on the cutting platform to grab the preliminarily processed board and place it at a designated position on the edge banding workbench; when the edge banding workbench detects that the preliminarily processed board reaches the designated position, it performs a fixing operation on the preliminarily processed board.

[0119] Specifically, the processing control device will control the robotic arm on the cutting platform to grab the preliminarily processed board and place it at a designated position on the edge banding workbench; after the edge banding workbench detects that the preliminarily processed board reaches the designated position, it will perform a fixing operation on the preliminarily processed board; then it enters the edge banding operation process; that is, it obtains the corresponding edge banding parameters and performs edge banding operations on the preliminarily processed board according to the edge banding parameters, thereby forming the target board.

[0120] In an embodiment of the present invention, the processing control device receives the board processing requirement information sent by the upper device; based on the board processing requirement information, it matches the corresponding board to be processed and transports the board to be processed to the feed inlet of the board processing production line; transfers the board to be processed at the feed inlet to the cutting platform and performs positioning processing on the board to be processed on the cutting platform to obtain a positioning result; generates a board cutting path corresponding to the board to be processed, and performs cutting operations on the board to be processed based on the board cutting path and the positioning result to obtain a preliminarily processed board; transfers the preliminarily processed board to the edge banding workbench and performs edge banding operations on the preliminarily processed board according to the edge banding parameters to form the target board; realizes the automated processing production of the board, and reduces the generated scrap during the production process, reducing the production cost.

[0121] Those of ordinary skill in the art can understand that all or part of the steps in the above-mentioned various methods can be completed by instructing relevant hardware through a program, and the program can be stored in a computer-readable storage medium, and the storage medium can include: read-only memory (ROM, Read Only Memory), random access memory (RAM, Random Access Memory), magnetic disk or optical disc, etc.

[0122] In addition, the above has introduced in detail an automated control system and method for a home furnishing board processing production line provided by an embodiment of the present invention. In this article, specific examples are used to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present invention.

Claims

1. An automatic control method for a home furnishing board processing production line, characterized in that, The method includes: The processing control device receives the sheet processing requirement information sent by the upper-level device, and the sheet processing requirement information includes sheet requirement size data parameters and sheet requirement edge-sealing parameters; The processing control device matches the corresponding sheet to be processed based on the sheet processing requirement information, and transports the sheet to be processed to the feeding port of the sheet processing production line; Transfer the sheet to be processed at the feeding port to the cutting platform, and perform positioning processing on the sheet to be processed on the cutting platform to obtain the positioning result corresponding to the sheet to be processed; The processing control device generates the sheet cutting path corresponding to the sheet to be processed, and controls the cutting device on the sheet processing production line to perform cutting operations on the sheet to be processed fixed on the cutting platform based on the sheet cutting path and the positioning result to obtain the preliminarily processed sheet; The processing control device transfers the preliminarily processed sheet to the edge-sealing workbench, and performs edge-sealing operations on the preliminarily processed sheet according to the edge-sealing parameters to form the target sheet.

2. The automated control method according to claim 1, characterized in that, The processing control device receives the sheet processing requirement information sent by the upper-level device, including: The processing control device is communicatively connected to the upper-level device and receives the processing control request of the upper-level device for the processing control device, and the processing control request is generated by the upper-level device receiving the authentication data of the operating user; The processing control device receives the processing control request, performs authentication operations on the authentication data in the processing control request, and feeds back the authentication result to the upper-level device; The processing control device receives the sheet processing requirement information sent by the upper-level device based on the authentication result, and the sheet processing requirement information is generated by the operating user inputting sheet requirement size data parameters and sheet requirement edge-sealing parameters on the upper-level device.

3. The automated control method according to claim 1, characterized in that The processing control device matches the corresponding sheet to be processed based on the sheet processing requirement information, including: The processing control device extracts the sheet requirement size data parameters in the sheet processing requirement information, and extracts the sheet thickness data and sheet length and width data in the sheet requirement size data parameters; The processing control device uses the sheet thickness data and the sheet length and width data to match the corresponding sheet to be processed in the sheet database.

4. The automated control method according to claim 3, wherein The processing control device uses the sheet thickness data and the sheet length and width data to match the corresponding sheet to be processed in the sheet database, including: The processing control device performs matching processing using the sheet thickness data in the sheet database, and matches a number of stock sheets in the sheet database whose stored sheet thickness data is consistent with the sheet thickness data; The processing control device uses the sheet length and width data to match with the corresponding length and width data of the number of stock sheets, and obtains a number of stock sheets whose corresponding length and width data are all greater than or equal to the sheet length and width data; The processing control device calculates the sheet area of the number of stock sheets, and selects the stock sheet with the smallest sheet area as the corresponding sheet to be processed.

5. The automated control method according to claim 1, wherein Transporting the sheet to be processed to the feeding port of the sheet processing production line includes: The processing control device indexes the storage location of the to-be-processed sheet in the sheet database, and the intelligent transportation system in the storage warehouse transports the to-be-processed sheet to the feeding port of the sheet processing production line.

6. The automated control method according to claim 1, characterized in that Transferring the to-be-processed sheet at the feeding port to the blanking platform and performing positioning processing on the to-be-processed sheet on the blanking platform to obtain a positioning result corresponding to the to-be-processed sheet, including: The processing control device controls the robotic arm arranged on the blanking platform to transfer the to-be-processed sheet to the blanking platform; The blanking platform performs positioning processing on each vertex of the to-be-processed sheet placed thereon to obtain the positioning data of each vertex of the to-be-processed sheet on the blanking platform; Based on the positioning data of each vertex of the to-be-processed sheet on the blanking platform, perform positioning processing on the to-be-processed sheet on the blanking platform to obtain a positioning result corresponding to the to-be-processed sheet.

7. The automated control method according to claim 1, wherein The processing control device generates a sheet cutting path corresponding to the to-be-processed sheet, including: The processing control device fits the sheet requirement size data parameters on the to-be-processed sheet to form a fitted to-be-processed sheet; The processing control device generates a sheet cutting path corresponding to the to-be-processed sheet based on the fitted to-be-processed sheet.

8. The automated control method according to claim 1, wherein, Based on the sheet cutting path and the positioning result, controlling the cutting device on the sheet processing production line to perform a cutting operation on the to-be-processed sheet fixed on the blanking platform to obtain a preliminarily processed sheet, including: Determine the cutting starting point of the to-be-processed sheet fixed on the blanking platform according to the positioning result, and control the cutting device on the sheet processing production line to move to the cutting starting point; Control the cutting device to perform a cutting operation on the to-be-processed sheet fixed on the blanking platform from the cutting starting point according to the sheet cutting path to obtain a preliminarily processed sheet.

9. The automated control method according to claim 1, characterized in that The processing control device transfers the preliminarily processed sheet to the edge banding workbench, including: The processing control device controls the robotic arm on the blanking platform to grab the preliminarily processed sheet and place it at a specified position on the edge banding workbench; When the edge banding workbench detects that the preliminarily processed sheet reaches the specified position, it performs a fixing operation on the preliminarily processed sheet.

10. An automated control system for a home furnishing board processing production line, characterized in that, The system includes: Receiving module: used for the processing control device to receive the sheet processing requirement information sent by the upper device, and the sheet processing requirement information includes sheet requirement size data parameters and sheet requirement edge banding parameters; Matching module: used for the processing control device to match the corresponding to-be-processed sheet based on the sheet processing requirement information and transport the to-be-processed sheet to the feeding port of the sheet processing production line; Positioning module: used for transferring the to-be-processed sheet at the feeding port to the blanking platform and performing positioning processing on the to-be-processed sheet on the blanking platform to obtain a positioning result corresponding to the to-be-processed sheet; Cutting operation module: used for the processing control device to generate a sheet cutting path corresponding to the to-be-processed sheet, and control a cutting device on the sheet processing production line to perform a cutting operation on the to-be-processed sheet fixed on the blanking platform based on the sheet cutting path and the positioning result, so as to obtain a preliminarily processed sheet; Edge banding operation module: used for the processing control device to transfer the preliminarily processed sheet to an edge banding workbench and perform an edge banding operation on the preliminarily processed sheet according to the edge banding parameters to form a target sheet.

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