A multifunctional integrated fiber concrete automatic forming machine

Abstract

The present invention discloses a multifunctional integrated fiber concrete automatic forming machine and its use method, which relates to the technical field of concrete specimen production. The machine includes an automatic feeding module, an automatic mixing system, an automatic leveling and forming system, and an automated control system. The automatic feeding module is used to store and feed solid materials, liquid admixtures, and water to the automatic mixing system. The automatic mixing system is used to mix the solid materials, liquid admixtures, and water fed by the automatic feeding module. The automatic leveling and forming system is used to manufacture concrete test blocks of precise size and complete automatic demoulding. The automated control system is used to coordinate the operation of each module. By providing the automatic feeding module, the automatic mixing system, the automatic leveling and forming system, and the automated control system, the entire process of concrete specimen preparation is automated, capable of dispersing and feeding fibers, achieving self-cleaning of the mixing system, and preparing concrete specimens of standard size and shape.

Description

Technical Field

[0001] The present invention relates to the technical field of concrete specimen production, and in particular to a multifunctional integrated fiber concrete automatic forming machine and a use method thereof. Background Art

[0002] Concrete specimens are key to evaluating concrete's mechanical properties and durability. Their quality significantly impacts the safety and reliability of engineering structures. This is particularly true in the field of fiber-reinforced concrete, where specimen uniformity and fiber dispersion play a crucial role in performance test results. Therefore, preparing highly consistent, compliant concrete specimens is crucial for materials research, engineering quality control, and the development of industry standards. However, laboratories currently face the following challenges when preparing fiber-reinforced concrete or conventional concrete specimens:

[0003] 1. Traditional concrete specimen preparation methods usually rely on manual operation, which is not only inefficient and lacks precision, but also increases labor intensity.

[0004] 2. The concrete raw materials in the laboratory are relatively scattered. Due to the differences in properties such as moisture content among different batches of materials, it is difficult to ensure the consistency of specimens when producing specimens in large quantities.

[0005] 3. When preparing concrete specimens in the laboratory, raw material weighing is mainly done manually, which results in large errors. Furthermore, when adding raw materials to the mixer, raw material loss is likely to occur, thus affecting the performance of the concrete.

[0006] 4. During the preparation of fiber-reinforced concrete, fiber dispersion significantly impacts concrete performance. If fibers are not evenly dispersed, they can easily form clumps, leading to an uneven internal structure in the concrete and reducing its crack resistance, toughness, and durability. Currently, fiber placement and dispersion in laboratories are mostly manual, which not only makes it difficult to ensure uniform fiber distribution but also increases operational complexity and time costs.

[0007] 5. Cleaning a concrete mixer takes a lot of time and water. If not cleaned thoroughly, the concrete remaining on the mixing blades or the inner wall of the mixing barrel may solidify, resulting in a decrease in the mixing performance of the mixer.

[0008] Therefore, a multifunctional integrated fiber concrete automatic forming machine and a method of using the same are provided to solve the above problems. Summary of the Invention

[0009] In order to solve the above-mentioned problems, the present invention provides a multifunctional integrated fiber concrete automatic forming machine and a method for using the same. By setting an automatic feeding module, an automatic mixing system, an automatic leveling and forming system and an automatic control system, the entire process of concrete specimen preparation is automated. It can disperse and feed fibers, realize self-cleaning of the mixing system, and prepare concrete specimens of standard size and shape, solving the problems of low production efficiency, poor precision, poor specimen consistency, uneven internal structure of concrete and unstable concrete performance, thereby reducing the complexity and time cost of the fiber concrete preparation operation process.

[0010] To achieve the above-mentioned object, the present invention provides a multifunctional integrated fiber concrete automatic forming machine, comprising an automatic feeding module, an automatic mixing system, an automatic leveling and forming system, and an automatic control system;

[0011] The automatic feeding module is used to store and feed solid materials, liquid admixtures and water to the automatic mixing system; it includes a solid feeding unit, an admixture feeding unit and a cleaning and water supply unit;

[0012] The automatic mixing system is used to mix the solid materials, liquid additives and water fed by the automatic feeding module; it includes a mixing box, an agitator and a feeding trough; the agitator is used for mixing; the feeding trough is located at the bottom of the mixing box and below the mixing box discharge door, and is used to feed the mixed materials to the automatic leveling and molding system.

[0013] The automatic leveling and molding system is used to manufacture concrete test blocks of precise dimensions and complete automatic demoulding. It includes an automatic leveling system and an automatic molding system located above the automatic leveling system. The automatic leveling system uses the leveling parameters provided by the laser radar and detects the filling status of the automatic molding system during concrete molding to achieve automatic leveling.

[0014] The automated control system is used to coordinate the operation of each module.

[0015] Preferably, the solid feeding unit includes a storage tank, a screw feeder connected to the lower end opening of the storage tank, and a fiber dispersion unit connected to the delivery outlet of the screw feeder;

[0016] The storage tank includes a storage tank body and a storage tank cover inlaid with an ultrasonic distance sensor and a temperature and humidity sensor; the ultrasonic distance sensor is used to detect the filling level of the material in the storage tank, and the temperature and humidity sensor is used to monitor the storage environment conditions in the storage tank. Both the ultrasonic distance sensor and the temperature and humidity sensor are electrically connected to the automatic control system;

[0017] The screw feeder includes a screw feeder housing, a screw feeder shaft located inside the screw feeder housing, a screw feeder shaft drive motor connected to the screw feeder shaft, and a screw feeder delivery outlet located at the upper end of the screw feeder housing;

[0018] The fiber dispersion unit includes a fiber dispersion unit outer cover connected to the delivery outlet of the screw feeder, and a separation grid, a dispersion shaft, dispersion comb teeth fixed on the dispersion shaft, and a dispersion shaft drive motor arranged at one end of the dispersion shaft are arranged in sequence from top to bottom inside the outer cover.

[0019] Preferably, the admixture feeding unit is arranged above the automatic stirring system, and includes a liquid storage tank body, a liquid storage tank cover located on the upper part of the liquid storage tank body, a liquid level sensor located inside the liquid storage tank body, a liquid storage tank valve located at the outlet of the lower end of the liquid storage tank body, and a liquid storage tank valve controller arranged on one side of the liquid storage tank valve;

[0020] The liquid level sensor is electrically connected to the automatic control system to monitor the amount of liquid in the liquid storage tank; the liquid storage tank valve controller is electrically connected to the automatic control system to control the opening and closing of the liquid storage tank valve.

[0021] Preferably, the cleaning and water supply unit includes a water inlet, a pressure pump connected to the water inlet, the pressure pump passes through the mixing box shell and is connected to a spray arm and a spray arm bearing arranged above the spray arm.

[0022] Preferably, the automatic stirring system includes a stirring box, a stirrer, and a feeding trough located at the lower end of the stirring box;

[0023] A mixing box support is provided below the mixing box, and the mixing box includes a mixing box shell, a mixing box weight sensor located at the bottom of the mixing box shell, a mixing box hopper located at the top of the mixing box shell, and a mixing box discharge port located at the lower end of the mixing box shell; the mixing box hopper is used to receive materials from the automatic feeding module, and a mixing box hopper control valve is provided at the lower end of the mixing box hopper, and the mixing box hopper control valve is electrically connected to the automatic control system for controlling the opening and closing of the mixing box hopper; the mixing box weight sensor is electrically connected to the automatic control system for real-time and accurate measurement of the weight in the mixing box and coordinated control of the feeding operation of the automatic feeding module;

[0024] The agitator includes a stirring shaft located in the stirring box. One end of the stirring shaft passes through the stirring box shell and is provided with a stirring shaft drive motor. The stirring shaft is provided with a stirring blade, and the end of the stirring blade away from the stirring shaft is provided with a stirring scraper.

[0025] Preferably, the mixing box discharge port includes a mixing box discharge door, a mixing box discharge door control motor, and a laser radar embedded in the mixing box discharge door;

[0026] The mixing box discharge door control motor is electrically connected to the automatic control system to control the opening degree of the mixing box discharge door;

[0027] The laser radar is electrically connected to the automatic control system and is used to provide leveling parameters for the automatic leveling system, detect the filling status of the automatic forming system during concrete forming, and judge the cleanliness of the inside of the mixing box shell and the mixing blades.

[0028] Preferably, the automatic leveling system comprises a leveling system base, a rotating platform located above the leveling system base, and a mold platform located on the rotating platform;

[0029] The leveling system base includes a leveling system bottom plate guide rail, a leveling system bottom plate surface located on the leveling system bottom plate guide rail, and a leveling system bottom plate bearing located on one side of the leveling system bottom plate surface and connected to the rotating platform;

[0030] The rotating platform includes a rotating platform plate, a rotating platform rotating shaft connected to the rotating platform plate at one end, and a rotating platform rotating shaft drive motor connected to the rotating platform rotating shaft for controlling the rotating angle of the rotating platform. The rotating platform rotating shaft drive motor is electrically connected to the automatic control system.

[0031] The mold platform includes a leveling motor fixed on the rotating platform plate, a leveling screw connected to the leveling motor, and a leveling screw nut connected to the leveling screw and embedded in the forming mold. The leveling motor is electrically connected to the automatic control system and is used to adjust the levelness of the forming mold.

[0032] Preferably, the automatic forming system includes a forming mold located above the mold platform, an eccentric vibrator located on the side of the forming mold, and a mold one-way valve located at the bottom of the forming mold;

[0033] The forming mold is used to form concrete test blocks, and the eccentric vibrator is used to discharge bubbles in the unsolidified slurry to make the slurry dense.

[0034] A method for using a multifunctional integrated fiber concrete automatic forming machine specifically comprises the following steps:

[0035] S1: Automatic feeding; solid materials and fibers are fed through the screw feeder and fiber dispersion unit, liquid admixtures and water are fed through the admixture feeding unit and cleaning and water supply unit, and the feeding operation is controlled in real time by the automatic control system;

[0036] S11: screw feeder feeding;

[0037] The automated control system controls the screw feed shaft drive motor to rotate at a constant speed. The material in the storage tank is transported through the mixing box hopper into the mixing box, and the fiber is transported from the storage tank to the fiber dispersion unit. Different types of materials are added in sequence. The mixing box weight sensor electrically connected to the automated control system measures the weight in the mixing box in real time. When the weight reaches the set parameter, the automated control system controls the screw feed shaft drive motor to stop working, and the feeding is completed.

[0038] S12: fiber dispersion;

[0039] The fibers are transported from the storage tank to the fiber dispersion unit by a screw feeder, initially separated by a separation grid, and fall onto the dispersion combs. The automated control system controls the dispersion shaft drive motor to rotate the dispersion shaft. The dispersion combs on the dispersion shaft disperse the bundled fibers. The dispersed fibers enter the mixing box through the mixing box hopper. The mixing box weight sensor electrically connected to the automated control system measures the weight in the mixing box in real time. When the weight reaches the set parameter, the automated control system controls the screw feed shaft drive motor and the dispersion shaft drive motor to stop working, and the fiber feeding is completed.

[0040] S13: adding liquid admixture and water;

[0041] The automated control system controls the liquid storage tank valve controller to open the liquid storage tank valve, and the liquid admixture enters the mixing tank through the mixing tank hopper. The mixing tank weight sensor electrically connected to the automated control system measures the weight in the mixing tank in real time. When the weight reaches the set parameter, the automated control system controls the liquid storage tank valve controller to close the liquid storage tank valve and stop adding the liquid admixture. The automated control system controls the pressure pump to operate at low power, and water enters the mixing tank through the spray arm. The mixing tank weight sensor electrically connected to the automated control system measures the weight in the mixing tank in real time. When the weight reaches the set parameter, the automated control system controls the pressure pump to stop working and stop adding water.

[0042] S2: Automatic stirring. When all materials are added, the automatic control system controls the mixing box hopper control valve to close the mixing box hopper. The automatic control system controls the stirring shaft drive motor to work, and the stirring blades stir the materials in the mixing box to mix. When the set time is reached, the automatic control system controls the stirring shaft drive motor to stop working and stirring stops.

[0043] S3: mold leveling;

[0044] S31: Automatic leveling detection by laser radar. When the discharge door of the mixing box is closed, the automatic control system controls the laser radar to scan the four corner points of the forming mold below. If the laser radar scans the four corner points of the forming mold, step S32 is executed. Otherwise, the position of the forming mold is adjusted until the laser radar scans the four corner points of the forming mold.

[0045] S32: Leveling: The automated control system calculates the horizontal inclination angle of the plane formed by the four mold corner points based on the distances to the four mold corner points scanned by the laser radar, and calculates the height adjustment amount of the four leveling screws based on the horizontal inclination angle;

[0046] S4: pouring;

[0047] During pouring, each mold cavity of the forming mold is filled in sequence, and the automatic control system controls the mixing box discharge door to control the motor to drive the mixing box discharge door to open outwards. The concrete in the mixing box falls into the feeding chute through the mixing box discharge door, and then enters the forming mold through the feeding chute. During this process, the automatic control system controls the eccentric vibrator to work, and the laser radar measures the height of the upper surface of the concrete in the forming mold in real time. When the upper surface of the filled concrete reaches the plane formed by the four corner points of the forming mold initially scanned, the automatic control system controls the mixing box discharge door to control the motor to drive the mixing box discharge door to close, stopping pouring, stopping the eccentric vibrator to work, and the automatic leveling forming system moves away via the leveling system bottom plate guide rail;

[0048] S5: self-cleaning;

[0049] S51: The stirring device is self-cleaning. The automatic control system controls the pressure pump to work at full power. High-pressure water drives the spray arm to rotate. The water sprayed by the spray arm flushes the stirring box, stirring blades and stirring scrapers. The automatic control system controls the stirring shaft drive motor to work, and the stirring blades rotate around the stirring shaft.

[0050] S52: The laser radar detects the cleanliness level, and the automatic control system controls the pressure pump and the stirring shaft drive motor to stop working, controls the mixing box discharge door control motor to drive the mixing box discharge door to open outward, discharges the sewage, and controls the mixing box discharge door control motor to drive the mixing box discharge door to rotate inward of the mixing box. The laser radar scans several points in the mixing box shell. If the distances to several points are consistent with the distances measured when no material is added and the box is empty, it means that the cleaning is completed. If the distance to a certain point is less than the distance measured when no material is added and the box is empty, it means that the cleaning is not thorough, and steps S51-S52 are repeated until the cleaning is completed.

[0051] S6: demoulding;

[0052] The automated control system controls the rotating platform's rotating axis drive motor to operate, causing the rotating platform's rotating axis to rotate and the rotating platform plate to flip horizontally. Compressed air will pass through the mold's one-way valve to push out the solidified test block, and then the rotating platform plate will reset to complete demoulding.

[0053] Preferably, step S32 specifically includes the following steps:

[0054] The distances measured by the laser radar from the four corner points A, B, C, and D of the forming mold are dA, dB, dC, and dD respectively. The laser radar position is the origin O, and the height is set to h. is the pitch angle of the laser radar to the corner point, is the horizontal azimuth of the laser radar to the corner point, then the three-dimensional coordinates of each corner point (xi, yi, zi), i=A, B, C, D, are expressed as:

[0055] ;

[0056] ;

[0057] ;

[0058] Choose any three points such as A, B, and C to calculate the plane equation. First calculate two vectors:

[0059] ;

[0060] ;

[0061] Then find the normal vector :

[0062] ;

[0063] ;

[0064] ;

[0065] The plane equation is expressed as:

[0066] ;

[0067] Determine whether the plane is horizontal. The necessary and sufficient condition for the plane to be horizontal is the normal vector is the vertical direction, that is and , considering the existence of true error, if and , If the tolerance is preset, the plane is level, and if it is not level, the height of the four corner points is corrected;

[0068] The correction value of each corner point is the difference between the current height and the target horizontal plane. The average height of the current plane is calculated as , corrected displacement , positive values ​​indicate that it needs to be raised, negative values ​​indicate that it needs to be lowered, and the height correction values ​​of the four corner points are obtained 、 、 、 , adjust the height of the leveling screw nut according to the height correction value;

[0069] Finally, the moving distance of the leveling screw nut after the leveling screw rotates n times is set to 1, so that the automatic control system calculates the number of turns N that the leveling screw needs to rotate based on the distance that the four leveling screw nuts need to move in the vertical direction, that is, controls the leveling motor to drive the leveling screw to rotate N times.

[0070] Therefore, the present invention adopts the above-mentioned multifunctional integrated fiber concrete automatic forming machine and its use method, which has the following beneficial effects:

[0071] (1) By setting up a fiber dispersion unit, the bundled fibers can be dispersed, thereby ensuring uniform distribution of the fibers and reducing operational complexity and time costs;

[0072] (2) The automatic leveling molding system can realize automatic leveling of the mold and prepare concrete specimens with dimensions that meet standard requirements;

[0073] (3) The automatic feeding module works in conjunction with the automatic stirring system to clean the automatic stirring system.

[0074] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0075] Figure 1 This is a schematic diagram of the overall structure of a multifunctional integrated fiber concrete automatic forming machine in the present invention;

[0076] Figure 2 This is a structural diagram of a solid feeding unit in an embodiment of the present invention;

[0077] Figure 3 Schematic diagram of the structure of the delivery outlet of the screw feeder in an embodiment of the present invention;

[0078] Figure 4 Schematic diagram of the fiber dispersion unit structure in an embodiment of the present invention;

[0079] Figure 5 Schematic diagram of an explosion of a fiber dispersing unit according to an embodiment of the present invention;

[0080] Figure 6 This is a structural diagram of an admixture delivery unit in an embodiment of the present invention;

[0081] Figure 7 A three-dimensional diagram of an automatic stirring system in an embodiment of the present invention;

[0082] Figure 8 This is a cross-sectional view of an automatic stirring system in an embodiment of the present invention;

[0083] Figure 9 A three-dimensional diagram of an automatic leveling and forming system according to an embodiment of the present invention;

[0084] Figure 10 This is a front view of the automatic leveling system in an embodiment of the present invention;

[0085] Figure 11 Schematic diagram of the mold one-way valve structure in an embodiment of the present invention;

[0086] Reference numerals

[0087] 1. Automatic feeding module; 11. Solid feeding unit; 111. Storage tank; 1111. Storage tank cover; 1112. Storage tank body; 1113. Ultrasonic distance sensor; 1114. Temperature and humidity sensor; 112. Screw feeder; 1121. Screw feeder housing; 1122. Screw feeder shaft; 1123. Screw feeder shaft drive motor; 1124. Screw feeder delivery outlet; 113. Fiber dispersion unit; 1131. Fiber dispersion unit cover; 1132. Separation grid; 11 33. Dispersion comb; 1134. Dispersion shaft; 1135. Dispersion shaft drive motor; 12. Admixture dosing unit; 121. Liquid storage tank cover; 122. Liquid storage tank body; 123. Liquid level sensor; 124. Liquid storage tank valve; 1241. Liquid storage tank valve controller; 13. Cleaning and water supply unit; 131. Water inlet; 132. Pressure pump; 133. Spray arm bearing; 134. Spray arm; 2. Automatic stirring system; 21. Mixing tank; 211. Mixing tank support; 212. Mixing tank shell; 2 13. Mixing box weight sensor; 214. Mixing box hopper; 2141. Mixing box hopper control valve; 215. Mixing box discharge port; 2151. LiDAR; 2152. Mixing box discharge door; 2153. Mixing box discharge door control motor; 22. Agitator; 221. Mixing shaft; 222. Mixing blade; 223. Mixing scraper; 224. Mixing shaft drive motor; 25. Feed chute; 3. Automatic leveling molding system; 31. Automatic leveling system; 311. Leveling system base; 3111. Leveling System base plate guide rail; 3112, leveling system base plate surface; 3113, leveling system base plate bearing; 312, rotating platform; 3121, rotating platform plate; 3122, rotating platform rotating shaft; 3123, rotating platform rotating shaft drive motor; 313, mold platform; 3131, leveling screw nut; 3132, leveling screw; 3133, leveling motor; 32, automatic molding system; 321, molding mold; 322, eccentric vibrator; 323, mold one-way valve; 4. Automation control system. DETAILED DESCRIPTION

[0088] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0089] Unless otherwise defined, technical or scientific terms used in the present invention shall have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs.

[0090] The words “include” or “comprising” and similar words used in the present invention mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of also including other elements. The orientation or position relationship indicated by the terms “inside”, “outside”, “upper”, “lower”, etc. is based on the orientation or position relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation of the present invention. When the absolute position of the described object changes, the relative position relationship may also change accordingly. In the present invention, unless otherwise clearly stipulated and limited, the terms such as “attachment” should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral whole; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0091] Example

[0092] Reference Figures 1-11 A multifunctional integrated fiber concrete automatic forming machine includes an automatic feeding module 1, an automatic mixing system 2, an automatic leveling and forming system 3 and an automatic control system 4.

[0093] The automatic feeding module 1 is used for storing and feeding solid materials, liquid additives and water into the automatic stirring system 2 ; it comprises a solid feeding unit 11 , an additive feeding unit 12 and a cleaning and water supply unit 13 .

[0094] The solid feeding unit 11 is used to store and accurately feed fibers, cement, aggregate and other particles, and includes a storage tank 111, a screw feeder 112 connected to the lower end opening of the storage tank 111, and a fiber dispersion unit 113 connected to the delivery outlet 1124 of the screw feeder.

[0095] The storage tank 111 includes a storage tank body 1112 and a storage tank cover 1111 inlaid with an ultrasonic distance sensor 1113 and a temperature and humidity sensor 1114; the ultrasonic distance sensor 1113 is used to detect the filling level of the material in the storage tank 111, and the temperature and humidity sensor 1114 is used to monitor the storage environment conditions in the storage tank 111. The ultrasonic distance sensor 1113 and the temperature and humidity sensor 1114 are both electrically connected to the automatic control system 4.

[0096] The screw feeder 112 includes a screw feeder housing 1121, a screw feeder shaft 1122 located inside the screw feeder housing 1121, a screw feeder shaft drive motor 1123 connected to the screw feeder shaft 1122, and a screw feeder delivery outlet 1124 located at the upper end of the screw feeder housing 1121; the screw feeder shaft drive motor 1123 drives the screw feeder shaft 1122 to rotate, and the material in the storage tank 111 will pass through the screw feeder housing 1121 into the automatic stirring system 2 or enter the automatic stirring system 2 after passing through the fiber dispersion unit 113.

[0097] The fiber dispersion unit 113 includes a fiber dispersion unit outer cover 1131 connected to the screw feeder delivery outlet 1124, and inside the outer cover are arranged in sequence from top to bottom a separation grid 1132, a dispersion shaft 1134, dispersion comb teeth 1133 fixed on the dispersion shaft 1134, and a dispersion shaft drive motor 1135 arranged at one end of the dispersion shaft 1134.

[0098] The additive dosing unit 12 is arranged above the automatic stirring system 2, and is used to store and dosing liquid additives, including a liquid storage tank body 122, a liquid storage tank cover 121 located on the upper part of the liquid storage tank body 122, a liquid level sensor 123 located inside the liquid storage tank body 122, a liquid storage tank valve 124 located at the lower end outlet of the liquid storage tank body 122, and a liquid storage tank valve controller 1241 arranged on one side of the liquid storage tank valve 124.

[0099] The liquid level sensor 123 is electrically connected to the automatic control system to monitor the amount of liquid in the liquid storage tank 122; the liquid storage tank valve controller 1241 is electrically connected to the automatic control system 4 to control the opening and closing of the liquid storage tank valve 124 to allow the liquid admixture to enter the automatic stirring system 2.

[0100] The cleaning and water supply unit 13 is a rotary spraying structure used to add water and clean the mixing system, including a water inlet 131, a pressure pump 132 connected to the water inlet 131, the pressure pump 132 passing through the mixing box shell 212 and connected to a spray arm 134 and a spray arm bearing 133 arranged above the spray arm 134. The cleaning and water supply unit 13 can add water during the concrete preparation process, and can also spray high-pressure water pressurized by the pressure pump 132 to clean the automatic mixing system 2 during the self-cleaning process.

[0101] The automatic stirring system 2 is used to stir the solid materials, liquid additives and water fed by the automatic feeding module 1; it includes a stirring box 21, an agitator 22 and a feeding trough 25; the agitator 22 is used for stirring; the feeding trough 25 is located at the bottom of the stirring box 21 and below the stirring box discharge door 2152, and is used to feed the stirred materials to the automatic leveling and molding system 3.

[0102] A mixing box support 211 is provided below the mixing box 21, and the mixing box 21 includes a mixing box shell 212, a mixing box weight sensor 213 located at the bottom of the mixing box shell 212, a mixing box hopper 214 located at the top of the mixing box shell 212, and a mixing box discharge port 215 located at the lower end of the mixing box shell 212; the mixing box hopper 214 is used to receive the material of the automatic feeding module 1, and a mixing box hopper control valve 2141 is provided at the lower end of the mixing box hopper 214, and the mixing box hopper control valve 2141 is electrically connected to the automatic control system 4 for controlling the mixing box. The mixing box hopper 214 is opened and closed. After the feeding is completed, the mixing box hopper control valve 2141 controls the mixing box hopper 214 to close to prevent the material from splashing during the mixing process; the mixing box weight sensor 213 is electrically connected to the automatic control system 4. The mixing box weight sensor 213 can accurately measure the weight in the mixing box 21 in real time. By coordinating the control of the automatic feeding module 1, the weight of the material put into the mixing box 21 can be accurately measured in real time while the automatic feeding module 1 is working. When the weight reaches the required experimental parameters, the automatic feeding module 1 is controlled to stop working.

[0103] The agitator 22 includes an agitator shaft 221 located within the mixing tank 21. One end of the agitator shaft 221 extends through the mixing tank housing 212 and is provided with a agitator shaft drive motor 224. The agitator shaft 221 is provided with a stirring blade 222, and the end of the stirring blade 222 away from the agitator shaft 221 is provided with a stirring scraper 223. The stirring scraper 223 can scrape off material adhering to the inner wall of the mixing tank 21 during the mixing process to participate in the mixing process. The feed chute 25 is located at the bottom of the mixing tank 21 and below the mixing tank discharge door 2152, and is used to deliver the stirred material to the automatic leveling and molding system 3.

[0104] The mixing box discharge port 215 includes a mixing box discharge door 2152 , a mixing box discharge door control motor 2153 , and a laser radar 2151 embedded in the mixing box discharge door 2152 .

[0105] The mixing box discharge door control motor 2153 is electrically connected to the automatic control system 4 and is used to control the opening degree of the mixing box discharge door 2152.

[0106] The laser radar 2151 is electrically connected to the automatic control system 4. When the mixing box discharge door 2152 is closed, the laser radar 2151 electrically connected to the automatic control system is used to provide leveling parameters for the automatic leveling system 31 and detect the filling status of the automatic forming system 32 during concrete forming; when the mixing box discharge door control motor 2153 controls the mixing box discharge door 2152 to open outward, the material flows out and enters the automatic leveling forming system 3 through the feeding trough 25; when the mixing box discharge door control motor 2153 controls the mixing box discharge door 2152 to open inward, the laser radar 2151 is used to judge the cleanliness of the inside of the mixing box shell 212 and the stirring blade 222.

[0107] The automatic leveling and molding system 3 is used to manufacture concrete test blocks of precise size and complete automatic demoulding. It includes an automatic leveling system 31 and an automatic molding system 32 located above the automatic leveling system 31. The automatic leveling system 31 provides leveling parameters of the automatic leveling system 31 according to the laser radar 2151, and detects the filling status of the automatic molding system 32 during concrete molding to achieve automatic leveling.

[0108] The automatic leveling system 31 includes a leveling system base 311 , a rotating platform 312 located above the leveling system base 311 , and a mold platform 313 located on the rotating platform 312 .

[0109] The leveling system base 311 includes a leveling system bottom plate guide rail 3111 , a leveling system bottom plate surface 3112 located on the leveling system bottom plate guide rail 3111 , and a leveling system bottom plate bearing 3113 located on one side of the leveling system bottom plate surface 3112 and connected to the rotating platform 312 .

[0110] The rotating platform 312 includes a rotating platform plate 3121, a rotating platform rotating shaft 3122 connected to the rotating platform plate 3121 at one end, and a rotating platform rotating shaft driving motor 3123 connected to the rotating platform rotating shaft 3122 to control the rotation angle of the rotating platform 312. The rotating platform rotating shaft driving motor 3123 is electrically connected to the automatic control system 4.

[0111] The mold platform 313 includes a leveling motor 3133 fixed on the rotating platform plate 3121, a leveling screw 3132 connected to the leveling motor 3133, and a leveling screw nut 3131 connected to the leveling screw 3132 and embedded in the forming mold 321. The leveling motor 3133 is electrically connected to the automatic control system 4 and is used to adjust the horizontality of the forming mold 321 to ensure that the test blocks are manufactured with precise dimensions.

[0112] The automatic molding system 32 includes a molding mold 321 located above the mold platform 313 , an eccentric vibrator 322 located on the side of the molding mold 321 , and a mold one-way valve 323 located at the bottom of the molding mold 321 .

[0113] The forming mold 321 is used to form concrete test blocks, the eccentric vibrator 322 is used to compact the unsolidified slurry and expel bubbles, and the mold one-way valve 323 is connected to a compressed air source; during the pouring stage, when concrete is poured into the forming mold 321, the slurry will not flow out of the mold one-way valve 323. After the concrete solidifies, during the demoulding stage, compressed air will pass through the mold one-way valve 323 to push out the solidified test block.

[0114] The automated control system 4 coordinates the operation of each module to ensure accurate feeding, uniform mixing, mold levelness, and effective cleaning. It includes a display module and an information processing system. The display module displays information that the information management system needs to convey to the user, including but not limited to operating information, error messages, and environmental information. The information processing system processes information between modules.

[0115] The above modules and systems are all connected to the automatic control system 4 for unified management. It should be noted that the above electronic components are mature products on the market, and the working principles of collecting signals through sensors and controlling motors or cylinders are common knowledge in this field, so they will not be elaborated here.

[0116] Example 1

[0117] A method for using a multifunctional integrated fiber concrete automatic forming machine specifically comprises the following steps:

[0118] S1: automatic feeding; solid materials and fibers are fed through the screw feeder 112 and the fiber dispersion unit 113, liquid admixtures and water are fed through the admixture feeding unit 12 and the cleaning and water supply unit 13, and the feeding operation is controlled in real time by the automatic control system 4.

[0119] S11: screw feeder 112 feeding;

[0120] The automatic control system 4 controls the spiral feeding shaft drive motor 1123 to rotate at a uniform speed, and the material in the storage tank 111 is transported through the mixing box hopper 214 into the mixing box 21, and the fiber is transported from the storage tank 111 to the fiber dispersion unit 113; different types of materials are added in sequence, and the mixing box weight sensor 213 electrically connected to the automatic control system 4 measures the weight in the mixing box in real time. When the weight reaches the set parameter, the automatic control system 4 controls the spiral feeding shaft drive motor 1123 to stop working, and the feeding is completed.

[0121] S12: fiber dispersion;

[0122] The fibers are transported from the storage tank to the fiber dispersion unit by the spiral feeder 112, undergo preliminary separation through the separation grid 1132, and fall onto the dispersion comb teeth 1133. The automatic control system 4 controls the dispersion shaft drive motor 1135 to drive the dispersion shaft 1134 to rotate. The dispersion comb teeth 1133 on the dispersion shaft 1134 disperse the bundled fibers. The dispersed fibers enter the mixing box 21 through the mixing box hopper 214. The mixing box weight sensor 213 electrically connected to the automatic control system 4 measures the weight in the mixing box 21 in real time. When the weight reaches the set parameters, the automatic control system 4 controls the spiral feeding shaft drive motor 1123 and the dispersion shaft drive motor 1135 to stop working, and the fiber feeding is completed.

[0123] S13: adding liquid admixture and water;

[0124] The automatic control system 4 controls the liquid storage tank valve controller 1241 to open the liquid storage tank valve 124, and the liquid admixture enters the mixing tank 21 through the mixing tank hopper 214. The mixing tank weight sensor 213 electrically connected to the automatic control system 4 measures the weight in the mixing tank 21 in real time. When the weight reaches the set parameter, the automatic control system 4 controls the liquid storage tank valve controller 1241 to close the liquid storage tank valve 124 and stop adding the liquid admixture; the automatic control system 4 controls the pressure pump 132 to work at low power, and water enters the mixing tank 21 through the spray arm 134. The mixing tank weight sensor 213 electrically connected to the automatic control system 4 measures the weight in the mixing tank 21 in real time. When the weight reaches the set parameter, the automatic control system 4 controls the pressure pump 132 to stop working and stop adding water.

[0125] S2: Automatic stirring. When all materials are added, the automatic control system 4 controls the stirring box hopper control valve 2141 to close the stirring box hopper 214, and the automatic control system 4 controls the stirring shaft drive motor 224 to work. The stirring blades 222 stir the materials in the stirring box 21 to mix. When the set time is reached, the automatic control system 4 controls the stirring shaft drive motor 224 to stop working and the stirring stops.

[0126] S3: mold leveling;

[0127] S31: The laser radar 2151 performs automatic leveling detection. When the mixing box discharge door 2152 is closed, the automatic control system 4 controls the laser radar 2151 to scan the four corner points of the forming mold 321 below; if the laser radar 2151 scans the four corner points of the forming mold 321, step S32 is executed, otherwise the position of the forming mold 321 is adjusted until the laser radar 2151 scans the four corner points of the forming mold 321.

[0128] S32: Leveling. The automatic control system 4 calculates the horizontal inclination angle of the plane formed by the four corner points of the molding die 321 according to the distance scanned by the laser radar 2151, and calculates the height adjustment amount of the four leveling screw rods 3132 according to the horizontal inclination angle.

[0129] Step S32 specifically includes the following steps:

[0130] The laser radar 2151 measures the distances from the four corner points A, B, C, and D of the forming mold 321 as dA, dB, dC, and dD, respectively. The position of the laser radar 2151 is the origin O, and the height is set to h. is the pitch angle from the laser radar 2151 to the corner point, is the horizontal azimuth from the LiDAR 2151 to the corner point, then the three-dimensional coordinates of each corner point (xi, yi, zi), i = A, B, C, D, can be calculated by the following formula:

[0131] ;

[0132] ;

[0133] ;

[0134] Choose any three points such as A, B, and C to calculate the plane equation. First calculate two vectors:

[0135] ;

[0136] ;

[0137] Then find the normal vector :

[0138] ;

[0139] ;

[0140] ;

[0141] The plane equation is expressed as:

[0142] ;

[0143] Then determine whether the plane is horizontal. The necessary and sufficient condition for the plane to be horizontal is the normal vector is the vertical direction, that is and , considering the existence of true error, if and , For tolerance, such as 0.001, the plane is level. If it is not level, the heights of the four corner points are corrected.

[0144] The correction value of each corner point is the difference between the current height and the target horizontal plane. The average height of the current plane is calculated as , corrected displacement , positive value means it needs to be raised, negative value means it needs to be lowered, and the height correction values ​​of the four corner points are obtained, that is, the height correction values ​​of the leveling screw nut 3131 、 、 、 .

[0145] Finally, it is set that the moving distance of the leveling screw nut 3131 after the leveling screw 3132 rotates n times is unit 1, so that the automatic control system 4 calculates the number of turns N that the leveling screw 3132 needs to rotate based on the distance that the four leveling screw nuts 3131 need to move in the vertical direction, that is, controls the leveling motor 3133 to drive the leveling screw 3132 to rotate N times.

[0146] S4: pouring;

[0147] During pouring, each mold cavity of the forming mold 321 is filled in sequence, and the automatic control system 4 controls the mixing box discharge door control motor 2153 to drive the mixing box discharge door 2152 to open outward, and the concrete in the mixing box falls into the feeding chute 25 through the mixing box discharge door 2152, and then enters the forming mold 321 through the feeding chute 25. During this process, the automatic control system 4 controls the eccentric vibrator 322 to work, and the laser radar 2151 measures the height of the upper surface of the concrete in the forming mold 321 in real time. When the upper surface of the filled concrete reaches the plane formed by the four corner points of the forming mold 321 initially scanned, the automatic control system 4 controls the mixing box discharge door control motor 2153 to drive the mixing box discharge door 2152 to close, and the pouring is stopped. The eccentric vibrator 322 stops working, and the automatic leveling forming system 3 moves away via the leveling system bottom plate guide rail 3111.

[0148] S5: self-cleaning;

[0149] S51: The stirring device self-cleans, the automatic control system 4 controls the pressure pump 132 to work at full power, the high-pressure water drives the spray arm 134 to rotate, and the water sprayed by the spray arm 134 flushes the stirring box 21, the stirring blade 222 and the stirring scraper 223; the automatic control system 4 controls the stirring shaft drive motor 224 to work, and the stirring blade 222 rotates around the stirring shaft 221.

[0150] S52: The laser radar 2151 detects the cleanliness level, the automatic control system 4 controls the pressure pump 132 and the stirring shaft drive motor 224 to stop working, controls the mixing box discharge door control motor 2153 to drive the mixing box discharge door 2152 to open outward, and discharges sewage, controls the mixing box discharge door control motor 2153 to drive the mixing box discharge door 2152 to rotate into the mixing box 21, and the laser radar 2151 scans several points in the mixing box shell 212. If the distances to several points are consistent with the distances measured when no material is added and the box is empty, it means that the cleaning is completed. If the distance to a certain point is less than the distance measured when no material is added and the box is empty, it means that the cleaning is not thorough, and steps S51-S52 are executed again until the cleaning is completed.

[0151] S6: demoulding;

[0152] The automatic control system 4 controls the rotating platform shaft drive motor 3123 to work, so that the rotating platform shaft 3122 rotates and the rotating platform plate 3121 flips horizontally. The compressed air will pass through the mold one-way valve 323 to push out the solidified test block, and then the rotating platform plate 3121 is reset to complete the demoulding.

[0153] Therefore, the present invention adopts the above-mentioned multifunctional integrated fiber concrete automatic forming machine and its use method. By providing a fiber dispersion unit and a laser radar, it can effectively disperse and release fibers, and achieve multifunctional effects in automatic mold leveling, filling detection, and self-cleaning, making the preparation of fiber concrete more efficient and simple. It solves problems such as low production efficiency, poor precision, poor specimen consistency, uneven internal concrete structure, and unstable concrete performance, thereby reducing the complexity and time cost of the fiber concrete preparation operation process.

[0154] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the same. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solutions of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solutions to deviate from the spirit and scope of the technical solutions of the present invention.

Claims

1. A multifunctional integrated fiber concrete automatic forming machine, characterized in that: Including automatic feeding module, automatic stirring system, automatic leveling and molding system and automatic control system; The automatic feeding module is used to store and feed solid materials, liquid admixtures and water to the automatic mixing system; it includes a solid feeding unit, an admixture feeding unit and a cleaning and water supply unit; The solid feeding unit includes a storage tank, a screw feeder connected to the lower end opening of the storage tank, and a fiber dispersion unit connected to the delivery outlet of the screw feeder; The storage tank includes a storage tank body and a storage tank cover inlaid with an ultrasonic distance sensor and a temperature and humidity sensor; the ultrasonic distance sensor is used to detect the filling level of the material in the storage tank, and the temperature and humidity sensor is used to monitor the storage environment conditions in the storage tank. Both the ultrasonic distance sensor and the temperature and humidity sensor are electrically connected to the automatic control system; The screw feeder includes a screw feeder housing, a screw feeder shaft located inside the screw feeder housing, a screw feeder shaft drive motor connected to the screw feeder shaft, and a screw feeder delivery outlet located at the upper end of the screw feeder housing; The fiber dispersing unit includes a fiber dispersing unit outer cover connected to the delivery outlet of the screw feeder, and a separation grid, a dispersing shaft, dispersing comb teeth fixed on the dispersing shaft, and a dispersing shaft drive motor arranged at one end of the dispersing shaft are arranged in sequence from top to bottom inside the outer cover; The automatic mixing system is used to mix the solid materials, liquid additives and water fed by the automatic feeding module; it includes a mixing box, a stirrer and a feeding trough; the stirrer is used for mixing; the feeding trough is located at the bottom of the mixing box and below the mixing box discharge door, and is used to feed the mixed materials to the automatic leveling and molding system; The automatic leveling and molding system is used to manufacture concrete test blocks of precise dimensions and complete automatic demoulding. It includes an automatic leveling system and an automatic molding system located above the automatic leveling system. The automatic leveling system uses the leveling parameters provided by the laser radar and detects the filling status of the automatic molding system during concrete molding to achieve automatic leveling. The automatic leveling system includes a leveling system base, a rotating platform located above the leveling system base, and a mold platform located on the rotating platform; The leveling system base includes a leveling system bottom plate guide rail, a leveling system bottom plate surface located on the leveling system bottom plate guide rail, and a leveling system bottom plate bearing located on one side of the leveling system bottom plate surface and connected to the rotating platform; The rotating platform includes a rotating platform plate, a rotating platform rotating shaft connected to the rotating platform plate at one end, and a rotating platform rotating shaft drive motor connected to the rotating platform rotating shaft for controlling the rotating angle of the rotating platform. The rotating platform rotating shaft drive motor is electrically connected to the automatic control system. The mold platform includes a leveling motor fixed on the rotating platform plate, a leveling screw connected to the leveling motor, and a leveling screw nut connected to the leveling screw and embedded in the forming mold. The leveling motor is electrically connected to the automatic control system and is used to adjust the horizontality of the forming mold. The automatic molding system includes a molding die located above the molding platform, an eccentric vibrator located on the side of the molding die, and a mold one-way valve located at the bottom of the molding die; The forming mold is used to form concrete test blocks, and the eccentric vibrator is used to remove bubbles in the unsolidified slurry to make the slurry dense; The automated control system is used to coordinate the operation of each module.

2. The multifunctional integrated fiber concrete automatic forming machine according to claim 1, characterized in that: The admixture feeding unit is arranged above the automatic stirring system, and includes a liquid storage tank body, a liquid storage tank cover located on the upper part of the liquid storage tank body, a liquid level sensor located inside the liquid storage tank body, a liquid storage tank valve located at the outlet of the lower end of the liquid storage tank body, and a liquid storage tank valve controller arranged on one side of the liquid storage tank valve; The liquid level sensor is electrically connected to the automatic control system to monitor the amount of liquid in the liquid storage tank; the liquid storage tank valve controller is electrically connected to the automatic control system to control the opening and closing of the liquid storage tank valve.

3. The multifunctional integrated fiber concrete automatic forming machine according to claim 2, characterized in that: The cleaning and water supply unit comprises a water inlet, a pressure pump connected to the water inlet, the pressure pump passes through the mixing box shell and is connected to a spray arm and a spray arm bearing arranged above the spray arm.

4. The multifunctional integrated fiber concrete automatic forming machine according to claim 3, characterized in that: The automatic mixing system includes a mixing box, a stirrer, and a feeding trough located at the lower end of the mixing box; A mixing box support is provided below the mixing box, and the mixing box includes a mixing box shell, a mixing box weight sensor located at the bottom of the mixing box shell, a mixing box hopper located at the top of the mixing box shell, and a mixing box discharge port located at the lower end of the mixing box shell; the mixing box hopper is used to receive materials from the automatic feeding module, and a mixing box hopper control valve is provided at the lower end of the mixing box hopper, and the mixing box hopper control valve is electrically connected to the automatic control system for controlling the opening and closing of the mixing box hopper; the mixing box weight sensor is electrically connected to the automatic control system for real-time and accurate measurement of the weight in the mixing box and coordinated control of the feeding operation of the automatic feeding module; The agitator includes a stirring shaft located in the stirring box. One end of the stirring shaft passes through the stirring box shell and is provided with a stirring shaft drive motor. The stirring shaft is provided with a stirring blade, and the end of the stirring blade away from the stirring shaft is provided with a stirring scraper.

5. The multifunctional integrated fiber concrete automatic forming machine according to claim 4, characterized in that: The mixing box discharge port includes a mixing box discharge door, a mixing box discharge door control motor, and a laser radar embedded in the mixing box discharge door; The mixing box discharge door control motor is electrically connected to the automatic control system to control the opening degree of the mixing box discharge door; The laser radar is electrically connected to the automatic control system and is used to provide leveling parameters for the automatic leveling system, detect the filling status of the automatic forming system during concrete forming, and judge the cleanliness of the inside of the mixing box shell and the mixing blades.

6. The method for using the multifunctional integrated fiber concrete automatic forming machine according to any one of claims 1 to 5, characterized in that: The specific steps include: S1: Automatic feeding; solid materials and fibers are fed through the screw feeder and fiber dispersion unit, liquid admixtures and water are fed through the admixture feeding unit and cleaning and water supply unit, and the feeding operation is controlled in real time by the automatic control system; S11: screw feeder feeding; The automated control system controls the screw feed shaft drive motor to rotate at a constant speed. The material in the storage tank is transported through the mixing box hopper into the mixing box, and the fiber is transported from the storage tank to the fiber dispersion unit. Different types of materials are added in sequence. The mixing box weight sensor electrically connected to the automated control system measures the weight in the mixing box in real time. When the weight reaches the set parameter, the automated control system controls the screw feed shaft drive motor to stop working, and the feeding is completed. S12: fiber dispersion; The fibers are transported from the storage tank to the fiber dispersion unit by a screw feeder, initially separated by a separation grid, and fall onto the dispersion combs. The automated control system controls the dispersion shaft drive motor to rotate the dispersion shaft. The dispersion combs on the dispersion shaft disperse the bundled fibers. The dispersed fibers enter the mixing box through the mixing box hopper. The mixing box weight sensor electrically connected to the automated control system measures the weight in the mixing box in real time. When the weight reaches the set parameter, the automated control system controls the screw feed shaft drive motor and the dispersion shaft drive motor to stop working, and the fiber feeding is completed. S13: adding liquid admixture and water; The automated control system controls the liquid tank valve controller to open the liquid tank valve, and the liquid admixture enters the mixing tank through the mixing tank hopper. The mixing tank weight sensor electrically connected to the automated control system measures the weight in the mixing tank in real time. When the weight reaches the set parameter, the automated control system controls the liquid tank valve controller to close the liquid tank valve and stop adding the liquid admixture. The automatic control system controls the booster pump to operate at low power, and water enters the mixing tank through the spray arm. The mixing tank weight sensor electrically connected to the automatic control system measures the weight inside the mixing tank in real time. When the weight reaches the set parameter, the automatic control system controls the booster pump to stop working and stop adding water. S2: Automatic stirring. When all materials are added, the automatic control system controls the mixing box hopper control valve to close the mixing box hopper. The automatic control system controls the stirring shaft drive motor to work, and the stirring blades stir the materials in the mixing box to mix. When the set time is reached, the automatic control system controls the stirring shaft drive motor to stop working and stirring stops. S3: mold leveling; S31: Automatic leveling detection by laser radar. When the discharge door of the mixing box is closed, the automatic control system controls the laser radar to scan the four corner points of the forming mold below. If the laser radar scans the four corner points of the forming mold, step S32 is executed. Otherwise, the position of the forming mold is adjusted until the laser radar scans the four corner points of the forming mold. S32: Leveling: The automated control system calculates the horizontal inclination angle of the plane formed by the four corner points based on the distances to the four corner points of the forming mold scanned by the laser radar, and calculates the height adjustment amount of the four leveling screws based on the horizontal inclination angle; S4: pouring; During pouring, each mold cavity of the forming mold is filled in sequence, and the automatic control system controls the mixing box discharge door to control the motor to drive the mixing box discharge door to open outwards. The concrete in the mixing box falls into the feeding chute through the mixing box discharge door, and then enters the forming mold through the feeding chute. During this process, the automatic control system controls the eccentric vibrator to work, and the laser radar measures the height of the upper surface of the concrete in the forming mold in real time. When the upper surface of the filled concrete reaches the plane formed by the four corner points of the forming mold initially scanned, the automatic control system controls the mixing box discharge door to control the motor to drive the mixing box discharge door to close, stopping pouring, stopping the eccentric vibrator to work, and the automatic leveling forming system moves away via the leveling system bottom plate guide rail; S5: self-cleaning; S51: The stirring device is self-cleaning. The automatic control system controls the pressure pump to work at full power. High-pressure water drives the spray arm to rotate. The water sprayed by the spray arm flushes the stirring box, stirring blades and stirring scrapers. The automatic control system controls the stirring shaft drive motor to work, and the stirring blades rotate around the stirring shaft. S52: The laser radar detects the cleanliness level, and the automatic control system controls the pressure pump and the stirring shaft drive motor to stop working, controls the mixing box discharge door control motor to drive the mixing box discharge door to open outward, discharges the sewage, and controls the mixing box discharge door control motor to drive the mixing box discharge door to rotate inward of the mixing box. The laser radar scans several points in the mixing box shell. If the distances to several points are consistent with the distances measured when no material is added and the box is empty, it means that the cleaning is completed. If the distance to a certain point is less than the distance measured when no material is added and the box is empty, it means that the cleaning is not thorough, and steps S51-S52 are repeated until the cleaning is completed. S6: demoulding; The automated control system controls the rotating platform's rotating axis drive motor to operate, causing the rotating platform's rotating axis to rotate and the rotating platform plate to flip horizontally. Compressed air will pass through the mold's one-way valve to push out the solidified test block, and then the rotating platform plate will reset to complete demoulding.

7. The method for using the multifunctional integrated fiber concrete automatic forming machine according to claim 6, characterized in that: Step S32 specifically includes the following steps: The distances measured by the laser radar from the four corner points A, B, C, and D of the forming mold are dA, dB, dC, and dD respectively. The laser radar position is the origin O, and the height is set to h. is the pitch angle of the laser radar to the corner point, is the horizontal azimuth of the laser radar to the corner point, then the three-dimensional coordinates of each corner point (xi, yi, zi), i=A, B, C, D, are expressed as: ； ； ； Choose any three points such as A, B, and C to calculate the plane equation. First calculate two vectors: ； ； Then find the normal vector : ； ； ； The plane equation is expressed as: ； Determine whether the plane is horizontal. The necessary and sufficient condition for the plane to be horizontal is the normal vector is the vertical direction, that is and , considering the existence of true error, if and , If the tolerance is preset, the plane is level, and if it is not level, the height of the four corner points is corrected; The correction value of each corner point is the difference between the current height and the target horizontal plane. The average height of the current plane is calculated as , corrected displacement , positive values ​​indicate that it needs to be raised, negative values ​​indicate that it needs to be lowered, and the height correction values ​​of the four corner points are obtained 、 、 、 , adjust the height of the leveling screw nut according to the height correction value.

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