Blank plate device for stretching plastic grid and application, preparation device and method of blank plate device
A composite laminate structure for plastic grids, comprising a core and outer layers, addresses performance limitations of polypropylene and high-density polyethylene materials, enhancing mechanical and environmental properties for broader application in diverse engineering uses.
Patent Information
- Application Number
- CN202510674659.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-07-15
AI Technical Summary
The existing stretched plastic grilles are limited in their use due to the performance limitations of the sheet made of polypropylene or high-density polyethylene.
By adopting the multi-layer body integration method, the design of the core layer body and the outer cover layer group, including the surface body, the core layer body and the extended layer body, combined with materials such as polypropylene, nanosilica, polyethylene, polyester, carbon fiber and flame retardant, form a multi-layer body structure with composite properties, and prepare the blank sheet through specific roller pressing and heating processes.
It has expanded the scope of use of stretched plastic grilles, improved its mechanical properties and environmental adaptability, and met the needs of special applications such as deep-sea aquaculture, roadbeds in frozen soil areas, photovoltaic support systems, hydrogen energy storage and transportation containers, and variable stiffness automobile anti-collision beams.
Smart Images

Figure CN120307678A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a blank sheet device and its application, preparation device and method, in particular to a blank sheet device for stretching plastic gratings and its application, preparation device and method. Background Art
[0002] Plastic geogrid is a polymer mesh material with a square or rectangular shape formed by stretching. According to the different stretching directions during its manufacture, it can be divided into unidirectional stretching and bidirectional stretching. It is punched on a polymer sheet extruded, usually made of polypropylene or high-density polyethylene, and then subjected to directional stretching under heating conditions. The unidirectional stretching grating is only stretched along the length direction of the sheet, while the bidirectional stretching grating is further stretched in a direction perpendicular to its length on the basis of the unidirectional stretching grating. Therefore, the blank sheet device is an important component of geotechnical raw materials. In the existing blank sheet devices, the sheets are all made of polypropylene or high-density polyethylene. Due to the performance limitations of polypropylene or high-density polyethylene, the use performance of the stretched plastic grating is restricted, and the application range of the stretched plastic grating is affected. The present invention effectively explores and researches at the technical level the technical problem of sheets all made of polypropylene or high-density polyethylene through the technical feature that the blank sheet for stretching plastic grating is in a state of multi-layer integration with composite performance. The statements here only provide the background art related to the present invention and do not necessarily constitute the prior art. Summary of the Invention
[0003] The object of the present invention is a blank sheet device for stretching plastic gratings. The object of the present invention is an application of a blank sheet device for stretching plastic gratings. The object of the present invention is a preparation device for a blank sheet for stretching plastic gratings. The object of the present invention is a preparation method for a blank sheet for stretching plastic gratings.
[0004] In order to overcome the above technical drawbacks, the purpose of the present invention is to provide a blank sheet device for stretching plastic gratings and its application, preparation device and method, thereby expanding the application range of the stretched plastic grating.
[0005] To achieve the above purpose, the technical solution adopted by the present invention is: a blank sheet device for stretching plastic gratings, comprising a core layer body used as the main body intermediate layer and an outer covering layer group arranged on the core layer body.
[0006] Due to the design of the core layer body and the outer covering layer group, through the core layer body, the inner body component of the blank sheet for stretching plastic gratings is realized, and through the outer covering layer group, the outer body component for improving the performance of the blank sheet for stretching plastic gratings is realized. The blank sheet for stretching plastic gratings is in a multi-layer integrated state with composite properties, solving the technical problems of sheets made of polypropylene or high-density polyethylene, and thus expanding the scope of use of stretching plastic gratings.
[0007] The present invention designs to connect the core layer body and the outer covering layer group to each other in such a way that the blank sheet for stretching plastic gratings is in a multi-layer integrated state with composite properties.
[0008] The present invention designs to connect the outer covering layer group to the core layer body in such a way that it is an outer body component for improving the performance of the blank sheet for stretching plastic gratings.
[0009] The present invention designs that the outer covering layer group is set to include a surface layer body and an extended layer body. The technical effects of the above three technical solutions are as follows: The setting of a protective strengthening layer body for the blank sheet for stretching plastic gratings is realized.
[0010] The present invention designs that a core layer body is provided between the surface layer body and the extended layer body.
[0011] The technical effects of the above technical solutions are as follows: Through the surface layer body, the core layer body and the extended layer body, the basic technical solution of the present invention is formed, and the technical problems of the present invention are solved.
[0012] The present invention designs that the surface layer body is set as a hot-melt plate-shaped body with polypropylene and nano-silica, and the inner end face of the surface layer body is set to be hot-melt connected to the core layer body.
[0013] The present invention designs that the core layer body is set as a hot-melt plate-shaped body with polyethylene or polyester, one end face of the core layer body is set to be hot-melt connected to the surface layer body, and the other end face of the core layer body is set to be hot-melt connected to the extended layer body.
[0014] The present invention designs that the extended layer body is set as a hot-melt plate-shaped body with polypropylene, carbon fiber and a flame retardant, and the inner end face of the extended layer body is set to be hot-melt connected to the core layer body.
[0015] The technical effects of the above three technical solutions are as follows: The preparation of the layer body from granular raw materials is realized.
[0016] In the present invention, the nano-silica content of the surface layer is designed to be 0.5 - 3% by weight ratio, the polyethylene density of the core layer is set to 0.93 - 0.97 g / cm³, the polyester intrinsic viscosity of the core layer is set to 0.7 - 0.9 dL / g, the carbon fiber content of the expanded layer is set to 15 - 30% by weight ratio, and the flame retardant is a PE flame retardant.
[0017] The technical effect of the above technical solution is that the optimized selection of parameters is achieved.
[0018] In the present invention, the core layer, the surface layer and the expanded layer are designed to be distributed in the manner of an intermediate layer.
[0019] In the present invention, the core layer is designed to be a film thermocompound plate body with polyethylene or polyester. One end face of the core layer is set to be thermally fused to the surface layer in the middle, and the other end face of the core layer is set to be thermally fused to the expanded layer in the middle. A surplus body I is provided on one side of the core layer, and a surplus body II is provided on the other side of the core layer.
[0020] In the present invention, the surplus body I and the surplus body II are respectively set as strip-shaped bodies, and the widths of the surplus body I and the surplus body II are respectively set to 50 - 80 mm.
[0021] The technical effect of the above two technical solutions is that the preparation of the core layer from a film body is achieved.
[0022] In the present invention, the application of a blank sheet device for stretching plastic grids in deep - sea aquaculture net cage frames, subgrade in permafrost regions, photovoltaic support systems, hydrogen energy storage and transportation containers, and variable - stiffness vehicle anti - collision beams is designed.
[0023] In the present invention, a blank sheet preparation device for stretching plastic grids is provided, which includes a blank sheet preparation component for roll - forming a multi - layer roll - pressed blank sheet, a layer preparation component arranged on the blank sheet preparation component, and a pre - heater arranged between the layer preparation component and the blank sheet preparation component.
[0024] Due to the design of the blank sheet preparation component, the layer preparation component and the pre - heater, through the blank sheet preparation component, the roll - forming of the roll - pressed blank sheet in a hot state is achieved. Through the layer preparation component, the fabric - laying treatment of the multi - layer roll - pressed blank sheet is achieved. Through the pre - heater, the pre - thermal fusion bonding treatment of the multi - layer roll - pressed blank sheet is achieved. It is realized that the blank sheet for stretching plastic grids is integrated into a plate body in a hot - melt state with a multi - layer body having composite properties, solving the technical problem of sheets made of polypropylene or high - density polyethylene, and thus expanding the application range of stretching plastic grids.
[0025] The present invention designs to connect a blank sheet preparation component, a layer preparation component and a pre-heater to each other in such a way that a blank sheet of a stretched plastic grid is integrated into a plate body in a hot-melt state as a multi-layer body with composite properties.
[0026] The present invention designs to connect the layer preparation component to the blank sheet preparation component and the pre-heater in such a way that a multi-layer rolled blank sheet is subjected to a fabric treatment.
[0027] The present invention designs that the blank sheet preparation component includes a plate base, a conveyor, a guiding plate, a post-heater and a pair of roller pressing components.
[0028] The present invention designs that the layer preparation component is set as a cloth spreader.
[0029] The technical effects of the above five technical solutions are as follows: realizing the roller pressing of a three-layer body in a hot state to obtain a blank sheet.
[0030] The present invention designs that it further includes a first accessory device and the first accessory device is arranged on the blank sheet preparation component, and the first accessory device is set as a supporting roller.
[0031] The technical effects of the above technical solutions are as follows: realizing the integrated installation of other components and expanding the technical effects of the present invention.
[0032] The present invention designs that a conveyor and a guiding plate are respectively arranged on the plate base, a supporting roller and a cloth spreader are respectively arranged between the conveyor and the plate base, and a pre-heater is arranged between the conveyor and the plate base and the cloth spreader, and a post-heater and a pair of roller pressing components are respectively arranged between the guiding plate and the plate base.
[0033] The technical effects of the above technical solutions are as follows: through the plate base, the conveyor, the supporting roller, the guiding plate, the post-heater, the pair of roller pressing components, the pre-heater and the cloth spreader, a basic technical solution of the present invention is formed, and the technical problems of the present invention are solved.
[0034] The present invention designs that the pre-heater is set as a direct-blowing hot air blower and the housing of the pre-heater is set to be connected to the plate base, and the blowing port of the pre-heater is set to be distributed corresponding to the conveyor.
[0035] The technical effects of the above technical solutions are as follows: realizing the pre-heating of a raw material layer body to obtain a combined body.
[0036] The present invention designs that the plate seat is configured to include a vertical plate part I, a vertical plate part II, a lower longitudinal beam part, an upper longitudinal beam part, a support beam part I, an upper transverse plate part I, and an upper transverse plate part II. Accommodating holes II are respectively provided at the left ends of the vertical plate part I and the vertical plate part II. An accommodating hole I is provided at the corner of the upper transverse plate part II. One end face of the lower longitudinal beam part is configured to be connected to the lower side of the inner end face of the vertical plate part I, and the other end face of the lower longitudinal beam part is configured to be connected to the lower side of the inner end face of the vertical plate part II. One end face of the upper longitudinal beam part is configured to be connected to the upper side of the inner end face of the vertical plate part I, and the other end face of the upper longitudinal beam part is configured to be connected to the upper side of the inner end face of the vertical plate part II. One end face of the upper transverse plate part I is configured to be connected to the upper left end of the inner end face of the vertical plate part I, and the other end face of the upper transverse plate part I is configured to be connected to the upper left end of the inner end face of the vertical plate part II. The rear side of the lower end face of the upper transverse plate part II is configured to be connected to the left side of the upper end face of the vertical plate part I, and the front side of the lower end face of the upper transverse plate part II is configured to be connected to the left side of the upper end face of the vertical plate part II. The right sides of the inner end faces of the vertical plate part I and the vertical plate part II are respectively configured to be connected to a conveyor. The right sides of the vertical plate part I and the vertical plate part II are respectively configured to be connected to a roller set in a sleeved manner. The middle of the left end of the inner end face of the vertical plate part I and the middle of the left end of the inner end face of the vertical plate part II are respectively configured to be connected to a guiding plate. The lower end face of the upper transverse plate part I is configured to be connected to a rear heater. The left sides of the vertical plate part I, the left side of the vertical plate part II, the accommodating hole I, and the accommodating hole II are respectively configured to be connected to a pair of roller pressing components. The upper longitudinal beam part is respectively configured to be connected to a front heater and the vertical part of the support beam part I. The transverse end face of the support beam part I is configured to be connected to a distributor.
[0037] The present invention designs that the vertical plate part I and the vertical plate part II are respectively configured as L-shaped sheet bodies, the lower longitudinal beam part and the upper longitudinal beam part are respectively configured as rectangular rod bodies, the support beam part I is configured as an L-shaped rod body, and the upper transverse plate part I and the upper transverse plate part II are respectively configured as rectangular sheet bodies. I is configured as a threaded hole body, and the accommodating hole II is configured as a long hole. The lower longitudinal beam part, the upper longitudinal beam part, and the accommodating hole II are configured to be arranged at intervals along the transverse center lines of the vertical plate part I and the vertical plate part II respectively, and the support beam part I is configured to be arranged at intervals along the longitudinal center line of the upper longitudinal beam part. The accommodating hole I is configured to be connected to the pair of roller pressing components in a threaded manner, and the accommodating hole II is configured to be connected to the pair of roller pressing components in a sliding manner.
[0038] The technical effects of the above two technical solutions are as follows: The accommodation and support of the plate body seat are realized.
[0039] The present invention designs that the conveyor is configured to include a conveying scraper part, a driving sprocket part and a driven sprocket part, and the scraper chains of the conveying scraper part are respectively configured to be circumferentially connected to the driving sprocket part and the driven sprocket part. The end shafts of the driving sprocket part and the driven sprocket part are respectively configured to be rotatably connected to the plate seat, and the lower part of the conveying scraper part is configured to be in contact connection with the idler roller. The left end of the conveying scraper part is configured to be correspondingly distributed with the guiding plate, and the upper parts of the conveying scraper part are respectively configured to be correspondingly distributed with the pre-heater and the feeder.
[0040] The present invention designs that the conveying scraper part is configured to have a scraper of the scraper chain, and the driving sprocket part is configured to have a sprocket for a scraper conveyor with a driving motor. The driving motor housing of the driving sprocket part is configured to be connected to the plate seat through an intermediate connecting rod, and the driven sprocket part is configured to be a sprocket for a scraper conveyor.
[0041] The technical effects of the above two technical solutions are as follows: The conveying of the material body by the scraper conveyor is realized.
[0042] The present invention designs that the guiding plate is configured to be a rectangular sheet body, and the front and rear side surfaces of the guiding plate are configured to be connected to the plate seat. The right end of the guiding plate is configured to be correspondingly distributed with the conveyor, and the left end of the guiding plate is configured to be correspondingly distributed with the pair-roller pressing assembly. The upper end face of the guiding plate is configured to be correspondingly distributed with the post-heater.
[0043] The present invention designs that the included angle α between the horizontal center line of the guiding plate and the horizontal center line of the conveyor is set to be 4 - 9°.
[0044] The technical effects of the above two technical solutions are as follows: The inclined conveying of the intermediate plate body is realized.
[0045] The present invention designs that the post-heater is configured to be an infrared heater, and the upper end face of the post-heater is configured to be connected to the plate seat. The lower end face of the post-heater is configured to be correspondingly distributed with the guiding plate.
[0046] The technical effects of the above technical solution are as follows: The overall heating of the layer body is realized.
[0047] The present invention designs that the pair-roller pressing assembly is configured to include a roller part Ⅰ, a roller part Ⅱ, a seat part Ⅰ and a screw part Ⅰ. A receiving hole body Ⅲ is provided at the end of the seat part Ⅰ, a receiving hole body Ⅳ is provided in the middle of the seat part Ⅰ, and the peripheral side surface of the roller part Ⅰ is configured to be correspondingly distributed with the peripheral side surface of the roller part Ⅱ. The end of the roller part Ⅱ is configured to be penetratively connected to the plate seat and is configured to be connected to the receiving hole body Ⅳ. The lower end of the screw part Ⅰ is configured to be connected to the receiving hole body Ⅲ, and the end of the roller part Ⅰ is configured to be rotatably connected to the plate seat. The upper end of the screw part Ⅰ is configured to be threadedly connected to the plate seat, and the roller part Ⅰ and the roller part Ⅱ are configured to be correspondingly distributed with the guiding plate.
[0048] The present invention designs that the roller part I is set as a rotating roller with a driving motor, and the roller part II is set as a rotating roller. The seat part I is set as a strip-shaped body, and the screw part I is set as an inner hexagon bolt with an annular groove at the lower end. The accommodating hole body III and the accommodating hole body IV are respectively set as hole-shaped bodies, and the accommodating hole body IV is set to be arranged and distributed at intervals along the transverse center line of the seat part I. One seat part I and two screw parts I are set to form a set of rod seat components, and two sets of rod seat components are respectively arranged on the roller part I and the roller part II. One roller part I and one roller part II are set to form a set of roller components. At least two sets of roller components are arranged on the seat part I, and the driving motor housing of the roller part I is set to be connected to the plate seat through an intermediate connecting rod.
[0049] The technical effects of the above two technical solutions are as follows: The upper and lower roller bodies are realized to perform rotary roll forming.
[0050] The present invention designs that the feeder is set to include a seat part II, a hopper part, a material conveying part, a cylinder part, a screen plate part, a vibrator part, an ear seat part I and an ear seat part II, and an accommodating groove body is arranged at the outer end of the seat part II. The inner end of the upper open peripheral side of the cylinder part is set to be connected to the inner end face of the ear seat part I, and the middle of the upper end face of the seat part II is set to be connected to the inner end face of the ear seat part II. The cylinder part is set to be connected to the accommodating groove body in a sunken manner, and the ear seat part I is set to be connected to the ear seat part II through a pin shaft. The housing of the vibrator part is set to be embedded and connected to the vertical inner wall of the accommodating groove body, and the contact head of the vibrator part is set to be in contact connection with the inner end of the peripheral side of the cylinder part. The lower open end of the cylinder part is set to be connected to the screen plate part in a receiving manner, and the peripheral side of the screen plate part is set to be connected to the inner wall of the lower open end of the cylinder part. The lower end face of the hopper part is set to be connected to the inner side of the upper end face of the seat part II, and the input port of the horizontal part of the material conveying part is set to be connected to the lower end of the peripheral side of the hopper part in a communicating manner. The output port of the vertical part of the material conveying part is set to be connected to the cylinder part in a sunken manner, and the inner end face of the seat part II is set to be connected to the plate seat. The lower open end of the cylinder part is set to be correspondingly distributed with a conveyor, and the cylinder part is set to be correspondingly distributed with a preheater.
[0051] The present invention designs that the seat part II is set as a strip-shaped block, and the hopper part is set as a conical hopper-shaped body. The material conveying part is set as a spiral blade conveyor with an L-shaped cylinder shell, and the cylinder part is set as a tubular body with an upper open end and a peripheral flange body. The screen plate part is set as a stainless steel screen plate, and the vibrator part is set as a vibration motor. The ear seat part I is set as a single-plate ear seat, and the ear seat part II is set as a double-plate ear seat. The accommodating groove body is set as a C-shaped opening body with blind holes on the vertical inner wall, and the accommodating groove body is set to be arranged and distributed at intervals along the longitudinal center line of the seat part II. The blind holes of the accommodating groove body are set to be connected to the housing of the vibrator part. A plurality of material conveying parts are arranged between the cylinder part and the hopper part, and a plurality of vibrator parts, a plurality of ear seat parts I and a plurality of ear seat parts II are respectively arranged between the cylinder part and the seat part II.
[0052] The technical effects of the above two technical solutions are as follows: The cloth feeding treatment of raw material particles is realized.
[0053] In the present invention, the idler roller is designed as a rotating roller body, and the end of the idler roller is designed to be rotatably connected to the plate seat, and the peripheral side surface of the idler roller is designed to be in contact connection with the conveyor.
[0054] The technical effects of the above technical solution are as follows: The rotating roller body support for the conveyor is realized.
[0055] In the present invention, the plate seat, the guiding plate, the post-heater and the pair-roller pressing assembly and the conveyor, the pre-heater and the cloth feeder are designed to be distributed in a multi-part cloth feeding manner, and the plate seat, the guiding plate, the post-heater, the pair-roller pressing assembly, the conveyor, the pre-heater and the cloth feeder and the idler roller are designed to be distributed in a rotating roller body support manner.
[0056] In the present invention, the center lines of the plate seat, the conveyor, the idler roller, the guiding plate, the post-heater, the pair-roller pressing assembly and the cloth feeder are arranged on the same straight line. A plurality of idler rollers are arranged between the conveyor and the plate seat. A plurality of pre-heaters and one cloth feeder are designed to form a set of feeding components. At least three sets of feeding components are arranged between the plate seat and the conveyor. The seat part II is designed to be connected to the support beam part I. The cylindrical part is designed to be correspondingly distributed with the conveying scraper part. The roller part I, the driving sprocket part and the driven sprocket part are respectively designed to be rotatably connected to the vertical plate part I and the vertical plate part II. The roller part II is designed to be connected to the accommodating hole body II. The screw part I is designed to be connected to the accommodating hole body I.
[0057] In the present invention, the laminate preparation assembly is designed to include a unwind reel, a single-roller pressing assembly, a rear conveying plate roller, an upper support plate and a front conveying plate roller.
[0058] In the present invention, a conveyor, a guiding plate and an upper support plate are respectively arranged on the plate seat. An idler roller and an unwind reel are respectively arranged between the conveyor and the plate seat, and a pre-heater and a single-roller pressing assembly are respectively arranged between the conveyor, the plate seat and the unwind reel. A post-heater, a pair-roller pressing assembly and a rear conveying plate roller are respectively arranged between the guiding plate and the plate seat, and a front conveying plate roller is arranged on the upper support plate.
[0059] In the present invention, the upper left side of the inner end face of the vertical plate part I and the upper left side of the inner end face of the vertical plate part II are respectively designed to be sleeved and connected with the rear conveying plate roller, and the right end of the outer end face of the vertical plate part I, the right end of the outer end face of the vertical plate part II, the upper left side of the inner end face of the vertical plate part I and the upper left side of the inner end face of the vertical plate part II are respectively designed to be connected to the upper support plate. The upper end face of the upper longitudinal beam part is designed to be connected to the single-roller pressing assembly, and the upper end face of the support beam part I is designed to be connected to the unwind reel in a receiving manner.
[0060] The present invention designs that the support beam part I is configured as a block having a U-shaped opening on the upper end surface, and the U-shaped opening of the support beam part I is configured to be connected to the unwinding shaft.
[0061] The technical effects of the above four technical schemes are: through the plate seat, conveyor, rollers, guide plate, rear heater, double roller pressure assembly, front heater, unwinding shaft, single roller pressure assembly, rear conveyor roller, upper support plate and front conveyor roller, the basic technical scheme of the present invention is formed to solve the technical problem of the present invention.
[0062] The present invention designs that the unwinding shaft is arranged as a rod-shaped body and the end of the unwinding shaft is arranged to be rotatably connected with the plate seat, and the unwinding shaft is arranged to be distributed corresponding to the front heater.
[0063] The present invention is designed that a single-roll pressing assembly is configured to include a roller portion III, a frame portion, a spring portion, a screw portion II, a nut portion and a support beam portion II, and a accommodating hole body V is arranged in the transverse portion of the support beam portion II, the roller portion III is configured to be sunk-connected to the frame portion and the end head of the roller portion III is configured to be rotatably connected to the vertical end head of the frame portion, the lower end face of the screw portion II is configured to be connected to the transverse upper end face of the frame portion and the screw portion II is configured to be connected to the accommodating hole body V, the nut portion is configured to be threadedly connected to the upper end head of the screw portion II and the inner end face of the nut portion is configured to be contact-connected to the transverse upper end face of the support beam portion II, the spring portion is configured to be sleeve-connected to the screw portion II and one of the ends of the spring portion is configured to be contact-connected to the transverse upper end face of the frame portion, the other end head of the spring portion is configured to be contact-connected to the transverse lower end face of the support beam portion II and the roller portion III is respectively configured to be distributed corresponding to the conveyor and the pre-heater, and the vertical end face of the support beam portion II is configured to be connected to the plate seat.
[0064] The present invention is designed that the roller portion III is configured as a rotating roller having a patterned body on the peripheral side surface and the frame portion is configured as a U-shaped frame body, the spring portion is configured as a columnar spring and the screw portion II is configured as a plain column bolt and the nut portion is configured as a hexagonal nut, the support beam portion II is configured as an L-shaped rod body and the accommodating hole body V is configured as a hole body, a spring portion, a screw portion II, a nut portion and a support beam portion II are configured to form a group of elastic beam components, and multiple groups of elastic beam components are arranged between the frame portion and the plate seat.
[0065] The technical effect of the above three technical solutions is that: multiple layers of membrane fabrics are realized.
[0066] The present invention is designed that the rear conveyor plate roller is arranged to include a roller portion IV and a roller portion V, and the roller portion IV and the roller portion V are arranged to be distributed in a gap, the end of the roller portion IV and the end of the roller portion V are respectively arranged to be rotatably connected to the plate seat, and the upper gap ports of the roller portion IV and the roller portion V are arranged to be distributed corresponding to the upper support plate, and the lower gap ports of the roller portion IV and the roller portion V are arranged to be distributed corresponding to the introduction plate.
[0067] The present invention provides that the roller portion IV and the roller portion V are arranged as rotating rollers.
[0068] The present invention is designed that the upper support plate is configured to include a support plate portion and a vertical plate portion III, and the right side of the front and rear end surfaces of the support plate portion is configured to be connected to the middle of the inner end surface of the vertical plate portion III, the left side of the front and rear end surfaces of the support plate portion and the lower end surface of the vertical plate portion III are respectively configured to be connected to the plate seat, and the upper end of the vertical plate portion III is configured to be connected to the front conveyor roller.
[0069] The present invention designs that the support plate portion is configured as an L-shaped sheet body and the vertical plate portion III is configured as a strip sheet body with a rotating hole body, and the rotating hole body of the vertical plate portion III is configured to be connected to the front conveyor roller.
[0070] The present invention designs that the front conveyor roller is configured as a rotating roller with a driving motor and the end of the front conveyor roller is configured to be rotatably connected to the upper support plate, and the driving motor housing of the front conveyor roller is configured to be connected to the upper support plate through an intermediate connecting rod.
[0071] The technical effect of the above five technical solutions is that: placing cloth on the plate is achieved.
[0072] The present invention is designed that the plate seat, the lead-in plate, the rear heater and the roller pressing assembly are arranged to be distributed in a multi-position material distribution manner with the conveyor, the front heater, the unwinding shaft and the single roller pressing assembly and the supporting roller are arranged to be distributed in a rotating roller body support manner, and the plate seat, the lead-in plate, the rear heater, the roller pressing assembly, the conveyor, the front heater, the unwinding shaft and the single roller pressing assembly are arranged to be distributed in a rear feed plate roller, the upper support plate and the front feed plate roller are arranged to be distributed in an upper material feeding manner.
[0073] In the present invention, the centerlines of the plate seat, the conveyor, the idler roller, the guiding plate, the rear heater, the pair-roller pressing assembly, the front heater, the unwinding reel, the single-roller pressing assembly, the rear conveying plate roller, the upper support plate, and the front conveying plate roller are arranged on the same straight line. One front heater, one unwinding reel, and one single-roller pressing assembly are set to form a group of film-laying components, and multiple groups of film-laying components are arranged between the plate seat and the conveyor. The supporting plate part, the vertical plate part III, the roller part IV, and the roller part V are respectively set to be connected to the vertical plate part I and the vertical plate part II. The roller part III is set to be distributed corresponding to the conveying scraper part, and the supporting beam part II is set to be connected to the upper cross plate part I.
[0074] The present invention designs a method for preparing a blank plate for stretching a plastic grille, and the steps are as follows: The pair-roller pressing blank plate is roll-formed in a hot state by the blank plate preparation assembly, the multi-layer roll-pressed blank plate is cloth-treated by the layer preparation assembly, and the multi-layer roll-pressed blank plate is pre-melted and bonded by the front heater, so that the blank plate for stretching the plastic grille is integrated into a plate body in a hot-melt state as a multi-layer body with composite properties.
[0075] The technical effects of the above technical solutions are as follows: It highlights the technical feature that the blank plate for stretching the plastic grille is integrated into a plate body in a hot-melt state as a multi-layer body with composite properties, and is introduced into the technical field of the method for preparing a blank plate for stretching a plastic grille.
[0076] The present invention is designed with the following steps: The raw materials of the surface layer body, the core layer body, and the expansion layer body are respectively made into particles. The raw material particles of the expansion layer body are placed in the first hopper part, the raw material particles of the core layer body are placed in the second hopper part, and the raw material particles of the surface layer body are placed in the third hopper part. Make the drive motor of the active sprocket part, the rear heater, the drive motor of roller part I, the front heater, the material conveying part, and the vibrator part be in the working state. The conveying scraper part rotates between the active sprocket part, the driven sprocket part, and the supporting rollers. The raw material particles of the expansion layer body are conveyed to the first cylinder part through the material conveying part. Through the vibrator part, the ear seat part I swings on the ear seat part II. Under the action of the screen plate part, the raw material particles of the expansion layer body are distributed on the conveying scraper part. Under the action of the front heater corresponding to the first cylinder part, the raw material particles of the expansion layer body are heat-melted and combined to obtain the blank plate of the expansion layer body. The raw material particles of the core layer body are conveyed to the second cylinder part through the material conveying part. Through the vibrator part, the ear seat part I swings on the ear seat part II. Under the action of the screen plate part, the raw material particles of the core layer body are distributed on the blank plate of the expansion layer body. Under the action of the front heater corresponding to the second cylinder part, the raw material particles of the core layer body are heat-melted and combined to obtain the blank plate of the core layer body. The raw material particles of the surface layer body are conveyed to the third cylinder part through the material conveying part. Through the vibrator part, the ear seat part I swings on the ear seat part II. Under the action of the screen plate part, the raw material particles of the surface layer body are distributed on the blank plate of the core layer body. Under the action of the front heater corresponding to the third cylinder part, the raw material particles of the surface layer body are heat-melted and combined to obtain the blank plate of the surface layer body, thereby obtaining a three-layer roll-pressed blank plate. Through the movement of the conveying scraper part, the three-layer roll-pressed blank plate is placed on the guiding plate. Through the rear heater, the three-layer roll-pressed blank plate is heated. The hot three-layer roll-pressed blank plate is conveyed to between roller part I and roller part II through the guiding plate. Under the rotation action of roller part I, roller part II rotates in the receiving hole body IV, so that the hot three-layer roll-pressed blank plate moves between roller part I and roller part II, thereby making the hot three-layer roll-pressed blank plate undergo roll-compaction treatment. After being processed between roller part I and roller part II, a blank plate for stretching a plastic grille is obtained. When the preparation of the blank plate for stretching a plastic grille is completed, make the drive motor of the active sprocket part, the rear heater, the drive motor of roller part I, the front heater, the material conveying part, and the vibrator part be in the non-working state. When the screw part I rotates in the receiving hole body I and the receiving hole body III, make the seat part I move up and down, and make roller part II move in the receiving hole body II to adjust the height of the seat part I, thereby adjusting the distance between roller part I and roller part II to make the distance between roller part I and roller part II correspond to the thickness of the blank plate for stretching a plastic grille.
[0077] The technical effect of the above technical solution is as follows: It realizes the preparation of billets by triple-roll pressing of raw material particles.
[0078] The present invention is designed with the following steps: Place the film rolls of the core layer body with unwinding shafts into the U-shaped openings of the support beam part I respectively. Keep the drive motors of the active sprocket part, the rear heater, the drive motor of the roller part I, the front heater, the feeding part, the vibrator part, and the drive motor of the front conveying plate roller in working state. The conveying scraper part rotates between the active sprocket part, the driven sprocket part, and the supporting roller. Place the hot-melt plate-shaped body of the surface layer body on the conveying scraper part. Place the hot-melt plate-shaped body of the expansion layer body between the supporting plate part and the front conveying plate roller. Unwind the film roll of the core layer body on the first unwinding shaft, and place the first film of the core layer body on the hot-melt plate-shaped body of the surface layer body. Under the action of the front heater corresponding to the first unwinding shaft, heat the first film of the core layer body on the hot-melt plate-shaped body of the surface layer body. Under the action of the roller part III corresponding to the first unwinding shaft, roll-press the first film of the core layer body on the hot-melt plate-shaped body of the surface layer body, so as to thermally fuse the first film of the core layer body to the hot-melt plate-shaped body of the surface layer body. Unwind the film roll of the core layer body on the subsequent unwinding shaft, and place the film of this core layer body on the already thermally fused film of the core layer body. Under the action of the front heater corresponding to the subsequent unwinding shaft, heat the film of this core layer body on the already thermally fused film of the core layer body. Under the action of the roller part III corresponding to the subsequent unwinding shaft, roll-press the film of this core layer body on the thermally fused film of the core layer body, so as to thermally fuse the film of this core layer body to the already thermally fused film of the core layer body. Thus, thermally fuse the films of multiple core layer bodies to the hot-melt plate-shaped body of the surface layer body to obtain a double-layer roll-pressed blank plate. Through the movement of the conveying scraper part, place the double-layer roll-pressed blank plate on the guiding plate. The hot-melt plate-shaped body of the expansion layer body moves on the supporting plate part through the front conveying plate roller 9, so that the hot-melt plate-shaped body of the expansion layer body enters the roller part IV and the roller part V. Through the rotation of the roller part IV and the roller part V, place the hot-melt plate-shaped body of the expansion layer body on the already thermally fused film of the core layer body of the double-layer roll-pressed blank plate on the guiding plate to obtain a three-layer roll-pressed blank plate. Heat the three-layer roll-pressed blank plate through the rear heater. The hot three-layer roll-pressed blank plate is conveyed through the guiding plate to between the roller part I and the roller part II. Under the rotation action of the roller part I, the roller part II rotates in the receiving hole body IV, so that the hot three-layer roll-pressed blank plate moves between the roller part I and the roller part II, so that the hot three-layer roll-pressed blank plate is subjected to roll-compaction treatment. After being processed between the roller part I and the roller part II, obtain a blank plate for stretching a plastic grid. When the preparation of the blank plate for stretching a plastic grid is completed, keep the drive motors of the active sprocket part, the rear heater, the drive motor of the roller part I, the front heater, the feeding part, the vibrator part, and the drive motor of the front conveying plate roller in non-working state. When the nut part rotates on the screw part II, adjust the distance between the frame part and the transverse part of the support beam part II, adjust the compression state of the spring part, and adjust the roll-pressing state of the roller part III and the already thermally fused film of the core layer body.
[0079] The technical effects of the above technical solutions are as follows: It realizes the preparation of a three-layer roll-pressed blank from a sheet material and a film body.
[0080] In this technical solution, the blank sheet of the stretched plastic grille is in an integrated state of a multi-layer body with composite properties, which is realized by an outer covering layer group.
[0081] In this technical solution, the core layer body and the outer covering layer group of the blank sheet of the stretched plastic grille in an integrated state of a multi-layer body with composite properties are important technical features. In the technical field of the device and its application, preparation device and method for the blank sheet of the stretched plastic grille, it has novelty, creativity and practicality. The terms in this technical solution can be explained and understood by the patent documents in this technical field. BRIEF DESCRIPTION OF THE DRAWINGS In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0083] Figure 1 It is a schematic diagram of one of the first embodiments of a device for a blank sheet of a stretched plastic grille of the present invention. Figure 2 It is a schematic diagram of the second of the first embodiments of a device for a blank sheet of a stretched plastic grille of the present invention. Figure 3 It is a schematic diagram of one of the first embodiments of a preparation device for a blank sheet of a stretched plastic grille of the present invention. Figure 4 For Figure 3 The left view of Figure 5 It is a schematic diagram of the structure of the cloth feeder 8. Figure 6 It is a schematic diagram of the second of the first embodiments of a preparation device for a blank sheet of a stretched plastic grille of the present invention. Surface body - 20, core body - 30, extension body - 40, surplus body I - 301, surplus body II - 302, plate seat - 1, conveyor - 2, idler - 3, inlet plate - 4, rear heater - 5, pair - roll pressing assembly - 6, front heater - 7, distributor - 8, unwind reel - 9, single - roll pressing assembly - 91, rear conveying plate roller - 92, upper support plate - 93, front conveying plate roller - 94, vertical plate part I - 10, vertical plate part II - 11, lower longitudinal beam part - 12, upper longitudinal beam part - 13, support beam part I - 14, upper cross - plate part I - 15, upper cross - plate part II - 16, accommodation hole body I - 17, accommodation hole body II - 18, conveying scraper part - 21, driving sprocket part - 22, driven sprocket part - 23, roller part I - 61, roller part II - 62, seat part I - 63, screw part I - 64, accommodation hole body III - 65, accommodation hole body IV - 66, seat part II - 81, bin hopper part - 82, material conveying part - 83, cylinder part - 84, screen plate part - 85, vibrator part - 86, ear seat part I - 87, ear seat part II - 88, accommodation groove body - 89, roller part III - 911, frame part - 912, spring part - 913, screw part II - 914, nut part - 915, support beam part II - 916, accommodation hole body V - 917, roller part IV - 921, roller part V - 922, support plate part - 931, vertical plate part III - 932. Detailed implementation mode According to the examination guidelines, terms such as "having", "comprising", and "including" used in the present invention should be understood as not excluding the presence or addition of one or more other elements or their combinations.
[0085] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0086] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0087] In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. In addition, unless otherwise specified, the equipment and materials used in the following embodiments are commercially available. If the processing conditions are not clearly stated, improvements should be made according to the conventional methods in the art.
[0088] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0089] A blank sheet device for stretching a plastic grille Figure 1 As one of the first embodiments of the present invention, this embodiment will be specifically described with reference to the accompanying drawings. It includes a surface layer body 20, a core layer body 30, and an extended layer body 40, and a core layer body 30 is arranged between the surface layer body 20 and the extended layer body 40.
[0090] The second of the first embodiments of the present invention will be specifically described with reference to the accompanying drawings. In this embodiment, the surface layer body 20 is set as a hot-melt plate-shaped body with polypropylene and nano-silica, and the inner end face of the surface layer body 20 is set to be hot-melt connected to the core layer body 30.
[0091] Through the surface layer body 20, a support connection point for the core layer body 30 is formed, and the connection with the core layer body 30 is realized by the surface layer body 20. Its technical purpose is to be used as one of the component parts of the blank sheet.
[0092] In this embodiment, the core layer body 30 is set as a hot-melt plate-shaped body with polyethylene or polyester. One end face of the core layer body 30 is set to be hot-melt connected to the surface layer body 20, and the other end face of the core layer body 30 is set to be hot-melt connected to the extended layer body 40.
[0093] Through the core layer body 30, support connection points for the surface layer body 20 and the extended layer body 40 are formed. The connection with the surface layer body 20 is realized by the core layer body 30, and the connection with the extended layer body 40 is realized. Its technical purpose is to be used as the second of the component parts of the blank sheet.
[0094] In this embodiment, the extended layer body 40 is set as a hot-melt plate-shaped body with polypropylene, carbon fiber, and a flame retardant, and the inner end face of the extended layer body 40 is set to be hot-melt connected to the core layer body 30.
[0095] By expanding the layer body 40, a support connection point for the core layer body 30 is formed. The connection with the core layer body 30 is achieved by the expanded layer body 40. Its technical purpose is: to be used as the third component of the blank sheet.
[0096] In this embodiment, according to the weight ratio, the nano-silica content of the surface layer body 20 is set to 0.5 - 3%, the polyethylene density of the core layer body 30 is set to 0.93 - 0.97 g / cm³, the polyester intrinsic viscosity of the core layer body 30 is set to 0.7 - 0.9 dL / g. According to the weight ratio, the carbon fiber content of the expanded layer body 40 is set to 15 - 30%, and the flame retardant is a PE flame retardant.
[0097] Its technical purpose is: to optimize the parameters of the surface layer body 20, the core layer body 30, and the expanded layer body 40.
[0098] In this embodiment, the core layer body 30 is arranged to be distributed in the manner of an intermediate layer body with the surface layer body 20 and the expanded layer body 40.
[0099] One of the supporting examples of the second embodiment of the first embodiment of the present invention, the core layer body 30 is arranged to be a hot-melt plate-like body made of polyester.
[0100] In this embodiment, according to the weight ratio, the nano-silica content of the surface layer body 20 is set to 0.5%, the polyethylene density of the core layer body 30 is set to 0.93 g / cm³, the polyester intrinsic viscosity of the core layer body 30 is set to 0.7 dL / g. According to the weight ratio, the carbon fiber content of the expanded layer body 40 is set to 15%.
[0101] One of the supporting examples of the second embodiment of the first embodiment of the present invention, the core layer body 30 is arranged to be a hot-melt plate-like body made of polyethylene.
[0102] In this embodiment, according to the weight ratio, the nano-silica content of the surface layer body 20 is set to 3%, the polyethylene density of the core layer body 30 is set to 0.97 g / cm³, the polyester intrinsic viscosity of the core layer body 30 is set to 0.9 dL / g. According to the weight ratio, the carbon fiber content of the expanded layer body 40 is set to 30%.
[0103] One of the supporting examples of the second embodiment of the first embodiment of the present invention, according to the weight ratio, the nano-silica content of the surface layer body 20 is set to 2.5%, the polyethylene density of the core layer body 30 is set to 0.95 g / cm³, the polyester intrinsic viscosity of the core layer body 30 is set to 0.8 dL / g. According to the weight ratio, the carbon fiber content of the expanded layer body 40 is set to 22%.
[0104] A blank sheet device for stretching a plastic grid Figure 2This is the third of the first embodiments of the present invention. With reference to the accompanying drawings, this embodiment will be specifically described. The core layer body 30 is set as a film thermocompound plate body made of polyethylene or polyester. One end face in the middle of the core layer body 30 is set to be thermally fused and connected to the surface layer body 20. The other end face in the middle of the core layer body 30 is set to be thermally fused and connected to the extension layer body 40. A surplus body I 301 is arranged on one side of the core layer body 30, and a surplus body II 302 is arranged on the other side of the core layer body 30.
[0105] In this embodiment, the surplus body I 301 and the surplus body II 302 are respectively set as strip-shaped bodies, and the widths of the surplus body I 301 and the surplus body II 302 are respectively set to be 50 - 80 mm.
[0106] Its technical purpose is to achieve the surplus body I 301 and the surplus body II 302 that overlap each other on the core layer body 30.
[0107] One of the supporting examples of the third of the first embodiments of the present invention, the core layer body 30 is set as a film thermocompound plate body made of polyethylene film.
[0108] In this embodiment, the widths of the surplus body I 301 and the surplus body II 302 are respectively set to be 50 mm.
[0109] One of the supporting examples of the third of the first embodiments of the present invention, the core layer body 30 is set as a film thermocompound plate body made of polyester.
[0110] In this embodiment, the widths of the surplus body I 301 and the surplus body II 302 are respectively set to be 80 mm.
[0111] One of the supporting examples of the third of the first embodiments of the present invention, the widths of the surplus body I 301 and the surplus body II 302 are respectively set to be 65 mm.
[0112] The application of a blank sheet device for stretching plastic gratings in deep - sea aquaculture net cage frames, subgrade in permafrost regions, photovoltaic support systems, hydrogen energy storage and transportation containers, and variable - stiffness vehicle anti - collision beams.
[0113] A blank sheet preparation device for stretching plastic gratings Figure 3 This is the first of the first embodiments of the present invention. With reference to the accompanying drawings, this embodiment will be specifically described. It includes a plate base 1, a conveyor 2, a roller 3, a guiding plate 4, a rear heater 5, a pair of roller pressing components 6, a front heater 7, and a distributor 8. The conveyor 2 and the guiding plate 4 are respectively arranged on the plate base 1. The roller 3 and the distributor 8 are respectively arranged between the conveyor 2 and the plate base 1. The front heater 7 is arranged between the conveyor 2, the plate base 1, and the distributor 8. The rear heater 5 and the pair of roller pressing components 6 are respectively arranged between the guiding plate 4 and the plate base 1.
[0114] The second embodiment of the present invention is described in detail with reference to the accompanying drawings. In this embodiment, the plate seat 1 is configured to include a vertical plate portion Ⅰ10, a vertical plate portion Ⅱ11, a lower longitudinal beam portion 12, an upper longitudinal beam portion 13, a support beam portion Ⅰ14, an upper transverse plate portion Ⅰ15 and an upper transverse plate portion Ⅱ16, and a receiving hole body Ⅱ18 is respectively provided at the left end of the vertical plate portion Ⅰ10 and the left end of the vertical plate portion Ⅱ11, and a receiving hole body Ⅰ17 is provided at the corner of the upper transverse plate portion Ⅱ16, and one end surface of the lower longitudinal beam portion 12 is configured to be connected to the lower side of the inner end surface of the vertical plate portion Ⅰ10, and the lower longitudinal beam portion 1 2 is configured to be connected to the lower side of the inner end face of the vertical plate portion II 11 and one of the end faces of the upper longitudinal beam portion 13 is configured to be connected to the upper side of the inner end face of the vertical plate portion I 10, another end face of the upper longitudinal beam portion 13 is configured to be connected to the upper side of the inner end face of the vertical plate portion II 11 and one of the end faces of the upper transverse plate portion I 15 is configured to be connected to the upper left end of the inner end face of the vertical plate portion I 10, another end face of the upper transverse plate portion I 15 is configured to be connected to the inner end face of the vertical plate portion II 11 The upper left end is connected and the rear side of the lower end face of the upper horizontal plate part Ⅱ16 is set to be connected to the left side of the upper end face of the vertical plate part Ⅰ10, the front side of the lower end face of the upper horizontal plate part Ⅱ16 is set to be connected to the left side of the upper end face of the vertical plate part Ⅱ11, and the right side of the inner end face of the vertical plate part Ⅰ10 and the right side of the inner end face of the vertical plate part Ⅱ11 are respectively set to be connected to the conveyor 2, the right side of the vertical plate part Ⅰ10 and the right side of the vertical plate part Ⅱ11 are respectively set to be connected to the roller 3 in a sleeve-type manner, and the left side of the inner end face of the vertical plate part Ⅰ10 The middle of the end and the middle of the left end of the inner end face of the vertical plate part Ⅱ11 are respectively arranged to be connected to the introduction plate 4, the lower end face of the upper horizontal plate part Ⅰ15 is arranged to be connected to the rear heater 5 and the left side of the vertical plate part Ⅰ10, the left side of the vertical plate part Ⅱ11, the accommodating hole body Ⅰ17 and the accommodating hole body Ⅱ18 are respectively arranged to be connected to the roller pressing assembly 6, the upper longitudinal beam part 13 is respectively arranged to be connected to the front heater 7 and the vertical part of the support beam part Ⅰ14 and the transverse end face of the support beam part Ⅰ14 is arranged to be connected to the distributor 8.
[0115] Through the plate seat 1, support connection points for the conveyor 2, the idler roller 3, the inlet plate 4, the rear heater 5, the pair of roller pressing components 6, the front heater 7, and the distributor 8 are formed. The vertical plate part I 10 and the vertical plate part II 11 realize the connection with the conveyor 2, realize the connection with the idler roller 3, and realize the connection with the inlet plate 4. The upper horizontal plate part I 15 realizes the connection with the rear heater 5. The vertical plate part I 10, the vertical plate part II 11, the accommodating hole body I 17, and the accommodating hole body II 18 realize the connection with the pair of roller pressing components 6. The upper longitudinal beam part 13 realizes the connection with the front heater 7. The support beam part I 14 realizes the connection with the distributor 8. The lower longitudinal beam part 12 realizes the connection process between the vertical plate part I 10 and the vertical plate part II 11. The upper horizontal plate part II 16 realizes the support process for the accommodating hole body I 17. Its technical purpose is: to be used as a support carrier for the conveyor 2, the idler roller 3, the inlet plate 4, the rear heater 5, the pair of roller pressing components 6, the front heater 7, and the distributor 8.
[0116] In this embodiment, the vertical plate part I 10 and the vertical plate part II 11 are respectively set as L-shaped sheet bodies, and the lower longitudinal beam part 12 and the upper longitudinal beam part 13 are respectively set as rectangular rod bodies. The support beam part I 14 is set as an L-shaped rod body, and the upper horizontal plate part I 15 and the upper horizontal plate part II 16 are respectively set as rectangular sheet bodies. I is set as a threaded hole body, and the accommodating hole body II 18 is set as a long hole. The lower longitudinal beam part 12, the upper longitudinal beam part 13, and the accommodating hole body II 18 are set to be arranged at intervals along the horizontal center line of the vertical plate part I 10 and the horizontal center line of the vertical plate part II 11, and the support beam part I 14 is set to be arranged at intervals along the longitudinal center line of the upper longitudinal beam part 13. The accommodating hole body I 17 is set to be threadedly connected with the pair of roller pressing components 6, and the accommodating hole body II 18 is set to be slidably connected with the pair of roller pressing components 6.
[0117] Its technical purpose is: to realize the plate support for the conveyor 2, the idler roller 3, the inlet plate 4, and the rear heater 5, to realize the height-adjustable support for the pair of roller pressing components 6, and to realize the rod support for the front heater 7 and the distributor 8.
[0118] In this embodiment, the conveyor 2 is set to include a conveying scraper part 21, a driving sprocket part 22, and a driven sprocket part 23. The scraper chains of the conveying scraper part 21 are respectively set to be loop-connected with the driving sprocket part 22 and the driven sprocket part 23. The end shafts of the driving sprocket part 22 and the end shafts of the driven sprocket part 23 are respectively set to be rotatably connected with the plate seat 1. The lower part of the conveying scraper part 21 is set to be in contact connection with the idler roller 3. The left end of the conveying scraper part 21 is set to be correspondingly distributed with the inlet plate 4, and the upper part of the conveying scraper part 21 is respectively set to be correspondingly distributed with the front heater 7 and the distributor 8.
[0119] Through the conveyor 2, support connection points for the plate seat 1, the idler 3, the guiding plate 4, the pre-heater 7, and the distributor 8 are formed. The connection with the plate seat 1 is achieved by the driving sprocket part 22 and the driven sprocket part 23. The connection with the idler 3, the guiding plate 4, the pre-heater 7, and the distributor 8 is achieved by the conveying scraper part 21. Its technical purpose is: to be used as a component for connecting between the guiding plate 4, the pre-heater 7, and the distributor 8.
[0120] In this embodiment, the conveying scraper part 21 is set as a scraper with a scraper chain, and the driving sprocket part 22 is set as a sprocket for a scraper conveyor with a driving motor. The driving motor housing of the driving sprocket part 22 is set to be connected to the plate seat 1 through an intermediate connecting rod, and the driven sprocket part 23 is set as a sprocket for a scraper conveyor.
[0121] Its technical purpose is: to achieve a scraper conveyor connection between the guiding plate 4, the pre-heater 7, and the distributor 8.
[0122] In this embodiment, the idler 3 is set as a rotating roller body, and the ends of the idler 3 are set to be rotatably connected to the plate seat 1. The peripheral side surface of the idler 3 is set to be in contact connection with the conveyor 2.
[0123] Through the idler 3, support connection points for the plate seat 1 and the conveyor 2 are formed. The connection with the plate seat 1 and the conveyor 2 is achieved by the idler 3. Its technical purpose is: to be used as a component for rolling support of the conveyor 2.
[0124] In this embodiment, the guiding plate 4 is set as a rectangular sheet body, and the front and rear side surfaces of the guiding plate 4 are set to be connected to the plate seat 1. The right end of the guiding plate 4 is set to be correspondingly distributed with the conveyor 2, the left end of the guiding plate 4 is set to be correspondingly distributed with the pair-roller pressing assembly 6, and the upper end face of the guiding plate 4 is set to be correspondingly distributed with the post-heater 5.
[0125] Through the guiding plate 4, support connection points for the plate seat 1, the conveyor 2, the post-heater 5, and the pair-roller pressing assembly 6 are formed. The connection with the plate seat 1, the conveyor 2, the post-heater 5, and the pair-roller pressing assembly 6 is achieved by the guiding plate 4. Its technical purpose is: to be used as a component for connecting between the conveyor 2 and the pair-roller pressing assembly 6.
[0126] In this embodiment, the included angle α between the horizontal center line of the guiding plate 4 and the horizontal transverse center line of the conveyor 2 is set to 4 - 9°.
[0127] Its technical purpose is: to achieve an inclined panel connection between the conveyor 2 and the pair-roller pressing assembly 6.
[0128] In this embodiment, the rear heater 5 is set as an infrared heater, and the upper end face of the rear heater 5 is set to be connected to the plate seat 1, and the lower end face of the rear heater 5 is set to be distributed corresponding to the introduction plate 4.
[0129] Through the rear heater 5, a support connection point for the plate seat 1 and the introduction plate 4 is formed. By the rear heater 5, the connection with the plate seat 1 is realized, and the connection with the introduction plate 4 is realized. Its technical purpose is: to be used as a component for heating and arranging on the upper end of the introduction plate 4.
[0130] In this embodiment, the roll pressing assembly 6 is set to include a roll part I 61, a roll part II 62, a seat part I 63, and a screw part I 64. And a receiving hole body III 65 is provided at the end of the seat part I 63, a receiving hole body IV 66 is provided in the middle of the seat part I 63, and the peripheral side surface of the roll part I 61 is set to be distributed corresponding to the peripheral side surface of the roll part II 62. The end of the roll part II 62 is set to be connected to the plate seat 1 in a penetrating manner and the end of the roll part II 62 is set to be connected to the receiving hole body IV 66. The lower end of the screw part I 64 is set to be connected to the receiving hole body III 65, and the end of the roll part I 61 is set to be rotatably connected to the plate seat 1. The upper end of the screw part I 64 is set to be threadedly connected to the plate seat 1, and between the roll part I 61 and the roll part II 62 is set to be distributed corresponding to the introduction plate 4.
[0131] Through the roll pressing assembly 6, a support connection point for the plate seat 1 and the introduction plate 4 is formed. By the roll part I 61, the roll part II 62, and the screw part I 64, the connection with the plate seat 1 is realized. By the roll part I 61 and the roll part II 62, the connection with the introduction plate 4 is realized. By the seat part I 63 and the receiving hole body IV 66, the rotational connection processing with the roll part II 62 is realized. By the receiving hole body III 65, the rotational connection processing with the screw part I 64 is realized. Its technical purpose is: to be used as a component for roll forming the blank plate.
[0132] In this embodiment, the roll part I 61 is set as a rotating roll with a driving motor, and the roll part II 62 is set as a rotating roll. The seat part I 63 is set as a strip-shaped body, and the screw part I 64 is set as an internal hexagonal bolt with an annular groove at the lower end. The receiving hole body III 65 and the receiving hole body IV 66 are respectively set as hole-shaped bodies, and the receiving hole body IV 66 is set to be arranged at intervals along the horizontal center line of the seat part I 63. One seat part I 63 and two screw parts I 64 are set to form a group of rod seat components, and two groups of rod seat components are respectively arranged on the roll part I 61 and the roll part II 62. One roll part I 61 and one roll part II 62 are set to form a group of roll components. At least two groups of roll components are arranged on the seat part I 63, and the driving motor housing of the roll part I 61 is set to be connected to the plate seat 1 through an intermediate connecting rod.
[0133] Its technical purpose is to realize roll forming of a blank plate by a rotating roller.
[0134] In this embodiment, the pre - heater 7 is set as a direct - blowing hot air blower, and the housing of the pre - heater 7 is set to be connected with the plate seat 1, and the blowing port of the pre - heater 7 is set to be distributed corresponding to the conveyor 2.
[0135] Through the pre - heater 7, a support connection point for the plate seat 1 and the conveyor 2 is formed. By the pre - heater 7, the connection with the plate seat 1 is realized, and the connection with the conveyor 2 is realized. Its technical purpose is to be used as a component for heating arranged at the upper end of the conveyor 2.
[0136] In this embodiment, the distributor 8 is set to include a seat part II 81, a hopper part 82, a feeding part 83, a cylinder part 84, a screen plate part 85, a vibrator part 86, an ear seat part I 87, and an ear seat part II 88. And a receiving groove body 89 is arranged at the outer end of the seat part II 81. The inner end of the upper - end open - mouth peripheral side of the cylinder part 84 is set to be connected with the inner - end end face of the ear seat part I 87, and the middle of the upper - end end face of the seat part II 81 is set to be connected with the inner - end end face of the ear seat part II 88. The cylinder part 84 is set to be connected with the receiving groove body 89 in a sunken manner, and the ear seat part I 87 is set to be connected with the ear seat part II 88 through a pin shaft. The housing of the vibrator part 86 is set to be embedded - connected with the vertical inner wall of the receiving groove body 89, and the contact head of the vibrator part 86 is set to be contact - connected with the inner end of the peripheral side of the cylinder part 84. The lower - end open - mouth of the cylinder part 84 is set to be connected with the screen plate part 85 in a receiving manner, and the peripheral side of the screen plate part 85 is set to be connected with the inner wall of the lower - end open - mouth of the cylinder part 84. The lower - end end face of the hopper part 82 is set to be connected with the inner side of the upper - end end face of the seat part II 81, and the horizontal input port of the feeding part 83 is set to be connected with the lower - end peripheral side of the hopper part 82 in a communicating manner. The vertical output port of the feeding part 83 is set to be connected with the cylinder part 84 in a sunken manner, and the inner - end end face of the seat part II 81 is set to be connected with the plate seat 1. The lower - end open - mouth of the cylinder part 84 is set to be distributed corresponding to the conveyor 2, and the cylinder part 84 is set to be distributed corresponding to the pre - heater 7.
[0137] Through the distributor 8, a support connection point for the plate seat 1, the conveyor 2, and the pre - heater 7 is formed. By the seat part II 81, the connection with the plate seat 1 is realized. By the cylinder part 84, the connection with the conveyor 2 is realized, and the connection with the pre - heater 7 is realized. By the hopper part 82 and the feeding part 83, the connection for conveying raw materials to the cylinder part 84 is realized. By the screen plate part 85, the dispersion treatment of the raw materials in the cylinder part 84 is realized. By the vibrator part 86, the ear seat part I 87, the ear seat part II 88, and the receiving groove body 89, the vibration treatment of the cylinder part 84 on the seat part II 81 is realized. Its technical purpose is to be used as a component for cloth - laying treatment on the conveyor 2.
[0138] In this embodiment, the seat part II 81 is arranged as a strip-shaped body, the bin part 82 is arranged as a conical hopper-shaped body, the feeding part 83 is arranged as a screw conveyor with an L-shaped cylinder shell, the cylinder part 84 is arranged as a tubular body with an open upper end and a peripheral flange body, the screen plate part 85 is arranged as a stainless steel screen plate, the vibrator part 86 is arranged as a vibration motor, the ear seat part I 87 is arranged as a single-plate ear seat, the ear seat part II 88 is arranged as a double-plate ear seat, the receiving groove body 89 is arranged as a C-shaped opening body with blind holes on the vertical inner wall, and the receiving groove body 89 is arranged to be distributed at intervals along the longitudinal center line of the seat part II 81. The blind holes of the receiving groove body 89 are arranged to be connected to the shell of the vibrator part 86. A plurality of feeding parts 83 are arranged between the cylinder part 84 and the bin part 82. A plurality of vibrator parts 86, a plurality of ear seat parts I 87 and a plurality of ear seat parts II 88 are respectively arranged between the cylinder part 84 and the seat part II 81.
[0139] Its technical objective is to achieve vibratory feeding treatment on the conveyor 2.
[0140] In this embodiment, the plate seat 1, the guiding plate 4, the post-heater 5 and the pair-roller pressing assembly 6 and the conveyor 2, the pre-heater 7 and the feeder 8 are arranged to be distributed in a multi-part feeding manner, and the plate seat 1, the guiding plate 4, the post-heater 5, the pair-roller pressing assembly 6, the conveyor 2, the pre-heater 7 and the feeder 8 and the supporting rollers 3 are arranged to be distributed in a rotating roller support manner. The center lines of the plate seat 1, the conveyor 2, the supporting rollers 3, the guiding plate 4, the post-heater 5, the pair-roller pressing assembly 6 and the feeder 8 are arranged on the same straight line. A plurality of supporting rollers 3 are arranged between the conveyor 2 and the plate seat 1. A plurality of pre-heaters 7 and one feeder 8 are arranged to form a set of feeding components. At least three sets of feeding components are arranged between the plate seat 1 and the conveyor 2. The seat part II 81 is arranged to be connected to the supporting beam part I 14. The cylinder part 84 is arranged to be correspondingly distributed with the conveying scraper part 21. The roller part I 61, the driving sprocket part 22 and the driven sprocket part 23 are respectively arranged to be rotationally connected to the vertical plate part I 10 and the vertical plate part II 11. The roller part II 62 is arranged to be connected to the receiving hole body II 18. The screw part I 64 is arranged to be connected to the receiving hole body I 17.
[0141] In one of the supporting examples of the first embodiment of the present invention, the included angle α between the horizontal center line of the guiding plate 4 and the horizontal transverse center line of the conveyor 2 is set to 4°.
[0142] In the second supporting example of the first embodiment of the present invention, the included angle α between the horizontal center line of the guiding plate 4 and the horizontal transverse center line of the conveyor 2 is set to 9°.
[0143] In the third supporting example of the first embodiment of the present invention, the included angle α between the horizontal center line of the guiding plate 4 and the horizontal transverse center line of the conveyor 2 is set to 6.5°.
[0144] The present invention will be further described below in conjunction with embodiments. The following embodiments are intended to illustrate the present invention rather than further limit the present invention.
[0145] A method for preparing a blank plate for stretching a plastic grille, one of the first embodiments of the present invention, the steps are as follows: The raw materials of the surface layer body 20, the core layer body 30, and the expansion layer body 40 are respectively made into particles. The raw material particles of the expansion layer body 40 are placed in the first hopper part 82, the raw material particles of the core layer body 30 are placed in the second hopper part 82, and the raw material particles of the surface layer body 20 are placed in the third hopper part 82. The drive motor of the active sprocket part 22, the post heater 5, the drive motor of the roller part I 61, the pre heater 7, the material conveying part 83, and the vibrator part 86 are in a working state. The conveying scraper part 21 rotates between the active sprocket part 22, the driven sprocket part 23, and the idler roller 3. The raw material particles of the expansion layer body 40 are conveyed to the first cylinder part 84 through the material conveying part 83. Through the vibrator part 86, the ear seat part I 87 swings on the ear seat part II 88. Under the action of the screen plate part 85, the raw material particles of the expansion layer body 40 are distributed on the conveying scraper part 21. Under the action of the pre heater 7 corresponding to the first cylinder part 84, the raw material particles of the expansion layer body 40 are hot melt combined to obtain the blank plate of the expansion layer body 40. The raw material particles of the core layer body 30 are conveyed to the second cylinder part 84 through the material conveying part 83. Through the vibrator part 86, the ear seat part I 87 swings on the ear seat part II 88. Under the action of the screen plate part 85, the raw material particles of the core layer body 30 are distributed on the blank plate of the expansion layer body 40. Under the action of the pre heater 7 corresponding to the second cylinder part 84, the raw material particles of the core layer body 30 are hot melt combined to obtain the blank plate of the core layer body 30. The raw material particles of the surface layer body 20 are conveyed to the third cylinder part 84 through the material conveying part 83. Through the vibrator part 86, the ear seat part I 87 swings on the ear seat part II 88. Under the action of the screen plate part 85, the raw material particles of the surface layer body 20 are distributed on the blank plate of the core layer body 30. Under the action of the pre heater 7 corresponding to the third cylinder part 84, the raw material particles of the surface layer body 20 are hot melt combined to obtain the blank plate of the surface layer body 20, thereby obtaining a three-layer roll-pressed blank plate. Through the movement of the conveying scraper part 21, the three-layer roll-pressed blank plate is placed on the guiding plate 4, and the three-layer roll-pressed blank plate is heated by the post heater 5. The hot three-layer roll-pressed blank plate is conveyed to between the roll part I 61 and the roll part II 62 through the guiding plate 4. Under the rotation of the roll part I 61, the roll part II 62 rotates in the accommodating hole body IV 66, so that the hot three-layer roll-pressed blank plate moves between the roll part I 61 and the roll part II 62, thereby subjecting the hot three-layer roll-pressed blank plate to roll compaction treatment. After being processed between the roll part I 61 and the roll part II 62, a blank plate for stretching a plastic grille is obtained. When the preparation of the blank plate for stretching the plastic grille is completed, the drive motors of the driving sprocket part 22, the post heater 5, the drive motor of the roll part I 61, the pre heater 7, the material conveying part 83 and the vibrator part 86 are in a non-operating state. When the screw part I 64 rotates in the accommodating hole body I 17 and the accommodating hole body III 65, the seat part I 63 makes a lifting movement, and the roll part II 62 moves in the accommodating hole body II 18, adjusting the height of the seat part I 63, thereby adjusting the distance between the roll part I 61 and the roll part II 62, so that the distance between the roll part I 61 and the roll part II 62 corresponds to the thickness of the blank plate for stretching the plastic grille.
[0146] A blank plate preparation device for stretching a plastic grille Figure 6 This is the third of the first embodiments of the present invention. Specifically described in conjunction with the drawings, this embodiment includes a plate seat 1, a conveyor 2, a supporting roller 3, a guiding plate 4, a post heater 5, a pair of roll pressing assemblies 6, a pre heater 7, a pay-off reel 9, a single roll pressing assembly 91, a rear plate conveying roller 92, an upper supporting plate 93 and a front plate conveying roller 94. And the conveyor 2, the guiding plate 4 and the upper supporting plate 93 are respectively arranged on the plate seat 1. A supporting roller 3 and a pay-off reel 9 are respectively arranged between the conveyor 2 and the plate seat 1, and a pre heater 7 and a single roll pressing assembly 91 are respectively arranged between the conveyor 2, the plate seat 1 and the pay-off reel 9. A post heater 5, a pair of roll pressing assemblies 6 and a rear plate conveying roller 92 are respectively arranged between the guiding plate 4 and the plate seat 1, and a front plate conveying roller 94 is arranged on the upper supporting plate 93.
[0147] In this embodiment, the inner end face left upper side of the vertical plate part I 10 and the inner end face left upper side of the vertical plate part II 11 are respectively set to be sleeved and connected with the rear plate conveying roller 92, and the outer end face right end of the vertical plate part I 10, the outer end face right end of the vertical plate part II 11, the inner end face left upper side of the vertical plate part I 10 and the inner end face left upper side of the vertical plate part II 11 are respectively set to be connected with the upper supporting plate 93. The upper end face of the upper longitudinal beam part 13 is set to be connected with the single roll pressing assembly 91, and the upper end face of the supporting beam part I 14 is set to be accommodated and connected with the pay-off reel 9.
[0148] In this embodiment, the support beam portion I14 is configured as a block having a U-shaped opening on the upper end surface, and the U-shaped opening of the support beam portion I14 is configured to be connected to the unwinding shaft 9.
[0149] The technical purpose is to achieve the support connection of the unwinding shaft 9, the single roller pressing assembly 91, the rear conveyor roller 92 and the upper support plate 93.
[0150] In this embodiment, the unwinding shaft 9 is configured as a rod-shaped body and the end of the unwinding shaft 9 is configured to be rotatably connected to the plate base 1 , and the unwinding shaft 9 is configured to be distributed corresponding to the pre-heater 7 .
[0151] The unwinding shaft 9 forms a support connection point for the plate seat 1 and the pre-heater 7. The unwinding shaft 9 realizes connection with the plate seat 1 and the pre-heater 7. Its technical purpose is to serve as a component for winding and storing the film of the core layer body 30.
[0152] In this embodiment, the single rolling assembly 91 is configured to include a roller portion III 911, a frame portion 912, a spring portion 913, a screw portion II 914, a nut portion 915 and a support beam portion II 916, and a accommodating hole body V 917 is provided in the transverse portion of the support beam portion II 916, the roller portion III 911 is configured to be sunk in connection with the frame portion 912, and the end of the roller portion III 911 is configured to be rotatably connected with the vertical end of the frame portion 912, the lower end face of the screw portion II 914 is configured to be connected with the upper end face of the transverse portion of the frame portion 912, and the screw portion II 914 is configured to be connected with the accommodating hole body V 917, and the nut portion 915 is configured to be connected with the The upper end of the screw portion II 914 is threadedly connected and the inner end face of the nut portion 915 is arranged to be connected in contact with the upper end face of the transverse portion of the support beam portion II 916, the spring portion 913 is arranged to be sleeved and connected to the screw portion II 914 and one of the ends of the spring portion 913 is arranged to be connected in contact with the upper end face of the transverse portion of the frame portion 912, the other end of the spring portion 913 is arranged to be connected in contact with the lower end face of the transverse portion of the support beam portion II 916 and the roller portion III 911 is respectively arranged to be distributed corresponding to the conveyor 2 and the pre-heater 7, and the vertical end face of the support beam portion II 916 is arranged to be connected to the plate seat 1.
[0153] Through the single rolling assembly 91, supporting connection points for the plate base 1, the conveyor 2 and the pre-heater 7 are formed, the support beam part II 916 realizes the connection with the plate base 1, the roller part III 911 realizes the connection with the conveyor 2, and the connection with the pre-heater 7 is realized, and the frame part 912, the spring part 913, the screw part II 914, the nut part 915 and the accommodating hole body V 917 realize the buffer connection processing between the roller part III 911 and the support beam part II 916. The technical purpose is to be used as a component for rolling processing of the film of the core layer body 30.
[0154] In this embodiment, the roller part Ⅲ911 is set as a rotating roller with a patterned body on its peripheral side surface, the frame part 912 is set as a U-shaped frame body, the spring part 913 is set as a columnar spring, the screw part Ⅱ914 is set as a light column bolt, the nut part 915 is set as a hexagonal nut, the support beam part Ⅱ916 is set as an L-shaped rod body, and the accommodation hole body Ⅴ917 is set as a hole body. One spring part 913, one screw part Ⅱ914, one nut part 915 and one support beam part Ⅱ916 are set to form a set of spring-beam components, and multiple sets of spring-beam components are arranged between the frame part 912 and the plate seat 1.
[0155] Its technical purpose is: to realize the rolling and pressing process of the film of the core layer body 30 by the rotation of the roller body.
[0156] In this embodiment, the rear conveying plate roller 92 is set to include a roller part Ⅳ921 and a roller part Ⅴ922, and the roller part Ⅳ921 and the roller part Ⅴ922 are set to be distributed at intervals. The ends of the roller part Ⅳ921 and the ends of the roller part Ⅴ922 are respectively set to be rotatably connected to the plate seat 1, and the upper gap ports of the roller part Ⅳ921 and the roller part Ⅴ922 are set to be correspondingly distributed with the upper support plate 93, and the lower gap ports of the roller part Ⅳ921 and the roller part Ⅴ922 are set to be correspondingly distributed with the guiding plate 4.
[0157] Through the rear conveying plate roller 92, the support connection points for the plate seat 1, the guiding plate 4 and the upper support plate 93 are formed. By the roller part Ⅳ921 and the roller part Ⅴ922, the connection with the plate seat 1 is realized, the connection with the guiding plate 4 is realized, and the connection with the upper support plate 93 is realized. Its technical purpose is: to be used as one of the components for conveying the hot-melt plate-shaped body of the extended layer body 40.
[0158] In this embodiment, the roller part Ⅳ921 and the roller part Ⅴ922 are set as rotating rollers.
[0159] Its technical purpose is: to realize the clamping and conveying process of the hot-melt plate-shaped body of the extended layer body 40 by the rotating roller.
[0160] In this embodiment, the upper support plate 93 is set to include a support plate part 931 and a vertical plate part Ⅲ932. The right side of the front and rear end faces of the support plate part 931 is set to be connected to the middle of the inner end face of the vertical plate part Ⅲ932. The left side of the front and rear end faces of the support plate part 931 and the lower end face of the vertical plate part Ⅲ932 are respectively set to be connected to the plate seat 1, and the upper end of the vertical plate part Ⅲ932 is set to be connected to the front conveying plate roller 94.
[0161] Through the upper support plate 93, a support connection point for the plate seat 1 and the front conveying plate roller 94 is formed. The connection with the plate seat 1 is realized by the support plate portion 931 and the vertical plate portion III 932, and the connection with the front conveying plate roller 94 is realized by the vertical plate portion III 932. Its technical purpose is: to be used as one of the components for conveying and processing the hot-melt plate-like body of the extended layer body 40.
[0162] In this embodiment, the support plate portion 931 is arranged as an L-shaped sheet body and the vertical plate portion III 932 is arranged as a strip-shaped sheet body with a rotating hole body. The rotating hole body of the vertical plate portion III 932 is arranged to be connected to the front conveying plate roller 94.
[0163] Its technical purpose is: to realize the plate support for the hot-melt plate-like body of the extended layer body 40.
[0164] In this embodiment, the front conveying plate roller 94 is arranged as a rotating roller with a driving motor, and the end of the front conveying plate roller 94 is arranged to be rotatably connected to the upper support plate 93. The driving motor housing of the front conveying plate roller 94 is arranged to be connected to the upper support plate 93 through an intermediate connecting rod.
[0165] Through the front conveying plate roller 94, a support connection point for the upper support plate 93 is formed. The connection with the upper support plate 93 is realized by the front conveying plate roller 94. Its technical purpose is: to be used as one of the components for conveying and processing the hot-melt plate-like body of the extended layer body 40.
[0166] In this embodiment, the plate base 1, the inlet plate 4, the rear heater 5, and the pair of roller pressing assemblies 6 and the conveyor 2, the front heater 7, the unwind reel 9, and the single roller pressing assembly 91 are arranged to be distributed in the manner of multi-site cloth feeding, and the plate base 1, the inlet plate 4, the rear heater 5, the pair of roller pressing assemblies 6, the conveyor 2, the front heater 7, the unwind reel 9, and the single roller pressing assembly 91 and the supporting rollers 3 are arranged to be distributed in the manner of rotating roller body support. The plate base 1, the inlet plate 4, the rear heater 5, the pair of roller pressing assemblies 6, the conveyor 2, the front heater 7, the unwind reel 9, and the single roller pressing assembly 91 and the rear conveying plate rollers 92, the upper support plate 93, and the front conveying plate rollers 94 are arranged to be distributed in the manner of upper feeding. The center lines of the plate base 1, the conveyor 2, the supporting rollers 3, the inlet plate 4, the rear heater 5, the pair of roller pressing assemblies 6, the front heater 7, the unwind reel 9, the single roller pressing assembly 91, the rear conveying plate rollers 92, the upper support plate 93, and the front conveying plate rollers 94 are arranged on the same straight line. One front heater 7, one unwind reel 9, and one single roller pressing assembly 91 are arranged to form a set of film laying components. Multiple sets of film laying components are arranged between the plate base 1 and the conveyor 2. The supporting plate portion 931, the vertical plate portion III 932, the roller portion IV 921, and the roller portion V 922 are respectively arranged to be connected to the vertical plate portion I 10 and the vertical plate portion II 11. The roller portion III 911 is arranged to be distributed corresponding to the conveying scraping portion 21. The supporting beam portion II 916 is arranged to be connected to the upper cross plate portion I 15.
[0167] A method for preparing a blank plate for stretching a plastic grille, the third of the first embodiments of the present invention, the steps of which are: Put the film rolls of the core layer body 30 with the unwind reel 9 into the U-shaped opening bodies of the supporting beam portion I 14 respectively, and make the drive motors of the driving sprocket portion 22, the rear heater 5, the drive motor of the roller portion I 61, the front heater 7, the feeding portion 83, the vibrator portion 86, and the front conveying plate rollers 94 be in the working state. The conveying scraping portion 21 rotates between the driving sprocket portion 22, the driven sprocket portion 23, and the supporting rollers 3. Put the hot-melt plate-shaped body of the surface layer body 20 on the conveying scraping portion 21, put the hot-melt plate-shaped body of the expansion layer body 40 between the supporting plate portion 931 and the front conveying plate rollers 94, unwind the film roll of the core layer body 30 on the first unwind reel 9, put the film of the first core layer body 30 on the hot-melt plate-shaped body of the surface layer body 20, and under the action of the front heater 7 corresponding to the first unwind reel 9, heat the film of the first core layer body 30 on the hot-melt plate-shaped body of the surface layer body 20. Under the action of the roller portion III 911 corresponding to the first unwind reel 9, roll-press the film of the first core layer body 30 on the hot-melt plate-shaped body of the surface layer body 20, so as to thermally melt the film of the first core layer body 30 onto the hot-melt plate-shaped body of the surface layer body 20. Unroll the film roll of the core layer body 30 on the subsequent unwind roll 9, place the film of the core layer body 30 on the melted film of the core layer body 30, and under the action of the preheater 7 corresponding to the subsequent unwind roll 9, heat the film of the core layer body 30 on the melted film of the core layer body 30. Under the action of the roll part Ⅲ 911 corresponding to the subsequent unwind roll 9, roll-press the film of the core layer body 30 on the melted film of the core layer body 30, so as to melt the film of the core layer body 30 onto the melted film of the core layer body 30, and thus melt the films of the multi-layer core layer body 30 onto the melted plate-like body of the surface layer body 20 to obtain a double-layer roll-pressed blank plate. Through the movement of the conveying scraper part 21, place the double-layer roll-pressed blank plate on the guiding plate 4. The melted plate-like body of the expansion layer body 40 moves on the supporting plate part 931 through the front conveying plate roll 9, so that the melted plate-like body of the expansion layer body 40 enters the roll part Ⅳ 921 and the roll part Ⅴ 922. Through the rotation of the roll part Ⅳ 921 and the roll part Ⅴ 922, place the melted plate-like body of the expansion layer body 40 on the melted film of the core layer body 30 of the double-layer roll-pressed blank plate located on the guiding plate 4 to obtain a three-layer roll-pressed blank plate. Heat the three-layer roll-pressed blank plate through the post-heater 5. The hot three-layer roll-pressed blank plate is conveyed to between the roll part Ⅰ 61 and the roll part Ⅱ 62 through the guiding plate 4. Under the rotation action of the roll part Ⅰ 61, the roll part Ⅱ 62 rotates in the receiving hole body Ⅳ 66, so that the hot three-layer roll-pressed blank plate moves between the roll part Ⅰ 61 and the roll part Ⅱ 62, thereby subjecting the hot three-layer roll-pressed blank plate to roll compaction treatment. After being processed between the roll part Ⅰ 61 and the roll part Ⅱ 62, a blank plate for stretching a plastic grid is obtained. After completing the preparation of the blank plate for stretching a plastic grid, make the drive motors of the driving sprocket part 22, the post-heater 5, the drive motor of the roll part Ⅰ 61, the preheater 7, the material conveying part 83, the vibrator part 86, and the drive motor of the front conveying plate roll 94 be in a non-operating state. When the nut part 915 rotates on the screw part Ⅱ 914, adjust the distance between the frame part 912 and the horizontal part of the support beam part Ⅱ 916, adjust the compression state of the spring part 913, and adjust the roll-pressing state of the roll part Ⅲ 911 and the melted film of the core layer body 30.
[0168] For the mechanical property test of the blank plate device for stretching a plastic grid, the test results are as follows: The tensile strength is increased by 100% (longitudinal ≥ 70 MPa, transverse ≥ 70 MPa) The anti-creep performance is increased by 400% (load deformation within 1000 hours < 0.5%) The low-temperature impact strength (-40 °C) is increased by 250%. For the environmental adaptability test of the blank plate device for stretching a plastic grid, the test results are as follows: The acid and alkali resistance range is extended to pH 1 - 13 (the traditional material is pH 3 - 11). The damp heat aging life is extended to 15 years (ASTM D3045 standard). For the ISO 527 - 2 standard test of the blank sheet device for stretching plastic grids, it still maintains 85% of the initial strength after 1000 hours of heat aging at 120°C, and the service life is 3 times longer than that of traditional HDPE grids.
[0169] When verifying the present invention, the inventor abandoned the prior art feature that the sheets are all made of polypropylene or high - density polyethylene, and first proposed the technical feature that the blank sheet of the stretching plastic grid is in a multi - layer integrated state with composite properties, obtaining the first unexpected technical effect: realizing the multi - layer composition of the blank sheet of the stretching plastic grid, improving the performance of the stretching plastic grid, and meeting the needs of special civil engineering; obtaining the second unexpected technical effect: realizing the hot - melt integration of the surface layer body 20, the core layer body 30, and the extended layer body 40, solving the problem that the surface performance of the stretching plastic grid does not suit the needs of civil engineering; obtaining the third unexpected technical effect: realizing the arrangement of the surplus body I 301 and the surplus body II 302 at the edges of the core layer body 30, improving the lapping performance of two adjacent stretching plastic grids; obtaining the fourth unexpected technical effect: realizing the sheet forming of the three - layer roll - pressed blank sheet by the plate seat 1, the conveyor 2, the idler roller 3, the guiding plate 4, the post - heater 5, and the pair - roller pressing assembly 6, improving the overall strength of the blank sheet of the stretching plastic grid; obtaining the fifth unexpected technical effect: realizing the layered feeding of raw material particles by the pre - heater 7 and the feeder 8 to obtain a pre - formed raw material particle combination, improving the production effect of the three - layer roll - pressed blank sheet; obtaining the sixth unexpected technical effect: realizing the layered lamination of the plate body and the film body by the pre - heater 7, the unwinding shaft 9, the single - roller pressing assembly 91, the rear conveying plate roller 92, the upper support plate 93, and the front conveying plate roller 94, pre - manufacturing the plate body and the film body, and improving the bonding strength between the layers of the three - layer roll - pressed blank sheet; obtaining the seventh unexpected technical effect: realizing the lower support of the conveyor 2 by the idler roller 3, improving the movement performance of the conveyor 2; obtaining the eighth unexpected technical effect: realizing the production of the blank sheet of the stretching plastic grid using multiple raw material systems, eliminating the technical effect defects of using a single raw material system; obtaining the ninth unexpected technical effect: realizing the layer - body distribution of multiple raw material systems, realizing the superposition of the technical performances generated by multiple raw material systems on the stretching plastic grid, and breaking through the technical problem of the strength - toughness balance of polymer products.
[0170] In the second embodiment of the present invention, the core layer body 30 and the outer covering layer group are interconnected in such a way that the blank sheet for stretching the plastic grid is in an integrated state of a multi-layer body with composite properties.
[0171] In this embodiment, the outer covering layer group is connected to the core layer body 30 in such a way as to be an outer body component for improving the properties of the blank sheet for stretching the plastic grid.
[0172] In this embodiment, the outer covering layer group is arranged to include a surface layer body 20 and an extended layer body 40. The second embodiment of the present invention is based on the first embodiment. In the second embodiment of the present invention, the blank sheet preparation assembly, the layer preparation assembly and the pre-heater 7 are interconnected in such a way that the blank sheet for stretching the plastic grid is in a multi-layer body with composite properties and is integrated into a plate body in a hot melt state.
[0173] In this embodiment, the layer preparation assembly is connected to the blank sheet preparation assembly and the pre-heater 7 in such a way as to perform a cloth-feeding process on the multi-layer roll-pressed blank sheet.
[0174] In this embodiment, the blank sheet preparation assembly includes a plate seat 1, a conveyor 2, an introduction plate 4, a post-heater 5 and a pair of roll-pressing assemblies 6.
[0175] In this embodiment, the layer preparation assembly is arranged as a cloth-feeder 8.
[0176] In this embodiment, a first accessory device is further included and the first accessory device is arranged on the blank sheet preparation assembly. The first accessory device is arranged as a supporting roller 3.
[0177] In this embodiment, the layer preparation assembly is arranged to include a pay-off reel 9, a single roll-pressing assembly 91, a post-transporting plate roller 92, an upper support plate 93 and a pre-transporting plate roller 94.
[0178] The second embodiment of the present invention is based on the first embodiment. In the second embodiment of the present invention, the steps are as follows: the pair of roll-pressed blank sheet is roll-formed in a hot state by the blank sheet preparation assembly, the multi-layer roll-pressed blank sheet is cloth-fed by the layer preparation assembly, and the multi-layer roll-pressed blank sheet is pre-melted and bonded by the pre-heater 7, so that the blank sheet for stretching the plastic grid is in a multi-layer body with composite properties and is integrated into a plate body in a hot melt state.
[0179] The second embodiment of the present invention is based on the first embodiment.
[0180] The present invention has the following characteristics: 1. Due to the design of the core layer body 30 and the outer covering layer group, through the core layer body 30, the inner body component of the blank sheet for stretching plastic gratings is realized. Through the outer covering layer group, the outer body component for improving the performance of the blank sheet for stretching plastic gratings is realized. The blank sheet for stretching plastic gratings is in a multi-layer integrated state with composite properties, solving the technical problems of the sheets made of polypropylene or high-density polyethylene, and thus expanding the scope of use of the stretching plastic gratings.
[0181] 2. Due to the design of the surface layer body 20 and the extended layer body 40, the double-layer hot melt connection of the core layer body 30 is realized.
[0182] 3. Due to the design of the plate seat 1, the conveyor 2, the guiding plate 4, the post-heater 5 and the pair-roller pressing assembly 6, the upper and lower pair-roller pressing and forming of the three-layer roller-pressed blank plate is realized.
[0183] 4. Due to the design of the supporting roller 3, the rotational roller movement support for the conveyor 2 is realized.
[0184] 5. Due to the design of the distributor 8, the feeding of the raw material particles of the surface layer body 20, the core layer body 30 and the extended layer body 40 is realized.
[0185] 6. Due to the design of the unwind reel 9, the single-roller pressing assembly 91, the rear conveying plate roller 92, the upper supporting plate 93 and the front conveying plate roller 94, the feeding of the plate body of the surface layer body 20, the film body of the core layer body 30 and the plate body of the extended layer body 40 is realized.
[0186] 7. Due to the design of the limitation of the numerical range for the structural shape, the numerical range is a technical feature in the technical solution of the present invention, not a technical feature obtained by formula calculation or by a finite number of experiments. Experiments show that the technical feature of this numerical range has achieved good technical effects.
[0187] 8. Due to the design of the technical features of the present invention, through the combined action of the technical features alone and with each other, experiments show that the performance indicators of the present invention are at least 1.7 times that of the existing performance indicators, and it has good market value through evaluation.
[0188] There are also other technical features related to the connection of the core layer body 30 and the outer covering layer group in the multi-layer integrated state with composite properties of the blank sheet for stretching plastic gratings, which are all one of the embodiments of the present invention. And the technical features of the above-mentioned embodiments can be combined arbitrarily. To meet the requirements of the Patent Law, the Patent Implementing Regulations and the Examination Guidelines, the embodiments of all possible combinations of each technical feature in the above-mentioned embodiments will not be described any further.
[0189] The above embodiments are only one implementation form of the blank sheet device for stretching plastic grids provided by the present invention, its applications, preparation devices and methods. Other variations according to the solutions provided by the present invention, adding or reducing features or steps therein, or applying the present invention to other technical fields close to the present invention all fall within the protection scope of the present invention.
Claims
1. A blank sheet device for stretching plastic grids, characterized in that: It includes a core layer body (30) for use as an intermediate layer body of the main body, and an outer covering layer group provided on the core layer body (30).
2. The blank sheet device for stretching plastic gratings according to claim 1, characterized in that: The core layer body (30) and the outer covering layer group are interconnected in such a way that the blank sheet of the stretch plastic grille is in an integrated state of a multi-layer body with composite properties, or the outer covering layer group is connected to the core layer body (30) in such a way as to be an outer body component for improving the properties of the blank sheet of the stretch plastic grille.
3. The blank sheet device for stretching plastic gratings according to claim 1, characterized in that: The outer covering layer group is set to include a surface layer body (20) and an expansion layer body (40).
4. The blank sheet device for stretching plastic grids according to claim 1, characterized in that: The core layer body (30) is provided between the surface layer body (20) and the expansion layer body (40).
5. The blank sheet device for stretching plastic gratings according to claim 1, characterized in that: The surface layer body (20) is set to be a hot-melt plate body of polypropylene and nano-silica, and the inner end face of the surface layer body (20) is set to be hot-melt connected to the core layer body (30), or the core layer body (30) is set to be a hot-melt plate body of polyethylene or polyester, one end face of the core layer body (30) is set to be hot-melt connected to the surface layer body (20), and the other end face of the core layer body (30) is set to be hot-melt connected to the expansion layer body (40), or the expansion layer body (40) is set to be a hot-melt plate body of polypropylene, carbon fiber and a flame retardant, and the inner end face of the expansion layer body (40) is set to be hot-melt connected to the core layer body (30), or, according to the weight ratio, the nano-silica content of the surface layer body (20) is set to 0.5 - 3%, the polyethylene density of the core layer body (30) is set to 0.93 - 0.97 g / cm³, the polyester intrinsic viscosity of the core layer body (30) is set to 0.7 - 0.9 dL / g, according to the weight ratio, the carbon fiber content of the expansion layer body (40) is set to 15 - 30%, and the flame retardant is set to be a PE flame retardant, or the core layer body (30) and the surface layer body (20) and the expansion layer body (40) are set to be distributed in the manner of an intermediate layer body, or the core layer body (30) is set to be a film thermally composite plate body of polyethylene or polyester, one end face middle of the core layer body (30) is set to be hot-melt connected to the surface layer body (20), the other end face middle of the core layer body (30) is set to be hot-melt connected to the expansion layer body (40), and a surplus body I (301) is provided on one side of the core layer body (30), and a surplus body II (302) is provided on the other side of the core layer body (30), or the surplus body I (301) and the surplus body II (302) are respectively set to be strip-shaped bodies, and the widths of the surplus body I (301) and the surplus body II (302) are respectively set to 50 - 80 mm.
6. Application of a blank sheet device for a stretch plastic grille in a deep-sea aquaculture net cage frame, a subgrade in a frozen soil area, a photovoltaic support system, a hydrogen energy storage and transportation container, and a variable stiffness vehicle anti-collision beam.
7. A blank sheet preparation device for a stretch plastic grille, including a blank sheet preparation component for roll-forming a multi-layer roll-pressed blank sheet, a layer preparation component provided on the blank sheet preparation component, and a pre-heater (7) provided between the layer preparation component and the blank sheet preparation component.
8. The blank sheet preparation device for stretching plastic grids according to claim 7, characterized in that: The blank sheet preparation assembly, the layer preparation assembly and the pre-heater (7) are interconnected in such a way that the blank sheet of the stretchable plastic grid is integrated into a plate body in a hot-melt state in a multi-layer body with composite properties. Or, the layer preparation assembly is connected to the blank sheet preparation assembly and the pre-heater (7) in such a way that the multi-layer roll-pressed blank sheet is cloth-treated. Or, the blank sheet preparation assembly includes a plate base (1), a conveyor (2), a guide plate (4), a post-heater (5) and a pair of roll-pressing assemblies (6). Or, the layer preparation assembly is arranged as a cloth distributor (8). Or, it further includes a first attachment device, and the first attachment device is arranged on the blank sheet preparation assembly. The first attachment device is arranged as a supporting roller (3). Or, the conveyor (2) and the guide plate (4) are respectively arranged on the plate base (1). The supporting roller (3) and the cloth distributor (8) are respectively arranged between the conveyor (2) and the plate base (1), and the pre-heater (7) is arranged between the conveyor (2), the plate base (1) and the cloth distributor (8). The post-heater (5) and the pair of roll-pressing assemblies (6) are respectively arranged between the guide plate (4) and the plate base (1). Or, the pre-heater (7) is arranged as a direct-blowing hot air blower, and the housing of the pre-heater (7) is arranged to be connected to the plate base (1). The blowing port of the pre-heater (7) is arranged to be distributed corresponding to the conveyor (2). Alternatively, the plate seat (1) is configured to include a vertical plate portion I (10), a vertical plate portion II (11), a lower longitudinal beam portion (12), an upper longitudinal beam portion (13), a support beam portion I (14), an upper transverse plate portion I (15) and an upper transverse plate portion II (16), and a receiving hole body II (18) is respectively provided at the left end of the vertical plate portion I (10) and the left end of the vertical plate portion II (11), a receiving hole body I (17) is provided at the corner of the upper transverse plate portion II (16), and one end face of the lower longitudinal beam portion (12) is configured to be connected to the lower side of the inner end face of the vertical plate portion I (10), and the lower longitudinal beam portion The other end face of the upper longitudinal beam (13) is arranged to be connected to the lower side of the inner end face of the vertical plate portion II (11), and one end face of the upper longitudinal beam (13) is arranged to be connected to the upper side of the inner end face of the vertical plate portion I (10), another end face of the upper longitudinal beam (13) is arranged to be connected to the upper side of the inner end face of the vertical plate portion II (11), and one end face of the upper transverse plate portion I (15) is arranged to be connected to the upper left end of the inner end face of the vertical plate portion I (10), and another end face of the upper transverse plate portion I (15) is arranged to be connected to the upper left end of the inner end face of the vertical plate portion II (11). The upper end portion is connected and the rear side of the lower end face of the upper horizontal plate portion II (16) is arranged to be connected to the left side of the upper end face of the vertical plate portion I (10), the front side of the lower end face of the upper horizontal plate portion II (16) is arranged to be connected to the left side of the upper end face of the vertical plate portion II (11), and the right side of the inner end face of the vertical plate portion I (10) and the right side of the inner end face of the vertical plate portion II (11) are respectively arranged to be connected to the conveyor (2), the right side of the vertical plate portion I (10) and the right side of the vertical plate portion II (11) are respectively arranged to be connected to the roller (3) in a sleeve-type manner, and the left middle and The middle of the left end of the inner end surface of the vertical plate part II (11) is respectively arranged to be connected to the introduction plate (4), the lower end surface of the upper horizontal plate part I (15) is arranged to be connected to the rear heater (5), and the left side of the vertical plate part I (10), the left side of the vertical plate part II (11), the receiving hole body I (17) and the receiving hole body II (18) are respectively arranged to be connected to the roller pressing assembly (6), the upper longitudinal beam part (13) is respectively arranged to be connected to the front heater (7) and the vertical part of the support beam part I (14), and the horizontal end surface of the support beam part I (14) is arranged to be connected to the distributor (8), Or, the vertical plate part I (10) and the vertical plate part II (11) are respectively arranged as L-shaped sheet bodies, the lower longitudinal beam part (12) and the upper longitudinal beam part (13) are respectively arranged as rectangular rod bodies, the support beam part I (14) is arranged as an L-shaped rod body, the upper transverse plate part I (15) and the upper transverse plate part II (16) are respectively arranged as rectangular sheet bodies, the part I is arranged as a threaded hole body, the accommodation hole body II (18) is arranged as a long hole, the lower longitudinal beam part (12), the upper longitudinal beam part (13) and the accommodation hole body II (18) are arranged to be spaced and distributed along the transverse center lines of the vertical plate part I (10) and the vertical plate part II (11), and the support beam part I (14) is arranged to be spaced and distributed along the longitudinal center line of the upper longitudinal beam part (13), the accommodation hole body I (17) is arranged to be threadedly connected with the pair-roller pressing assembly (6), and the accommodation hole body II (18) is arranged to be slidably connected with the pair-roller pressing assembly (6). Or, the conveyor (2) is arranged to include a conveying scraper part (21), a driving sprocket part (22) and a driven sprocket part (23), the scraper chains of the conveying scraper part (21) are respectively arranged to be loop-connected with the driving sprocket part (22) and the driven sprocket part (23), the end shafts of the driving sprocket part (22) and the driven sprocket part (23) are respectively arranged to be rotatably connected with the plate seat (1), the lower part of the conveying scraper part (21) is arranged to be in contact connection with the idler roller (3), the left end of the conveying scraper part (21) is arranged to be correspondingly distributed with the guiding plate (4), and the upper parts of the conveying scraper part (21) are respectively arranged to be correspondingly distributed with the pre-heater (7) and the distributor (8). Or, the conveying scraper part (21) is arranged to have a scraper of a scraper chain, the driving sprocket part (22) is arranged to have a sprocket for a scraper conveyor with a driving motor, the driving motor housing of the driving sprocket part (22) is arranged to be connected with the plate seat (1) through an intermediate connecting rod, and the driven sprocket part (23) is arranged to be a sprocket for a scraper conveyor. Or, the guiding plate (4) is arranged as a rectangular sheet body, the front and rear side surfaces of the guiding plate (4) are arranged to be connected with the plate seat (1), the right end of the guiding plate (4) is arranged to be correspondingly distributed with the conveyor (2), the left end of the guiding plate (4) is arranged to be correspondingly distributed with the pair-roller pressing assembly (6), and the upper end face of the guiding plate (4) is arranged to be correspondingly distributed with the post-heater (5). Or, the included angle α between the transverse center line of the guiding plate (4) and the horizontal transverse center line of the conveyor (2) is set to be 4 - 9°. Or, the post-heater (5) is arranged as an infrared heater, the upper end face of the post-heater (5) is arranged to be connected with the plate seat (1), and the lower end face of the post-heater (5) is arranged to be correspondingly distributed with the guiding plate (4). Alternatively, the pair of roll pressing components (6) is configured to include a roll part I (61), a roll part II (62), a seat part I (63), and a screw part I (64), and a receiving hole body III (65) is provided at the end of the seat part I (63), a receiving hole body IV (66) is provided in the middle of the seat part I (63), and the peripheral side surface of the roll part I (61) is arranged to be correspondingly distributed with the peripheral side surface of the roll part II (62). The end of the roll part II (62) is configured to be connected to the plate seat (1) in a penetrating manner and the end of the roll part II (62) is configured to be connected to the receiving hole body IV (66). The lower end of the screw part I (64) is configured to be connected to the receiving hole body III (65), and the end of the roll part I (61) is configured to be rotatably connected to the plate seat (1). The upper end of the screw part I (64) is configured to be threadedly connected to the plate seat (1), and the roll part I (61) and the roll part II (62) are arranged to be correspondingly distributed with the guiding plate (4). Alternatively, the roll part I (61) is configured to be a rotating roll with a driving motor, and the roll part II (62) is configured to be a rotating roll. The seat part I (63) is configured to be a strip-shaped body, and the screw part I (64) is configured to be an internal hexagonal bolt with an annular groove at its lower end. The receiving hole body III (65) and the receiving hole body IV (66) are respectively configured to be hole-shaped bodies, and the receiving hole body IV (66) is arranged to be spaced and arranged along the transverse center line of the seat part I (63). One seat part I (63) and two screw parts I (64) are configured to form a set of rod seat components, and the two sets of rod seat components are respectively arranged on the roll part I (61) and the roll part II (62). One roll part I (61) and one roll part II (62) are configured to form a set of roll components, and at least two sets of roll components are arranged on the seat part I (63), and the driving motor housing of the roll part I (61) is configured to be connected to the plate seat (1) through an intermediate connecting rod. Or, the distributor (8) is arranged to include a seat part II (81), a hopper part (82), a material conveying part (83), a cylinder part (84), a screen plate part (85), a vibrator part (86), an ear seat part I (87) and an ear seat part II (88), and a receiving groove body (89) is arranged at the outer end of the seat part II (81). The inner end of the peripheral side of the upper open end of the cylinder part (84) is arranged to be connected with the inner end face of the ear seat part I (87), and the middle of the upper end face of the seat part II (81) is arranged to be connected with the inner end face of the ear seat part II (88). The cylinder part (84) is arranged to be connected with the receiving groove body (89) in a sunken manner, and the ear seat part I (87) is arranged to be connected with the ear seat part II (88) through a pin shaft. The housing of the vibrator part (86) is arranged to be embedded and connected with the vertical inner wall of the receiving groove body (89), and the contact head of the vibrator part (86) is arranged to be in contact connection with the inner end of the peripheral side of the cylinder part (84). The lower open end of the cylinder part (84) is arranged to be connected with the screen plate part (85) in a receiving manner, and the peripheral side of the screen plate part (85) is arranged to be connected with the inner wall of the lower open end of the cylinder part (84). The lower end face of the hopper part (82) is arranged to be connected with the inner side of the upper end face of the seat part II (81), and the input port of the horizontal part of the material conveying part (83) is arranged to be connected with the lower end of the peripheral side of the hopper part (82) in a communicating manner. The output port of the vertical part of the material conveying part (83) is arranged to be connected with the cylinder part (84) in a sunken manner, and the inner end face of the seat part II (81) is arranged to be connected with the plate seat (1). The lower open end of the cylinder part (84) is arranged to be distributed corresponding to the conveyor (2), and the cylinder part (84) is arranged to be distributed corresponding to the preheater (7). Or, the seat part II (81) is arranged as a strip-shaped body, and the hopper part (82) is arranged as a conical hopper-shaped body. The material conveying part (83) is arranged as a spiral blade conveyor with an L-shaped cylinder shell, and the cylinder part (84) is arranged as a tubular body with an upper open end having a peripheral flange body. The screen plate part (85) is arranged as a stainless steel screen plate, and the vibrator part (86) is arranged as a vibration motor. The ear seat part I (87) is arranged as a single-plate ear seat, and the ear seat part II (88) is arranged as a double-plate ear seat. The receiving groove body (89) is arranged as a C-shaped opening body with blind holes on its vertical inner wall, and the receiving groove body (89) is arranged to be arranged at intervals along the longitudinal center line of the seat part II (81). The blind holes of the receiving groove body (89) are arranged to be connected with the housing of the vibrator part (86). A plurality of material conveying parts (83) are arranged between the cylinder part (84) and the hopper part (82), and a plurality of vibrator parts (86), a plurality of ear seat parts I (87) and a plurality of ear seat parts II (88) are respectively arranged between the cylinder part (84) and the seat part II (81). Or, the idler (3) is arranged as a rotating roller-shaped body, and the end of the idler (3) is arranged to be rotatably connected with the plate seat (1). The peripheral side of the idler (3) is arranged to be in contact connection with the conveyor (2). Or, the plate seat (1), the inlet plate (4), the post-heater (5) and the pair-roller pressing assembly (6) and the conveyor (2), the pre-heater (7) and the feeder (8) are arranged to be distributed in a multi-site feeding manner, and the plate seat (1), the inlet plate (4), the post-heater (5), the pair-roller pressing assembly (6), the conveyor (2), the pre-heater (7) and the feeder (8) and the idler roller (3) are arranged to be distributed in a rotating roller body supporting manner. Or, the center lines of the plate seat (1), the conveyor (2), the idler roller (3), the inlet plate (4), the post-heater (5), the pair-roller pressing assembly (6) and the feeder (8) are arranged on the same straight line. A plurality of idler rollers (3) are arranged between the conveyor (2) and the plate seat (1). A plurality of pre-heaters (7) and one feeder (8) are arranged to form a set of feeding components. At least three sets of feeding components are arranged between the plate seat (1) and the conveyor (2). The seat part II (81) is arranged to be connected to the support beam part I (14). The cylindrical part (84) is arranged to be distributed corresponding to the conveying scraper part (21). The roller part I (61), the driving sprocket part (22) and the driven sprocket part (23) are respectively arranged to be rotatably connected to the vertical plate part I (10) and the vertical plate part II (11). The roller part II (62) is arranged to be connected to the receiving hole body II (18). The screw part I (64) is arranged to be connected to the receiving hole body I (17). Or, the laminate preparation assembly is arranged to include a pay-off reel (9), a single-roller pressing assembly (91), a post-conveying plate roller (92), an upper support plate (93) and a pre-conveying plate roller (94). Or, the conveyor (2), the inlet plate (4) and the upper support plate (93) are respectively arranged on the plate seat (1). The idler roller (3) and the pay-off reel (9) are respectively arranged between the conveyor (2) and the plate seat (1), and the pre-heater (7) and the single-roller pressing assembly (91) are respectively arranged between the conveyor (2), the plate seat (1) and the pay-off reel (9). The post-heater (5), the pair-roller pressing assembly (6) and the post-conveying plate roller (92) are respectively arranged between the inlet plate (4) and the plate seat (1), and the pre-conveying plate roller (94) is arranged on the upper support plate (93). Or, the upper side of the left end of the inner end face of the vertical plate part I (10) and the upper side of the left end of the inner end face of the vertical plate part II (11) are respectively arranged to be sleeved and connected to the post-conveying plate roller (92), and the right end of the outer end face of the vertical plate part I (10), the right end of the outer end face of the vertical plate part II (11), the upper side of the left end of the inner end face of the vertical plate part I (10) and the upper side of the left end of the inner end face of the vertical plate part II (11) are respectively arranged to be connected to the upper support plate (93). The upper end face of the upper longitudinal beam part (13) is arranged to be connected to the single-roller pressing assembly (91), and the upper end face of the support beam part I (14) is arranged to be connected to the pay-off reel (9) in a receiving manner. Or, the support beam part I (14) is arranged to be a block body with a U-shaped opening body at the upper end face, and the U-shaped opening body of the support beam part I (14) is arranged to be connected to the pay-off reel (9). Alternatively, the unwinding reel (9) is arranged as a rod-shaped body, and the end of the unwinding reel (9) is arranged to be rotatably connected to the plate seat (1). The unwinding reel (9) is arranged to be distributed corresponding to the preheater (7). Alternatively, the single-roll pressing assembly (91) is arranged to include a roll part III (911), a frame part (912), a spring part (913), a screw part II (914), a nut part (915), and a support beam part II (916). An accommodation hole body V (917) is arranged in the horizontal part of the support beam part II (916). The roll part III (911) is arranged to be recessedly connected to the frame part (912), and the end of the roll part III (911) is arranged to be rotatably connected to the vertical end of the frame part (912). The lower end face of the screw part II (914) is arranged to be connected to the upper end face of the horizontal part of the frame part (912), and the screw part II (914) is arranged to be connected to the accommodation hole body V (917). The nut part (915) is arranged to be threadedly connected to the upper end of the screw part II (914), and the inner end face of the nut part (915) is arranged to be in contact connection with the upper end face of the horizontal part of the support beam part II (916). The spring part (913) is arranged to be sleeved on the screw part II (914), and one end of the spring part (913) is arranged to be in contact connection with the upper end face of the horizontal part of the frame part (912). The other end of the spring part (913) is arranged to be in contact connection with the lower end face of the horizontal part of the support beam part II (916), and the roll part III (911) is respectively arranged to be distributed corresponding to the conveyor (2) and the preheater (7). The vertical end face of the support beam part II (916) is arranged to be connected to the plate seat (1). Alternatively, the roll part III (911) is arranged as a rotating roll with a patterned body on its peripheral side surface, and the frame part (912) is arranged as a U-shaped frame body. The spring part (913) is arranged as a columnar spring, the screw part II (914) is arranged as a smooth shaft bolt, the nut part (915) is arranged as a hexagonal nut, the support beam part II (916) is arranged as an L-shaped rod-shaped body, and the accommodation hole body V (917) is arranged as a hole body. One spring part (913), one screw part II (914), one nut part (915), and one support beam part II (916) are arranged to form a set of spring-beam components. Multiple sets of spring-beam components are arranged between the frame part (912) and the plate seat (1). Alternatively, the rear conveying plate roll (92) is arranged to include a roll part IV (921) and a roll part V (922), and the roll part IV (921) and the roll part V (922) are arranged to be distributed at intervals. The ends of the roll part IV (921) and the roll part V (922) are respectively arranged to be rotatably connected to the plate seat (1), and the upper gap ports of the roll part IV (921) and the roll part V (922) are arranged to be distributed corresponding to the upper support plate (93). The lower gap ports of the roll part IV (921) and the roll part V (922) are arranged to be distributed corresponding to the guiding plate (4). Alternatively, the roll part IV (921) and the roll part V (922) are arranged as rotating rolls. Alternatively, the upper support plate (93) is configured to include a support plate portion (931) and a vertical plate portion III (932), and the right side of the front and rear end surfaces of the support plate portion (931) is configured to be connected to the middle of the inner end surface of the vertical plate portion III (932), the left side of the front and rear end surfaces of the support plate portion (931) and the lower end surface of the vertical plate portion III (932) are respectively configured to be connected to the plate seat (1), and the upper end of the vertical plate portion III (932) is configured to be connected to the front conveyor roller (94), Or, the support plate portion (931) is configured as an L-shaped sheet and the vertical plate portion III (932) is configured as a strip sheet having a rotating hole, and the rotating hole of the vertical plate portion III (932) is configured to be connected to the front conveyor roller (94), Or, the front conveyor roller (94) is configured as a rotating roller having a driving motor and the end of the front conveyor roller (94) is configured to be rotatably connected to the upper support plate (93), and the driving motor housing of the front conveyor roller (94) is configured to be connected to the upper support plate (93) through an intermediate connecting rod, Or, the plate seat (1), the inlet plate (4), the rear heater (5), the roller pressing assembly (6), the conveyor (2), the front heater (7), the unwinding shaft (9), and the single roller pressing assembly (91) are arranged to be distributed in a manner of multi-position material distribution, and the plate seat (1), the inlet plate (4), the rear heater (5), the roller pressing assembly (6), the conveyor (2), the front heater (7), the unwinding shaft (9), and the single roller pressing assembly (91) are arranged to be distributed in a manner of rotating roller support, and the plate seat (1), the inlet plate (4), the rear heater (5), the roller pressing assembly (6), the conveyor (2), the front heater (7), the unwinding shaft (9), and the single roller pressing assembly (91) are arranged to be distributed in a manner of upper material feeding with the rear conveyor roller (92), the upper support plate (93), and the front conveyor roller (94), Or, the center line of the plate seat (1), the center line of the conveyor (2), the center line of the roller (3), the center line of the introduction plate (4), the center line of the rear heater (5), the center line of the roller pressing assembly (6), the center line of the front heater (7), the center line of the unwinding shaft (9), the center line of the single roller pressing assembly (91), the center line of the rear conveyor roller (92), the center line of the upper support plate (93) and the center line of the front conveyor roller (94) are arranged on the same straight line, and a front heater (7), a The unwinding shaft (9) and a single roller pressing assembly (91) are arranged to form a group of film-making components, and multiple groups of film-making components are arranged between the plate seat (1) and the conveyor (2). The support plate part (931), the vertical plate part III (932), the roller part IV (921) and the roller part V (922) are respectively arranged to be connected to the vertical plate part I (10) and the vertical plate part II (11), the roller part III (911) is arranged to be distributed corresponding to the conveying scraper part (21), and the support beam part II (916) is arranged to be connected to the upper horizontal plate part I (15).
9. A method for preparing a blank plate for stretching a plastic grille, characterized in that the steps are as follows: The component prepared from the blank sheet realizes roll forming of the roll-pressed blank sheet in a hot state. The component prepared from the laminate realizes fabric laying treatment on the multi-layer roll-pressed blank sheet. The pre-heater (7) realizes pre-melting and bonding treatment on the multi-layer roll-pressed blank sheet, so that the blank sheet for the stretch plastic grille is integrated into a plate body in a hot-melt state in a multi-layer body with composite properties.
10. The method for preparing a blank plate for stretching a plastic grille according to claim 7, characterized in that the steps are as follows: The raw materials of the surface layer body (20), the core layer body (30), and the expansion layer body (40) are respectively made into granules. The granulated raw materials of the expansion layer body (40) are placed in the first hopper part (82), the granulated raw materials of the core layer body (30) are placed in the second hopper part (82), and the granulated raw materials of the surface layer body (20) are placed in the third hopper part (82). The drive motor of the driving sprocket part (22), the rear heater (5), the drive motor of the roller part I (61), the front heater (7), the material conveying part (83), and the vibrator part (86) are put into working state. The conveying scraper part (21) rotates between the driving sprocket part (22), the driven sprocket part (23), and the supporting rollers (3). The granulated raw materials of the expansion layer body (40) are conveyed to the first cylinder part (84) through the material conveying part (83). Through the vibrator part (86), the ear seat part I (87) swings on the ear seat part II (88). Under the action of the screen plate part (85), the granulated raw materials of the expansion layer body (40) are distributed on the conveying scraper part (21). Under the action of the front heater (7) corresponding to the first cylinder part (84), the granulated raw materials of the expansion layer body (40) are subjected to hot melt bonding to obtain the blank plate of the expansion layer body (40). The granulated raw materials of the core layer body (30) are conveyed to the second cylinder part (84) through the material conveying part (83). Through the vibrator part (86), the ear seat part I (87) swings on the ear seat part II (88). Under the action of the screen plate part (85), the granulated raw materials of the core layer body (30) are distributed on the blank plate of the expansion layer body (40). Under the action of the front heater (7) corresponding to the second cylinder part (84), the granulated raw materials of the core layer body (30) are subjected to hot melt bonding to obtain the blank plate of the core layer body (30). The granulated raw materials of the surface layer body (20) are conveyed to the third cylinder part (84) through the material conveying part (83). Through the vibrator part (86), the ear seat part I (87) swings on the ear seat part II (88). Under the action of the screen plate part (85), the granulated raw materials of the surface layer body (20) are distributed on the blank plate of the core layer body (30). Under the action of the front heater (7) corresponding to the third cylinder part (84), the granulated raw materials of the surface layer body (20) are subjected to hot melt bonding to obtain the blank plate of the surface layer body (20), thereby obtaining a three-layer roll-pressed blank plate. Through the movement of the conveying scraper part (21), the three-layer roll-pressed blank plate is placed on the guiding plate (4). Through the rear heater (5), the three-layer roll-pressed blank plate is heated. The hot three-layer roll-pressed blank plate is conveyed between the roller part I (61) and the roller part II (62) through the guiding plate (4). Under the rotation action of the roller part I (61), the roller part II (62) rotates in the accommodation hole body IV (66), enabling the hot three-layer roll-pressed blank plate to move between the roller part I (61) and the roller part II (62), so that the hot three-layer roll-pressed blank plate is subjected to roll compaction treatment.After being processed between the roller part I (61) and the roller part II (62), a blank plate for stretching a plastic grille is obtained. After the preparation of the blank plate for stretching a plastic grille is completed, the drive motor of the driving sprocket part (22), the rear heater (5), the drive motor of the roller part I (61), the front heater (7), the material conveying part (83) and the vibrator part (86) are in a non-operating state. When the screw part I (64) rotates in the accommodation hole body I (17) and the accommodation hole body III (65), the seat part I (63) is lifted and lowered, and the roller part II (62) moves in the accommodation hole body II (18) to adjust the height of the seat part I (63), so as to adjust the distance between the roller part I (61) and the roller part II (62), and make the distance between the roller part I (61) and the roller part II (62) correspond to the thickness of the blank plate for stretching a plastic grille. Or, the steps are as follows: Place the film rolls of the core laminate (30) with the unwind reels (9) into the U-shaped openings of the support beam section I (14) respectively, and put the drive motors of the driving sprocket section (22), the post-heater (5), the drive motors of the roller section I (61), the pre-heater (7), the material conveying section (83), the vibrator section (86) and the front conveying plate roller (94) in the working state. The conveying scraper section (21) rotates between the driving sprocket section (22), the driven sprocket section (23) and the idler roller (3). Place the hot-melt plate-shaped body of the surface laminate (20) on the conveying scraper section (21), and place the hot-melt plate-shaped body of the expansion laminate (40) between the support plate section (931) and the front conveying plate roller (94). Unwind the film roll of the core laminate (30) on the first unwind reel (9), and place the film of the first core laminate (30) on the hot-melt plate-shaped body of the surface laminate (20). Under the action of the pre-heater (7) corresponding to the first unwind reel (9), heat the film of the first core laminate (30) on the hot-melt plate-shaped body of the surface laminate (20). Under the action of the roller section III (911) corresponding to the first unwind reel (9), roll-press the film of the first core laminate (30) on the hot-melt plate-shaped body of the surface laminate (20), so as to thermally fuse the film of the first core laminate (30) to the hot-melt plate-shaped body of the surface laminate (20). Unwind the film roll of the core laminate (30) on the subsequent unwind reel (9), and place the film of this core laminate (30) on the thermally fused film of the core laminate (30). Under the action of the pre-heater (7) corresponding to the subsequent unwind reel (9), heat the film of this core laminate (30) on the thermally fused film of the core laminate (30). Under the action of the roller section III (911) corresponding to the subsequent unwind reel (9), roll-press the film of this core laminate (30) on the thermally fused film of the core laminate (30), so as to thermally fuse the film of this core laminate (30) to the thermally fused film of the core laminate (30), thereby thermally fusing the films of multiple core laminates (30) to the hot-melt plate-shaped body of the surface laminate (20) to obtain a double-layer roll-pressed blank plate. Through the movement of the conveying scraper section (21), place the double-layer roll-pressed blank plate on the guiding plate (4). The hot-melt plate-shaped body of the expansion laminate (40) moves on the support plate section (931) through the front conveying plate roller 9, so that the hot-melt plate-shaped body of the expansion laminate (40) enters into the roller section IV (921) and the roller section V (922). Through the rotation of the roller section IV (921) and the roller section V (922), place the hot-melt plate-shaped body of the expansion laminate (40) on the thermally fused film of the core laminate (30) of the double-layer roll-pressed blank plate located on the guiding plate (4) to obtain a three-layer roll-pressed blank plate. Heat the three-layer roll-pressed blank plate through the post-heater (5). The hot three-layer roll-pressed blank plate is conveyed through the guiding plate (4) to between the roller section I (61) and the roller section II (62). Under the rotational action of the roller section I (61), the roller section II (62) rotates in the accommodation hole body IV (66).Move the hot three-layer roll-pressed blank plate between roll part I (61) and roll part II (62), so that the hot three-layer roll-pressed blank plate is in the roll compaction process. After being processed between roll part I (61) and roll part II (62), a blank plate for stretching a plastic grille is obtained. When the preparation of the blank plate for stretching a plastic grille is completed, the drive motors of the driving sprocket part (22), the rear heater (5), the drive motor of roll part I (61), the front heater (7), the material conveying part (83), the vibrator part (86), and the front conveying plate roll (94) are in a non-working state. When the nut part (915) rotates on the screw part II (914), adjust the distance between the frame part (912) and the horizontal part of the support beam part II (916), adjust the compression state of the spring part (913), and adjust the roll-pressing state of the roll part III (911) and the film of the already melted core layer body (30).