Efficient electric precise cutting ring device and control method thereof

The electrically powered ring knife device addresses uneven force application and non-vertical insertion issues by using a smart motor system to ensure uniform and vertical soil sampling, improving accuracy and reducing human effort.

CN120313962APending Publication Date: 2025-07-15NORTHEAST INST OF GEOGRAPHY & AGRIECOLOGY C A S
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Patent Information

Application Number
CN202510476754.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

In traditional soil sampling methods, the ring knife has uneven force and is difficult to embed vertically into the soil, especially when encountering gravel, which is prone to damage and deformation, resulting in large deviations in sampling results.

Method used

The intelligent electric precision ring-cutting knife device is adopted, and the hammer mechanism is driven by a DC-induced brushless motor to provide stable and uniform force, and the induction gravel adjusts the force or pauses sampling to ensure that the ring-cutting knife is embedded vertically in the soil.

Benefits of technology

It improves the accuracy and work efficiency of soil sampling, reduces manual operation risks, ensures data reliability and repeatability, and avoids tilting and damage to the ring knife.

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Abstract

The invention discloses an efficient electric precise cutting ring device which comprises a protective shell, the protective shell comprises a machine barrel, two grips and an upper frame disc are fixedly connected to the machine barrel, the grips communicate with the machine barrel, a structural frame is fixedly connected to the upper frame disc, a lower frame disc is fixedly connected to the structural frame, and a limiting bin is fixedly connected into the machine barrel; a hammering mechanism is slidably arranged in the limiting bin; the intelligent motor assembly comprises a direct-current inductive brushless motor, the direct-current inductive brushless motor is fixedly connected into one grip, a battery is fixedly connected into the other grip, a switch is installed on one grip, and the switch is electrically connected with the direct-current inductive brushless motor and the battery. The direct-current inductive brushless motor is in transmission connection with the hammering mechanism, and an annular cutter handle is arranged on the lower frame disc in a sliding mode and located below the hammering mechanism. The device can greatly save the physical strength of sampling personnel, reduce the safety risk caused by direct manual operation, and improve the overall working efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of soil sampling auxiliary tools, and in particular to a high-efficiency electric precision looping knife device and a control method thereof. Background Art

[0002] In the soil sampling process, a knife ring is usually used to sample the bulk density of the soil. The traditional soil bulk density sampling method is for the sampler to manually hammer the knife ring handle with a rubber hammer and hammer the knife ring into the soil to complete the sampling. In this process, uneven force often occurs when the knife ring handle is hammered manually, resulting in the knife ring being unable to be evenly and vertically embedded in the soil. When encountering gravel in the soil, samplers often find it difficult to detect the presence of gravel, which causes the knife ring to be damaged and deformed. When knife ring sampling is performed on a section perpendicular to the ground, the knife ring often tilts, which causes a large deviation in the knife ring sampling results.

[0003] Therefore, an efficient electric precision looping knife device and a control method thereof are proposed to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a high-efficiency electric precision looping knife device and a control method thereof to solve the problems existing in the above-mentioned prior art.

[0005] To achieve the above object, the present invention provides the following solution: The present invention provides a high-efficiency electric precision looping knife device, comprising:

[0006] A protective shell, the protective shell includes a barrel, two handles and an upper frame plate are fixedly connected to the barrel, the handles are communicated with the barrel, the upper frame plate is fixedly connected to a structural frame, the structural frame is fixedly connected to a lower frame plate, a limited position bin is fixedly connected inside the barrel, and a hammer mechanism is slidably arranged inside the limited position bin;

[0007] An intelligent motor assembly, wherein the intelligent motor assembly comprises a DC inductive brushless motor, wherein the DC inductive brushless motor is fixedly connected in one of the handles, and a battery is fixedly connected in the other handle, wherein a switch is installed on one of the handles, and the switch is electrically connected to the DC inductive brushless motor and the battery, and the DC inductive brushless motor is transmission-connected to the hammer mechanism, and a ring handle is slidably provided on the lower frame plate, and the ring handle is located below the hammer mechanism.

[0008] Preferably, the hammer mechanism includes a hammer body, the hammer body is slidably arranged in the limit bin, the hammer body is rotatably connected to a connecting rod, and the DC inductive brushless motor is transmission-connected to the connecting rod.

[0009] Preferably, one end of the connecting rod is fixedly connected with a snap fastener, the other end of the connecting rod is provided with a first annular hole, the hammer body is provided with a second annular hole, the snap fastener is inserted into the second annular hole, and the snap fastener is rotatably arranged in the second annular hole.

[0010] Preferably, a rotating buckle is fixedly connected to the output shaft of the DC brushless motor with inductance, a plug rod is fixedly connected to the rotating buckle, the plug rod is inserted into the first annular hole, the plug rod is rotatably arranged in the first annular hole, and the plug rod is eccentrically arranged on the rotating buckle.

[0011] Preferably, the material of the hammer body is environmentally friendly oil-resistant rubber.

[0012] Preferably, the lower chassis is provided with a through hole, and the ring knife handle is slidably arranged in the through hole.

[0013] Preferably, a heat dissipation cover is fixedly connected to the barrel.

[0014] A control method for an efficient electric precision ring knife device includes the following steps:

[0015] Step 1: Align the ring knife handle of the device with the ring knife on the ground;

[0016] Step 2: Hold the switch and start the intelligent motor assembly;

[0017] Step 3: The DC brushless motor with inductance drives the hammer mechanism to move. The hammer mechanism moves in the limit bin, and the hammer mechanism evenly hammers the ring knife handle up and down, so that the ring knife can be evenly hammered into the soil.

[0018] Step 4: Wait until soil debris overflows from the small hole of the ring knife handle, then release the switch, and the ring knife punching is completed.

[0019] The present invention discloses the following technical effects:

[0020] 1. The present invention solves the problem of uneven force on the ring knife in the traditional sampling method. The device uses electric drive, can provide stable and uniform force, enables the ring knife to be evenly embedded in the soil, effectively avoids sampling deviation caused by the inclination or uneven embedding of the ring knife, and thus improves the accuracy of soil ring knife sampling.

[0021] 2. The intelligent motor group of the device can sense the gravel encountered by the ring knife in the soil, and can timely adjust the force of punching the ring knife or pause sampling, so as to prevent the ring knife from being damaged and deformed.

[0022] 3. When conducting ring knife sampling on a vertical section perpendicular to the ground, the device can better maintain the vertical state of the ring knife with the help of a precise control method and stable power output, reduce the occurrence of ring knife inclination, and thus make the sampling result on the vertical section more accurate.

[0023] In addition, this device can greatly save the physical strength of sampling personnel, reduce the safety risks brought by direct manual operation, improve the overall work efficiency, improve the reliability and repeatability of data, reduce the influence of human factors on sampling results, and ensure that the data has higher reliability and repeatability. Brief Description of the Drawings

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0025] Figure 1 It is a schematic structural diagram of the high-efficiency electric precision core sampler device of the present invention;

[0026] Figure 2 It is a schematic sectional structure diagram of the present invention;

[0027] Figure 3 It is a schematic diagram of the protective housing mechanism of the present invention;

[0028] Figure 4 It is a schematic diagram of the hammer body mechanism of the present invention;

[0029] Figure 5 It is a schematic structural diagram of the intelligent motor assembly of the present invention;

[0030] Figure 6 It is a schematic structural diagram of the connecting transmission rod of the present invention;

[0031] Figure 7 It is a schematic diagram of the structural connection of the present invention;

[0032] Among them, 100, protective housing; 110, heat dissipation cover; 120, grip; 130, barrel; 140, limit bin; 150, structural frame; 160, upper mounting plate; 170, lower mounting plate; 200, hammer body; 210, second ring hole; 300, switch; 400, core sampler handle; 500, battery; 600, intelligent motor assembly; 610, DC brushless motor with sensor; 620, screw buckle; 621, insertion rod; 700, connecting transmission rod; 710, first ring hole; 720, insertion buckle. Detailed Embodiments

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0035] Reference Figure 1-7 The present invention provides a high-efficiency electric precision looping knife device, comprising:

[0036] The protective shell 100 includes a barrel 130, two handles 120 and an upper frame plate 160 are fixedly connected to the barrel 130, the handles 120 are communicated with the barrel 130, the upper frame plate 160 is fixedly connected to a structural frame 150, the structural frame 150 is fixedly connected to a lower frame plate 160, a limited position bin 140 is fixedly connected inside the barrel 130, and a hammer mechanism is slidably arranged inside the limited position bin 140;

[0037] Intelligent motor assembly 600, intelligent motor assembly 600 includes a DC inductive brushless motor 610, the DC inductive brushless motor 610 is fixedly connected in one of the handles 120, a battery 500 is fixedly connected in the other handle 120, a switch 300 is installed on one of the handles 120, the switch 300 is electrically connected to the DC inductive brushless motor 610 and the battery 500, the DC inductive brushless motor 610 is transmission-connected to the hammer mechanism 200, a ring handle 400 is slidably provided on the lower frame plate 160, and the ring handle 400 is located below the hammer mechanism.

[0038] In the present device, the handle 120 is convenient for holding the present device, the lower frame plate 170 is used to install the ring knife handle 400, the battery 500 is used to power the present device, and the switch 300 is used to control the DC inductive brushless motor 610. The hammer mechanism moves in the limit bin 140. The ring knife handle 400 of the present device is placed on the ring knife row on the ground, and the switch 300 is started. The DC inductive brushless motor 610 rotates, and the DC inductive brushless motor 610 drives the hammer mechanism to move up and down in the limit bin 140. The hammer mechanism will hammer the ring knife handle 400, so that the ring knife is evenly hammered into the soil. When soil debris overflows from the small hole of the ring knife handle 400, release the switch 300 and the ring knife making is completed.

[0039] During operation, when the core cutter encounters gravel, the reaction pressure will be transmitted to the DC brushless motor with sensor 610 through the core cutter handle 400, the hammer mechanism, the connecting rod device 700, and the rotary buckle 620. After being subjected to pressure, the DC brushless motor with sensor 610 will automatically adjust the rotation frequency or stop rotating, thus preventing the core cutter from being damaged and deformed.

[0040] In a further optimized solution, the hammer mechanism includes a hammer body 200. The hammer body 200 is slidably arranged in the limit bin 140. The hammer body 200 is rotatably connected with a connecting transmission rod 700. The DC brushless motor with sensor 610 is in transmission connection with the connecting transmission rod 700.

[0041] The DC brushless motor with sensor 610 drives the connecting transmission rod 700 to move. The connecting transmission rod 700 drives the hammer body 200 to move up and down. When the hammer body 200 moves, it will hammer the core cutter handle 400.

[0042] In a further optimized solution, one end of the connecting transmission rod 700 is fixedly connected with a latch 720. The other end of the connecting transmission rod 700 is provided with a first ring hole 710. A second ring hole 210 is provided on the hammer body 200. The latch 720 is inserted into the second ring hole 210. The latch 720 is rotatably arranged in the second ring hole 210.

[0043] Through the connection between the latch 720 and the second ring hole 210, the rotational connection between the connecting transmission rod 700 and the hammer body 200 is realized.

[0044] In a further optimized solution, a rotary buckle 620 is fixedly connected to the output shaft of the DC brushless motor with sensor 610. An insertion rod 621 is fixedly connected to the rotary buckle 620. The insertion rod 621 is inserted into the first ring hole 710. The insertion rod 621 is rotatably arranged in the first ring hole 710. The insertion rod 621 is eccentrically arranged on the rotary buckle 620.

[0045] The DC brushless motor with sensor 610 drives the rotary buckle 620 to rotate. The eccentrically arranged insertion rod 621 rotates in the first ring hole 710, thereby driving the connecting transmission rod 700 to move.

[0046] In a further optimized solution, the material of the hammer body 200 is environmentally friendly oil-resistant rubber.

[0047] In a further optimized solution, through holes are provided on the lower frame plate 160. The core cutter handle 400 is slidably arranged in the through holes.

[0048] In a further optimized solution, a heat dissipation cover 110 is fixedly connected to the barrel 130.

[0049] The heat dissipation cover 110 facilitates the internal heat dissipation of the barrel 130.

[0050] A control method for an efficient electric precision core cutter device includes the following steps:

[0051] Step 1: Align the ring handle 400 of this device with the ring knife on the ground;

[0052] Step 2: Hold the switch 300 and start the intelligent motor assembly 600;

[0053] Step 3: The DC brushless motor with sensor 610 drives the screw buckle 620 to rotate. The eccentrically arranged insertion rod 621 rotates in the first ring hole 710, thereby driving the connecting transmission rod 700 to move. The connecting transmission rod 700 drives the hammer body 200 to move up and down. The hammer mechanism 200 moves in the limit bin 140, and the hammer mechanism 200 evenly hammers the ring handle 400 up and down, so that the ring knife evenly hammers into the soil;

[0054] Step 4: Wait until soil debris overflows from the small hole of the ring handle 400, then release the switch 300, and the operation of driving the ring knife is completed.

[0055] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present invention.

[0056] The embodiments described above are only descriptions of the preferred modes of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention shall fall within the protection scope determined by the claims of the present invention.

Claims

1. An efficient electric precision ring cutter device, characterized in that, Comprising: A protective housing (100), the protective housing (100) includes a barrel (130), two grips (120) and an upper mounting plate (160) are fixedly connected to the barrel (130), the grips (120) communicate with the barrel (130), a structural frame (150) is fixedly connected to the upper mounting plate (160), a lower mounting plate (170) is fixedly connected to the structural frame (150), a limiting bin (140) is fixedly connected inside the barrel (130), and a hammer mechanism is slidably arranged in the limiting bin (140); An intelligent motor assembly (600), the intelligent motor assembly (600) includes a DC brushless motor with sensors (610), the DC brushless motor with sensors (610) is fixedly connected inside one of the grips (120), a battery (500) is fixedly connected inside the other grip (120), a switch (300) is installed on one of the grips (120), the switch (300) is electrically connected to the DC brushless motor with sensors (610) and the battery (500), the DC brushless motor with sensors (610) is drivingly connected to the hammer mechanism (200), a ring-shaped knife handle (400) is slidably arranged on the lower mounting plate (170), and the ring-shaped knife handle (400) is located below the hammer mechanism.

2. The high-efficiency electric precision loop cutter device according to claim 1, characterized in that: The hammer mechanism includes a hammer body (200), the hammer body (200) is slidably arranged in the limiting bin (140), a connecting transmission rod (700) is rotatably connected to the hammer body (200), and the DC brushless motor with sensors (610) is drivingly connected to the connecting transmission rod (700).

3. An efficient electric precise loop cutter device according to claim 2, characterized in that: One end of the connecting transmission rod (700) is fixedly connected with a plug buckle (720), a first annular hole (710) is formed at the other end of the connecting transmission rod (700), a second annular hole (210) is formed on the hammer body (200), the plug buckle (720) is inserted into the second annular hole (210), and the plug buckle (720) is rotatably arranged in the second annular hole (210).

4. An efficient electric precision loop cutter device according to claim 3, wherein: A rotating buckle (620) is fixedly connected to the output shaft of the DC brushless motor with sensors (610), a plug rod (621) is fixedly connected to the rotating buckle (620), the plug rod (621) is inserted into the first annular hole (710), the plug rod (621) is rotatably arranged in the first annular hole (710), and the plug rod (621) is eccentrically arranged on the rotating buckle (620).

5. The high-efficiency electric precise loop cutter device according to claim 2, wherein: The material of the hammer body (200) is environmentally friendly oil-resistant rubber.

6. The high-efficiency electric precision loop cutter device according to claim 1, characterized in that: A through hole is formed on the lower mounting plate (170), and the ring-shaped knife handle (400) is slidably arranged in the through hole.

7. An efficient electric precision loop cutter device according to claim 1, characterized in that: A heat dissipation cover (110) is fixedly connected to the barrel (130).

8. A control method for an efficient electric precise soil corer device, based on the efficient electric precise soil corer device described in claim 1, characterized in that, Including the following steps: Step 1: Align the ring-shaped knife handle (400) of the device with the ring knife on the ground; Step 2: Hold the switch (300) and start the intelligent motor assembly (600); Step 3: The DC brushless motor with inductance (610) drives the hammer mechanism (200) to move. The hammer mechanism (200) moves within the limit bin (140), and the hammer mechanism (200) evenly hammers the ring knife handle (400) up and down, so that the ring knife evenly hammers into the soil; Step 4: Wait until soil debris overflows from the small hole of the ring knife handle (400), then loosen the switch (300), and the ring knife extraction is completed.