A needle selector blade forming detection integrated machine

Abstract

The present invention relates to the field of needle selector blade detection technology, and in particular to a needle selector blade forming and detection all-in-one machine, comprising a processing table, a positioning frame fixedly connected to the front end of the upper surface of the processing table, a first telescopic rod fixedly connected to the front surface of the positioning frame, one end of the first telescopic rod is located above the positioning frame and is fixedly connected to a positioning push plate, a vertical plate is fixedly connected to the side of the positioning frame away from the first telescopic rod, a feeding frame is fixedly connected to the front surface of the vertical plate located above the positioning frame, and a second telescopic rod is fixedly connected to the upper surface of the vertical plate; the present invention is preliminary to realize the feeding, detection, forming and recycling of blades through the cooperation between mechanical components, and to perform safety supervision on the entire equipment when the mechanical components are operating normally to ensure continuous safe processing of the equipment, and is accompanied by workstation status analysis and processing to further improve the supervision accuracy.

Description

Technical Field

[0001] The present invention relates to the technical field of needle selector blade processing, in particular to a needle selector blade forming and detecting integrated machine. Background Art

[0002] With the intelligent upgrade of textile machinery, traditional needle selector blade processing requires multiple devices to complete stamping, grinding and other processes, resulting in low efficiency and poor precision consistency. The integrated forming and inspection machine achieves full process automation through functional integration and has been proven to increase production capacity by up to 30% in the metal / composite material processing field.

[0003] However, in the existing technology, it is still impossible to safely supervise the control stability of the molding and detection integrated machine, which may easily lead to the inability of the molding and detection integrated machine to operate continuously and stably, reducing the processing control efficiency of the molding and detection integrated machine. At the same time, it is also difficult to perform status analysis on each workstation of the molding and detection integrated machine, resulting in an increased risk of processing interruption of the molding and detection integrated machine, which is not conducive to the management of the workstations. Summary of the Invention

[0004] The purpose of the present invention is to provide a needle selector blade forming detection all-in-one machine to solve the above-mentioned technical defects.

[0005] The object of the present invention can be achieved by the following technical solution: A needle selector blade forming and detecting integrated machine includes a processing table, a positioning frame is fixedly connected to the front end of the upper surface of the processing table, a first telescopic rod is fixedly connected to the front surface of the positioning frame, and one end of the first telescopic rod is located above the positioning frame and is fixedly connected to a positioning push plate;

[0006] A vertical plate is fixedly connected to the side of the positioning frame away from the first telescopic rod, a front surface of the vertical plate is fixedly connected to the feed rack above the positioning frame, a second telescopic rod is fixedly connected to the upper surface of the vertical plate, and a lower push head is fixedly connected to the lower end of the second telescopic rod;

[0007] The upper surface of the processing table is fixedly connected to a control panel on one side of the positioning frame, and a turntable is rotatably connected to the center of the upper surface of the processing table. The interior of the control panel is provided with a processing management platform, a control execution end, a processing execution end, a processing supervision end and an early warning end.

[0008] Preferably, the four corners of the upper surface of the turntable are fixedly connected to the workpiece template, the upper surface of the processing table is located behind the control panel and is fixedly connected to the detection frame, the rear end of the upper surface of the processing table is fixedly connected to the forming frame, the side of the forming frame close to the turntable is fixedly connected to the third telescopic rod, the lower end of the third telescopic rod is fixedly connected to the corrugated plate, the lower surface of the corrugated plate is symmetrically fixedly connected to the guide rod, wherein the interior of the workpiece template is symmetrically provided with directional holes.

[0009] Preferably, a recovery rack is fixedly connected to the left side of the upper surface of the positioning rack, a guide slide rail is fixedly connected to one side of the recovery rack, a guide slide rail is slidably connected to the inside of the guide slide rail, a fourth telescopic rod is fixedly connected to the side of the guide slide away from the recovery rack, a movable plate is fixedly connected to the lower end of the fourth telescopic rod, and the movable plate is slidably connected to the guide slide, a pneumatic part is fixedly connected to the lower surface of the movable plate, a recovery clamp is provided on the side of the pneumatic part close to the turntable, a lower slide is fixedly connected to one side of the guide slide, and the lower slide is located below the recovery clamp.

[0010] Preferably, the processing management platform is used to retrieve control information from the control panel and send the control information from the control panel to the control execution end for reliability control safety analysis.

[0011] The specific reliability control safety analysis process is as follows:

[0012] The equipment's operating time period is collected and set as a time threshold. The workstations on the processing table are set as the feeding station, inspection station, forming station, and recycling station in the order of positioning rack, inspection rack, forming rack, and recycling rack. The control information of the control panel within the time threshold is obtained. The control information includes synchronous evaluation values ​​and programming defect values.

[0013] The synchronization evaluation value indicates the number of stations where the execution actions of the feeding station, inspection station, forming station, and recycling station are different from the execution actions corresponding to the program logic; the programming defect value indicates the number of control panel defects, including instruction format errors and undefined addresses.

[0014] Compare and analyze the synchronous evaluation value and programming defect value to obtain a control safety signal or a control early warning signal.

[0015] Preferably, the processing execution end is used to control the feeding station, the detection station, the forming station and the recycling station to work;

[0016] Feeding station: by controlling the first telescopic rod and the second telescopic rod on the positioning frame to work, the blade is pushed into the interior of the workpiece template below;

[0017] Inspection station: Use the inspection frame to conduct physical inspection of the blade inside the workpiece template and obtain the output result of the set blade recognition model;

[0018] Forming station: control the third telescopic rod on the forming frame to work, so that the third telescopic rod drives the press plate to press down the blade inside the workpiece template below to form;

[0019] Recycling station: Control the pneumatic parts to clamp and recycle the blade inside the workpiece template.

[0020] Preferably, a top-view feature image of the workpiece template is obtained, and the top-view feature image is input into a set blade recognition model to obtain the output result of the set blade recognition model. The output result includes the presence of a blade and the absence of a blade. If the output result of the set blade recognition model is that there is a blade, a normal signal is generated. If the output result of the set blade recognition model is that there is no blade, an abnormal signal is generated.

[0021] Preferably, the processing monitoring terminal is used to obtain the status discrimination results of each workstation and perform output discrimination analysis on the status discrimination results. The specific output discrimination analysis process is as follows:

[0022] Obtain the status judgment results of the feeding station, inspection station, molding station, and recycling station. The status judgment results include stable status and abnormal status. Obtain the number of corresponding status judgment results of stable status, and perform comparison analysis on the number of corresponding status judgment results of stable status:

[0023] If the state discrimination result is that the number corresponding to the stable state = 4, a processing stable signal is generated; if the state discrimination result is that the number corresponding to the stable state ≠ 4, an early warning signal is generated.

[0024] Preferably, the analysis process of stable state and abnormal state is as follows:

[0025] Acquire processing information of the feeding station, including the extension amount of the first telescopic rod and the downward movement distance of the push head, and perform discrimination processing on the processing information. If the corresponding value of the processing information is consistent with the preset threshold value, the feeding station state is determined to be stable; if the corresponding value of the processing information is not consistent with the preset threshold value, the feeding station state is determined to be abnormal;

[0026] Obtain the working condition information of the detection station, which indicates the number of times the detection frame has a false alarm or fails to generate a normal signal or an abnormal signal, and perform discrimination processing on the working condition information. If the working condition information is equal to zero, the detection station is determined to be stable; if the working condition information is equal to zero, the detection station is determined to be abnormal;

[0027] Acquire the forming information of the forming station, including the downward displacement of the press plate, and perform discrimination processing on the forming information. If the forming information is equal to a preset threshold, the forming station state is determined to be stable; if the forming information is not equal to the preset threshold, the forming station state is determined to be abnormal;

[0028] The recycling information of the recycling station is obtained. The recycling information includes the deviation value between the number of clamping times of the recycling clamp and the number of blades entering the lower slide. The recycling information is then judged and processed. If the recycling information is equal to zero, the recycling station state is determined to be stable. If the forming information is not equal to zero, the recycling station state is determined to be abnormal.

[0029] The beneficial effects of the present invention are as follows:

[0030] (1) The present invention is a preliminary method for realizing the feeding, testing, forming and recycling of blades through the coordination between mechanical components, and for carrying out safety supervision of the entire equipment when the mechanical components are operating normally, so as to ensure the continuous safe processing of the equipment, that is, by collecting the control information of the control panel and performing reliability control safety analysis to determine whether the control of the control panel is normal, so as to timely manage the control panel with faults, so as to ensure the stability and accuracy of the control panel's control of the equipment;

[0031] (2) At the same time, during the processing of the equipment, the blade inside the workpiece template is physically inspected through the inspection frame to avoid the situation where the blade is not loaded, so as to ensure the forming efficiency and feeding stability of the blade. At the same time, based on the control panel control safety premise, the status of each workstation of the equipment is safely managed to understand whether the status of each workstation is normal, so as to timely manage the workstation with faults to ensure the continuous processing of the blade, and at the same time help to improve the processing efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The present invention will be further described below with reference to the accompanying drawings;

[0033] Figure 1 It is a three-dimensional diagram of the structure of the present invention;

[0034] Figure 2 This is a front view of the structure of the present invention;

[0035] Figure 3 It is a top view of the structure of the present invention;

[0036] Figure 4 It is a structural schematic diagram of the shaped plate of the present invention;

[0037] Figure 5 It is a schematic structural diagram of the recovery clip of the present invention;

[0038] Figure 6 It is a flow chart of the system of the present invention;

[0039] Figure 7 This is a local analysis reference diagram of the present invention

[0040] Legend: 1. Processing table; 2. Positioning frame; 3. First telescopic rod; 4. Positioning push plate; 5. Vertical plate; 6. Feeding frame; 7. Second telescopic rod; 8. Lower push head; 9. Control panel; 10. Turntable; 11. Workpiece template; 12. Inspection frame; 13. Forming frame; 14. Third telescopic rod; 15. Profiled plate; 16. Guide rod; 17. Recovery frame; 18. Guide rail; 19. Guide slide; 20. Fourth telescopic rod; 21. Moving plate; 22. Pneumatic parts; 23. Recovery clamp; 24. Lower slide. DETAILED DESCRIPTION

[0041] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0042] Example 1: Please refer to Figures 1 to 7 As shown, the present invention is an all-in-one machine for needle selector blade forming and detection, comprising a processing table 1, a positioning frame 2 is fixedly connected to the front end of the upper surface of the processing table 1, a first telescopic rod 3 is fixedly connected to the front surface of the positioning frame 2, and one end of the first telescopic rod 3 is located above the positioning frame 2 and is fixedly connected to a positioning push plate 4;

[0043] A vertical plate 5 is fixedly connected to the side of the positioning frame 2 away from the first telescopic rod 3. The front surface of the vertical plate 5 is located above the positioning frame 2 and is fixedly connected to a feed rack 6. The upper surface of the vertical plate 5 is fixedly connected to a second telescopic rod 7. The lower end of the second telescopic rod 7 is fixedly connected to a lower push head 8. The upper surface of the processing table 1 is located on one side of the positioning frame 2 and is fixedly connected to a control panel 9. A turntable 10 is rotatably connected to the center of the upper surface of the processing table 1.

[0044] Among them, the interior of the positioning push plate 4 is provided with a through groove;

[0045] The four corners of the upper surface of the turntable 10 are fixedly connected to the workpiece template 11, the upper surface of the processing table 1 is located behind the control panel 9 and is fixedly connected to the detection frame 12, the rear end of the upper surface of the processing table 1 is fixedly connected to the forming frame 13, the side of the forming frame 13 close to the turntable 10 is fixedly connected to the third telescopic rod 14, the lower end of the third telescopic rod 14 is fixedly connected to the corrugated plate 15, and the lower surface of the corrugated plate 15 is symmetrically fixedly connected to the guide rod 16;

[0046] Among them, the workpiece template 11 is symmetrically provided with directional holes inside;

[0047] A recovery frame 17 is fixedly connected to the left side of the upper surface of the positioning frame 2, and a guide rail 18 is fixedly connected to one side of the recovery frame 17. A guide slide 19 is slidably connected to the inside of the guide slide 18. A fourth telescopic rod 20 is fixedly connected to the side of the guide slide 19 away from the recovery frame 17. A movable plate 21 is fixedly connected to the lower end of the fourth telescopic rod 20, and the movable plate 21 is slidably connected to the guide slide 19. A pneumatic part 22 is fixedly connected to the lower surface of the movable plate 21. A recovery clamp 23 is provided on the side of the pneumatic part 22 close to the turntable 10. A lower slide 24 is fixedly connected to one side of the guide slide 19, and the lower slide 24 is located below the recovery clamp 23;

[0048] In the embodiment of the present invention, the control panel 9 generates a processing instruction and sends the processing instruction to the processing execution end. After receiving the processing instruction, the processing execution end controls the device to perform a forming process on the blade, that is, controls the first telescopic rod 3 on the positioning frame 2 to work, so that the first telescopic rod 3 pushes the positioning push plate 4 to move, so that the positioning push plate 4 drives the internal blade to move, so that the blade is pushed directly under the lower push head 8, and at the same time controls the second telescopic rod 7 to work, so that the second telescopic rod 7 drives the lower push head 8 to move, and pushes the blade into the interior of the workpiece template 11 below. After the blade is pushed in, the second telescopic rod 7 is controlled to reset;

[0049] When the first telescopic rod 3 is reset, the positioning push plate 4 is restored to its initial position. At this time, the blade inside the feed rack 6 enters the through slot to achieve repeated feeding of the blade;

[0050] When the blade enters the interior of the workpiece template 11, the workpiece template 11 is controlled to rotate, and then the blade inside the workpiece template 11 is physically inspected by the detection frame 12 to determine whether there is a blade inside the workpiece template 11, so as to ensure that the blade is effectively processed;

[0051] The specific physical inspection process is as follows:

[0052] A top-view feature image of the workpiece template 11 is obtained, the top-view feature image is input into a set blade recognition model, and an output result of the set blade recognition model is obtained, the output result including whether a blade is present or not. If the output result of the set blade recognition model is that a blade is present, a normal signal is generated; if the output result of the set blade recognition model is that a blade is not present, an abnormal signal is generated, and the normal signal or the abnormal signal is sent to the early warning end. After receiving the normal signal or the abnormal signal, the early warning end immediately performs a preset early warning operation corresponding to the normal signal or the abnormal signal, so as to manage the equipment and ensure the forming efficiency and feeding stability of the blade;

[0053] At the same time, the third telescopic rod 14 on the forming frame 13 is controlled to work, so that the third telescopic rod 14 drives the lower press plate 15 to move, so that the press plate 15 presses down the blade inside the lower workpiece template 11 to form it. During the pressing process, the guide rod 16 below the press plate 15 is inserted into the directional hole inside the workpiece template 11 to position it, thereby helping to improve the shaping accuracy of the blade;

[0054] As the third telescopic rod 14 works, the fourth telescopic rod 20 on the recovery frame 17 is controlled to work, so that the fourth telescopic rod 20 drives the movable plate 21 below to slide downward inside the guide slide 19, and at the same time, the electric push rod on the guide slide 18 is controlled to work, so that the electric push rod pushes the guide slide 19 to slide inside the guide slide 18 to realize the position adjustment of the pneumatic part 22. After adjusting the position of the pneumatic part 22, the electric flip is controlled to work so that the pneumatic part 22 clamps the blade inside the workpiece template 11 to take out the part, and the fourth telescopic rod 20 is controlled to reset again. After resetting, the fourth telescopic rod 20 and the electric push rod are controlled to reset to realize the recovery of the blade, that is, the removed blade is placed into the interior of the lower slide 24 for recovery.

[0055] Embodiment 2: The control panel 9 is internally provided with a processing management platform, a control execution terminal, a processing execution terminal, a processing supervision terminal and an early warning terminal;

[0056] The processing management platform is used to retrieve the control information of the control panel 9 and send the control information of the control panel 9 to the control execution end for reliability control safety analysis to determine whether the control of the control panel 9 is normal, so as to timely manage the control panel 9 with faults to ensure the stability and accuracy of the control of the equipment by the control panel 9. The specific reliability control safety analysis process is as follows:

[0057] The operating time period of the equipment is collected and set as the time threshold. The workstations on the processing table 1 are set as the feeding station, the inspection station, the forming station, and the recycling station in the order of the positioning rack 2, the inspection rack 12, the forming rack 13, and the recycling rack 17. The control information of the control panel 9 within the time threshold is obtained. The control information includes the synchronous evaluation value and the programming defect value;

[0058] Among them, the synchronous evaluation value indicates the number of stations corresponding to the different execution actions of the feeding station, inspection station, forming station and recycling station and the corresponding execution actions of the program logic;

[0059] The programming defect value indicates the number of defect features corresponding to the control panel 9, including instruction format errors, undefined addresses, etc.

[0060] A comparison and analysis is performed on the synchronous evaluation value and the programming defect value: if the synchronous evaluation value is equal to zero and the programming defect value is equal to zero, a control safety signal is generated; if the synchronous evaluation value is not equal to zero and the programming defect value is not equal to zero, a control warning signal is generated, and the control safety signal or the control warning signal is sent to the warning end. After receiving the control safety signal or the control warning signal, the warning end immediately performs a preset warning operation corresponding to the control safety signal or the control warning signal, so as to timely manage the control panel 9 with the fault, so as to ensure the control stability and accuracy of the control panel 9 on the equipment;

[0061] Under the premise of ensuring safety control of the control panel 9, the processing monitoring terminal is used to obtain the status judgment results of each workstation and perform output judgment analysis on the status judgment results to understand whether the status of each workstation is normal, so as to timely manage the workstation with faults to ensure the continuous processing of the blade and help improve the processing efficiency of the equipment. The specific output judgment analysis process is as follows:

[0062] Obtain the status judgment results of the feeding station, inspection station, molding station, and recycling station. The status judgment results include stable status and abnormal status. Obtain the number of corresponding status judgment results of stable status, and perform comparison analysis on the number of corresponding status judgment results of stable status:

[0063] If the state discrimination result is that the number corresponding to the state is stable = 4, a processing stability signal is generated;

[0064] If the state discrimination result is that the number corresponding to the stable state is ≠ 4, an early warning signal is generated, and the processing stable signal or early warning signal is sent to the early warning end. After receiving the processing stable signal or early warning signal, the early warning end immediately performs the preset early warning operation corresponding to the processing stable signal or early warning signal, so as to timely manage the workstation with the fault, thereby ensuring the continuous processing of the blade and helping to improve the processing efficiency of the equipment;

[0065] The analysis process of stable state and abnormal state is as follows:

[0066] The processing information of the feeding station is obtained, including the extension amount of the first telescopic rod 3, the downward movement distance of the push head 8, etc., and the processing information is judged and processed. If the corresponding value of the processing information is the same as the preset threshold value, the feeding station state is determined to be stable; if the corresponding value of the processing information is not the same as the preset threshold value, the feeding station state is determined to be abnormal;

[0067] Obtaining the working condition information of the detection station, the working condition information indicates the number of times the detection frame 12 has a false alarm or fails to generate a normal signal or an abnormal signal, and performing discrimination processing on the working condition information. If the working condition information is equal to zero, it is determined that the detection station state is stable; if the working condition information is equal to zero, it is determined that the detection station state is abnormal;

[0068] Acquire the forming information of the forming station, including the downward displacement of the press plate 15, and perform discrimination processing on the forming information. If the forming information is equal to a preset threshold, the forming station state is determined to be stable; if the forming information is not equal to the preset threshold, the forming station state is determined to be abnormal;

[0069] The recycling station's recycling information is obtained, including the deviation between the number of times the recycling clamp 23 is clamped and the number of blades entering the lower slide 24. The recycling information is then judged and processed. If the recycling information is zero, the recycling station is determined to be stable. If the forming information is not zero, the recycling station is determined to be abnormal.

[0070] In summary, the feeding, testing, forming and recycling of blades are realized preliminarily through the coordination between mechanical components. When the mechanical components are operating normally, the overall safety supervision of the equipment is carried out to ensure the continuous safe processing of the equipment. That is, by collecting the control information of the control panel 9 and performing reliability control safety analysis, it is determined whether the control of the control panel 9 is normal, so that the control panel 9 with faults can be managed in time to ensure the stability and accuracy of the control of the equipment by the control panel 9.

[0071] At the same time, during the processing of the equipment, the blade inside the workpiece template 11 is physically inspected through the detection frame 12 to avoid the situation where the blade is not loaded, so as to ensure the forming efficiency and feeding stability of the blade. At the same time, based on the control safety premise of the control panel 9, the status of each workstation of the equipment is safely managed to understand whether the status of each workstation is normal, so as to timely manage the workstation with faults to ensure the continuous processing of the blade, which helps to improve the processing efficiency of the equipment.

[0072] The threshold is set to facilitate comparison. The size of the threshold depends on the amount of sample data and the number of bases set by technicians in this field for each set of sample data; as long as it does not affect the proportional relationship between the parameter and the quantized value.

[0073] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A needle selector blade forming and detecting integrated machine, comprising a processing table (1), characterized in that: The front end of the upper surface of the processing table (1) is fixedly connected to a positioning frame (2), the front surface of the positioning frame (2) is fixedly connected to a first telescopic rod (3), and one end of the first telescopic rod (3) is located above the positioning frame (2) and is fixedly connected to a positioning push plate (4); A vertical plate (5) is fixedly connected to the side of the positioning frame (2) away from the first telescopic rod (3); a front surface of the vertical plate (5) is located above the positioning frame (2) and is fixedly connected to a feed frame (6); an upper surface of the vertical plate (5) is fixedly connected to a second telescopic rod (7); and a lower end of the second telescopic rod (7) is fixedly connected to a lower push head (8); The upper surface of the processing table (1) is located on one side of the positioning frame (2) and is fixedly connected to a control panel (9); the center of the upper surface of the processing table (1) is rotatably connected to a turntable (10); the control panel (9) is internally provided with a processing management platform, a control execution terminal, a processing execution terminal, a processing supervision terminal, and an early warning terminal; The four corners of the upper surface of the turntable (10) are fixedly connected to the workpiece template (11), the upper surface of the processing table (1) is located behind the control panel (9) and is fixedly connected to the detection frame (12), the rear end of the upper surface of the processing table (1) is fixedly connected to the forming frame (13), the forming frame (13) is fixedly connected to the side close to the turntable (10) with a third telescopic rod (14), the lower end of the third telescopic rod (14) is fixedly connected to the profiled plate (15), and the lower surface of the profiled plate (15) is symmetrically fixedly connected to the guide rod (16), wherein the interior of the workpiece template (11) is symmetrically provided with directional holes; The left side of the upper surface of the positioning frame (2) is fixedly connected to a recovery frame (17), one side of the recovery frame (17) is fixedly connected to a guide rail (18), the inner part of the guide rail (18) is slidably connected to a guide slide (19), the side of the guide slide (19) away from the recovery frame (17) is fixedly connected to a fourth telescopic rod (20), the lower end of the fourth telescopic rod (20) is fixedly connected to a moving plate (21), and the moving plate (21) is slidably connected to the guide slide (19), the lower surface of the moving plate (21) is fixedly connected to a pneumatic part (22), and a recovery clamp (23) is provided on the side of the pneumatic part (22) close to the turntable (10), and the lower slide (24) is fixedly connected to one side of the guide slide (19), and the lower slide (24) is located below the recovery clamp (23); The processing management platform is used to retrieve the control information of the control panel (9) and send the control information of the control panel (9) to the control execution end for reliability control safety analysis. The specific reliability control safety analysis process is as follows: The operating time period of the equipment is collected and set as a time threshold, and the workstations on the processing table (1) are set as a feeding station, a detection station, a molding station, and a recycling station in the order of a positioning frame (2), a detection frame (12), a molding frame (13), and a recycling frame (17), and control information of the control panel (9) within the time threshold is obtained, and the control information includes a synchronous evaluation value and a programming defect value; Among them, the synchronous evaluation value indicates the number of stations corresponding to different execution actions of the feeding station, the inspection station, the molding station and the recycling station and the corresponding execution actions of the program logic; the programming defect value indicates the number of corresponding defect features of the control panel (9), and the defect features include instruction format errors and undefined addresses; Compare and analyze the synchronous evaluation value and programming defect value to obtain a control safety signal or a control early warning signal.

2. The needle selector blade forming and detecting integrated machine according to claim 1, characterized in that: A top-view feature image of the workpiece template (11) is obtained, and the top-view feature image is input into a set blade recognition model to obtain an output result of the set blade recognition model, wherein the output result includes the presence of a blade and the absence of a blade. If the output result of the set blade recognition model is that there is a blade, a normal signal is generated; if the output result of the set blade recognition model is that there is no blade, an abnormal signal is generated.

3. The needle selector blade forming and detecting integrated machine according to claim 1, characterized in that: The processing monitoring terminal is used to obtain the status discrimination results of each workstation and perform output discrimination analysis on the status discrimination results. The specific output discrimination analysis process is as follows: Obtain the status judgment results of the feeding station, inspection station, molding station, and recycling station. The status judgment results include stable status and abnormal status. Obtain the number of corresponding status judgment results of stable status, and perform comparison analysis on the number of corresponding status judgment results of stable status: If the state discrimination result is that the number corresponding to the state is stable = 4, a processing stability signal is generated; if the state discrimination result is that the number corresponding to the state is stable ≠ 4, an early warning signal is generated; The analysis process of stable state and abnormal state is as follows: Obtaining processing information of the feeding station, the processing information including the telescopic amount of the first telescopic rod (3) and the downward movement distance of the push head (8), and performing discrimination processing on the processing information. If the corresponding value of the processing information is the same as the preset threshold value, the feeding station state is determined to be stable. If the corresponding value of the processing information is not the same as the preset threshold value, the feeding station state is determined to be abnormal. Obtaining the working condition information of the detection station, the working condition information indicates the number of times the detection frame (12) has a false alarm or fails to generate a normal signal or an abnormal signal, and performing discrimination processing on the working condition information. If the working condition information is equal to zero, it is determined that the detection station state is stable; if the working condition information is equal to zero, it is determined that the detection station state is abnormal; Acquiring molding information of the molding station, the molding information including the downward displacement of the press plate (15), and performing discrimination processing on the molding information. If the molding information is equal to a preset threshold, it is determined that the molding station state is stable; if the molding information is not equal to the preset threshold, it is determined that the molding station state is abnormal; The recycling information of the recycling station is obtained, and the recycling information includes the deviation value between the clamping times of the recycling clamp (23) and the number of blades entering the lower slide (24). The recycling information is judged and processed. If the recycling information is equal to zero, it is judged that the recycling station state is stable. If the forming information is not equal to zero, it is judged that the recycling station state is abnormal.

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