Surface treatment device for elastic element of sound insulation coupling

Through the automated surface treatment device of elastic components of coupling, the problems of uneven polishing and difficult to remove burrs are solved, efficient surface treatment and edge cleaning are achieved, and the performance of coupling is improved.

CN120326482AInactive Publication Date: 2025-07-18CHINA PEOPLE JIEFANGJUNDISIBAYIERGONG FACTORY
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Patent Information

Application Number
CN202510558527.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-07-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing elastic element surface treatment devices have problems such as uneven polishing, low efficiency and difficulty in removing edge burrs, which affects the performance of the coupling.

Method used

An automated device including a frame, a grinding unit, a swing unit, a reset unit and a clamping unit is designed. By adjusting the matching of the clamp angle, inclined assembly and moving assembly through the guide roller, uniform grinding of the surface of the elastic element and removal of edge burrs are achieved.

Benefits of technology

It improves the polishing effect, ensures the surface quality of the elastic element, extends the service life of the coupling and improves the transmission efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a sound insulation coupling elastic element surface treatment device, and belongs to the technical field of couplings, the sound insulation coupling elastic element surface treatment device comprises a rack, a polishing unit, a swing unit, a reset unit and a clamping unit; the polishing unit is rotationally arranged on the rack; and the grinding unit comprises a driving roller rotationally arranged on the mounting frame, two driven rollers which are slidably arranged on the mounting frame and located on the two sides of the opening correspondingly, grinding belts arranged on the driving roller and the driven rollers, and a first motor arranged on the mounting frame, wherein the output end of the first motor is connected with the driving roller. The grinding unit further comprises two guide rollers which are rotationally arranged on the mounting frame and located on the two sides of the driving roller. And the wrap angle between the grinding belt and the driving roller can be changed through the guide roller, so that the driven roller can effectively perform transmission no matter where the driven roller is located, and slipping failure is avoided. According to the polishing device, the surface of the elastic element of the coupler can be automatically polished, and burrs on the edge can be removed.
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Description

Technical Field

[0001] The present invention relates to the technical field of couplings, and particularly to a surface treatment device for an elastic element of a sound-insulating coupling. Background Art

[0002] With the rapid development of modern industry, as an important component in mechanical transmission, the performance requirements for sound-insulating couplings are becoming increasingly strict. The elastic element of the sound-insulating coupling plays a key role in the transmission process, and its surface quality directly affects the service life and transmission efficiency of the coupling. However, there are many problems with traditional surface treatment methods for elastic elements, such as uneven grinding, low efficiency, and difficulty in ensuring surface quality.

[0003] Currently, the common surface treatment devices for elastic elements on the market are mostly manual operations or semi-automatic equipment. These devices are easily affected by human factors during the treatment process, resulting in unstable grinding effects. In addition, due to the special structure of the elastic element, burrs are likely to be generated at its edges, and the existing treatment devices are difficult to effectively remove these burrs, thus affecting the overall performance of the coupling. Summary of the Invention

[0004] The object of the present invention is to address the problems in the background art and propose a surface treatment device for an elastic element of a sound-insulating coupling that can automatically grind the surface of the elastic element of the coupling and can remove burrs at the edges.

[0005] The technical solution of the present invention: A surface treatment device for an elastic element of a sound-insulating coupling, comprising, a frame; a grinding unit rotatably arranged on the frame; a swinging unit rotatably arranged on the frame, and the output end is connected to the grinding unit; a reset unit arranged on the frame, and the output end is connected to the swinging unit; a clamping unit slidably arranged on the frame.

[0006] Preferably, 1, it includes a bottom plate, a support frame arranged on the bottom plate, and an installation frame arranged on the support frame and having an opening.

[0007] Preferably, the grinding unit includes a driving roller rotatably arranged on the installation frame, two driven rollers arranged and both slidably arranged on the installation frame and located on both sides of the opening respectively, a grinding belt arranged on the driving roller and the driven rollers, and a first motor arranged on the installation frame and the output end is connected to the driving roller.

[0008] Preferably, the grinding unit further includes two guiding rollers which are rotatably arranged on the mounting bracket and located on both sides of the driving roller; the guiding rollers are slidably connected to the grinding belt.

[0009] Preferably, a sliding groove is provided on the mounting bracket; the swinging unit includes two rotating arms with one end rotatably arranged on the mounting bracket and the other end rotatably connected to the driven roller, two connecting rods with one end rotatably arranged on the rotating arms, and a sliding rod slidably arranged on the rotating arms; the rotating part of the driven roller is located at the sliding groove.

[0010] Preferably, the reset unit includes a connecting rod slidably arranged on the mounting bracket and connected to the sliding rod, a guide rail arranged on the mounting bracket and slidably connected to the connecting rod, and an elastic member arranged on the guide rail and abutted against the connecting rod.

[0011] Preferably, the clamping unit includes a rotating assembly slidably arranged on the bottom plate, an inner clamping assembly arranged at the output end of the rotating assembly, and a moving assembly arranged on the bottom plate for driving the rotating assembly to move.

[0012] Preferably, the rotating assembly includes a sliding frame slidably arranged on the bottom plate, a rotating frame rotatably arranged on the sliding frame, a second motor arranged on the rotating frame, and a rotating shaft arranged at the lower end of the inner clamping assembly and rotatably arranged on the rotating frame and connected to the output end of the second motor; an inclination assembly for driving the rotating frame to incline is arranged on the sliding frame.

[0013] Preferably, the moving assembly includes a third motor arranged on the bottom plate, a lead screw connected to the output end of the third motor and threadedly connected to the sliding frame, and a slide bar arranged on the bottom plate and slidably connected to the sliding frame.

[0014] Preferably, a guiding groove is arranged on the sliding frame; the inclination assembly includes two sliding columns arranged on the rotating frame and slidably arranged in the guiding groove, two sliding blocks slidably arranged on the sliding frame and slidably connected to the sliding columns, a connecting frame slidably arranged on the sliding frame and connected to the two sliding blocks, and a telescopic cylinder arranged on the sliding frame with the output end connected to the sliding block.

[0015] Compared with the prior art, the present invention has the following beneficial technical effects: In the present invention, the coupling elastic element to be polished is sleeved on the inner clamping assembly, and the inner wall of the coupling elastic element is supported by the inner clamping assembly, so that it is convenient to polish the outer surface of the coupling elastic element; the moving assembly drives the rotating assembly to move, and the rotating assembly drives the inner clamping assembly to move towards the polishing belt, so as to squeeze the polishing belt and make the inner clamping assembly drive the coupling elastic element to move into the opening. At this time, the swinging unit drives the driven roller to close, so that the wrap angle between the polishing belt and the coupling elastic element can be increased, the polishing can be more intensive, the polishing effect can be improved, and the tilting assembly drives the rotating assembly to tilt, and the rotating assembly drives the inner clamping assembly to tilt, so that the edge of the coupling elastic element can be polished, and the burrs generated during production can be removed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 is a schematic structural diagram of an embodiment in the present invention; Figure 2 is a structural cross-sectional view of an embodiment in the present invention; Figure 3 is a schematic partial structural diagram of an embodiment in the present invention; Figure 4 is a schematic structural diagram of the rotating assembly in the present invention; Figure 5 is Figure 4 an enlarged structural diagram of part A in

[0018] Reference numerals: 1, frame; 101, bottom plate; 102, support frame; 103, mounting frame; 1031, sliding groove; 2, polishing unit; 201, driving roller; 202, driven roller; 203, polishing belt; 204, guiding roller; 205, first motor; 3, swinging unit; 301, rotating arm; 302, connecting rod; 303, sliding rod; 4, reset unit; 401, connecting rod; 402, guide rail; 403, elastic member; 5, inner clamping assembly; 6, rotating assembly; 601, rotating frame; 602, second motor; 603, rotating shaft; 604, sliding frame; 6041, guiding groove; 7, moving assembly; 701, third motor; 702, lead screw; 703, sliding rod; 8, tilting assembly; 801, sliding column; 802, sliding block; 803, connecting frame; 804, telescopic cylinder. DETAILED DESCRIPTION OF THE INVENTION

[0019] To make the above objects, features, and advantages of the present invention more apparent and understandable, the following detailed description of the specific embodiments of the present invention will be provided in conjunction with the accompanying drawings of the specification.

[0020] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention may be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

[0021] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation manner of the present invention. The "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is mutually exclusive with other embodiments individually or selectively.

[0022] Thirdly, the present invention is described in detail in conjunction with schematic diagrams. When detailing the embodiments of the present invention, for the sake of convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present invention herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included. Embodiment

[0023] As Figures 1-5 shown, a surface treatment device for an elastic element of a sound-insulating coupling proposed by the present invention includes a frame 1, a grinding unit 2, a swinging unit 3, a reset unit 4, and a clamping unit. The grinding unit 2 is rotatably arranged on the frame 1; the grinding unit 2 includes a driving roller 201 rotatably arranged on the mounting frame 103, two driven rollers 202 both slidably arranged on the mounting frame 103 and located on both sides of the opening respectively, a grinding belt 203 arranged on the driving roller 201 and the driven rollers 202, and a first motor 205 arranged on the mounting frame 103 and having an output end connected to the driving roller 201.

[0024] The grinding unit 2 further includes two guide rollers 204 both rotatably arranged on the mounting frame 103 and located on both sides of the driving roller 201; the wrap angle between the grinding belt 203 and the driving roller 201 can be changed through the guide rollers 204, so that the driven roller 202 can effectively transmit power regardless of its position, avoiding slipping and failure. The guide rollers 204 are slidably connected to the grinding belt 203. The swinging unit 3 is rotatably arranged on the frame 1, and its output end is connected to the grinding unit 2; the reset unit 4 is arranged on the frame 1, and its output end is connected to the swinging unit 3; the clamping unit is slidably arranged on the frame 1.

[0025] It includes a bottom plate 101, a support frame 102 disposed on the bottom plate 101, and a mounting frame 103 disposed on the support frame 102 and having an opening.

[0026] In this embodiment, the coupling elastic element to be polished is sleeved on the inner clamping assembly 5, and the inner wall of the coupling elastic element is supported by the inner clamping assembly 5, so that it is convenient to polish the outer surface of the coupling elastic element; the moving assembly 7 drives the rotating assembly 6 to move, and the rotating assembly 6 drives the inner clamping assembly 5 to move towards the polishing belt 203, so as to squeeze the polishing belt 203 and make the inner clamping assembly 5 drive the coupling elastic element to move into the opening. At this time, the swing unit 3 drives the driven roller 202 to close, so that the wrap angle between the polishing belt 203 and the coupling elastic element can be increased, and the polishing can be more intensive, improving the polishing effect. And the inclined assembly 8 drives the rotating assembly 6 to incline, and the rotating assembly 6 drives the inner clamping assembly 5 to incline, so as to polish the edge of the coupling elastic element and remove the burrs generated during production. Embodiment

[0027] As Figures 1-5 As shown, a surface treatment device for a sound-insulating coupling elastic element proposed by the present invention. Compared with the first embodiment, in this embodiment, a sliding groove 1031 is provided on the mounting frame 103; the swing unit 3 includes two rotating arms 301 with one end rotatably disposed on the mounting frame 103 and the other end rotatably connected to the driven roller 202, two connecting rods 302 with one end rotatably disposed on the rotating arm 301, and a sliding rod 303 slidably disposed on the rotating arm 301; the rotating part of the driven roller 202 is located at the sliding groove 1031; the reset unit 4 includes a connecting rod 401 slidably disposed on the mounting frame 103 and connected to the sliding rod 303, a guide rail 402 disposed on the mounting frame 103 and slidably connected to the connecting rod 401, and an elastic member 403 disposed on the guide rail 402 and abutting against the connecting rod 401.

[0028] In this embodiment, the elastic member 403 pushes the connecting rod 401 to move, the connecting rod 401 drives the sliding rod 303 to move, the sliding rod 303 drives the connecting rod 302 to move, the connecting rod 302 drives the rotating arm 301 to incline, so as to drive the rotating arm 301 to open towards both sides, so as to drive the driven roller 202 and make the polishing belt 203 in a tensioned state.

[0029] When grinding, the grinding belt 203 is squeezed and deformed. At this time, the rotating arm 301 rotates, driving the driven roller 202 to close and reducing the distance between the two driven rollers 202. This can increase the contact area between the grinding belt 203 and the elastic element, facilitating the grinding process more conveniently. Moreover, it can ensure that the grinding belt 203 is in a taut state. And because the part of the grinding belt 203 in contact with the elastic element is lifted, the grinding belt 203 will undergo a convergent deformation, enabling it to adhere to the upper and lower edges of the elastic element, thus improving the grinding effect. Embodiment

[0030] As Figures 1-5 As shown, a surface treatment device for the elastic element of a sound-insulating coupling proposed by the present invention. Compared with Embodiment 1 or Embodiment 2, in this embodiment, the clamping unit includes a rotating assembly 6 slidably arranged on the bottom plate 101, an inner clamping assembly 5 arranged at the output end of the rotating assembly 6, and a moving assembly 7 arranged on the bottom plate 101 for driving the rotating assembly 6 to move.

[0031] The rotating assembly 6 includes a sliding frame 604 slidably arranged on the bottom plate 101, a rotating frame 601 rotatably arranged on the sliding frame 604, a second motor 602 arranged on the rotating frame 601, and a rotating shaft 603 arranged at the lower end of the inner clamping assembly 5, rotatably arranged on the rotating frame 601 and connected to the output end of the second motor 602; an inclination assembly 8 is arranged on the sliding frame 604 for driving the rotating frame 601 to incline.

[0032] The moving assembly 7 includes a third motor 701 arranged on the bottom plate 101, a lead screw 702 connected to the output end of the third motor 701 and threadedly connected to the sliding frame 604, and a slide bar 703 arranged on the bottom plate 101 and slidably connected to the sliding frame 604; by driving the lead screw 702 to rotate through the third motor 701, the slide bar 703 guides the sliding frame 604, enabling the sliding frame 604 to move, thereby driving the elastic element to move towards the grinding unit 2, and thus enabling the grinding treatment of the elastic element.

[0033] A guiding groove 6041 is arranged on the sliding frame 604; the inclination assembly 8 includes two sliding columns 801 arranged on the rotating frame 601 and slidably arranged in the guiding groove 6041, two sliding blocks 802 arranged on the sliding frame 604 and slidably connected to the sliding columns 801, a connecting frame 803 slidably arranged on the sliding frame 604 and connected to the two sliding blocks 802, and a telescopic cylinder 804 arranged on the sliding frame 604 with its output end connected to the sliding block 802.

[0034] In this embodiment, an elastic element is sleeved on the inner clamping assembly 5. By filling the inner clamping assembly 5 with gas, the airbag inside the inner clamping assembly 5 expands, driving the movement of the outer shell of the inner clamping assembly 5, so that it can abut against the inner wall of the elastic element, thereby clamping and fixing the elastic element, and facilitating the grinding treatment of the outer wall of the elastic element.

[0035] The telescopic cylinder 804 moves through the sliding block 802. The sliding block 802 drives the sliding column 801 to move. The sliding column 801 drives the rotating frame 601 to tilt, so that the rotating frame 601 drives the rotating shaft 603 to tilt. The rotating shaft 603 drives the inner clamping assembly 5 to tilt, so that the inner clamping assembly 5 drives the elastic element to tilt. When the side facing the grinding unit 2 is in the upward view angle, that is, the inner clamping assembly 5 tilts away from the grinding unit 2, the lower edge of the elastic element can be ground to remove the edge burrs. When the side facing the grinding unit 2 is in the downward view angle, the upper edge of the elastic element can be ground.

[0036] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to this. Various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art.

Claims

1. A surface treatment device for an elastic element of a sound-insulating coupling, characterized in that: including, a frame (1); a grinding unit (2), rotatably arranged on the frame (1); a swinging unit (3), rotatably arranged on the frame (1), and an output end thereof is connected to the grinding unit (2); a reset unit (4), arranged on the frame (1), and an output end thereof is connected to the swinging unit (3); a clamping unit, slidably arranged on the frame (1).

2. The surface treatment device for the elastic element of a sound-insulating coupling according to claim 1, characterized in that 1. It includes a bottom plate (101), a support frame (102) arranged on the bottom plate (101), and a mounting frame (103) arranged on the support frame (102) and having an opening.

3. The surface treatment device for the elastic element of a sound insulation coupling according to claim 2, characterized in that, The grinding unit (2) includes a driving roller (201) rotatably arranged on the mounting frame (103), two driven rollers (202) which are both slidably arranged on the mounting frame (103) and are respectively located on both sides of the opening, a grinding belt (203) arranged on the driving roller (201) and the driven rollers (202), and a first motor (205) arranged on the mounting frame (103) and an output end thereof is connected to the driving roller (201).

4. A surface treatment device for an elastic element of a sound-insulating coupling according to claim 3, characterized in that, The grinding unit (2) further includes two guide rollers (204) which are both rotatably arranged on the mounting frame (103) and are located on both sides of the driving roller (201); the guide rollers (204) are slidably connected to the grinding belt (203).

5. The surface treatment device for the elastic element of a sound-insulating coupling according to claim 4, characterized in that, A sliding groove (1031) is arranged on the mounting frame (103); the swinging unit (3) includes two rotating arms (301) with one end rotatably arranged on the mounting frame (103) and the other end rotatably connected to the driven roller (202), two connecting rods (302) with one end rotatably arranged on the rotating arm (301), and a sliding rod (303) slidably arranged on the rotating arm (301); a rotating part of the driven roller (202) is located at the sliding groove (1031).

6. The surface treatment device for the elastic element of a sound insulation coupling according to claim 5, characterized in that, The reset unit (4) includes a connecting rod (401) slidably arranged on the mounting frame (103) and connected to the sliding rod (303), a guide rail (402) arranged on the mounting frame (103) and slidably connected to the connecting rod (401), and an elastic member (403) arranged on the guide rail (402) and abutting against the connecting rod (401).

7. A surface treatment device for an elastic element of a sound-insulating coupling according to claim 6, characterized in that, The clamping unit includes a rotating assembly (6) slidably arranged on the bottom plate (101), an inner clamping assembly (5) arranged on an output end of the rotating assembly (6), and a moving assembly (7) arranged on the bottom plate (101) for driving the rotating assembly (6) to move.

8. A surface treatment device for an elastic element of a sound-insulating coupling according to claim 7, characterized in that, The rotating assembly (6) includes a sliding frame (604) slidably arranged on the base plate (101), a rotating frame (601) rotatably arranged on the sliding frame (604), a second motor (602) arranged on the rotating frame (601), and a rotating shaft (603) arranged at the lower end of the inner clamping assembly (5), rotatably arranged on the rotating frame (601) and connected to the output end of the second motor (602); an inclination assembly (8) for driving the rotating frame (601) to incline is arranged on the sliding frame (604).

9. The surface treatment device for the elastic element of a sound-insulating coupling according to claim 8, characterized in that, The moving assembly (7) includes a third motor (701) arranged on the base plate (101), a lead screw (702) connected to the output end of the third motor (701) and threadedly connected to the sliding frame (604), and a slide bar (703) arranged on the base plate (101) and slidably connected to the sliding frame (604).

10. A surface treatment device for an elastic element of a sound-insulating coupling according to claim 9, characterized in that, A guiding groove (6041) is arranged on the sliding frame (604); the inclination assembly (8) includes two sliding columns (801) arranged on the rotating frame (601) and slidably arranged in the guiding groove (6041), two sliding blocks (802) slidably arranged on the sliding frame (604) and slidably connected to the sliding columns (801), a connecting frame (803) slidably arranged on the sliding frame (604) and connected to the two sliding blocks (802), and a telescopic cylinder (804) arranged on the sliding frame (604) and with its output end connected to the sliding block (802).