Fermentation device for industrial fertilizer processing and production

Abstract

The invention relates to the technical field of fermentation devices, and discloses a fermentation device for industrial fertilizer processing and production, which comprises a tank body, the top of the tank body is fixedly connected with a motor and a water tank, the inner wall of the tank body is fixedly connected with an inclined plate, the output end of the motor is fixedly connected with a main shaft, and the circumferential surface of the main shaft is fixedly connected with a watering disc. A bevel gear II is fixedly connected to the circumferential surface of the main shaft, a gear box is rotatably connected to the circumferential surface of the main shaft, a transverse shaft is rotatably connected to the circumferential surface of the gear box, a bevel gear I is fixedly connected to the circumferential surface of the transverse shaft, and a stirring paddle is fixedly connected to the circumferential surface of the transverse shaft; the number of the stirring paddles on one transverse shaft is four, and the four stirring paddles are uniformly distributed on the circumferential surface of the transverse shaft, so that materials can be fully stirred to be in contact with oxygen in air, and the fermentation efficiency and quality of the materials are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of fermentation devices, and particularly to a fermentation device for industrial fertilizer processing and production. Background Art

[0002] A fermentation device is a device specifically used to convert organic waste such as livestock and poultry manure, straw, food waste, etc. into organic fertilizers or bio-organic fertilizers. It decomposes organic matter through microorganisms such as bacteria, fungi, actinomycetes, etc. under aerobic or anaerobic conditions to achieve composting, sterilization, and nutrient conversion.

[0003] The patent with the publication number CN221296752U discloses an organic fertilizer fermentation treatment mechanism. This organic fertilizer fermentation treatment mechanism includes a stirring tank. A fixing block is fixedly connected to the outer side of the stirring tank, and a humidity sensor is arranged on the front surface of the fixing block. A protective cylinder is fixedly connected to the top of the stirring tank, and a stirring assembly is arranged inside the protective cylinder. The stirring assembly includes a first motor, a transmission rod, a rotating bar, an internal gear ring, and a gear. A first motor is arranged inside the protective cylinder, and the output end of the first motor is fixedly connected to the transmission rod. The organic fertilizer fermentation treatment mechanism provided by this patent solves the problems that raw materials will adhere to the pipe wall and need to be cleaned by staff, increasing labor costs and reducing work efficiency. Since the internal space is airtight, the raw materials will be stirred for a long time, which will cause the internal air temperature to rise, resulting in certain chemical reactions of the raw materials and possibly reducing the fermentation quality of the raw materials.

[0004] However, when the above device is in use, it is difficult to thoroughly mix the materials, resulting in uneven mixing of the materials and inability to fully contact with oxygen, which affects its fermentation quality. Therefore, a fermentation device for industrial fertilizer processing and production is proposed to solve the above-mentioned problems. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a fermentation device for industrial fertilizer processing and production in view of the above deficiencies in the prior art.

[0006] To solve the above technical problems, the technical solution adopted by the present invention is: a fermentation device for industrial fertilizer processing and production, including a tank body. A motor and a water tank are fixedly connected to the top of the tank body. An inclined plate is fixedly connected to the inner wall of the tank body. The output end of the motor is fixedly connected to a main shaft. A sprinkler plate is fixedly connected to the circumferential surface of the main shaft. A second helical gear is fixedly connected to the circumferential surface of the main shaft. A gear box is rotatably connected to the circumferential surface of the main shaft. A horizontal shaft is rotatably connected to the circumferential surface of the gear box. A first helical gear is fixedly connected to the circumferential surface of the horizontal shaft. A stirring paddle is fixedly connected to the circumferential surface of the horizontal shaft. A cam is fixedly connected to the circumferential surface of the horizontal shaft on the side away from the main shaft. A water outlet mechanism is provided at the bottom of the water tank. A discharge mechanism and a material pushing mechanism are arranged on the inner wall of the tank body. A discharge port is provided at the bottom of the tank body. A railing is provided at the top of the tank body. A reinforcing ring and a ladder are provided on the circumferential surface of the tank body. The horizontal shaft is rotatably connected to the inner wall of the tank body. The gear box is fixedly connected to the inner wall of the tank body. The first helical gear meshes with the second helical gear. Four stirring paddles are arranged on the horizontal shaft, and the four stirring paddles are circularly arrayed on the circumferential surface of the horizontal shaft.

[0007] Preferably, the water outlet mechanism includes: a water pressure cover, a water pipe, a push rod, and a convex block. The water pipe is fixedly connected and communicated to the bottom of the water tank. The convex block is fixedly connected to the inside of the sprinkler plate.

[0008] Preferably, the water pressure cover is fixedly connected to the top of the push rod. The push rod is slidably connected to the inner wall of the water pipe. The water pipe is in contact with the inner wall of the sprinkler plate.

[0009] Preferably, a number of holes are provided at the bottom of the sprinkler plate. A sealing rubber pad is provided between the bottom of the water pressure cover and the water tank. The inner diameter of [the relevant part] is greater than the diameter of [the relevant part]. The device fully humidifies the material to prevent the fermentation environment from being too dry and affecting the fermentation effect.

[0010] Preferably, the discharge mechanism includes: a first push rod, a first fixing block, a first spring baffle, a knocking head, and a first spring. The first fixing block is fixedly connected to the inner wall of the tank body. The first push rod is slidably connected to the inner wall of the first fixing block. The first spring baffle is fixedly connected to the surface of the first push rod. The knocking head is fixedly connected to the bottom of the first push rod.

[0011] Preferably, the material pushing mechanism includes: a second push rod, a second fixing block, a material pushing plate, a second spring baffle, and a second spring. The second fixing block is fixedly connected to the inner wall of the tank body. The second push rod is slidably connected to the inner wall of the second fixing block. The second spring baffle is fixedly connected to the bottom of the second push rod.

[0012] Preferably, the first spring is fixedly connected between the first spring baffle and the lower first fixing block. The material pushing plate is fixedly connected to the surface of the second push rod. The second spring is fixedly connected below the material pushing plate and the second fixing block, so that the material can better slide to the discharge port and be discharged to improve the discharge efficiency.

[0013] The present invention adopts the above technical solutions, which can bring the following beneficial effects: 1. For the fermentation device used in agricultural fertilizer processing and production, through the mutual cooperation and movement among the main shaft, gearbox, horizontal shaft, first helical gear, second helical gear, and stirring paddle, the materials can be fully stirred to contact with oxygen in the air, improving the fermentation efficiency and quality.

[0014] 2. For the fermentation device used in agricultural fertilizer processing and production, through the mutual cooperation and movement among the water sprinkling tray, water outlet mechanism, water pressure cover, water pipe, ejector rod, and convex block, it can cooperate with the material stirring and fully humidify the materials to prevent the fermentation environment from being too dry and affecting the fermentation effect.

[0015] 3. For the fermentation device used in agricultural fertilizer processing and production, through the mutual cooperation and movement among the first push rod, first fixed block, first spring baffle, knocking head, first spring, material pushing mechanism, second push rod, second fixed block, material pushing plate, second spring baffle, second spring, and cam, the materials can slide better to the discharge port and be discharged, improving the discharge efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a half-sectional view of the overall structure of the present invention; Figure 3 is a half-sectional view of the water outlet mechanism of the present invention; Figure 4 is of the present invention Figure 3 magnified view of the structure at A in; Figure 5 is a diagram of the discharging mechanism of the present invention; Figure 6 is of the present invention Figure 5 magnified view of the structure at B in; Figure 7 is a schematic diagram of the material pushing mechanism of the present invention; Figure 8 is of the present invention Figure 7 magnified view of the structure at C in.

[0017] In the figure: 1, tank body; 2, inclined plate; 3, motor; 4, water tank; 5, main shaft; 6, gear box; 7, horizontal shaft; 8, first helical gear; 9, second helical gear; 10, stirring paddle; 11, sprinkling plate; 12, water outlet mechanism; 1201, water pressure cover; 1202, water pipe; 1203, ejector rod; 1204, convex block; 13, discharging mechanism; 1301, first push rod; 1302, first fixing block; 1303, first spring baffle; 1304, knocking head; 1305, first spring; 14, material pushing mechanism; 1401, second push rod; 1402, second fixing block; 1403, material pushing plate; 1404, second spring baffle; 1405, second spring; 15, cam; 16, discharge port. Specific implementation mode

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1 - 8 , an embodiment of the present invention is: a fermentation device for industrial fertilizer processing and production, including a tank body 1, a motor 3 and a water tank 4 are fixedly connected to the top of the tank body 1, an inclined plate 2 is fixedly connected to the inner wall of the tank body 1, the output end of the motor 3 is fixedly connected to a main shaft 5, a sprinkling plate 11 is fixedly connected to the circumferential surface of the main shaft 5, a second helical gear 9 is fixedly connected to the circumferential surface of the main shaft 5, a gear box 6 is rotatably connected to the circumferential surface of the main shaft 5, a horizontal shaft 7 is rotatably connected to the circumferential surface of the gear box 6, a first helical gear 8 is fixedly connected to the circumferential surface of the horizontal shaft 7, a stirring paddle 10 is fixedly connected to the circumferential surface of the horizontal shaft 7, a water outlet mechanism 12 is provided at the bottom of the water tank 4, a discharging mechanism 13 and a material pushing mechanism 14 are arranged on the inner wall of the tank body 1, a discharge port 16 is provided at the bottom of the tank body 1, a railing is provided at the top of the tank body 1, a reinforcing ring and a ladder are provided on the circumferential surface of the tank body 1, the horizontal shaft 7 is rotatably connected to the inner wall of the tank body 1, the gear box 6 is fixedly connected to the inner wall of the tank body 1, the first helical gear 8 meshes with the second helical gear 9, and the number of stirring paddles 10 on the horizontal shaft 7 is set to four, and the four stirring paddles 10 are circularly arrayed on the circumferential surface of the horizontal shaft 7.

[0020] Working principle: When the fermented material needs to be turned over, the motor 3 is started to drive the main shaft 5 to rotate. The rotation of the main shaft 5 drives the second helical gear 9 to rotate. The second helical gear 9 drives the first helical gear 8 to rotate. The rotation of the first helical gear 8 drives the horizontal shaft 7 to rotate. The rotation of the horizontal shaft 7 causes the stirring paddle 10 to rotate to fully stir the material and improve the fermentation effect of the material.

[0021] Please refer to Figures 1 - 8, the water outlet mechanism 12 includes: a water pressure cover 1201, a water pipe 1202, a push rod 1203, and a convex block 1204. The water pipe 1202 is fixedly connected and communicated at the bottom of the water tank 4, and the convex block 1204 is fixedly connected inside the sprinkling plate 11.

[0022] The water pressure cover 1201 is fixedly connected to the top of the push rod 1203. The push rod 1203 is slidably connected to the inner wall of the water pipe 1202, and the water pipe 1202 contacts the inner wall of the sprinkling plate 11.

[0023] A number of holes are provided at the bottom of the sprinkling plate 11. A sealing rubber pad is provided between the bottom of the water pressure cover 1201 and the water tank 4. The inner diameter of the water pipe 1202 is larger than the diameter of the push rod 1203. The discharging mechanism 13 includes: a first push rod 1301, a first fixing block 1302, a first spring baffle 1303, a knocking head 1304, and a first spring 1305. The first fixing block 1302 is fixedly connected to the inner wall of the tank body 1. The first push rod 1301 is slidably connected to the inner wall of the first fixing block 1302. The first spring baffle 1303 is fixedly connected to the surface of the first push rod 1301. The knocking head 1304 is fixedly connected to the bottom of the first push rod 1301.

[0024] The material pushing mechanism 14 includes: a second push rod 1401, a second fixing block 1402, a material pushing plate 1403, a second spring baffle 1404, and a second spring 1405. The second fixing block 1402 is fixedly connected to the inner wall of the tank body 1. The second push rod 1401 is slidably connected to the inner wall of the second fixing block 1402. The second spring baffle 1404 is fixedly connected to the bottom of the second push rod 1401. The first spring 1305 is fixedly connected between the first spring baffle 1303 and the lower first fixing block 1302. The material pushing plate 1403 is fixedly connected to the surface of the second push rod 1401. The second spring 1405 is fixedly connected between the material pushing plate 1403 and the lower part of the second fixing block 1402.

[0025] Working principle: When the material needs to be sprinkled with water, the main shaft 5 drives the sprinkling plate 11 to rotate. The rotation of the sprinkling plate 11 drives the convex block 1204. When the convex block 1204 rotates and contacts the push rod 1203, the convex block 1204 will push up the push rod 1203 to move upward. The movement of the push rod 1203 drives the water pressure cover 1201 to move upward, so that water flows out of the water pipe 1202 into the sprinkling plate 11. When the convex block 1204 passes over the push rod 1203, the water pressure cover 1201 will reset again and close the water pipe 1202, so that water can flow into the sprinkling plate 11 intermittently, preventing excessive water from flowing out at one time, thus affecting the humidity during fermentation. At the same time, the water is evenly sprinkled from the small holes at the bottom of the sprinkling plate 11 to evenly humidify the material, further improving the humidifying effect.

[0026] After fermentation is completed, the discharge port 16 is opened, and the material falls from the bottom slope of the tank to the discharge port 16. At this time, the horizontal shaft 7 rotates to drive the cam 15 to rotate. When the cam 15 rotates, the convex part pushes the first push rod 1301 downward. During the downward movement of the first push rod 1301, the first spring baffle 1303 compresses the first spring 1305. At the same time, the downward movement of the first push rod 1301 drives the knocking head 1304 to knock the inclined bottom surface of the tank body 1. When the convex part of the cam 15 moves away from the first push rod 1301, the first spring 1305 resets and pushes the first spring baffle 1303 to reset the first push rod 1301. Repeating this process, as the inclined bottom surface of the tank body 1 is vibrated by the knocking, the material can slide better to the discharge port 16.

[0027] At the same time, the horizontal shaft 7 rotates to drive the cam 15 to rotate. When the cam 15 rotates, the convex part pushes the second push rod 1401 downward. During the downward movement of the second push rod 1401, the second spring baffle 1404 compresses the second spring 1405. At the same time, the downward movement of the second push rod 1401 drives the pushing plate 1403 to extrude the material. When the convex part of the cam 15 moves away from the second push rod 1401, the second spring 1405 resets and pushes the second spring baffle 1404 to reset the second push rod 1401. Repeating this process, the material is pushed out to improve the discharge efficiency and prevent the material from blocking the discharge port 16.

[0028] The present invention provides a fermentation device for industrial fertilizer processing and production. There are many methods and ways to specifically implement this technical solution. The above is only the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention. Each component not clearly defined in this embodiment can be realized by existing technologies.

Claims

1. A fermentation device for industrial fertilizer processing and production, comprising a tank body, characterized in that: A motor and a water tank are fixedly connected to the top of the tank body. An inclined plate is fixedly connected to the inner wall of the tank body. The output end of the motor is fixedly connected to a main shaft. A sprinkling disk is fixedly connected to the circumferential surface of the main shaft. A second helical gear is fixedly connected to the circumferential surface of the main shaft. A gearbox is rotatably connected to the circumferential surface of the main shaft. A cross shaft is rotatably connected to the circumferential surface of the gearbox. A first helical gear is fixedly connected to the circumferential surface of the cross shaft. A stirring paddle is fixedly connected to the circumferential surface of the cross shaft. A cam is fixedly connected to the circumferential surface of the cross shaft on the side far from the main shaft. A water outlet mechanism is provided at the bottom of the water tank. A discharging mechanism and a material pushing mechanism are arranged on the inner wall of the tank body. A discharging port is provided at the bottom of the tank body. A railing is provided at the top of the tank body. Reinforcing rings and a ladder are provided on the circumferential surface of the tank body.

2. The fermentation device for industrial fertilizer processing and production according to claim 1, characterized in that: The cross shaft is rotatably connected to the inner wall of the tank body. The gearbox is fixedly connected to the inner wall of the tank body. The first helical gear meshes with the second helical gear. Four stirring paddles are arranged on the cross shaft, and the four stirring paddles are circularly arrayed on the circumferential surface of the cross shaft.

3. The fermentation device for industrial fertilizer processing and production according to claim 2, characterized in that: The water outlet mechanism includes: a water pressure cover, a water pipe, a push rod, and a convex block. The water pipe is fixedly communicated with the bottom of the water tank. The convex block is fixedly connected to the inside of the sprinkling disk.

4. A fermentation device for industrial fertilizer processing and production according to claim 3, characterized in that: The water pressure cover is fixedly connected to the top of the push rod. The push rod is slidably connected to the inner wall of the water pipe. The water pipe is in contact with the inner wall of the sprinkling disk.

5. A fermentation device for industrial fertilizer processing and production according to claim 4, characterized in that: A number of holes are provided at the bottom of the sprinkling disk. A sealing rubber pad is provided between the bottom of the water pressure cover and the water tank. The inner diameter of the water pipe is larger than the diameter of the push rod.

6. The fermentation device for industrial fertilizer processing and production according to claim 5, characterized in that: The discharging mechanism includes: a first push rod, a first fixing block, a first spring baffle, a knocking head, and a first spring. The first fixing block is fixedly connected to the inner wall of the tank body. The first push rod is slidably connected to the inner wall of the first fixing block. The first spring baffle is fixedly connected to the surface of the first push rod. The knocking head is fixedly connected to the bottom of the first push rod.

7. A fermentation device for industrial fertilizer processing and production according to claim 6, characterized in that: The material pushing mechanism includes: a second push rod, a second fixing block, a material pushing plate, a second spring baffle, and a second spring. The second fixing block is fixedly connected to the inner wall of the tank body. The second push rod is slidably connected to the inner wall of the second fixing block. The material pushing plate is fixedly connected to the bottom of the second push rod.

8. A fermentation device for industrial fertilizer processing and production according to claim 7, characterized in that: The first spring is fixedly connected between the first spring baffle and the lower first fixing block. The material pushing plate is fixedly connected to the surface of the second push rod. The second spring is fixedly connected between the second spring baffle and the lower part of the second fixing block.

Images