Pull type automatic multifunctional pipe arranging system for oil field
By designing the oil field drag-type automated multi-functional pipe drainage system, the problem of high labor consumption of oil pipe storage in oil field well repair operations is solved, and the automatic storage and cleaning of oil pipes is realized, reducing labor intensity and environmental pollution risks.
Patent Information
- Application Number
- CN202410070418.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2025-07-18
AI Technical Summary
In the existing well repair operations in oil fields, the oil pipes consume a lot of labor, high labor intensity, and safety hazards. The inconvenient cleaning of the oil pipes leads to environmental pollution.
Design a drag-type automated multi-functional pipe discharge system in the oil field, including an oil pipe storage box, pipe grabbing device and chassis. The oil pipe is grabbed by the pipe grabbing device and slide along the conveying track to achieve automatic storage and cleaning of the oil pipe.
Reduce manual operation costs, reduce labor intensity, improve operational safety, achieve fast and accurate oil pipe pick-up and cleaning, and reduce environmental pollution risks.
Smart Images

Figure CN120331680A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of oilfield workover, and more specifically, to an oilfield trailer-mounted automated multi-functional pipe arrangement system. Background Art
[0002] In the prior art, during oilfield workover operations, the tubing removed during the operation needs to be placed and temporarily stored on a tubing bridge. The traditional method of tubing removal, placement, and discharge requires a large amount of human resources, with high labor intensity. The pipe arrangement operation is a relatively dangerous task during workover, with a high repetition rate and requires the cooperation of multiple workers to complete. During discharge, the tubing is also easily damaged, and the residual oil and gas on the tubing will cause significant pollution to the environment. The current deficiencies of the traditional tubing placement method are as follows: ① The human consumption is relatively large during the process of removing the tubing and discharging it in place, and the operation is relatively dangerous; ② In the existing method, during the operation process, since the removed tubing is placed on a ground support, the measurement work needs to be manually processed by personnel. Tubing measurement is relatively difficult; ③ In the existing working method, the oil stains dripping during the storage and tubing cleaning operations will cause significant pollution to the environment.
[0003] In view of the technical problem of high human consumption during the tubing storage process, no effective solution has been proposed yet. Summary of the Invention
[0004] The main object of the present invention is to provide an oilfield trailer-mounted automated multi-functional pipe arrangement system to solve the problem of high human consumption during the tubing storage process in the prior art.
[0005] To achieve the above object, according to one aspect of the present invention, there is provided an oilfield trailer-mounted automated multi-functional pipe arrangement system, including: a tubing storage box having a tubing installation position for accommodating at least one tubing; a pipe-gripping device including at least a pipe gripper for gripping the tubing; a chassis provided with a conveying track thereon, the tubing storage box and the pipe-gripping device are both arranged on the chassis, and the tubing storage box and the pipe-gripping device are respectively located on opposite sides of the conveying track; wherein, the pipe-gripping device is slidably arranged along the conveying track.
[0006] Furthermore, at least one of the tubing storage box and the pipe-gripping device is movably connected to the chassis, so that at least one of the tubing storage box and the pipe-gripping device has a working state perpendicular to the chassis and a storage state lying flat on the chassis.
[0007] Furthermore, the tubing storage box includes: a box body having at least one tubing installation position, and a tubing delivery hole is formed on the side wall of the box body facing the pipe-gripping device, and the tubing gripped by the pipe-gripping device enters the box body through the tubing delivery hole; a box body support assembly arranged on the outer side wall of the box body, and the box body is fixed to the ground through the box body support assembly.
[0008] Further, a plurality of oil pipe installation positions are provided in the box body, each oil pipe installation position is used to install an oil pipe, and the plurality of oil pipe installation positions are arranged in an array.
[0009] Further, the oil pipe storage box further includes: a limiting rod, one end of the limiting rod is connected to the box body, the limiting rod extends along the length direction of the box body, a plurality of oil pipe clamping grooves are provided on the limiting rod, the oil pipe clamping grooves are used to clamp the oil pipe along the circumferential direction of the oil pipe, the plurality of oil pipe clamping grooves are arranged at intervals along the axial direction of the limiting rod, there are a plurality of limiting rods, and the plurality of limiting rods are arranged at intervals along the width direction of the box body.
[0010] Further, at least two layers of oil pipe installation layers are arranged at intervals along the height direction of the box body, each oil pipe installation layer includes a plurality of limiting rods arranged at intervals along the width direction of the box body, and the limiting rods in the same oil pipe installation layer are all in the same plane, and the corresponding limiting rods along the height direction of the box body together form an oil pipe installation position.
[0011] Further, the oil pipe located at the oil pipe installation position is arranged at an angle with the vertical direction.
[0012] Further, the angle between the oil pipe located at the oil pipe installation position and the vertical direction is A, where 1.5° ≤ A ≤ 2°.
[0013] Further, the oil pipe storage box further includes: an in-box pipe grasping mechanism, the in-box pipe grasping mechanism includes at least one gripper and a gripper fixing frame, the gripper is connected to the gripper fixing frame, the gripper is used to grasp the oil pipe transported to the pipe feeding hole position, and the gripper fixing frame is movably arranged in the box body to transport the oil pipe to any one of the oil pipe installation positions.
[0014] Further, the gripper fixing frame is a gripper fixing rod extending along the height direction of the box body, and the oil pipe storage box further includes: a track assembly, there are two track assemblies, the track assemblies are arranged in the box body, one of the track assemblies is arranged at the top of the box body and is slidably connected to the first end of the gripper fixing rod, and the other track assembly is arranged at the bottom of the box body and is slidably connected to the second end of the gripper fixing rod, and the gripper fixing rod slides along the track assembly to transport the oil pipe to any one of the oil pipe installation positions.
[0015] Further, the track assembly includes: a first guide rail, the first guide rail extends along the length direction of the box body, and there is at least one first guide rail; a second guide rail, the second guide rail extends along the width direction of the box body, and there is at least one second guide rail; the first guide rail and the second guide rail are connected in a communicating manner, and the gripper fixing rod is slidably arranged along both the first guide rail and the second guide rail.
[0016] Further, the first guide rail and the second guide rail are slidably arranged relative to each other.
[0017] Further, there is one second guide rail and two first guide rails. The two first guide rails are arranged at a distance along the width direction of the box body. The first end of the second guide rail is connected to one of the first guide rails, and the second end of the second guide rail is connected to the other first guide rail. The second guide rail is slidably arranged along the first guide rail, and the gripper fixing rod is connected to the second guide rail.
[0018] Further, the oil pipe storage box further includes: a cleaning mechanism. The cleaning mechanism is arranged inside the box body. The cleaning mechanism includes a steam pipeline, a cleaning head, and an in-box robotic arm. One end of the steam pipeline is communicatively connected to the cleaning head, and the other end of the steam pipeline extends outside the box body and is connected to a steam supply device. The in-box robotic arm is connected to at least one of the steam pipeline and the cleaning head. The in-box robotic arm is used to adjust the position of the cleaning head, and the cleaning head sprays steam onto the oil pipe to clean the inner wall of the oil pipe.
[0019] Further, the oil pipe storage box further includes: an oil collecting orifice plate. The oil collecting orifice plate is arranged inside the box body and is close to the bottom of the box body. The oil collecting orifice plate includes a first plate body and a second plate body that are spaced apart downward along the height direction of the box body. Among them, a plurality of through holes are formed in the first plate body, and an in-box oil collecting groove is formed in the second plate body.
[0020] Further, the box body support assembly includes: hydraulic support feet. The hydraulic support feet are close to the bottom of the box body and are arranged on the outer side wall of the box body. There are a plurality of hydraulic support feet. One end of the hydraulic support feet extends outside the box body along the height direction of the box body to abut against the ground, and the length of the hydraulic support feet extending outside the box body is adjustable; wire fixing rings. The wire fixing rings are close to the top of the box body and are arranged on the outer side wall of the box body. There are a plurality of wire fixing rings. The wire fixing rings are used to connect and fix the first ends of the wires, and the other ends of the fixed wires are connected to ground anchors arranged on the ground.
[0021] Further, the pipe gripping device further includes: a support seat. The support seat is slidably connected to the conveying track and is movably connected to the chassis; a pipe gripping robotic arm. The pipe gripping robotic arm is movably connected to the support seat, and the pipe gripper is connected to the pipe gripping robotic arm. The pipe gripping robotic arm can drive the pipe gripper to move.
[0022] Further, the pipe gripper is a mechanical gripper or an electromagnet.
[0023] Further, a chassis oil collecting groove is formed at the bottom of the conveying track.
[0024] Applying the technical solution of the present invention, the pipe gripping device is movably arranged relative to the oil pipe storage box to transport the oil pipe into the oil pipe storage box, which can reduce the manual operation cost, lower the manual labor intensity, achieve the purpose of reducing the danger of manual operation, solve the technical problem that the oil pipe measurement requires manual labor, and realize the technical effect of quickly and accurately picking and placing the oil pipe. Brief Description of the Drawings
[0025] The attached drawings forming a part of this application are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:
[0026] Figure 1 A schematic structural diagram of an embodiment of an oilfield trailer-mounted automated multi-functional pipe arranging system according to the present invention is shown;
[0027] Figure 2 A schematic diagram of the transportation state of an embodiment of an oilfield trailer-mounted automated multi-functional pipe arranging system according to the present invention is shown;
[0028] Figure 3 A schematic structural diagram of a first embodiment of an oil pipe storage box according to the present invention is shown;
[0029] Figure 4 A schematic structural diagram of a second embodiment of an oil pipe storage box according to the present invention is shown.
[0030] Among them, the above-mentioned attached drawings include the following reference numerals:
[0031] 1. Oil pipe storage box; 10. Box body; 100. Pipe feeding hole; 12. Limiting rod; 120. Oil pipe clamping groove; 13. In-box pipe grasping mechanism; 131. Grasping hand; 132. Grasping hand fixing frame; 14. Track assembly; 141. First guide rail; 142. Second guide rail; 15. Cleaning mechanism; 151. Steam pipeline; 152. Cleaning head; 153. In-box robotic arm; 16. Oil collecting orifice plate; 160. Through hole;
[0032] 2. Pipe grasping device; 21. Pipe gripper; 22. Support seat; 23. Pipe grasping robotic arm;
[0033] 3. Oil pipe;
[0034] 4. Chassis; 41. Conveyor track; 410. Chassis oil collecting groove;
[0035] 5. Hinge. Detailed Embodiment
[0036] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the attached drawings and in combination with the embodiments.
[0037] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0038] It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that these terms can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order different from those illustrated or described herein. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that comprises a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products, or devices.
[0039] Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many different forms and should not be construed as being limited only to the embodiments set forth herein. It should be understood that these embodiments are provided so that the disclosure of the present application is thorough and complete, and the concepts of these exemplary embodiments are fully conveyed to those of ordinary skill in the art. In the drawings, for clarity, the thickness of layers and regions may be exaggerated, and the same reference numerals are used to denote the same devices, and thus their description will be omitted.
[0040] Combined with Figures 1 to 4 As shown, according to a specific embodiment of the present application, an oilfield trailer-mounted automated multi-functional pipe arrangement system is provided.
[0041] The oilfield trailer-mounted automated multi-functional pipe arrangement system includes a tubing storage box 1, a pipe gripping device 2, and a chassis 4. The tubing storage box 1 has a tubing installation position for accommodating at least one tubing 3. The pipe gripping device 2 at least includes a pipe gripper 21, and the pipe gripper 21 is used for gripping the tubing 3. A conveying track 41 is provided on the chassis 4. The tubing storage box 1 and the pipe gripping device 2 are both arranged on the chassis 4, and the tubing storage box 1 and the pipe gripping device 2 are respectively located on opposite sides of the conveying track 41. Among them, the pipe gripping device 2 is slidably arranged along the conveying track 41.
[0042] Applying the technical solution of this embodiment, the pipe grasping device 2 is movably arranged relative to the oil pipe storage box 1 to transport the oil pipe 3 into the oil pipe storage box 1, which can reduce the manual operation cost, lower the manual labor intensity, achieve the purpose of reducing the danger of manual operation, solve the technical problem of large manpower consumption in the process of oil pipe storage, and realize the technical effect of quickly and accurately picking and placing the oil pipe operation.
[0043] Furthermore, at least one of the oil pipe storage box 1 and the pipe grasping device 2 is movably connected to the chassis 4, so that at least one of the oil pipe storage box 1 and the pipe grasping device 2 has a working state perpendicular to the chassis 4 and a storage state lying flat on the chassis 4. This can facilitate the transportation of the oilfield trailer-mounted automated multi-functional pipe arranging system.
[0044] In an exemplary embodiment of the present application, both the oil pipe storage box 1 and the pipe grasping device 2 are movably connected to the chassis 4. When the oilfield trailer-mounted automated multi-functional pipe arranging system is in the working state, both the oil pipe storage box 1 and the pipe grasping device 2 are in the vertically placed state, and the oil pipe storage box 1 and the pipe grasping device 2 are located on both sides of the conveying track 41 parallel to each other to achieve efficient and accurate grasping of the oil pipe for operation; when the oilfield trailer-mounted automated multi-functional pipe arranging system is in the storage state, the oil pipe storage box 1 and the pipe grasping device 2 are laid down on the chassis 4, which is convenient for efficient mobile transportation and equipment deployment.
[0045] Preferably, the oil pipe storage box 1 is connected to the chassis 4 through a hinge 5, which is convenient for the assembly and maintenance of the oil pipe storage box 1; the pipe grasping device 2 is designed with a folding structure and can be folded and laid down on the chassis 4, with flexible operation and improved space utilization rate of the oilfield trailer-mounted automated multi-functional pipe arranging system.
[0046] Specifically, the oil pipe storage box 1 includes a box body 10 and a box body support assembly. The box body 10 has at least one oil pipe installation position. A pipe feeding hole 100 is opened on the side wall of the box body 10 facing the pipe grasping device 2. The oil pipe 3 grasped by the pipe grasping device 2 enters the box body 10 through the pipe feeding hole 100; the box body support assembly is arranged on the outer side wall of the box body 10, and the box body 10 is fixed to the ground through the box body support assembly. The arrangement that the pipe feeding hole 100, the pipe grasping device 2 and the grasped oil pipe 3 are in the same plane can accurately and efficiently place the oil pipe 3 into the oil pipe storage box 1 during the pipe grasping operation, improving the operation efficiency. The box body support assembly is provided to fix the box body 10 and enable the operation process to proceed stably, avoiding the influence of the shaking of the box body 1 on the oil pipe storage operation.
[0047] Among them, a plurality of oil pipe installation positions are provided in the box body 10, and each oil pipe installation position is used to install an oil pipe 3. The plurality of oil pipe installation positions are arranged in an array. The plurality of oil pipe installation positions can be used to install and store a plurality of oil pipes 3. The array arrangement of the plurality of oil pipe installation positions can increase the storage quantity of the oil pipes 3 inside the box body 10, make the arrangement of the oil pipes neat, improve the space utilization rate, and further improve the operation efficiency.
[0048] Specifically, the oil pipe storage box 1 further includes a limiting rod 12. One end of the limiting rod 12 is connected to the box body 10. The limiting rod 12 extends along the length direction of the box body 10. A plurality of oil pipe clamping grooves 120 are provided on the limiting rod 12. The oil pipe clamping grooves 120 are used to clamp the oil pipe 3 along the circumferential direction of the oil pipe 3. The plurality of oil pipe clamping grooves 120 are arranged at intervals along the axial direction of the limiting rod 12. There are a plurality of limiting rods 12, and the plurality of limiting rods 12 are arranged at intervals along the width direction of the box body 10. The setting of the limiting rod 12 is used to divide the internal space of the box body 10, so that the oil pipes 3 are arranged in an array. The oil pipe clamping grooves 120 are used to fix the position of the oil pipe 3 in the box body 10 and prevent the oil pipes 3 from colliding with each other and causing damage.
[0049] In an exemplary embodiment of the present application, the length direction of the box body 10 is the direction parallel to the horizontal plane and parallel to the plane formed by the pipe feeding hole 100 and the pipe grasping device 2. The width direction of the box body 10 is the direction perpendicular to the plane formed by the pipe feeding hole 100 and the pipe grasping device 2. The extension of the limiting rod 12 along the length direction of the box body 10 can enable the oil pipe 3 to reach any space inside the box body 10 without obstruction after entering the box body 10 from the pipe feeding hole 100.
[0050] Furthermore, at least two layers of oil pipe installation layers are arranged at intervals along the height direction of the box body 10. Each oil pipe installation layer includes a plurality of limiting rods 12 arranged at intervals along the width direction of the box body 10, and the limiting rods 12 in the same oil pipe installation layer are all in the same plane. The limiting rods 12 corresponding to each other along the height direction of the box body 10 together form an oil pipe installation position. The height direction of the box body 10 is the direction perpendicular to the horizontal plane. The setting of multiple layers of oil pipe installation layers can enable each oil pipe installation position to firmly and stably place the oil pipe 3, avoid the oil pipes 3 from being disorderly and crossed inside the box body 10 and colliding, and improve the stability and safety of the box body 10.
[0051] Specifically, the oil pipe 3 located at the oil pipe installation position is arranged at an angle with the vertical direction. The angle between the oil pipe 3 located at the oil pipe installation position and the vertical direction is A. Preferably, 1.5° ≤ A ≤ 2°. Since there is a certain horizontal offset between the upper and lower parts of the storage array inside the box body 10 of the oil pipe storage box 1, the arrangement of the oil pipe 3 located at the oil pipe installation position at an angle with the vertical direction can achieve inclined vertical temporary storage by relying on gravity. The selection of the angle A satisfying 1.5° ≤ A ≤ 2° can maximize the utilization efficiency of the internal space of the box body 10 while adjusting the horizontal offset of the upper and lower parts of the storage array.
[0052] Furthermore, the oil pipe storage box 1 further includes an in-box pipe grasping mechanism 13. The in-box pipe grasping mechanism 13 includes at least one gripper 131 and a gripper fixing frame 132. The gripper 131 is connected to the gripper fixing frame 132. The gripper 131 is used to grasp the oil pipe 3 transported to the pipe feeding hole 100 position. The gripper fixing frame 132 is movably arranged inside the box body 10 to transport the oil pipe 3 to any one of the oil pipe installation positions. Through the setting of the in-box pipe grasping mechanism 13, the oil pipe 3 can move freely inside the box body 10, and the grasped oil pipe 3 can be placed at a preset position.
[0053] In an exemplary embodiment of the present application, the gripper fixing frame 132 is a gripper fixing rod extending along the height direction of the box body 10. The gripper 131 is slidably connected to the gripper fixing rod to adjust the height of the gripper 131. The rod-shaped structure of the gripper fixing rod ensures the stable connection of the gripper 131 during the movement of the gripper 131 along the gripper fixing rod, improving the operation stability. Preferably, two grippers 131 are provided to make the grasping and moving of the oil pipe 3 more stable.
[0054] Specifically, the oil pipe storage box 1 further includes a track assembly 14. There are two track assemblies 14. The track assemblies 14 are arranged inside the box body 10. One of the track assemblies 14 is arranged at the top of the box body 10 and is slidably connected to the first end of the gripper fixing rod, and the other track assembly 14 is arranged at the bottom of the box body 10 and is slidably connected to the second end of the gripper fixing rod. The gripper fixing rod slides along the track assembly 14 to transport the oil pipe 3 to any one of the oil pipe installation positions. The setting of the track assembly 14 provides support for the movement of the gripper fixing rod inside the box body 10. The connection of the two track assemblies 14 to the gripper fixing rod shares the operation force of the gripper 131 from both ends of the box body 10, improving the movement operation stability of the gripper fixing rod.
[0055] Specifically, the rail assembly 14 includes a first guide rail 141 and a second guide rail 142. The first guide rail 141 extends along the length direction of the box body 10, and there is at least one first guide rail 141; the second guide rail 142 extends along the width direction of the box body 10, and there is at least one second guide rail 142. The first guide rail 141 and the second guide rail 142 are communicatively arranged, and the gripper fixing rod is slidably arranged along both the first guide rail 141 and the second guide rail 142. Through the communicative arrangement of the first guide rail 141 and the second guide rail 142, the gripper fixing rod can move arbitrarily inside the box body 10, driving the gripper 131 to place the oil pipe 3 in any oil pipe slot 120.
[0056] Optionally, the first guide rail 141 and the second guide rail 142 are slidably arranged relative to each other. It includes a scheme where the first guide rail 141 can slide along the second guide rail 142, a scheme where the second guide rail 142 can slide along the first guide rail 141, and a scheme where both the first guide rail 141 and the second guide rail 142 can slide relative to each other along another guide rail.
[0057] In an embodiment of the present application, there is one second guide rail 142 and two first guide rails 141. The two first guide rails 141 are arranged at a distance along the width direction of the box body 10. The first end of the second guide rail 142 is connected to one of the first guide rails 141, and the second end of the second guide rail 142 is connected to the other first guide rail 141. The second guide rail 142 is slidably arranged along the first guide rail 141, and the gripper fixing rod is connected to the second guide rail 142. The parallel and spaced arrangement of the two first guide rails 141 can increase the structural strength of the rail assembly 14 and improve the structural stability.
[0058] Furthermore, the oil pipe storage box 1 further includes a cleaning mechanism 15. The cleaning mechanism 15 is arranged inside the box body 10. The cleaning mechanism 15 includes a steam pipeline 151, a cleaning head 152, and an in-box robotic arm 153. One end of the steam pipeline 151 is communicatively connected to the cleaning head 152, and the other end of the steam pipeline 151 extends outside the box body 10 and is connected to a steam supply device. The in-box robotic arm 153 is connected to at least one of the steam pipeline 151 and the cleaning head 152. The in-box robotic arm 153 is used to adjust the position of the cleaning head 152, and the cleaning head 152 sprays steam into the oil pipe 3 to clean the inner wall of the oil pipe. The setting of the cleaning mechanism 15 can perform the cleaning operation while taking the pipe, and steam-clean the inner wall of any oil pipe 3 placed in the oil pipe slot 120, improving the operation efficiency.
[0059] Further, the tubing storage box 1 further includes an oil collecting orifice plate 16. The oil collecting orifice plate 16 is disposed within the box body 10 and is disposed near the bottom of the box body 10. The oil collecting orifice plate 16 includes a first plate body and a second plate body that are spaced apart downward along the height direction of the box body 10. Among them, a plurality of through holes 160 are formed in the first plate body, and an in-box oil collecting groove is formed in the second plate body. The setting of the oil collecting orifice plate 16 can collect the sewage of the cleaned tubing 3 along the through holes 160 at the bottom of the box body 10 into the in-box oil collecting groove, and then collect it from the in-box oil collecting groove to the recycling device outside the box body 10, avoiding the sewage from polluting the inner wall of the tubing storage box 1, reducing the cleaning and maintenance times, and extending the service life of the tubing storage box 1.
[0060] Further, the box body support assembly includes hydraulic support feet and wire fixing rings (not shown in the figure). The hydraulic support feet are disposed near the bottom of the box body 10 and are disposed on the outer side wall of the box body 10. There are a plurality of hydraulic support feet. One end of the hydraulic support feet extends along the height direction of the box body 10 to the outside of the box body 10 to abut against the ground, and the length of the hydraulic support feet extending to the outside of the box body 10 is set to be adjustable; the wire fixing rings are disposed near the top of the box body 10 and are disposed on the outer side wall of the box body 10. There are a plurality of wire fixing rings. The wire fixing rings are used to connect and fix the first ends of the wires, and the other ends of the fixed wires are connected to ground anchors disposed on the ground. When in the working state, the hydraulic support feet extend out. The position of the current tubing storage box 1 is measured by a sensor. Each hydraulic support foot individually adjusts the length extending to the outside of the box body 10 based on the measured position information to ensure the horizontal placement of the tubing storage box 1 and a stable working condition; the wire fixing rings connect the box body 10 to the ground anchors through wires, fix the position of the top of the box body 10 to the ground, lower the overall center of gravity of the tubing storage box 1, and can increase the stability.
[0061] Further, the tubing gripping device 2 further includes a support seat 22 and a tubing gripping robotic arm 23. The support seat 22 is slidably connected to the conveying track 41 and is movably connected to the chassis 4; the tubing gripping robotic arm 23 is movably connected to the support seat 22, the tubing gripper 21 is connected to the tubing gripping robotic arm 23, and the tubing gripping robotic arm 23 can drive the tubing gripper 21 to move. The support seat 22 slides on the conveying track 41 to transport the gripped tubing 3, and the tubing gripping robotic arm 23 drives the tubing gripper 21 to perform the gripping operation. Such a setting can achieve operation automation and improve the operation efficiency.
[0062] Preferably, the tubing gripper 21 is a mechanical gripper or an electromagnet. The tubing 3 can be made more stable during transportation through mechanical control or electromagnetic force.
[0063] Furthermore, a chassis oil sump 410 is provided at the bottom of the conveying track 41. This arrangement can collect the oil stains dripping during the operation into the chassis oil sump 410 during the process of grasping and transporting the oil pipe 3, avoiding significant pollution to the environment caused by the dripping oil stains.
[0064] The present application also provides a preferred embodiment of an oilfield trailer-mounted automated multi-functional pipe arrangement system, which is convenient for disassembly and assembly, convenient for transportation, occupies a small area, and can efficiently and safely complete the pipe arrangement, measurement, and cleaning work during well repair, realizing the automated placement, measurement, and cleaning of the oil pipe 3.
[0065] Specifically, an oilfield trailer-mounted automated multi-functional pipe arrangement system is composed of a chassis 4, an oil pipe conveying mechanism (i.e., the pipe grasping device 2), a conveying track 41, and an oil pipe storage box 1. Among them, the chassis 4 is used to carry the entire oilfield trailer-mounted automated multi-functional pipe arrangement system. The pipe grasping device 2 is arranged above the chassis 4 and can move on the conveying track 41 to transport the oil pipe 3 from the wellhead to the oil pipe storage box 1. The oil pipe storage box 1 can automatically store, count, measure, and clean the oil pipe 3.
[0066] The pipe grasping device 2 is composed of a pipe grasping robotic arm 23 and a pipe gripper 21 at the front end. The pipe grasping device 2 is designed with a folding structure. As Figure 1 shown, it can be folded and laid down in the gap of the chassis 4 in the storage state; as Figure 2 shown, in the working state, it is perpendicular to the chassis 4, that is, erected on the conveying track 41 and fixed by a locking structure, and moves between the wellhead and the oil pipe storage box 1 to perform the operation of picking up and placing the oil pipe 3. Among them, the pipe gripper 21 is composed of multiple grippers. The pipe gripper 21 is a mechanical gripper or an electromagnetic system for fixing the oil pipe 3, and the electromagnetic system uses an electro-permanent magnet.
[0067] A chassis oil sump 410 is designed between the chassis 4 and the conveying track 41, which can collect the oil stains generated during the work process and recycle them to an external recycling device through a recovery hole.
[0068] The box support assembly includes 4 hydraulic support feet and wire fixing rings. The oil pipe storage box 1 is internally provided with sensors to measure the current horizontal position of the oil pipe storage box 1. Each hydraulic support foot is controlled individually by wireless or wired means to ensure the horizontality of the oil pipe storage box 1. A wire fixing ring is welded on the side of the oil pipe storage box 1, and the box body 10 is connected to a ground anchor through a wire.
[0069] The oil pipe storage box 1 adopts vertical arrangement and is composed of an oil pipe installation position, a cleaning mechanism 15, and an in-box pipe grasping mechanism 13. Among them, the in-box pipe grasping mechanism 13 is composed of an upper track fixed on the top of the box body 10, a lower track fixed on the bottom of the box body 10, a track motor, and a gripper 131; as Figure 3 and Figure 4As shown, there is a certain horizontal offset between the upper and lower parts of the tubing installation position. When the tubing 3 is placed, it needs to form an angle of 2° with the vertical direction, and it relies on gravity to achieve inclined vertical temporary storage.
[0070] Specifically, an oil collecting orifice plate 16 is provided at the bottom of the tubing storage box 1. The oil collecting orifice plate 16 includes a first plate body and a second plate body that are arranged downward at intervals. A plurality of through holes 160 are formed in the first plate body, and an oil collecting tank inside the box is formed in the second plate body. Sewage can flow into the oil collecting tank inside the box through the through holes 160 (not shown in the figure), and the cleaned sewage flows into an external recovery device from the oil collecting tank inside the box.
[0071] By adopting the oilfield trailer-type automatic multi-functional pipe arrangement system and the structural settings of each part of the system in the above-mentioned embodiment, the unmanned automatic picking, placing, conveying and pipe arrangement operations at the wellhead during workover operations are realized. The disassembly, assembly and transportation are convenient, and the automatic placement and cleaning of the tubing 3 can be carried out. In addition to the functions and effects of the above-mentioned various structures, the following beneficial effects are also generated in this embodiment:
[0072] 1) The mobile transportation and deployment of this system are simple, and it can be quickly deployed to the operation site;
[0073] 2) This system uses a vision system to align with the tubing 3, and grabs the tubing 3 accurately and quickly, effectively reducing the probability of grabbing errors and improving the operation efficiency;
[0074] 3) The integrated tubing storage box 1 designed in this system integrates storage, counting, measurement and cleaning functions. Through the tubing 3 measurement and cleaning unit, the stored tubing 3 can be measured and cleaned at any time.
[0075] 4) The integrated tubing storage box 1 designed in this system is provided with an oil collecting orifice plate 16 at the bottom, which can eliminate the adverse environmental impacts to the greatest extent.
[0076] For the sake of convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "upper" etc. can be used here to describe the spatial position relationship between a device or feature and other devices or features as shown in the figure. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will be positioned as "below other devices or structures" or "under other devices or structures" afterwards. Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the corresponding explanations are made for the spatial relative descriptions used here.
[0077] In addition to the above, it should be noted that the "one embodiment", "another embodiment", "embodiment" and the like mentioned in this specification refer to the specific features, structures or characteristics described in connection with the embodiment being included in at least one embodiment generally described in this application. The same expression appearing in multiple places in the specification does not necessarily refer to the same embodiment. Further, when describing a specific feature, structure or characteristic in connection with any one embodiment, it is intended that the implementation of such feature, structure or characteristic in connection with other embodiments also fall within the scope of the present invention.
[0078] In the above embodiments, the descriptions of the respective embodiments have their own emphases. For the parts not detailed in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.
[0079] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An oilfield trailer-mounted automated multi-functional pipe arrangement system, characterized in that, Including: A tubing storage box (1), the tubing storage box (1) having a tubing installation position for accommodating at least one tubing (3); A tubing grasping device (2), the tubing grasping device (2) at least including a tubing gripper (21), the tubing gripper (21) being used for grasping the tubing (3); A chassis (4), a conveying track (41) being provided on the chassis (4), the tubing storage box (1) and the tubing grasping device (2) both being provided on the chassis (4), and the tubing storage box (1) and the tubing grasping device (2) being respectively located on opposite sides of the conveying track (41); Wherein, the tubing grasping device (2) is slidably arranged along the conveying track (41).
2. The trailer-mounted automated multi-functional pipe arrangement system for oil fields according to claim 1, wherein, At least one of the tubing storage box (1) and the tubing grasping device (2) is movably connected to the chassis (4), so that at least one of the tubing storage box (1) and the tubing grasping device (2) has a working state perpendicular to the chassis (4) and a storage state lying flat on the chassis (4).
3. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 1, characterized in that, The tubing storage box (1) includes: A box body (10), the box body (10) having at least one of the tubing installation positions, a tubing feeding hole (100) being opened on a side wall of the box body (10) facing the tubing grasping device (2), and the tubing (3) grasped by the tubing grasping device (2) entering the box body (10) through the tubing feeding hole (100); A box body support assembly, the box body support assembly being arranged on an outer side wall of the box body (10), and the box body (10) being fixed to the ground through the box body support assembly.
4. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 3, wherein, A plurality of the tubing installation positions are opened in the box body (10), each of the tubing installation positions being used for installing one tubing (3), and the plurality of tubing installation positions are arranged in an array.
5. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 4, wherein, The tubing storage box (1) further includes: A limiting rod (12), one end of the limiting rod (12) being connected to the box body (10), the limiting rod (12) extending along the length direction of the box body (10), a plurality of tubing clamping grooves (120) being opened on the limiting rod (12), the tubing clamping grooves (120) being used for clamping the tubing (3) along the circumferential direction of the tubing (3), the plurality of tubing clamping grooves (120) being spaced at intervals along the axial direction of the limiting rod (12), and the limiting rods (12) being multiple, the multiple limiting rods (12) being spaced at intervals along the width direction of the box body (10).
6. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 5, characterized in that, At least two layers of tubing installation layers are spaced at intervals along the height direction of the box body (10), each of the tubing installation layers including a plurality of the limiting rods (12) spaced at intervals along the width direction of the box body (10), and the limiting rods (12) in the same tubing installation layer are all in the same plane, and the corresponding limiting rods (12) along the height direction of the box body (10) together form one of the tubing installation positions.
7. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 1 or 6, characterized in that, The tubing (3) located at the tubing installation position is arranged at an angle with the vertical direction.
8. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 7, characterized in that, The angle between the tubing (3) located at the tubing installation position and the vertical direction is A, wherein, 1.5° ≤ A ≤ 2°.
9. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 4, characterized in that, The oil pipe storage box (1) further includes: An in-box pipe gripping mechanism (13), the in-box pipe gripping mechanism (13) includes at least one gripper (131) and a gripper fixing frame (132), the gripper (131) is connected to the gripper fixing frame (132), the gripper (131) is used to grip the oil pipe (3) transported to the position of the pipe feeding hole (100), and the gripper fixing frame (132) is movably arranged in the box body (10) to transport the oil pipe (3) to any one of the oil pipe installation positions.
10. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 9, wherein, The gripper fixing frame (132) is a gripper fixing rod extending along the height direction of the box body (10), and the oil pipe storage box (1) further includes: Track assemblies (14), there are two track assemblies (14), the track assemblies (14) are arranged in the box body (10), one of the track assemblies (14) is arranged at the top of the box body (10) and is slidably connected to the first end of the gripper fixing rod, and the other track assembly (14) is arranged at the bottom of the box body (10) and is slidably connected to the second end of the gripper fixing rod, and the gripper fixing rod slides along the track assemblies (14) to transport the oil pipe (3) to any one of the oil pipe installation positions.
11. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 10, characterized in that, The track assembly (14) includes: A first guide rail (141), the first guide rail (141) extends along the length direction of the box body (10), and the first guide rail (141) is at least one; A second guide rail (142), the second guide rail (142) extends along the width direction of the box body (10), and the second guide rail (142) is at least one; The first guide rail (141) and the second guide rail (142) are communicatively arranged, and the gripper fixing rod is slidably arranged along both the first guide rail (141) and the second guide rail (142).
12. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 11, wherein The first guide rail (141) and the second guide rail (142) are slidably arranged relative to each other.
13. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 12, wherein There is one second guide rail (142) and two first guide rails (141), the two first guide rails (141) are arranged at a distance along the width direction of the box body (10), the first end of the second guide rail (142) is connected to one of the first guide rails (141), the second end of the second guide rail (142) is connected to the other first guide rail (141), the second guide rail (142) is slidably arranged along the first guide rail (141), and the gripper fixing rod is connected to the second guide rail (142).
14. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 3, characterized in that, The oil pipe storage box (1) further includes: A cleaning mechanism (15) is provided inside the box body (10). The cleaning mechanism (15) includes a steam pipeline (151), a cleaning head (152), and an in-box robotic arm (153). One end of the steam pipeline (151) is communicatively connected to the cleaning head (152), and the other end of the steam pipeline (151) extends outside the box body (10) and is connected to a steam supply device. The in-box robotic arm (153) is connected to at least one of the steam pipeline (151) and the cleaning head (152). The in-box robotic arm (153) is used to adjust the position of the cleaning head (152). The cleaning head (152) sprays steam into the oil pipe (3) to clean the inner wall of the oil pipe.
15. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 3, characterized in that, The oil pipe storage box (1) further includes: An oil collecting orifice plate (16) is provided inside the box body (10), and the oil collecting orifice plate (16) is disposed near the bottom of the box body (10); The oil collecting orifice plate (16) includes a first plate body and a second plate body that are spaced apart downward along the height direction of the box body (10). Among them, a plurality of through holes (160) are formed in the first plate body, and an in-box oil collecting groove is formed in the second plate body.
16. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 3, characterized in that, The box body support assembly includes: Hydraulic support feet are disposed near the bottom of the box body (10) and on the outer side wall of the box body (10). There are a plurality of hydraulic support feet. One end of the hydraulic support feet extends outside the box body (10) along the height direction of the box body (10) to abut against the ground, and the length of the hydraulic support feet extending outside the box body (10) is adjustable; Wire fixing rings are disposed near the top of the box body (10) and on the outer side wall of the box body (10). There are a plurality of wire fixing rings. The wire fixing rings are used to connect and fix the first ends of the wires, and the other ends of the fixed wires are connected to ground anchors disposed on the ground.
17. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 3, wherein The pipe grasping device (2) further includes: A support seat (22) is slidably connected to the conveying track (41), and the support seat (22) is movably connected to the chassis (4); A pipe grasping robotic arm (23) is movably connected to the support seat (22). The pipe gripper (21) is connected to the pipe grasping robotic arm (23), and the pipe grasping robotic arm (23) can drive the pipe gripper (21) to move.
18. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 17, wherein The pipe gripper (21) is a mechanical gripper or an electromagnet.
19. The oilfield trailer-mounted automated multi-functional pipe arrangement system according to claim 1, wherein A chassis oil collecting groove (410) is formed at the bottom of the conveying track (41).