Rapid calibration metal casting size measuring instrument
Through the combination of infrared measurement and casting detection mechanism, the problem of casting dimension measurement tools in the prior art cannot fully detect internal defects and time-consuming and labor-consuming calibration is solved, and fast and accurate casting dimension measurement and detection is achieved, improving the accuracy of measurement results and the convenience of equipment maintenance.
Patent Information
- Application Number
- CN202510583174.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-07-18
AI Technical Summary
The existing metal casting dimensional measurement tools cannot comprehensively and accurately detect internal defects, and the traditional calibration methods are time-consuming and labor-intensive, so the calibration accuracy is difficult to ensure, which affects the accuracy of the measurement results.
The infrared measuring mechanism and casting detection mechanism are used to transmit and receive refracted waves through the infrared reactor for dimensional measurement and calibration, combined with the comparison of multiple sets of guide rail data, and synchronous screws and rodless cylinders are used to achieve synchronous clamping and detection of castings, improving detection efficiency and accuracy.
It realizes fast and accurate casting size measurement and detection, reduces measurement errors, improves the maintenance convenience of equipment and the reliability of measurement results.
Smart Images

Figure CN120333299A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical manufacturing and detection, and particularly relates to a metal casting size measuring instrument with rapid calibration. Background Art
[0002] In the technical field of mechanical manufacturing and detection, metal castings, as an important part of mechanical products, their dimensional accuracy and quality directly affect the performance and reliability of the entire mechanical product. With the rapid development of modern industry, traditional dimensional measurement methods, such as using manual measuring tools like calipers and micrometers, have low measurement efficiency and are easily affected by human factors, resulting in large errors in measurement results and being difficult to meet the high-precision measurement requirements. Therefore, there is a particular need for a metal casting size measuring instrument with rapid calibration.
[0003] However, due to design limitations of existing metal casting size measuring tools, they may not be able to comprehensively and accurately detect defects inside the castings, and there are also certain problems with the calibration of the measuring equipment. Traditional calibration methods often require a large amount of time and effort, and it is difficult to guarantee the calibration accuracy, which will also affect the accuracy of the measurement results. Summary of the Invention
[0004] The purpose of the present invention is to provide a metal casting size measuring instrument with rapid calibration to solve the problems in the above-mentioned background art that existing metal casting size measuring tools may not be able to comprehensively and accurately detect defects inside the castings, there are also certain problems with the calibration of the measuring equipment, traditional calibration methods often require a large amount of time and effort, and it is difficult to guarantee the calibration accuracy, which will also affect the accuracy of the measurement results.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A metal casting size measuring instrument with rapid calibration, including an installation shell, one side surface of the installation shell is fixedly connected with a light-shielding cloth, a placement board is attached to the lower surface of the light-shielding cloth, a placement guide rail is attached to one side surface of the placement board, one side surface of the installation shell is fixedly connected with a control panel, an infrared measurement mechanism is arranged on the inner wall surface of the installation shell, one side surface of the installation shell is fixedly connected with a calibration outer shell, and a casting detection mechanism is arranged on one side surface of the calibration outer shell; The infrared measurement mechanism includes a measurement guide rail, a driven roller, a measurement base, a measurement motor, a drive belt, a drive roller, a snap female part, a snap male part, a limit spring, a release rod, a limit plate, an infrared base, and an infrared reactor. The inner wall surface of the installation shell is fixedly connected with a measurement guide rail. The inner wall surface of the measurement guide rail is slidably connected with a driven roller. One side surface of the driven roller is rotatably connected with a measurement base. One side surface of the measurement base is fixedly connected with a measurement motor. One side surface of the measurement motor is fixedly connected with a drive belt. One side surface of the drive belt is fixedly connected with a drive roller. One side surface of the measurement base is fixedly connected with a snap female part. One side surface of the snap female part is attached to a snap male part. One side surface of the snap male part is fixedly connected with a limit spring. One side surface of the snap male part is fixedly connected with a release rod. One side surface of the limit spring is fixedly connected with a limit plate. The upper surface of the limit plate is fixedly connected with an infrared base. The upper surface of the infrared base is fixedly connected with an infrared reactor.
[0006] Preferably, there are two groups of the storage guide rails symmetrically arranged with respect to the central axis of the installation shell, and the storage plate is slidably connected with the installation shell through the storage guide rails.
[0007] Preferably, there are two groups of the drive roller and the driven roller symmetrically arranged with respect to the central axis of the installation shell, and the measurement motor is fixedly connected with the drive roller through the drive belt.
[0008] Preferably, there are eight groups of the measurement guide rails symmetrically arranged with respect to the central axis of the installation shell, and the measurement base is slidably connected with the measurement guide rail through the drive roller and the driven roller.
[0009] Preferably, there are two groups of the snap female part, the snap male part, the limit spring, and the release rod symmetrically arranged with respect to the central axis of each infrared base, and the infrared base is fixedly connected with the measurement base through the snap female part and the snap male part.
[0010] Preferably, a chute is provided on one side surface of the infrared base, and the snap male part is slidably connected with one side surface of the infrared base through the chute.
[0011] Preferably, the casting detection mechanism includes a detection base, a quality inspection housing, a fixed motor, a synchronous screw, fixed jaws, a limiting rod, a left and right moving guide rail, a left and right moving slider, a front and rear rodless cylinder, a front and rear mounting plate, a detection magnet, a left and right rodless cylinder, and a left and right mounting plate. One side surface of the mounting shell is fixedly connected to the detection base, the upper surface of the detection base is fixedly connected to the quality inspection housing, the outer surface of the quality inspection housing is fixedly connected to the fixed motor, one side surface of the fixed motor is fixedly connected to the synchronous screw, the one side surface of the synchronous screw is threadedly connected to the fixed jaws, the one side surface of the fixed jaws is slidably connected to the limiting rod, one side surface of the quality inspection housing is fixedly connected to the left and right moving guide rail, the one side surface of the left and right moving guide rail is slidably connected to the left and right moving slider, the one side surface of the left and right moving slider is fixedly connected to the front and rear rodless cylinder, the upper surface of the front and rear rodless cylinder is fixedly connected to the front and rear mounting plate, the lower surface of the front and rear rodless cylinder is fixedly connected to the detection magnet, the lower surface of the front and rear rodless cylinder is fixedly connected to the left and right rodless cylinder, and the lower surface of the left and right rodless cylinder is fixedly connected to the left and right mounting plate.
[0012] Preferably, two sets of threads with opposite spiral directions are arranged on the outer surface of the synchronous screw, and the synchronous screw is rotationally connected to the fixed jaws through the threads.
[0013] Preferably, two sets of fixed jaws are arranged along the central axis of the quality inspection housing, and the quality inspection housing is slidably connected to the fixed jaws through the limiting rod.
[0014] Preferably, the left and right rodless cylinder is rotationally connected to the left and right moving slider through the front and rear mounting plate, and the front and rear rodless cylinder and the left and right rodless cylinder are vertically intersected.
[0015] Compared with the prior art, the beneficial effects of the present invention are: the metal casting size measuring instrument with rapid calibration 1. With the infrared measurement mechanism set up, during use, after power-on, the infrared reactor and the measurement motor start. The measurement motor drives the drive belt to rotate, and the drive belt drives the drive roller to rotate, causing the measurement base to move. The driven roller rotates along the measurement guide rail to move up and down. The eight groups of infrared reactors corresponding to the measurement guide rails emit and receive refraction waves from each other and transmit the data to the control panel for calibration. When the infrared reactor needs to be replaced, pull the release rod, which drives the male buckle to press the limit spring, releasing the limit of the female buckle on the male buckle and completing the disassembly of the installation between the infrared base and the measurement base. During installation, apply pressure to the infrared base, and the male buckle slides along the female buckle. The limit spring releases elastic potential energy to push the male buckle to achieve clamping. It can use the motor, belt, and roller to move the measurement base along the measurement guide rail, use multiple groups of infrared reactors to emit and receive refraction waves for size measurement and calibration, and can also replace the infrared base conveniently and quickly. Moreover, the comparison of data from multiple groups of guide rails reduces measurement errors, improving the accuracy of measurement and the convenience of equipment maintenance; 2. With the casting detection mechanism set up, during use, the fixed motor starts to drive the synchronous screw to rotate. The two groups of reverse threads on the outside of the synchronous screw drive the fixed clamping jaws to move. The fixed clamping jaws are restricted by the limit rods and move along the threads to achieve synchronous clamping and slightly lift the casting. The left and right rodless cylinders push the front and rear mounting plates and the front and rear rodless cylinders to move, driving the left and right moving sliders to slide along the left and right moving guide rails. The front and rear rodless cylinders drive the detection magnet to detect the magnet to be measured, and the data is transmitted to the operation panel. The fixed motor, synchronous screw, and fixed clamping jaws cooperate to achieve synchronous clamping of the casting, and the rodless cylinders drive the detection magnet to detect the casting, which can accurately detect the defects and errors of the casting, improving the efficiency and accuracy of casting detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic side view structure diagram of the present invention; Figure 2 It is a schematic structure diagram of the installation shell of the present invention; Figure 3 It is a schematic structure diagram of the measurement guide rail of the present invention; Figure 4 It is a schematic structure diagram of the infrared measurement mechanism of the present invention; Figure 5 It is a schematic internal structure diagram of the installation shell of the present invention; Figure 6 For the present invention Figure 5 The enlarged structure diagram at A in; Figure 7 It is a schematic structure diagram of the fixed screw of the present invention; Figure 8 It is a schematic diagram of the left and right rodless cylinders of the present invention.
[0017] In the figure: 1, mounting shell; 2, light-shielding cloth; 3, storage board; 4, storage guide rail; 5, control panel; 6, infrared measurement mechanism; 601, measurement guide rail; 602, driven roller; 603, measurement base; 604, measurement motor; 605, drive belt; 606, drive roller; 607, snap female part; 608, snap male part; 609, limiting spring; 610, release rod; 611, limiting plate; 612, infrared base; 613, infrared reactor; 7, calibration shell; 8, casting detection mechanism; 801, detection base; 802, quality inspection shell; 803, fixing motor; 804, synchronous screw; 805, fixing jaw; 806, limiting rod; 807, left and right moving guide rail; 808, left and right moving slider; 809, front and rear rodless cylinder; 810, front and rear mounting plate; 811, detection magnet; 812, left and right rodless cylinder; 813, left and right mounting plate. Detailed implementation mode
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0019] Please refer to Figure 1 - Figure 8 , the present invention provides a technical solution: a metal casting size measuring instrument with rapid calibration, including a mounting shell 1, a light-shielding cloth 2 is fixedly connected to one side surface of the mounting shell 1, a storage board 3 is attached to the lower surface of the light-shielding cloth 2, a storage guide rail 4 is attached to one side surface of the storage board 3, a control panel 5 is fixedly connected to one side surface of the mounting shell 1, an infrared measurement mechanism 6 is arranged on the inner wall surface of the mounting shell 1, a calibration shell 7 is fixedly connected to one side surface of the mounting shell 1, and a casting detection mechanism 8 is arranged on one side surface of the calibration shell 7; The infrared measurement mechanism 6 includes a measurement guide rail 601, a driven roller 602, a measurement base 603, a measurement motor 604, a drive belt 605, a drive roller 606, a snap female part 607, a snap male part 608, a limit spring 609, a release rod 610, a limit plate 611, an infrared base 612, and an infrared reactor 613. The inner wall surface of the installation shell 1 is fixedly connected with the measurement guide rail 601. The inner wall surface of the measurement guide rail 601 is slidably connected with the driven roller 602. One side surface of the driven roller 602 is rotatably connected with the measurement base 603. One side surface of the measurement base 603 is fixedly connected with the measurement motor 604. One side surface of the measurement motor 604 is fixedly connected with the drive belt 605. One side surface of the drive belt 605 is fixedly connected with the drive roller 606. One side surface of the measurement base 603 is fixedly connected with the snap female part 607. One side surface of the snap female part 607 is attached to the snap male part 608. One side surface of the snap male part 608 is fixedly connected with the limit spring 609. One side surface of the snap male part 608 is fixedly connected with the release rod 610. One side surface of the limit spring 609 is fixedly connected with the limit plate 611. The upper surface of the limit plate 611 is fixedly connected with the infrared base 612. The upper surface of the infrared base 612 is fixedly connected with the infrared reactor 613. Through the setting of the infrared measurement mechanism 6, during use, after being powered on, the infrared reactor 613 and the measurement motor 604 are started. The measurement motor 604 drives the drive belt 605 to rotate, and the drive belt 605 drives the drive roller 606 to rotate, causing the measurement base 603 to move. The driven roller 602 rotates along the measurement guide rail 601 to achieve up and down movement. The infrared reactors 613 corresponding to the eight groups of measurement guide rails 601 emit and receive refracted waves from each other and transmit the data to the control panel 5 for calibration. When the infrared reactor 613 needs to be replaced, the release rod 610 is pulled, driving the snap male part 608 to compress the limit spring 609, releasing the limit of the snap female part 607 on the snap male part 608, and completing the disassembly of the installation between the infrared base 612 and the measurement base 603. During installation, when pressure is applied to the infrared base 612, the snap male part 608 slides along the snap female part 607, and the limit spring 609 releases elastic potential energy to push the snap male part 608 to achieve clamping. It can realize the movement of the measurement base 603 along the measurement guide rail 601 by means of the motor, belt, and roller, use multiple groups of infrared reactors 613 to emit and receive refracted waves for size measurement and calibration, and can also replace the infrared base 612 conveniently and quickly. Moreover, the comparison of the data of multiple groups of guide rails reduces the measurement error, improves the measurement accuracy, and the maintenance convenience of the equipment.
[0020] Furthermore, two groups of storage guide rails 4 are symmetrically arranged with respect to the central axis of the mounting shell 1, and the storage plate 3 is slidably connected to the mounting shell 1 through the storage guide rails 4. Through the arrangement of the storage guide rails 4 and the storage plate 3, when in use, the storage plate 3 can slide smoothly in the mounting shell 1, which is convenient for placing and removing standard parts or actual metal castings. At the same time, the symmetrically arranged structure enhances the stability and balance of the storage plate 3 when sliding, and improves the convenience and fluency of operation.
[0021] Furthermore, two groups of driving rollers 606 and driven rollers 602 are symmetrically arranged around the central axis of the mounting shell 1. The measuring motor 604 is fixedly connected to the driving roller 606 via a driving belt 605. By arranging the measuring motor 604, the driving roller 606 and the driven roller 602, when in use, the measuring base 603 can maintain balance and stability during movement. The measuring motor 604 drives the roller 606 to rotate via the driving belt 605, thereby effectively transmitting power and driving the measuring base 603 to move smoothly along the measuring guide rail 601, thereby ensuring the accuracy of transmitting and receiving refracted waves between the infrared reactors 613 and improving the accuracy and reliability of dimensional measurement.
[0022] Furthermore, eight groups of measuring guide rails 601 are symmetrically arranged with respect to the central axis of the mounting shell 1, and the measuring base 603 is slidably connected to the measuring guide rails 601 through the driving roller 606 and the driven roller 602. Through the arrangement of the measuring guide rails 601 and the measuring base 603, when in use, the eight groups of symmetrically arranged measuring guide rails 601 can make the measuring base 603 be uniformly stressed during the sliding process, thereby ensuring the smoothness of the movement. At the same time, the infrared reactors 613 corresponding to the multiple measuring guide rails 601 can cooperate with each other, obtain multiple groups of data by emitting and receiving refracted waves and compare them with each other, thereby effectively reducing measurement errors, improving the accuracy and reliability of metal casting size measurement, and enhancing the accuracy and credibility of the measurement results.
[0023] Furthermore, two groups of female snap-fit parts 607, male snap-fit parts 608, limit springs 609 and release rods 610 are symmetrically arranged on the central axis of each group of infrared bases 612. The infrared base 612 is fixedly connected to the measuring base 603 through the female snap-fit parts 607 and the male snap-fit parts 608. Through the arrangement of the female snap-fit parts 607, the male snap-fit parts 608, the limit springs 609 and the release rods 610, when in use, the two groups of symmetrically arranged snap-fit structures can make the connection between the infrared base 612 and the measuring base 603 more stable and reliable, thereby ensuring the stability of the infrared base 612 during the measurement process. When the infrared base 612 needs to be replaced, the release rod 610 can be pulled to conveniently release the connection. The limit spring 609 assists in the engagement and release operations, thereby making the installation and disassembly process of the infrared base 612 simple and efficient, facilitating the maintenance and overhaul of the equipment, and improving work efficiency.
[0024] Further, a sliding groove is provided on one side surface of the infrared base 612. The male snap member 608 is slidably connected to one side surface of the infrared base 612 through the sliding groove. With the setting of the infrared base 612, during use, the sliding groove provides a sliding track for the male snap member 608, enabling the male snap member 608 to slide smoothly on the infrared base 612, thereby facilitating the engagement and separation operations between the male snap member 608 and the female snap member 607. When it is necessary to install or remove the infrared base 612, the male snap member 608 can move flexibly along the sliding groove, reducing the operation difficulty, improving the convenience of installing and replacing the infrared base 612, and enhancing the stability and reliability of the connection structure.
[0025] Further, the casting detection mechanism 8 includes a detection base 801, a quality inspection housing 802, a fixed motor 803, a synchronous screw 804, fixed jaws 805, a limiting rod 806, a left - right moving guide rail 807, a left - right moving slider 808, a front - rear rodless cylinder 809, front - rear mounting plates 810, a detection magnet 811, a left - right rodless cylinder 812, and left - right mounting plates 813. One side surface of the mounting shell 1 is fixedly connected to the detection base 801. The upper surface of the detection base 801 is fixedly connected to the quality inspection housing 802. The outer surface of the quality inspection housing 802 is fixedly connected to the fixed motor 803. One side surface of the fixed motor 803 is fixedly connected to the synchronous screw 804. One side surface of the synchronous screw 804 is threadedly connected to the fixed jaws 805. One side surface of the fixed jaws 805 is slidably connected to the limiting rod 806. One side surface of the quality inspection housing 802 is fixedly connected to the left - right moving guide rail 807. One side surface of the left - right moving guide rail 807 is slidably connected to the left - right moving slider 808. One side surface of the left - right moving slider 808 is fixedly connected to the front - rear rodless cylinder 809. The upper surface of the front - rear rodless cylinder 809 is fixedly connected to the front - rear mounting plates 810. The lower surface of the front - rear rodless cylinder 809 is fixedly connected to the detection magnet 811. The lower surface of the front - rear rodless cylinder 809 is fixedly connected to the left - right rodless cylinder 812. The lower surface of the left - right rodless cylinder 812 is fixedly connected to the left - right mounting plates 813. Through the setting of the casting detection mechanism 8, during use, the fixed motor 803 starts to drive the synchronous screw 804 to rotate. The two sets of reverse threads on the outer side of the synchronous screw 804 drive the fixed jaws 805 to move. The fixed jaws 805 are restricted by the limiting rod 806 and move along the threads to achieve synchronous clamping and slightly lift the casting. The left - right rodless cylinder 812 pushes the front - rear mounting plates 810 and the front - rear rodless cylinder 809 to move, driving the left - right moving slider 808 to slide along the left - right moving guide rail 807. The front - rear rodless cylinder 809 drives the detection magnet 811 to detect the magnet to be measured, and the data is transmitted to the control panel 5. The cooperation of the fixed motor 803, the synchronous screw 804, and the fixed jaws 805 realizes synchronous clamping of the casting. The rodless cylinder drives the detection magnet 811 to detect the casting, which can accurately detect the defects and errors of the casting, improving the efficiency and accuracy of casting detection.
[0026] Further, two sets of threads with opposite spiral directions are arranged on the outer surface of the synchronous screw 804. The synchronous screw 804 is rotationally connected to the fixed jaws 805 through the threads. Through the setting of the synchronous screw 804, during use, the fixed motor 803 drives the synchronous screw 804 to rotate. The two sets of reverse threads can make the two fixed jaws 805 achieve synchronous movement towards or away from each other, thereby performing fast and stable synchronous clamping or loosening operations on the metal casting, improving the efficiency and accuracy of casting fixation, and ensuring the smooth progress of subsequent detection work.
[0027] Furthermore, two groups of fixed jaws 805 are arranged on the central axis of the quality inspection shell 802. The quality inspection shell 802 is slidably connected to the fixed jaws 805 through the limit rod 806. Through the setting of the fixed jaws 805 and the quality inspection shell 802, when in use, the two groups of fixed jaws 805 can synchronously clamp the metal casting from both sides, ensuring the uniform distribution of the clamping force and making the casting fixed more stably. The limit rod 806 guides and limits the sliding of the fixed jaws 805, ensuring that the fixed jaws 805 move in a straight line, avoiding the jaws from deflecting or shaking during movement, and improving the accuracy and reliability of casting fixation and detection.
[0028] Furthermore, the left and right rodless cylinders 812 are rotatably connected to the left and right movable sliders 808 through the front and rear mounting plates 810, and the front and rear rodless cylinders 809 are perpendicularly intersected with the left and right rodless cylinders 812. Through the arrangement of the left and right rodless cylinders 812 and the front and rear rodless cylinders 809, when in use, the left and right rodless cylinders 812 can drive the left and right movable sliders 808 to move in the left and right directions through the front and rear mounting plates 810, and the front and rear rodless cylinders 809 can drive the detection magnet 811 to move in the front and rear directions. The two are vertically coordinated with each other, so that the detection magnet 811 can be flexibly moved in a two-dimensional plane, thereby realizing a more comprehensive and detailed detection of the surface of the metal casting, covering all parts of the casting, improving the range and accuracy of the detection of casting defects or errors, and enhancing the effectiveness and accuracy of the detection work.
[0029] Working principle: For a fast-calibrating metal casting size measuring instrument, when in use, power is supplied. The placement board 3 is pulled, and the placement board 3 slides along the inner wall surface of the placement guide rail 4 to pull out the installation shell 1. The standard part is placed on the placement board 3, and the placement board 3 is pushed into the installation shell 1 along the placement guide rail 4. At this time, the light-shielding cloth fixedly connected to one side surface of the installation shell 1 blocks the external notch of the installation shell 1. In the infrared measurement mechanism 6, the infrared reactor 613 starts, and the measurement motor 604 starts. The measurement motor 604 drives the driving belt 605 to rotate. The rotation of the driving belt 605 drives the driving roller 606 fixedly connected to one side surface of the driving belt 605 to rotate, thereby driving the measurement base 603 to move, and further driving the driven roller 602 to rotate along the measurement guide rail 601, realizing the up and down movement along the measurement guide rail 601. The infrared reactors 613 corresponding to the eight groups of measurement guide rails 601 emit and receive refracted waves to each other, and conduct the data to the control panel 5 fixedly connected to one side surface of the installation shell 1. Size calibration is performed according to the actual parameters of the standard part. After the calibration is completed, the actual metal casting is subjected to the same operation to obtain corresponding data, and based on this, it is judged whether the processing size of the casting meets the standard range. When a certain amount of castings are detected, the infrared reactor 613 may affect the actual data due to the aging of the working circuit. At this time, the release rod 610 should be pulled. The release rod 610 drives the male snap member 608 to press the limit spring 609, releasing the limit effect of the female snap member 607 on the male snap member 608, and the engagement is released, realizing the disassembly of the installation of the infrared base 612 and the measurement base 603. A slight pressure is applied to the infrared base 612 to be replaced along the measurement base 603. The male snap member 608 slides along one side surface of the female snap member 607. When exceeding the necessary limit, the limit spring 609 releases the elastic potential energy generated when being pressed by the male snap member 608 and the limit plate 611, and pushes the male snap member 608 to slide along the chute provided on the inner wall of the infrared base 612, realizing the engagement and facilitating the simple installation. During the measurement, the data generated in multiple groups of guide rails are compared with each other to reduce errors. After that, the fixing motor 803 starts. The fixing motor 803 drives the synchronous screw 804 to rotate. The outer surface of the synchronous screw 804 has two threads with opposite spiral directions, driving the fixed jaws 805 to move. When the fixed jaws 805 move, they are restricted by the limit rod 806 slidably connected to one side surface of the fixed jaws 805 and move along the threads on the outer surface of the synchronous screw 804 to achieve synchronous clamping. During the clamping and fixing process, the semi-circular cross-section of the fixed jaws 805 will slightly lift the casting to be measured. The left and right rodless cylinders 812 push the front and rear mounting plates 810 and the front and rear rodless cylinders 809 to move, thereby driving the left and right moving sliders 808 to slide along one side surface of the left and right moving guide rails 807. The front and rear rodless cylinders 809 drive the detection magnetic block 811 to detect the magnetic block to be measured, and the data is conducted to the control panel 5 to analyze whether there are specific defects or errors. Among them, the models of the measurement motor 604 and the fixing motor 803 are YE2-132S-4.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal casting size measuring instrument with rapid calibration, comprising an installation shell (1), characterized in that: One side surface of the installation shell (1) is fixedly connected with a light-shielding cloth (2), the lower surface of the light-shielding cloth (2) is attached to a storage board (3), one side surface of the storage board (3) is attached to a storage guide rail (4), one side surface of the installation shell (1) is fixedly connected with a control panel (5), the inner wall surface of the installation shell (1) is provided with an infrared measurement mechanism (6), one side surface of the installation shell (1) is fixedly connected with a calibration shell (7), and one side surface of the calibration shell (7) is provided with a casting detection mechanism (8). The infrared measurement mechanism (6) includes a measurement guide rail (601), a driven roller (602), a measurement base (603), a measurement motor (604), a driving belt (605), a driving roller (606), a snap female part (607), a snap male part (608), a limiting spring (609), a release rod (610), a limiting plate (611), an infrared base (612) and an infrared reactor (613). The inner wall surface of the installation shell (1) is fixedly connected with a measurement guide rail (601), the inner wall surface of the measurement guide rail (601) is slidably connected with a driven roller (602), one side surface of the driven roller (602) is rotatably connected with a measurement base (603), one side surface of the measurement base (603) is fixedly connected with a measurement motor (604), one side surface of the measurement motor (604) is fixedly connected with a driving belt (605), one side surface of the driving belt (605) is fixedly connected with a driving roller (606), one side surface of the measurement base (603) is fixedly connected with a snap female part (607), the snap female part (607) is attached to a snap male part (608), one side surface of the snap male part (608) is fixedly connected with a limiting spring (609), one side surface of the snap male part (608) is fixedly connected with a release rod (610), one side surface of the limiting spring (609) is fixedly connected with a limiting plate (611), the upper surface of the limiting plate (611) is fixedly connected with an infrared base (612), and the upper surface of the infrared base (612) is fixedly connected with an infrared reactor (613).
2. The dimension measuring instrument for metal castings with rapid calibration according to claim 1, characterized in that: There are two groups of the storage guide rails (4) symmetrically arranged with respect to the central axis of the installation shell (1), and the storage board (3) is slidably connected with the installation shell (1) through the storage guide rails (4).
3. A rapid calibration metal casting size measuring instrument according to claim 1, characterized in that: There are two groups of the driving roller (606) and the driven roller (602) symmetrically arranged with respect to the central axis of the installation shell (1), and the measurement motor (604) is fixedly connected with the driving roller (606) through the driving belt (605).
4. A rapid calibration metal casting size measuring instrument according to claim 1, characterized in that: There are eight groups of the measurement guide rails (601) symmetrically arranged with respect to the central axis of the installation shell (1), and the measurement base (603) is slidably connected with the measurement guide rails (601) through the driving roller (606) and the driven roller (602).
5. A rapid calibration metal casting size measuring instrument according to claim 1, characterized in that: The snap female part (607), snap male part (608), limiting spring (609) and release rod (610) are symmetrically arranged in two groups with respect to the central axis of each infrared base (612). The infrared base (612) is fixedly connected to the measurement base (603) through the snap female part (607) and the snap male part (608).
6. A rapid calibration metal casting size measuring instrument according to claim 1, characterized in that: A chute is provided on one side surface of the infrared base (612). The snap male part (608) is slidably connected to one side surface of the infrared base (612) through the chute.
7. A rapid calibration metal casting size measuring instrument according to claim 1, characterized in that: The casting detection mechanism (8) includes a detection base (801), a quality inspection housing (802), a fixed motor (803), a synchronous screw (804), fixed jaws (805), a limiting rod (806), a left - right moving guide rail (807), a left - right moving slider (808), a front - rear rodless cylinder (809), a front - rear mounting plate (810), a detection magnet (811), a left - right rodless cylinder (812) and a left - right mounting plate (813). A detection base (801) is fixedly connected to one side surface of the mounting shell (1). A quality inspection housing (802) is fixedly connected to the upper surface of the detection base (801). A fixed motor (803) is fixedly connected to the outer surface of the quality inspection housing (802). A synchronous screw (804) is fixedly connected to one side surface of the fixed motor (803). The fixed jaws (805) are threadedly connected to one side surface of the synchronous screw (804). A limiting rod (806) is slidably connected to one side surface of the fixed jaws (805). A left - right moving guide rail (807) is fixedly connected to one side surface of the quality inspection housing (802). A left - right moving slider (808) is slidably connected to one side surface of the left - right moving guide rail (807). A front - rear rodless cylinder (809) is fixedly connected to one side surface of the left - right moving slider (808). A front - rear mounting plate (810) is fixedly connected to the upper surface of the front - rear rodless cylinder (809). A detection magnet (811) is fixedly connected to the lower surface of the front - rear rodless cylinder (809). A left - right rodless cylinder (812) is fixedly connected to the lower surface of the front - rear rodless cylinder (809). A left - right mounting plate (813) is fixedly connected to the lower surface of the left - right rodless cylinder (812).
8. A rapid calibration metal casting size measuring instrument according to claim 7, characterized in that: Two sets of threads with opposite helical directions are provided on the outer surface of the synchronous screw (804). The synchronous screw (804) is rotationally connected to the fixed jaws (805) through the threads.
9. A rapid calibration metal casting size measuring instrument according to claim 7, characterized in that: Two sets of fixed jaws (805) are arranged with respect to the central axis of the quality inspection housing (802). The quality inspection housing (802) is slidably connected to the fixed jaws (805) through the limiting rod (806).
10. A rapid calibration metal casting size measuring instrument according to claim 7, characterized in that: The left - right rodless cylinder (812) is rotationally connected to the left - right moving slider (808) through the front - rear mounting plate (810). The front - rear rodless cylinder (809) intersects the left - right rodless cylinder (812) perpendicularly.