Water level sensor and water container bottleneck adapting device
Through the design of multi-water level electrodes, water absorption holes and water suction pipes, the installation complex and pollution problems of floating ball switch water level detection are solved, achieving convenient and accurate water level monitoring and water quality preservation.
Patent Information
- Application Number
- CN202311721099.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2025-07-18
AI Technical Summary
The existing floating ball switch water level detection methods have problems such as large size, expensive, susceptible to foreign objects, complex installation, difficult to clean, and pollution caused by residual water, especially when testing with multiple water levels.
The design of multiple water level electrodes and water suction holes, water suction pipes and water pipe joints is adopted to achieve convenient installation and accurate water level detection. The water suction pipe is not affected by buoyancy, ensuring that the water in the water tank is completely extracted and preventing pollution.
Continuous monitoring of multiple water levels is achieved, installation is simplified, water quality is ensured, old water pollution is avoided, and water level detection is improved.
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Figure CN120333578A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a water level sensor and a water container bottle mouth mating device. Background Art
[0002] There are many existing methods for detecting and controlling the water level of a water tank, and most of them use a float switch to detect the water level. The float switch consists of a reed switch and a magnetic ring float. When the water tank is empty, the magnetic ring float sinks away from the reed switch, and the reed switch is disconnected; when the water tank is full of water, the magnetic ring float floats close to the reed switch, and the reed switch is closed. By detecting the open or closed state of the reed switch, it can be judged whether there is water at the position where the float switch is located. However, the existing float switches still have the following deficiencies: (1) When multiple water levels need to be detected, the number of float switches needs to be increased accordingly. Generally, one float switch corresponds to one water level. (2) In addition, due to the large volume, high cost of the float switch, and the presence of many gaps that cannot be cleaned, resulting in sanitary dead corners. On the other hand, the moving float is easily affected by foreign objects in the water (such as scale), causing jamming and inability to move, resulting in failure. (3) Moreover, when more water levels need to be detected, multiple float switches need to be installed. The installation is complex, and the water tank has many openings, which are prone to leakage and are more difficult to clean. (4) The float (especially the steel ball and the magnet inside it) is relatively heavy. When there is not enough water to make the float float, there will still be a certain amount of water in the water tank, resulting in remaining water, which will cause the newly added water to be polluted and become bacteria-infected and not fresh, which will lead to non-drinkability or non-usability. Summary of the Invention
[0003] The present invention provides a water level sensor and its water container bottle mouth mating device, which can set multiple water level electrodes, continuously monitor the water storage volume, is easy to install and disassemble, can accurately detect the water level, and can extract the remaining water volume.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] A water level sensor, characterized in that it includes a mounting base, an upper cover, a circuit board, a common electrode, and a water level electrode. A plurality of through holes for the water level electrode and the common electrode to extend downward are provided on the mounting base. The circuit board is arranged on the top surface of the mounting base. One end of the common electrode and the water level electrode is connected to the water level signal circuit board, and the other end extends downward along the through hole for detecting the water level at at least one height. The upper cover is arranged on the top of the mounting base and covers the circuit board. A water absorption hole is provided on the mounting base. The lower end of the water absorption hole is used to connect a water suction pipe for extracting the stored water in the container. The upper end of the water absorption hole is provided with a water pipe joint, and the extended end of the water pipe joint extends upward through the upper cover for connecting a water pumping pipeline; a connecting device for directly or indirectly connecting with a matching water container is provided on the outer wall of the bottom of the mounting base.
[0006] Furthermore, a card slot is provided on the top outer wall of the mounting seat, and a convex strip corresponding to the card slot is provided on the inner wall of the upper cover. The upper cover and the mounting seat are connected by the convex strip and the card slot correspondingly, forming a detachable structure of the upper cover and the mounting seat.
[0007] Furthermore, the number of the water level electrodes is 1, 2, 3, 4 or more.
[0008] Furthermore, the connecting device is a hollow tube with external threads.
[0009] Furthermore, the hollow tube is plugged into the center of a water container bottle mouth matching device for detachable connection with a water container provided with a bottle mouth.
[0010] Furthermore, a wired or wireless signal output port for transmitting and outputting the water level signal is provided on the circuit board or on the top of the upper cover; there are at least two water level electrodes, including an electrode for detecting the lowest water level and an electrode for detecting the highest water level.
[0011] Furthermore, a pressing rib for pressing the circuit board is provided on the inner wall of the upper cover.
[0012] Furthermore, the water suction hole is arranged in the middle part of the mounting seat, and the lower end of the water suction hole is detachably or fixedly connected with a water suction pipe for extracting water stored in the container, and the upper end of the water suction hole is provided with a water pipe joint, and the extended end of the water pipe joint extends upward through the upper cover for connecting the water pumping pipe.
[0013] Furthermore, the water pipe joint and the mounting seat are integrally formed.
[0014] Furthermore, it also includes a positioning platform, a limiting groove and a limiting block. The positioning platform is sleeved on the lower part of the water pipe joint, the limiting groove is symmetrically arranged on the lower end of the positioning platform, and the limiting block is arranged on the inner surface of the top of the upper cover and corresponds to the limiting groove.
[0015] Furthermore, a wedge-shaped boss for reinforcing the connection between the water pipe and the water pipe joint is provided on the upper part of the water pipe joint, and the diameter of the wedge-shaped boss gradually increases from top to bottom.
[0016] Furthermore, the water suction pipe is a hard water suction pipe, a soft water suction pipe or a combination of a soft water suction pipe and an anti-floating heavy end.
[0017] The present invention also provides a water container bottle mouth matching device used in conjunction with the above-mentioned water level sensor, which is entirely made of silicone material and includes a top panel, in the middle of which is provided a hollow outer corrugated tube for receiving a connecting device of the water level sensor.
[0018] Compared with the existing water level sensors, the beneficial effects of the present invention are as follows. Through the water absorption holes, water suction pipes and water pipe connectors on the mounting base, during installation, it can be directly installed at the opening of a water tank or a water bucket (especially bottled water with a standard bottle mouth), without the need to set installation holes at other positions, which is convenient for installation and use. Moreover, the water suction pipe is a combination of a rigid water suction pipe or a flexible water suction pipe and an anti-floating heavy end, so it will not be unable to reach the bottom of the water tank or water bucket due to the buoyancy force in the water tank or water bucket (water bottle). The combination of the water suction pipe and the lowest water level electrode is close to the bottom of the water tank or water bucket, so that the water can be pumped out completely every time, ensuring that the added water will not be contaminated and remains fresh, which is difficult to achieve with other water level sensors; the number of water level electrodes can be set according to needs to continuously monitor the water level. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 FIG. 6 is a three-dimensional structural schematic diagram of Embodiment 1 of the water level sensor of the present invention;
[0020] Figure 2 FIG. 10 is an exploded structural schematic diagram of Embodiment 1 of the water level sensor of the present invention;
[0021] Figure 3 FIG. 14 is a schematic diagram of the bottom view of the upper cover of Embodiment 1 of the water level sensor of the present invention;
[0022] Figure 4 FIG. 18 is a schematic diagram of the bottom view of the mounting base of Embodiment 1 of the water level sensor of the present invention;
[0023] Figure 5 FIG. 22 is a three-dimensional structural schematic diagram of Embodiment 2 of the water level sensor of the present invention;
[0024] Figure 6 FIG. 26 is a three-dimensional structural schematic diagram of Embodiment 3 of the water level sensor of the present invention;
[0025] Figure 7 FIG. 30 is a cross-sectional schematic diagram of the bottle mouth mating device of the water container;
[0026] Figure 8 FIG. 34 is a schematic diagram of the water level sensor and its integration with the bottle mouth mating device of the water container. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0028] It should be noted that when a component / part is referred to as being "disposed on" another component / part, it can be directly disposed on the other component / part or there may be an intermediate component / part. When a component / part is referred to as being "connected / coupled" to another component / part, it can be directly connected / coupled to the other component / part or there may be an intermediate component / part at the same time. The term "connected / coupled" used herein may include electrical and / or mechanical physical connection / coupling. The term "comprising / including" used herein means the presence of features, steps or components / parts, but does not exclude the presence or addition of one or more other features, steps or components / parts. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein are for the purpose of describing specific embodiments only and are not intended to limit this application.
[0030] Embodiment 1
[0031] Please refer to Figures 1 to 4 As shown, a water level sensor includes a mounting base 1, an upper cover 2, a circuit board 3, a common electrode 41 (when the water container is made of metal, the common electrode 41 can be omitted and replaced by a metal conductor connected to any point on the container, which is also within the scope of protection of this patent), and a water level electrode 42. A plurality of through holes 5 are provided on the mounting base 1. The number of through holes 5 is equal to the sum of the numbers of the common electrode 41 and the water level electrode 42. There is one common electrode 41, and there is at least one water level electrode 42. Multiple water level electrodes 42 can be provided according to requirements. The circuit board 3 is disposed on the top surface of the mounting base 1. One ends of the common electrode 41 and the water level electrode 42 are electrically connected to the circuit board 3, and their other ends extend outside the bottom of the mounting base 1 through the through holes 5. The extended length can be determined according to the depth of the water container (such as a water tank or a bucket). The upper cover 2 is snap-connected to the top of the mounting base 1.
[0032] The middle part of the mounting base 1 is provided with a water suction hole 6 that runs through the mounting base 1, and the lower end of the water suction hole 6 is plugged with a water suction pipe 7 (it can also be fixedly connected, but plugging is easy to clean or replace the aging or contaminated water suction pipe), the water suction pipe 7 is a hard water suction pipe, which ensures that it will not be affected by buoyancy when placed in a water tank or a bucket, and realizes that the water in the water tank is extracted cleanly, and ensures that when new water is added, the water will not be contaminated by stale water, but remains fresh, and the upper end of the water suction hole 6 is provided with a water pipe joint 8, one end of the water pipe joint 8 passes through the middle part of the upper cover 2 and extends to the outer surface of the top of the upper cover 2, and the water pipe joint 8 can be directly plugged with the water pipe when in use, and the operation is convenient and simple. The water suction pipe 7 can also be a soft water suction pipe or a combination of a soft water suction pipe and an anti-floating heavy end head, and the anti-floating heavy end head is preferably made into a stainless steel ball head, and the spherical surface is provided with a water suction mesh (with attached drawings omitted) connected to the water suction pipe 7, or it can be a single hole, and the mesh constitutes a filter. The water absorption hole 6 may not be arranged in the middle, but it is not compact and has a large volume.
[0033] The water pipe joint 8 is integrally formed with the mounting base 1. A wedge-shaped boss 17 is provided on the upper part of the water pipe joint 8 for reinforcing the connection between the water pipe and the water pipe joint 8. The diameter of the wedge-shaped boss 17 gradually increases from top to bottom. When plugged into the water pipe, the water pipe opening can cover the water pipe joint 8 along the wedge-shaped boss 17, and the wedge-shaped boss 17 can also increase the connection firmness and connection sealing between the water pipe joint 8 and the water pipe.
[0034] A slot 9 is provided on the top outer wall of the mounting base 1, and a convex strip 10 is provided on the inner wall of the upper cover 2. The upper cover 2 and the mounting base 1 are connected by the convex strip 10 and the slot 9, which is convenient for disassembly and assembly. An external thread 11 for connection is provided on the lower outer wall of the mounting base 1, which is convenient for installation at the opening of a water tank or a bucket. A pressing rib 18 for pressing the circuit board 3 is also provided on the inner wall of the upper cover 2. The pressing rib 18 can press the circuit board 3 when the upper cover 2 and the mounting base 1 are connected.
[0035] The circuit board 3 is provided with a wired or wireless signal output port for collecting, transmitting and outputting the water level signal. The top of the upper cover 2 is provided with a signal output plug hole 13 corresponding to the signal output port. One end of the signal output port extends to the outer surface of the top of the upper cover 2 through the signal output plug hole 13, which is convenient for connection with an external power supply and a detection control circuit.
[0036] The water level sensor is also provided with a positioning platform 14, a limiting groove 15 and a limiting block 16. The positioning platform 14 is sleeved on the lower part of the water pipe joint 8, the limiting groove 15 is symmetrically arranged on the lower end of the positioning platform 14, and the limiting block 16 is arranged on the inner surface of the top of the upper cover 2 and corresponds to the limiting groove 15. When installing, the limiting block 16 is aligned with the limiting groove 15. When the limiting block 16 is aligned with the limiting groove 15, the signal output socket 13 on the upper cover 2 is thereby aligned with the signal output port, which is convenient for detachable connection with the external circuit.
[0037] Through the water absorption holes 6, water suction pipes 7 and water pipe connectors 8 on the mounting base 1 of the present invention, during installation, it can be directly installed at the opening of the water tank or bucket, which is convenient for installation and use. When the water suction pipe 7 is a rigid water suction pipe or a soft water suction pipe with an anti-floating heavy end, it will not fail to reach the bottom of the water tank or bucket due to the buoyancy in the water tank or bucket, so that the water can be completely pumped out each time, ensuring that the newly added water will not be contaminated by the old water and guaranteeing the freshness of the water. The water level electrodes 42 can be set in number according to requirements and can monitor multiple water levels from the lowest water level to the highest water level.
[0038] Embodiment 2:
[0039] Please refer to Figure 5 As shown, for the same features recorded in Embodiment 1 in the technical solution of this embodiment, they will not be elaborated again. The difference is that a wired signal output port is provided on the circuit board 3, and it is directly led out through the signal output port on the upper cover in the form of a lead wire 20. The signal output port can be made into a simple hole suitable for the lead wire to pass through at this time. The method in Embodiment 1 can be disconnected or connected at any time by plugging and unplugging.
[0040] Embodiment 3:
[0041] Please refer to Figure 6 As shown, for the same features recorded in Embodiment 1 in the technical solution of this embodiment, they will not be elaborated again. The difference is that the water absorption holes 6, water suction pipes 7 and water pipe connectors 8 are not provided in this sensor. During use, it only serves as a sensor for simply measuring the water level, and when installing, another hole needs to be opened on the water tank or bucket for installing the sensor.
[0042] Embodiment 4:
[0043] In this embodiment, the connecting device of the water level sensor is a hollow tube 15. The hollow tube is inserted into the center of a water container bottle mouth mating device for detachable connection with the water container provided with a bottle mouth. The outer wall of the hollow tube is preferably provided with an external thread, which is convenient for liquid-tight insertion into the hole of the silicone connector and also convenient for fastening connection with a nut.
[0044] Embodiment 5:
[0045] Please refer to Figure 7 and Figure 8As shown, the present invention also provides a water container bottle mouth mating device 12 used in cooperation with the above water level sensor, which is entirely made of a soft food-grade silicone liquid-tight material. It includes a top panel 121, and a hollow outer bellows 19 for receiving the connecting device of the water level sensor is provided in the middle of the top panel. The outer diameter of the outer bellows 19 is liquid-tightly adapted to the inner diameter of the mouth of a finished barreled water or bottled water. The top panel 121 is circular, and a protruding snap ring 122 (as shown in Figure 7 , 8 , protruding downward) parallel to the outer end of the outer bellows is provided on the outer peripheral edge thereof, and its inner diameter is closely fitted with the outer diameter of the mouth of a finished barreled water or bottled water.
[0046] A convex edge 123 for facilitating the removal of the water container bottle mouth mating device is provided on the outer peripheral edge of the top panel, and the convex edge is integrally connected to the top panel.
[0047] The water level sensor of the present invention can also be made into other shapes as a whole, not limited to the shapes in the drawings. For example, the mounting base can be made into a cuboid, an elliptical cylinder, etc.
[0048] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. A water level sensor, characterized in that, It includes a mounting base, an upper cover, a circuit board, a common electrode and a water level electrode. The mounting base is provided with a plurality of through holes extending downward from the water level electrodes and the common electrode. The circuit board is arranged on the top surface of the mounting base. One end of the common electrode and the water level electrode is connected to the water level signal circuit board, and the other end extends downward along the through hole for detecting the water level of at least one level of height. The upper cover is arranged on the top of the mounting base and covers the circuit board. The mounting base is provided with a water suction hole. The lower end of the water suction hole is used to connect to a water suction pipe for extracting water stored in a container. The upper end of the water suction hole is provided with a water pipe joint. The extended end of the water pipe joint extends upward through the upper cover for connecting to a water pumping pipe. A connecting device for directly or indirectly connecting to a matching water container is provided on the bottom outer wall of the mounting base.
2. The water level sensor according to claim 1, wherein A card slot is arranged on the top outer wall of the mounting seat, and a convex strip corresponding to the card slot is arranged on the inner wall of the upper cover. The upper cover and the mounting seat are connected by the convex strip corresponding to the card slot to form a detachable structure of the upper cover and the mounting seat.
3. The water level sensor according to claim 1, characterized in that, The number of the water level electrodes is 1, 2, 3, 4 or more.
4. The water level sensor according to claim 1, characterized in that The connecting device is a hollow tube with external threads.
5. The water level sensor according to claim 4, wherein, The hollow tube is inserted into the center of a water container bottle mouth matching device and is used for detachably connecting with a water container provided with a bottle mouth.
6. The water level sensor according to any one of claims 1-5, characterized in that, A wired or wireless signal output port for transmitting and outputting the water level signal is arranged on the circuit board or on the top of the upper cover; there are at least two water level electrodes, including an electrode for detecting the lowest water level and an electrode for detecting the highest water level.
7. The water level sensor according to claim 6, characterized in that, The inner wall of the upper cover is also provided with pressing ribs for pressing the circuit board.
8. The water level sensor according to claim 6, characterized in that, The water suction hole is arranged in the middle of the mounting seat, and the lower end of the water suction hole is detachably or fixedly connected with a water suction pipe for extracting water stored in the container, and the upper end of the water suction hole is provided with a water pipe joint, and the extended end of the water pipe joint extends upward through the upper cover for connecting the water pumping pipe.
9. The water level sensor according to claim 8, wherein The water pipe joint and the mounting seat are integrally formed.
10. The water level sensor according to claim 8, characterized in that, It also includes a positioning platform, a limiting groove and a limiting block. The positioning platform is sleeved on the lower part of the water pipe joint, the limiting groove is symmetrically arranged on the lower end of the positioning platform, and the limiting block is arranged on the inner surface of the top of the upper cover and corresponds to the limiting groove.
11. The water level sensor according to claim 8, characterized in that, A wedge-shaped boss for reinforcing the connection between the water pipe and the water pipe joint is arranged on the upper part of the water pipe joint, and the diameter of the wedge-shaped boss gradually increases from top to bottom.
12. The water level sensor according to claim 8, characterized in that, The water suction pipe is a hard water suction pipe, a soft water suction pipe or a combination of a soft water suction pipe and an anti-floating heavy end.
13. Water container bottle mouth connection device of a water level sensor, characterized in that, The water container bottle mouth matching device is made of silica gel material as a whole, and comprises a top panel, in the middle of which is provided a hollow outer corrugated tube for receiving a connecting device of a water level sensor.
14. The water level sensor according to claim 8, characterized in that, The outer diameter of the outer bellows is liquid-tightly matched with the inner diameter of the bottle mouth of the finished barreled water or bottled water. The top panel is circular, and a protruding clamping ring is provided on its outer circumferential edge, which is parallel to the outer end of the outer bellows and faces the outer end of the outer bellows. The inner diameter of the clamping ring is tightly matched with the outer diameter of the bottle mouth of the finished barreled water or bottled water.