Water tank immersion test workbench

By designing an automated water tank soaking test workbench, the problems of poor applicability and low efficiency of existing devices are solved, efficient and accurate water tank sealing test are achieved, and automated testing of workpieces of different specifications are adapted to the testing efficiency and accuracy.

CN120333713APending Publication Date: 2025-07-18NINGBO DECHANG ELECTRICAL MASCH MADE CO LTD
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Patent Information

Application Number
CN202510507441.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

The existing water tank testing devices have poor applicability and low efficiency, making them difficult to meet the testing needs of workpieces of different specifications, and the loading and unloading operation depends on manual labor, which is inefficient.

Method used

A water tank water-soaking test workbench was designed, using frames, inlet and discharge components, clamp components, pressure measuring structures and auxiliary structures to realize automated loading and unloading and sealing testing, and using liquid level sensors and lighting to improve testing accuracy and efficiency, adapt to synchronous testing of workpieces of different specifications.

Benefits of technology

It realizes efficient sealing testing, adapts to synchronous testing of workpieces of different specifications, improves testing accuracy and automation, saves manual energy, and improves testing efficiency and practicality.

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Abstract

The invention discloses a water tank water immersion test workbench, and aims to provide a water tank water immersion test workbench capable of improving multi-application practicability and improving operation efficiency. The device comprises a rack, a workbench is installed on the rack, and the workbench is connected with a test water tank; the rack is connected with a supporting frame, and the supporting frame is movably connected with an arrangement pressing plate; the rack is movably connected with a lifting plate, the multiple material clamping assemblies are arranged above the testing water tank, each material clamping assembly comprises a vertical plate, a fixed clamping rod and a movable clamping rod, and the vertical plate is movably connected with the lifting plate; the plurality of pressure measuring structures are connected with the lifting plate, and the vertical plate is movably connected with the pressure measuring structures; the testing water tank is connected with a liquid level sensor, and the auxiliary structure comprises a water conveying pipe and an illuminating lamp. The beneficial effects of the invention are that high-efficiency sealing performance testing is realized; synchronous testing of workpieces of different specifications is adapted to improve the testing practicability; rapid testing is realized; the test precision and the automation degree are improved; and labor and energy are saved.
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Description

Technical Field

[0001] The present invention relates to the technical field of water tank testing, and particularly to a water tank immersion test workbench. Background Art

[0002] Cleaning appliances such as washing machines are widely used in families, hotels, etc. Since the main functions required are cleaning, floor scrubbing, recycling, etc., a water tank with a water supply component is correspondingly provided. Since the water tank needs to be installed inside the machine and keep the inner cavity from leaking when filled with water, it is necessary to conduct an immersion airtightness test on the water tank during production.

[0003] Chinese Patent Grant Publication No.: CN 214309331 U, Grant Publication Date: September 28, 2021. This application proposes a special airtight detection device for water tanks, which relates to the field of airtightness detection machinery. It includes a frame and a lifting cylinder. The frame is placed on the ground, and a water storage tank is arranged inside the frame. A lifting frame is arranged above the water storage tank. Two lifting cylinders are symmetrically arranged on the frame. A positioning frame and a sealing cylinder are arranged on the lifting frame. Several test water tanks are placed on the positioning frame, and sealing holes are formed on the test water tanks. The deficiencies of this technical solution are as follows: 1. The specifications and sizes of the test workpieces are fixed, resulting in poor applicability; 2. Manual multi-step operations are required for loading and unloading, resulting in reduced efficiency.

[0004] In summary, the existing water tank testing devices have the deficiencies of poor applicability and low efficiency. Summary of the Invention

[0005] The present invention is to overcome the deficiencies of poor applicability and low efficiency of the water tank testing device in the prior art, and provides a water tank immersion test workbench that improves multi-applicability and work efficiency.

[0006] To achieve the above object, the present invention adopts the following technical solutions: A water tank immersion test workbench, comprising a frame, a workbench is installed on the frame, and the workbench is connected to a test water tank; a feeding and discharging assembly, the frame is connected to a support frame, the support frame is movably connected to a finishing pressing plate, several feeding and discharging assemblies are arranged above the test water tank. The feeding and discharging assembly includes a workpiece positioning seat and a feeding structure. The station positioning seat is movably connected to the support frame through the finishing pressing plate, and the feeding structure is movably connected to the support frame; a clamping assembly, the frame is movably connected to a lifting plate, several clamping assemblies are arranged above the test water tank. The clamping assembly includes a vertical plate, a fixed clamping rod and a movable clamping rod. The vertical plate is movably connected to the lifting plate, the fixed clamping rod is connected to the vertical plate, the movable clamping rod is movably connected to the vertical plate, and a discharging structure is movably connected to the vertical plate; The pressure measuring structure is provided with several and is connected to the lifting plate, and the vertical plate is movably connected to the pressure measuring structure; The auxiliary structure, the test water tank is connected with a liquid level sensor. The auxiliary structure includes a water delivery pipe and a lighting lamp. The water delivery pipe is connected to the test water tank, and the lighting lamp is connected to the frame and placed on one side of the test water tank.

[0007] The workbench is connected to the frame to support and place the test water tank. The feeding and discharging assembly is used to load the workpiece into the clamping assembly for fixing, and then the clamping assembly releases and unloads the workpiece to the feeding and discharging assembly for discharging. Multiple feeding and discharging assemblies correspond to multiple clamping assemblies to achieve multi-station batch operation; among them, the station positioning seat in the feeding and discharging assembly is used to position and arrange the placement of the workpiece to assist in quickly and correctly placing the workpiece, and the feeding structure automatically feeds and docks the placed workpiece to the clamping assembly. The sorting pressing plate realizes the height sorting of the placed workpiece by moving on the support frame of the frame, so as to ensure the correct docking position between the workpiece and the clamping assembly before the feeding structure operates. This includes different specifications (capacity depth) due to the change in the capacity of the water tank, so as to ensure multi-specification sorting operations for multiple stations, and correct feeding and fixing can be achieved without manual adjustment; each component is connected to the movable lifting plate, and enters or leaves the test water tank through the movement of the lifting plate. Then, the workpiece on the clamping assembly is immersed in the test water tank, and the airtightness test is observed through the generation of bubbles. Among them, the moving clamping rod in the clamping assembly flexibly clamps and fixes the workpiece by cooperating with the fixed clamping rod. The vertical plate is connected to the lifting plate to ensure that the workpiece is clamped by the fixed clamping rod and the moving clamping rod and enters and exits the test water tank. The discharging structure discharges the workpiece at the reset height after the test and returns the workpiece to the workpiece positioning seat, enabling automatic batch discharging of the workpiece; the pressure measuring structure is connected to the lifting plate to measure the pressure on the vertical plate, and monitors the pressure on the vertical plate after the workpiece is immersed in water. Compared with traditional manual detection or simple equipment detection, it can more accurately judge the sealing performance of the water tank and the ability to withstand water pressure, greatly improving the accuracy of the detection results; the liquid level sensor is installed in the test water tank to monitor the liquid level height of the water inlet and drainage of the test water tank by the water delivery pipe, so as to ensure that the water level is sufficient for the test water level and prevent water from overflowing the test water tank due to too high water level, thus realizing automatic monitoring. At the same time, the operation of the conveying pipe reduces the waiting time and facilitates quick next-round testing, further improving the overall work efficiency; the test water tank is made of visible materials to facilitate the observation of bubbles, and the lighting lamp on the frame illuminates the test water tank, further facilitating the observation of bubble details and improving the reliability of the detection results. Precise detection avoids the situation of repeated detection due to misjudgment or unqualified products flowing into the market, reducing potential economic losses. It achieves the effects of realizing efficient airtightness testing, adapting to synchronous testing of different specifications of workpieces to improve the practicality of testing, realizing batch loading and unloading for quick testing, improving testing accuracy, enhancing the degree of automation, and saving manual effort.

[0008] Preferably, the support frame is connected with a first telescopic mechanism, the sorting pressing plate is connected with the first telescopic mechanism, the workpiece positioning seat includes a base and a side plate, the side plate is connected with the support frame, the base is vertically connected with the side plate, the side plate is connected with a fixed block, a support rod is inserted into the fixed block, one end of the support rod is connected with a first limiting plate, the other end of the support rod is connected with the side surface of the base, the support rod is sleeved with a first elastic mechanism, one end of the first elastic mechanism is connected with the first limiting plate, and the other end of the first elastic mechanism is connected with the fixed block. The sorting pressing plate is connected to move up and down on the machine frame through the first telescopic mechanism on the support frame, so that the sorting pressing plate presses the workpiece on the base at a certain height, making the top surface height of the workpiece consistent, and thus keeping the clamping point heights of workpieces of the same specification consistent and the clamping point heights of workpieces of different specifications similar. The first elastic mechanism receives the reaction force of the workpiece against the sorting pressing plate under the pressure of the sorting pressing plate, enabling the workpiece to automatically cooperate with the sorting pressing plate to adjust the height to the height set by the sorting pressing plate. Therefore, the upper ends of workpieces of different specifications can all maintain an accurate synchronous height. The support rod slides on the fixed block under the pressure of the base, keeping the base moving linearly up and down and preventing it from tilting and being unable to dock with the clamping component. At the same time, the support rod ensures that the first elastic mechanism will not deform. This achieves the effects of improving the automatic adjustment flexibility of the structure, the stability of the connection between structures, realizing automatic position correction and guiding movement, and improving the feeding stability, efficiency, and accuracy.

[0009] Preferably, the base is provided with a placement groove and a positioning wire groove. The groove wall of the placement groove is set as a guiding inclined surface, and the included angle between the surface of the guiding inclined surface and the bottom of the placement groove is an obtuse angle. The base is connected with two guiding strips, which are arranged on both sides of the placement groove. One end of the guiding strip is rotatably connected with the base, and the other end of the guiding strip is elastically connected with the base. The placement groove on the base quickly specifies the workpiece placement position, and the positioning wire groove is a reference for the clamping point during placement, enabling the workpiece to be placed on the base quickly and with high precision. The placement groove and the surface of the base are connected by the guiding inclined surface, enabling the workpiece to receive placement guidance and smoothly slide out of the placement groove under the operation of the feeding structure. The guiding strips are arranged on both sides of the placement groove to automatically correct the position of the workpiece to the correct position when placing the workpiece, so as to achieve higher docking accuracy during clamping, and the elastic structure facilitates the entry and exit of the workpiece. This achieves the effects of enhancing the placement position accuracy of the workpiece, assisting the workpiece to be quickly placed on the base, and thus improving the clamping accuracy and testing efficiency.

[0010] Preferably, the support frame is connected with a second telescopic mechanism. The feeding structure includes a feeding push rod and a second elastic mechanism. The feeding push rod is inserted into the side plate. One end of the feeding push rod is connected with a second limiting plate. The other end of the feeding push rod is connected with a first buffer soft pad. The first buffer soft pad is at one end of the feeding push rod facing the clamping component. The second elastic mechanism is sleeved on the feeding push rod. One end of the second elastic mechanism abuts against the second limiting plate. The second telescopic mechanism is connected with the second limiting plate. The other end of the second elastic mechanism is connected with the side plate. The feeding push rod is vertically inserted into the side plate and is driven by the second telescopic mechanism connected to one end to move on the side plate, so that the other end pushes the workpiece and enters the clamping component. The second elastic mechanism on the limiting plate buffers the driving force, and the first buffer soft pad on the feeding push rod contacts the surface of the workpiece. The effects of extending the service life of the structure, improving the movement accuracy of the structure, and realizing high protection of the workpiece during the test are achieved.

[0011] Preferably, the frame is connected with a supporting cross plate. The supporting cross plate is connected with a third telescopic mechanism. The lifting plate is placed below the supporting cross plate and is connected with a linkage rod. The linkage rod is connected with the third telescopic mechanism. The supporting cross plate is provided with a mounting hole. The mounting hole is connected with a guiding cylinder. A first guiding rod is inserted into the guiding cylinder. The first guiding rod is connected with the lifting plate. The frame is connected with the third telescopic mechanism through the supporting cross plate, so as to drive the lifting plate through the linkage rod connected with the third telescopic mechanism, so that the lifting plate realizes vertical displacement. The lifting plate moves stably up and down through the first guiding rod during the movement. The effects of improving the connection stability and movement stability between the structures are achieved.

[0012] Preferably, the vertical plate is provided with a guiding sliding hole. Both the fixed clamping rod and the movable clamping rod are inserted into the guiding sliding hole. The fixed clamping rod is placed below the movable clamping rod. A second guiding rod is connected in the guiding sliding hole. The second guiding rod passes through the movable clamping rod and is connected with the fixed clamping rod. The movable clamping rod is slidably connected with the second guiding rod. The front and rear sides of the movable clamping rod are connected to the vertical plate. The fixed clamping rod is fixedly connected in the guiding sliding hole and is placed below the movable clamping rod. The movable clamping rod is inserted on the second guiding rod in the guiding sliding hole, so that the movable clamping rod can move up and down in a guiding manner along the second guiding rod. The clamping point of the fixed clamping rod and the workpiece is inserted. The movable clamping rod presses the top surface of the workpiece, thereby realizing the clamping action and preventing the movable clamping rod from shifting at the same time. The effects of improving the connection and fixing operation stability between the structures are achieved.

[0013] Preferably, a buffer soft pad II is provided on the end face of one end of the fixed clamping rod. One end of the buffer soft pad II is connected to the fixed clamping rod, and the end structure shape of the other end of the buffer soft pad II is conical. A clamping jaw is provided at one end of the movable clamping rod. The structure shape of the clamping jaw is L-shaped. One end of the clamping jaw is connected to the movable clamping rod, and a buffer soft pad III is connected to the other end of the clamping jaw. An elastic mechanism III and a guide rod III are provided between the other ends of the fixed clamping rod and the movable clamping rod. The guide rod III is inserted into the fixed clamping rod and the movable clamping rod. Limiting plates III are connected to both ends of the guide rod III. The elastic mechanism III is sleeved on the guide rod III. One end of the elastic mechanism III is connected to the fixed clamping rod, and the other end of the elastic mechanism III is connected to the movable clamping rod. The end of the fixed clamping rod where the workpiece is inserted is connected with a buffer soft pad II to prevent the fixed clamping rod from hitting the workpiece when the feeding push rod is pushed in; the clamping jaw is connected to the movable clamping rod and the clamping pressure and stability are improved through the L-shaped structure. At the same time, the buffer soft pad III connected to the end face is placed to hit the surface of the workpiece when in clamping contact; the fixed clamping rod and the movable clamping rod realize buffering clamping through the elastic mechanism III to prevent the workpiece from being broken due to being too tight. The guide rod III further improves the moving stability of the movable clamping rod and prevents the elastic mechanism III from deforming. The effect of achieving high protection for the workpiece during the test, improving the stability and accuracy of the clamping operation is achieved.

[0014] Preferably, the vertical plate is connected with a telescopic mechanism IV. The telescopic mechanism IV is provided with a clamping rod. One end of the clamping rod is connected to the telescopic mechanism IV. The movable clamping rod is connected with a connecting block. The other end of the clamping rod passes through the through hole and is bolted to the connecting block. The telescopic mechanism IV is fixed on the vertical plate. The clamping rod is inserted into the through hole of the lifting plate and can move up and down on the lifting plate under the drive of the telescopic mechanism IV, so as to realize the up and down movement of the movable clamping rod of the connecting block, and further realize the automatic clamping action. The clamping rod and the connecting block are bolted together for easy assembly and later disassembly and maintenance. The effect of improving the automation degree of the test, facilitating disassembly, installation and maintenance is achieved.

[0015] Preferably, the blanking structure includes a blanking push rod and an elastic mechanism IV. The vertical plate is provided with a positioning hole. The blanking push rod is inserted into the positioning hole. A limiting plate IV is connected to one end of the blanking push rod. A buffer soft pad IV is connected to the other end of the blanking push rod. The elastic mechanism IV is sleeved on the blanking push rod. One end of the elastic mechanism IV is connected to the vertical plate, and the other end of the elastic mechanism IV is connected to the limiting plate IV. The buffer soft pad IV is placed at one end of the blanking push rod facing the feeding and discharging assembly. The blanking push rod in the blanking push rod is inserted into the vertical plate and slides on the vertical plate under the thrust during the workpiece feeding. The elastic mechanism IV is opened synchronously with the movement of the limiting plate IV. After the workpiece is clamped and fixed, it continuously receives the pressure of the workpiece. Then, after the workpiece loses the clamping force, the elastic force resets to reset the blanking push rod and push the workpiece out of the fixed clamping rod back to the base, thereby realizing automatic and rapid blanking. The end of the blanking push rod is connected with a buffer soft pad IV to prevent the blanking push rod from hitting and damaging the workpiece. The effect of achieving high protection for the workpiece during the test, automatic and efficient blanking and thus improving the test efficiency is achieved.

[0016] Preferably, the lifting plate is provided with a movable opening, the vertical plate is inserted into the movable opening, the vertical plate is connected with a wing plate, the wing plate is provided with a fourth guide rod and a fifth elastic mechanism, the fourth guide rod is inserted into the lifting plate, one end of the fourth guide rod is connected with the wing plate, the other end of the fourth guide rod is connected with a fifth limiting plate, the fifth elastic mechanism is connected with the fourth guide rod, one end of the fifth elastic mechanism is connected with the wing plate, and the other end of the fifth elastic mechanism is connected with the lifting plate. The pressure measuring structure includes a pressure sensor and a bracket, the pressure sensor is connected with the bracket, the bracket is connected with the lifting plate, and the vertical plate is arranged opposite to the pressure sensor. The vertical plate is inserted into the lifting plate through the movable opening, so that when the buoyancy of the workpiece at the lower end of the vertical plate changes, the pressure sensor in contact with the other end is applied with force in real time, and then the pressure sensor feeds back the force change of the workpiece in time, thereby ensuring high test accuracy of the sealing performance; the wing plate on the vertical plate is connected with the fourth guide rod, so that the vertical plate is supported by the fourth guide rod and the fifth limiting plate, and the fifth elastic mechanism buffers the buoyancy and reduces the range of buoyancy change, thereby further improving the test accuracy. The fourth guide rod prevents the fifth elastic mechanism from deforming, and the bracket ensures the stable installation of the pressure sensor. The effect of improving the connection stability between structures, improving the test accuracy and the degree of automation is achieved.

[0017] The beneficial effects of the present invention are as follows: realizing efficient sealing performance testing; adapting to synchronous testing of workpieces with different specifications to improve the practicality of testing; realizing batch loading and unloading for rapid testing; improving the test accuracy, the degree of automation and saving labor energy; improving the flexibility of automatic adjustment of the structure; stable connection between structures, realizing automatic position correction and guiding movement; improving the stability, efficiency and accuracy of loading; realizing high protection of the workpiece during testing. Brief Description of the Drawings

[0018] Figure 1 is a perspective view (in use state) of the present invention; Figure 2 is Figure 1 the top view of Figure 3 is Figure 1 the side view of Figure 4 is Figure 3 the sectional view taken along A-A in Figure 5 is Figure 3 the sectional view taken along B-B in Figure 6 is a schematic structural view of the feeding and discharging assembly; Figure 7 is Figure 4 the enlarged view at C in Figure 8 is a schematic structural view of the clamping assembly; Figure 9 is a schematic structural view of the clamping assembly (in non-use state).

[0019] In the figure: 1. Frame, 2. Workbench, 3. Test water tank, 4. Feeding and discharging assembly, 5. Support frame, 6. Finishing pressing plate, 7. Clamping assembly, 8. Lifting plate, 9. Vertical plate, 10. Fixed clamping rod, 11. Moving clamping rod, 12. Pressure measuring structure, 13. Liquid level sensor, 14. Water delivery pipe, 15. Lighting lamp, 16. Telescopic mechanism 1, 17. Base, 18. Side plate, 19. Fixed block, 20. Support rod, 21. Limit plate 1, 22. Elastic mechanism 1, 23. Placing groove, 24. Positioning wire groove, 25. Guide inclined plane, 26. Guide strip, 27. Telescopic mechanism 2, 28. Feeding push rod, 29. Elastic mechanism 2, 30. Limit plate 2, 31. Buffer soft pad 1, 32. Support cross plate, 33. Telescopic mechanism 3, 34. Linking rod, 35. Guide cylinder, 36. Guide rod 1, 37. Guide sliding hole, 38. Guide rod 2, 39. Buffer soft pad 2, 40. Claw, 41. Buffer soft pad 3, 42. Elastic mechanism 3, 43. Guide rod 3, 44. Limit plate 3, 45. Telescopic mechanism 4, 46. Clamping rod, 47. Connecting block, 48. Discharging push rod, 49. Elastic mechanism 4, 50. Limit plate 4, 51. Buffer soft pad 4, 52. Moving port, 53. Wing plate, 54. Guide rod 4, 55. Elastic mechanism 5, 56. Limit plate 5, 57. Pressure sensor, 58. Support plate, 59. Stable seat, 60. Rotating rod, 61. Fixed column, 62. Elastic mechanism 6, 63. Linear guide rail mechanism, 64. Drain pipe, 65. Water inlet pipe, 66. Power switch seat, 67. Manual switch valve, 68. Universal wheel, 69. Sliding arc rod, 70. Water tank. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way limits the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.

[0021] It should be noted that the terms used here are only for describing the specific implementation manners and are not intended to limit the exemplary embodiments according to the present application. As used here, unless otherwise clearly specified in the context, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0022] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components set forth in these embodiments do not limit the scope of the present application. For ease of description, spatial relative terms such as "upper", "lower", "left", "right", etc. are used in the embodiments to describe the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device during use or operation. For example, if the device in the figure is inverted, the element described as being "below" other elements or features will be positioned "above" the other elements or features. Thus, the exemplary term "below" can encompass both upper and lower orientations. The device may be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein can be interpreted accordingly. At the same time, it should be understood that, for the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationship. Technologies, processes, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, processes, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed herein, any specific value should be construed as merely exemplary and not as a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0023] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is merely for the convenience of distinguishing the corresponding components. Without additional statements, the above terms have no special meaning and thus should not be construed as limiting the scope of protection of the present application.

[0024] Embodiment 1: As Figure 1As shown in the figure, a water tank immersion test workbench 2 includes a frame 1. A workbench 2 is installed on the frame 1, and the workbench 2 is connected to a test water tank 3; a feeding and discharging assembly 4. The frame 1 is connected to a support frame 5, and the support frame 5 is movably connected to a finishing pressing plate 6. There are several feeding and discharging assemblies 4 and they are placed above the test water tank 3. The feeding and discharging assembly 4 includes a workpiece positioning seat and a feeding structure. The station positioning seat is movably connected to the support frame 5 through the finishing pressing plate 6, and the feeding structure is movably connected to the support frame 5; a clamping assembly 7. The frame 1 is movably connected to a lifting plate 8. There are several clamping assemblies 7 and they are placed above the test water tank 3. The clamping assembly 7 includes a vertical plate 9, a fixed clamping rod 10 and a movable clamping rod 11. The vertical plate 9 is movably connected to the lifting plate 8, the fixed clamping rod 10 is connected to the vertical plate 9, the movable clamping rod 11 is movably connected to the vertical plate 9, and the vertical plate 9 is movably connected to a blanking structure; a pressure measuring structure 12. There are several pressure measuring structures 12 and they are connected to the lifting plate 8, and the vertical plate 9 is movably connected to the pressure measuring structure 12; an auxiliary structure. The test water tank 3 is connected to a liquid level sensor 13. The auxiliary structure includes a water delivery pipe 14 and a lighting lamp 15. The water delivery pipe 14 is connected to the test water tank 3, and the lighting lamp 15 is connected to the frame 1 and placed on one side of the test water tank 3.

[0025] As Figure 1 , 3 As shown in FIGS. 6, the support frame 5 is connected to a first telescopic mechanism 16, and the finishing pressing plate 6 is connected to the first telescopic mechanism 16. The workpiece positioning seat includes a base 17 and side plates 18. The side plates 18 are connected to the support frame 5, the base 17 is vertically connected to the side plates 18, the side plates 18 are connected to a fixing block 19, a support rod 20 is inserted into the fixing block 19, one end of the support rod 20 is connected to a first limiting plate 21, the other end of the support rod 20 is connected to the side surface of the base 17, and an elastic mechanism 22 is sleeved on the support rod 20. One end of the elastic mechanism 22 is connected to the first limiting plate 21, and the other end of the elastic mechanism 22 is connected to the fixing block 19.

[0026] As Figures 4 - 6 As shown in the figure, the base 17 is provided with a placement groove 23 and a positioning wire groove 24. The groove wall of the placement groove 23 is provided with a guiding inclined surface 25. The included angle between the surface of the guiding inclined surface 25 and the bottom of the placement groove 23 is an obtuse angle. The base 17 is connected to guiding strips 26. There are two guiding strips 26 and they are placed on both sides of the placement groove 23. One end of the guiding strip 26 is rotatably connected to the base 17, and the other end of the guiding strip 26 is elastically connected to the base 17.

[0027] As Figures 4 - 6As shown, the support frame 5 is connected with a second telescopic mechanism 27. The feeding structure includes a feeding push rod 28 and a second elastic mechanism 29. The feeding push rod 28 is inserted into the side plate 18. One end of the feeding push rod 28 is connected with a second limiting plate 30. The other end of the feeding push rod 28 is connected with a first buffer soft pad 31. The first buffer soft pad 31 is at one end of the feeding push rod 28 facing the clamping component 7. The second elastic mechanism 29 is sleeved on the feeding push rod 28. One end of the second elastic mechanism 29 abuts against the second limiting plate 30. The second telescopic mechanism 27 is connected with the second limiting plate 30. The other end of the second elastic mechanism 29 is connected with the side plate 18.

[0028] As Figure 3 、 4 shown, the frame 1 is connected with a support cross plate 32. The support cross plate 32 is connected with a third telescopic mechanism 33. The lifting plate 8 is placed below the support cross plate 32 and is connected with a linkage rod 34. The linkage rod 34 is connected with the third telescopic mechanism 33. The support cross plate 32 is provided with a mounting hole, and the mounting hole is connected with a guiding cylinder 35. A first guiding rod 36 is inserted into the guiding cylinder 35. The first guiding rod 36 is connected with the lifting plate 8.

[0029] As Figure 7 shown, the vertical plate 9 is provided with a guiding sliding hole 37. Both the fixed clamping rod 10 and the movable clamping rod 11 are inserted into the guiding sliding hole 37. The fixed clamping rod 10 is placed below the movable clamping rod 11. A second guiding rod 38 is connected in the guiding sliding hole 37. The second guiding rod 38 passes through the movable clamping rod 11 and is connected with the fixed clamping rod 10. The movable clamping rod 11 is slidably connected with the second guiding rod 38.

[0030] As Figure 4 、 7 As shown in FIGS. 9, one end face of the fixed clamping rod 10 is provided with a second buffer soft pad 39. One end of the second buffer soft pad 39 is connected with the fixed clamping rod 10. The end structure shape of the other end of the second buffer soft pad 39 is conical. One end of the movable clamping rod 11 is provided with a clamping jaw 40. The structure shape of the clamping jaw 40 is L-shaped. One end of the clamping jaw 40 is connected with the movable clamping rod 11. The other end of the clamping jaw 40 is connected with a third buffer soft pad 41. A third elastic mechanism 42 and a third guiding rod 43 are arranged between the other ends of the fixed clamping rod 10 and the movable clamping rod 11. The third guiding rod 43 is inserted into the fixed clamping rod 10 and the movable clamping rod 11. Both ends of the third guiding rod 43 are connected with third limiting plates 44. The third elastic mechanism 42 is sleeved on the third guiding rod 43. One end of the third elastic mechanism 42 is connected with the fixed clamping rod 10. The other end of the third elastic mechanism 42 is connected with the movable clamping rod 11.

[0031] As Figure 7 shown, the vertical plate 9 is connected with a fourth telescopic mechanism 45. The fourth telescopic mechanism 45 is provided with a clamping rod 46. One end of the clamping rod 46 is connected with the fourth telescopic mechanism 45. The movable clamping rod 11 is connected with a connecting block 47. The lifting plate 8 is provided with a through hole. The other end of the clamping rod 46 passes through the through hole and is bolted to the connecting block 47.

[0032] As Figure 4, 7 As shown in 7 , the blanking structure includes a blanking push rod 48 and an elastic mechanism four 49. The vertical plate 9 is provided with a positioning hole. The blanking push rod 48 is inserted into the positioning hole. One end of the blanking push rod 48 is connected with a limiting plate four 50, and the other end of the blanking push rod 48 is connected with a buffer soft pad four 51. The elastic mechanism four 49 is sleeved on the blanking push rod 48. One end of the elastic mechanism four 49 is connected with the vertical plate 9, and the other end of the elastic mechanism four 49 is connected with the limiting plate four 50. The buffer soft pad four 51 is placed at one end of the blanking push rod 48 facing the feeding and discharging assembly 4.

[0033] As Figure 1 , 2 As shown in Figure 1 , 2 , 7, and 8, the lifting plate 8 is provided with a movable opening 52. The vertical plate 9 is inserted into the movable opening 52. The vertical plate 9 is connected with a wing plate 53. The wing plate 53 is provided with a guide rod four 54 and an elastic mechanism five 55. The guide rod four 54 is inserted into the lifting plate 8. One end of the guide rod four 54 is connected with the wing plate 53, and the other end of the guide rod four 54 is connected with a limiting plate five 56. The elastic mechanism five 55 is connected with the guide rod four 54. One end of the elastic mechanism five 55 is connected with the wing plate 53, and the other end of the elastic mechanism five 55 is connected with the lifting plate 8. The pressure measurement structure 12 includes a pressure sensor 57 and a bracket 58. The pressure sensor 57 is connected with the bracket 58. The bracket 58 is connected with the lifting plate 8. The vertical plate 9 is arranged opposite to the pressure sensor 57.

[0034] As Figures 1 - 9 As shown in Figures 1 - 9 , a stable seat 59, a rotating rod 60, a fixed column 61, and an elastic mechanism six 62 are connected to the base 17. One end of the guide bar 26 is inserted into the rotating rod 60. The rotating rod 60 is connected with the stable seat 59. The other end of the guide bar 26 is connected with the elastic mechanism six 62. The elastic mechanism six 62 is connected with the fixed column 61, so that the guide bar 26 can stabilize the workpiece. At the same time, the structural shape of the guide bar 26 is triangular prism-shaped (as shown in Figure 6 ), so that the workpiece can be placed into the placement groove 23 along the inclined plane to improve the placement smoothness, and further ensure the safety and reliability of the feeding and discharging of the workpiece during the test, and avoid the workpiece falling due to instability. Figure 6

[0035] A linear guide rail mechanism 63 is connected to the workbench 2. The linear guide rail mechanism 63 is an existing mechanism of a linear movement driving mechanism. The support frame 5 is connected with the linear guide rail mechanism 63. Then, the support frame 5 reciprocates under the drive of the linear guide rail mechanism 63, thereby adjusting the distance between the workpiece and the clamping assembly 7, making it easier for the workpiece to be docked. At the same time, it increases the manual operation space for feeding and discharging on the base 17 and improves the placement efficiency.

[0036] ​The prior art of elastic mechanism 1 to elastic mechanism 6 are all spring structures, the prior art of telescopic mechanism 1 to telescopic mechanism 4 are all cylinder structures, and buffer cushion 1 to buffer cushion 4 are all made of soft rubber materials. The water delivery pipe 14 includes a drain pipe 64 and a water inlet pipe 65. Both the drain pipe 64 and the water inlet pipe 64 are connected to a water pump structure (not shown in the figure) to realize the water discharging and water adding operations of the test water tank 3. Among them, the liquid level sensor 13 is a prior art pressure sensor for measuring the liquid level, and is installed in the test water tank 3 to monitor the liquid level.

[0037] The pressure sensor 57 is a prior art device. The vertical plate 9 is suspended by the support of the guide rod 4 and the limit plate 56 for the wing plate 53, and then the clamped workpiece is suspended and clamped. The end of the vertical plate 9 passes through the movable opening 52 and abuts against the pressure sensitive element of the pressure sensor 57, so that when the workpiece is subjected to the buoyancy of water, it applies a force to compress the elastic mechanism 5, and then the pressure sensitive element of the pressure sensor 57 is synchronously forced to measure the change of the pressure value.

[0038] The frame 1 is made of aluminum profile materials. A bottom plate is installed on the frame 1 and placed under the workbench 2 to prevent water from entering. The bottom plate is connected to a control system (not shown in the figure) and a power switch base 66. The support cross plate 32 is connected to a manual switch valve 67. In this embodiment, taking three test stations as an example, three manual switch valves 67 are provided and are respectively electrically connected to the three telescopic mechanisms 4, so as to manually select and control the switch for the workpiece clamping operation. The telescopic mechanism 1, the telescopic mechanism 2, the telescopic mechanism 3, the telescopic mechanism 4, the lighting lamp 15, the hydraulic sensor 13, the pressure sensor 57 and the linear guide mechanism 63 are all electrically connected to the control system. The control system is a prior art electrical circuit control device capable of receiving signals and circuit transmission to control each device structure through the control system. The power switch base 66 is electrically connected to the control system to control the switching on and off of the circuit. Among them, the signal processing units of the hydraulic sensor 13 and the pressure sensor 57 transmit signals to the control system to realize the monitoring of the water level and pressure changes.

[0039] The maximum compression amount of the elastic mechanism 3 is greater than the clamping distance between the fixed clamping rod 10 and the movable clamping rod 11 of the smallest specification workpiece to adapt to applying a stable clamping force to workpieces of different specifications.

[0040] The outer end of the guide bar 26 is connected with a sliding arc rod 69 (as Figure 5 shown), so that when the workpiece re-enters the base 17, it can push open the guide bar 26 along the sliding arc rod 69 and be more smooth.

[0041] The lower end of the frame 1 is installed with universal wheels 68 to facilitate the movement, use and maintenance of the workbench 2.

[0042] The test water tank 3 is made of acrylic material, so as to facilitate the quick observation of bubbles through the structure of the transparent material.

[0043] When the workbench is tested (including the workpiece water tank 70 to be tested, as Figure 7 shown, the groove on the outer side of the water tank 70 is set as the lower clamping point of the fixed clamping rod 10 on the water tank 70, and the end face is the upper clamping point of the moving clamping rod 11): The water pump connected through the water inlet pipe 65 in the test water tank 3 stores water, and the liquid level sensor 13 monitors the water level. After the water is stored to the specified height, the water inlet stops. Place the water tank 70 in the placement groove 23 of the base 17, where the guide strip 26 clamps the water tank 70 and makes the upper and lower clamping points of the water tank 70 correspond to the upper and lower positioning wire grooves 24, and start the test through the control system. The power switch base 66 turns on the power, and the telescopic structure one 16 is started to drive the finishing pressing plate 6 to press down, so that the finishing pressing plate 6 abuts on the upper end face (partially) of the water tank 70 and drives the water tank 70 to move down until the height of the lower clamping point of the water tank 70 is the same as the horizontal height of the fixed clamping rod 10 (considering the depth of the placement groove 23). Start the linear guide rail mechanism 63 to make the support frame 5 drive the feeding and discharging assembly 4 close to the clamping assembly 7 until the fixed clamping rod 10 (buffer soft pad two 39) stops moving at the opening of the lower clamping point of the water tank 70. Start the telescopic mechanism two 27 to make the limiting plate two 30 push the feeding push rod 28 to move on the side plate 18, and then the buffer soft pad one 31 pushes the water tank 70 forward, and the lower clamping point is inserted into the fixed clamping rod 10 (buffer soft pad two 39). The water tank 70 squeezes open the guide strip 26 and moves along the guide inclined plane 25 to dock with the fixed clamping rod 10. By starting the telescopic mechanism four 45, the clamping rod 46 compresses the moving clamping rod 11, and then the clamping jaw 40 (buffer soft pad three 41) and the fixed clamping rod 10 cooperate up and down to clamp the water tank 70 (at this time, the blanking push rod 48 includes the buffer soft pad four 51 and is compressed by the elastic mechanism four 49 due to the pushing of the workpiece entering). Retract the base 17 through the linear guide rail mechanism 63, and the telescopic mechanism four 45 compresses the water tank 70 to complete the feeding.

[0044] Turn on the lighting lamp 15, start the telescopic mechanism three 33, so that the linkage rod 34 drives the lifting plate 8 to descend, driving the water tank 70 to descend. During the descent, the air in the inner cavity is compressed by the liquid to generate an upward buoyancy force until the water tank 70 is completely immersed in the test water tank 3. At this time, observe the generation of bubbles on the surface of the water tank 70 to observe the inner cavity tightness of the water tank 70, as well as the force exerted by the buoyancy on the vertical plate 9 through the water tank 70. The tightness and pressure resistance of the water tank 70 are observed by observing the numerical change of the pressure sensor 57 (in the case of poor tightness, bubbles overflow from the leakage holes of the water tank 70, and the more bubbles, the smaller the buoyancy value and the smaller the pressure value). Through the above, qualified and unqualified products of the water tank 70 are measured.

[0045] After the test is completed, raise the height of the lifting plate 8 so that the lowest end of the water tank 70 is higher than the height of the base 17 at this time. Move the support frame 5 again so that the base 17 is docked with the lower end of the water tank 70. Loosen the moving clamping rod 11 through the fourth telescopic mechanism 45. The feeding push rod 48 is pushed back onto the base 17 and away from the fixed clamping rod 10 by the elastic force of the reset of the compressed spring mechanism four 49. Then, move the support frame 5 to move the workpiece away and quickly remove the tested water tank 70. Place the water tank 70 according to whether it passes or fails the sealing test results to complete the feeding. Then, the above operations can be carried out again for the next batch of tests.

[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A water tank immersion test workbench, characterized in that including a frame (1), a workbench (2) is installed on the frame (1), and the workbench (2) is connected to a test water tank (3); a feeding and discharging assembly (4), the frame (1) is connected to a support frame (5), the support frame (5) is movably connected to a finishing pressing plate (6), a plurality of the feeding and discharging assemblies (4) are arranged above the test water tank (3), the feeding and discharging assembly (4) includes a workpiece positioning seat and a feeding structure, the station positioning seat is movably connected to the support frame (5) through the finishing pressing plate (6), and the feeding structure is movably connected to the support frame (5); a clamping assembly (7), the frame (1) is movably connected to a lifting plate (8), a plurality of the clamping assemblies (7) are arranged above the test water tank (3), the clamping assembly (7) includes a vertical plate (9), a fixed clamping rod (10) and a movable clamping rod (11), the vertical plate (9) is movably connected to the lifting plate (8), the fixed clamping rod (10) is connected to the vertical plate (9), the movable clamping rod (11) is movably connected to the vertical plate (9), and the vertical plate (9) is movably connected to a blanking structure; a pressure measuring structure (12), a plurality of the pressure measuring structures (12) are arranged and connected to the lifting plate (8), and the vertical plate (9) is movably connected to the pressure measuring structure (12); an auxiliary structure, the test water tank (3) is connected to a liquid level sensor (13), the auxiliary structure includes a water delivery pipe (14) and a lighting lamp (15), the water delivery pipe (14) is connected to the test water tank (3), and the lighting lamp (15) is connected to the frame (1) and arranged on one side of the test water tank (3).

2. The water tank immersion test workbench according to claim 1, characterized in that, The support frame (5) is connected to a first telescopic mechanism (16), the finishing pressing plate (6) is connected to the first telescopic mechanism (16), the workpiece positioning seat includes a base (17) and side plates (18), the side plates (18) are connected to the support frame (5), the base (17) is vertically connected to the side plates (18), the side plates (18) are connected to fixing blocks (19), the fixing blocks (19) are inserted with support rods (20), one end of the support rod (20) is connected to a first limiting plate (21), the other end of the support rod (20) is connected to the side surface of the base (17), the support rod (20) is sleeved with a first elastic mechanism (22), one end of the first elastic mechanism (22) is connected to the first limiting plate (21), and the other end of the first elastic mechanism (22) is connected to the fixing block (19).

3. A water tank immersion test workbench according to claim 2, wherein the base (17) is provided with a placement groove (23) and a positioning wire groove (24), the groove wall of the placement groove (23) is a guiding inclined surface (25), the included angle between the surface of the guiding inclined surface (25) and the groove bottom of the placement groove (23) is an obtuse angle, the base (17) is connected to guiding strips (26), two guiding strips (26) are arranged on both sides of the placement groove (23), one end of the guiding strip (26) is rotatably connected to the base (17), and the other end of the guiding strip (26) is elastically connected to the base (17).

4. A water tank immersion test workbench according to claim 2, wherein the support frame (5) is connected with a second telescopic mechanism (27). The feeding structure includes a feeding push rod (28) and a second elastic mechanism (29). The feeding push rod (28) is inserted into the side plate (18). One end of the feeding push rod (28) is connected with a second limiting plate (30). The other end of the feeding push rod (28) is connected with a first buffer soft pad (31). The first buffer soft pad (31) is at one end of the feeding push rod (28) facing the clamping component (7). The second elastic mechanism (29) is sleeved on the feeding push rod (28). One end of the second elastic mechanism (29) abuts against the second limiting plate (30). The second telescopic mechanism (27) is connected with the second limiting plate (30). The other end of the second elastic mechanism (29) is connected with the side plate (18).

5. A water tank immersion test workbench according to claim 1, wherein the frame (1) is connected with a support cross plate (32). The support cross plate (32) is connected with a third telescopic mechanism (33). The lifting plate (8) is placed below the support cross plate (32) and is connected with a linkage rod (34). The linkage rod (34) is connected with the third telescopic mechanism (33). The support cross plate (32) is provided with an installation hole. The installation hole is connected with a guide cylinder (35). A first guide rod (36) is inserted into the guide cylinder (35). The first guide rod (36) is connected with the lifting plate (8).

6. A water tank immersion test workbench according to claim 1, wherein the vertical plate (9) is provided with a guide sliding hole (37). The fixed clamping rod (10) and the movable clamping rod (11) are both inserted into the guide sliding hole (37). The fixed clamping rod (10) is placed below the movable clamping rod (11). A second guide rod (38) is connected in the guide sliding hole (37). The second guide rod (38) passes through the movable clamping rod (11) and is connected with the fixed clamping rod (10). The movable clamping rod (11) is slidably connected with the second guide rod (38).

7. A water tank immersion test workbench according to claim 1 or 6, wherein one end face of the fixed clamping rod (10) is provided with a second buffer soft pad (39). One end of the second buffer soft pad (39) is connected with the fixed clamping rod (10). The end structure shape of the other end of the second buffer soft pad (39) is conical. One end of the movable clamping rod (11) is provided with a clamping jaw (40). The structure shape of the clamping jaw (40) is L-shaped. One end of the clamping jaw (40) is connected with the movable clamping rod (11). The other end of the clamping jaw (40) is connected with a third buffer soft pad (41). An elastic mechanism three (42) and a third guide rod (43) are arranged between the other ends of the fixed clamping rod (10) and the movable clamping rod (11). The third guide rod (43) is inserted into the fixed clamping rod (10) and the movable clamping rod (11). The two ends of the third guide rod (43) are connected with third limiting plates (44). The elastic mechanism three (42) is sleeved on the third guide rod (43). One end of the elastic mechanism three (42) is connected with the fixed clamping rod (10). The other end of the elastic mechanism three (42) is connected with the movable clamping rod (11).

8. A water tank immersion test workbench according to claim 7, wherein the vertical plate (9) is connected with a fourth telescopic mechanism (45), the fourth telescopic mechanism (45) is provided with a clamping rod (46), one end of the clamping rod (46) is connected with the fourth telescopic mechanism (45), the moving clamping rod (11) is connected with a connecting block (47), the lifting plate (8) is provided with a through hole, and the other end of the clamping rod (46) passes through the through hole and is bolted to the connecting block (47).

9. A water tank immersion test workbench according to claim 1, wherein the blanking structure comprises a blanking push rod (48) and a fourth elastic mechanism (49), the vertical plate (9) is provided with a positioning hole, the blanking push rod (48) is inserted into the positioning hole, one end of the blanking push rod (48) is connected with a fourth limiting plate (50), the other end of the blanking push rod (48) is connected with a fourth buffer soft pad (51), the fourth elastic mechanism (49) is sleeved on the blanking push rod (48), one end of the fourth elastic mechanism (49) is connected with the vertical plate (9), the other end of the fourth elastic mechanism (49) is connected with the fourth limiting plate (50), and the fourth buffer soft pad (51) is arranged at one end of the blanking push rod (48) facing the feeding and discharging assembly (4).

10. A water tank immersion test workbench according to claim 1 or 9, wherein the lifting plate (8) is provided with a movable opening (52), the vertical plate (9) is inserted into the movable opening (52), the vertical plate (9) is connected with a wing plate (53), the wing plate (53) is provided with a fourth guide rod (54) and a fifth elastic mechanism (55), the fourth guide rod (54) is inserted into the lifting plate (8), one end of the fourth guide rod (54) is connected with the wing plate (53), the other end of the fourth guide rod (54) is connected with a fifth limiting plate (56), the fifth elastic mechanism (55) is connected with the fourth guide rod (54), one end of the fifth elastic mechanism (55) is connected with the wing plate (53), the other end of the fifth elastic mechanism (55) is connected with the lifting plate (8), the pressure measuring structure (12) comprises a pressure sensor (57) and a bracket (58), the pressure sensor (57) is connected with the bracket (58), the bracket (58) is connected with the lifting plate (8), and the vertical plate (9) is arranged opposite to the pressure sensor (57).

Citation Information

Patent Citations

  • Special airtight detection device for water tank

    CN214309331U