Gearbox arrangement and control of gearbox arrangement
By using a transmission solution with two planetary gears and free wheel arrangements in the vehicle, gear ratio switching is achieved using motor control, solving the complexity and size of conventional gear boxes, providing economical and simplified gear transmission and regenerative braking functions.
Patent Information
- Application Number
- CN202380083355.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2022-12-21
- Filing Date
- 2023-12-13
- Publication Date
- 2025-07-18
AI Technical Summary
Due to the increased complexity and quantity of mechanical parts in existing vehicles, conventional gear boxes have large sizes, high costs and complex control, especially in multi-motor vehicles.
A gearbox arrangement consisting of two planetary gears and free wheel arrangements is adopted to control the torque, speed and rotation direction of the motor to achieve gear ratio switching, reduce mechanical actuators and hydraulic or pneumatic control systems, and simplify control logic.
Provides a smaller, more economical and simpler gear transmission solution, reducing mechanical complexity and control system complexity while achieving uninterrupted torque supply and regenerative braking functions.
Smart Images

Figure CN120344417A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a vehicle driven by at least two electric motors, such as a truck, a bus, a car or another type of vehicle. The present invention particularly relates to a transmission arrangement and to a method and a control unit for controlling said transmission arrangement. The present invention also relates to a computer program and a computer-readable medium for implementing the method according to the present invention. Background Art
[0002] The following background art description constitutes a description of the background art of the present invention; however, this does not necessarily have to constitute prior art.
[0003] Many vehicles today, such as electric and / or hybrid vehicles, include one or more electric motors arranged to drive the vehicle forward and / or backward. Depending on the operating conditions of the vehicle, the electric motor can act both as an engine that provides torque to one or more drive wheels of the vehicle to propel the vehicle and as a generator that stores electrical energy in at least one energy storage device when the vehicle brakes.
[0004] Thus, the electric motor can include and / or be coupled to at least one energy storage device, such as an electromechanical energy storage device. The electric motor and / or the at least one energy storage device can also include and / or be coupled to a control device arranged to control the flow of electrical energy between the at least one energy storage device and the electric motor. In this way, when the vehicle is braking, the electrical energy is controlled to flow from the electric motor to at least one electrical energy storage device, which is generally referred to as regenerative braking. Thus, when the electric motor is used for regenerative braking, it acts as a generator that charges at least one energy storage device by causing electrical energy to flow from the electric motor to at least the energy storage device.
[0005] On the other hand, when the electric motor acts as an engine for propelling the vehicle, the electrical energy is controlled to flow from at least one energy storage device to the electric motor, whereby the electric motor uses the electrical energy to generate torque for driving at least one drive wheel of the vehicle, i.e., for providing at least one drive wheel with the torque that causes it to rotate. Thus, the electric motor can be controlled to alternate between consuming electrical energy when driving at least one drive wheel and generating electrical energy when braking the vehicle.
[0006] An electric motor typically has a maximum torque that depends on its rotational speed. In other words, the maximum torque provided by the electric motor is a function of its rotational speed. The electric motor can typically provide a relatively high maximum torque at lower rotational speeds, and due to its maximum torque function, the electric motor can provide a relatively lower maximum torque at higher rotational speeds. The maximum torque function can, for example, have a torque plateau for lower rotational speeds and reduce the maximum torque outside of this plateau, for example, for higher rotational speeds. Thus, without a proper gear transmission, the electric motor will be able to provide a higher torque at lower vehicle speeds, but will only be able to provide a lower torque at higher vehicle speeds, i.e., a torque lower than the torque it provides at lower vehicle speeds.
[0007] Therefore, due to the maximum torque function of the electric motor and since a relatively high torque must also be provided for higher vehicle speeds, some kind of gear transmission should be provided between the electric motor and at least one drive wheel. The gear transmission should then transform the power of the electric motor into the desired torque and rotational speed at the at least one drive wheel. Conventionally, such a gear transmission in a vehicle is provided by a conventional gearbox. Summary of the Invention
[0008] Conventional gearboxes are expensive, complex, and space-consuming. Many mechanical parts, such as gears and shafts, need to be designed to be able to interact with each other in complex and different ways in order to provide various gear ratios and corresponding gear shifts. This results in a space-consuming gearbox housing in which many of these mechanical parts must be able to move inside the gearbox housing, for example, rotate around their respective axes and move relative to each other.
[0009] In a vehicle having more than one power source, such as a vehicle including at least two electric motors, the size of the conventional gearbox will become even larger than in a conventional setup having only one engine because both the complexity and the number of mechanical parts increase.
[0010] In addition, the number of mechanical parts of a conventional gearbox must be controlled for the gearbox to operate properly. Thus, the gearbox is conventionally equipped with a plurality of actuators for providing gear shifts. These actuators are arranged to move gear sleeves, etc., thereby causing the gears to move so that various gears engage with each other, whereby the gearbox provides various gear ratios, respectively. The movement of these actuators is typically achieved by using hydraulic means and / or pneumatic means. Therefore, a control system for providing hydraulic means and / or pneumatic means to move these actuators must also be included in the conventional gearbox. These actuators and the control system increase the size and complexity of these gearboxes.
[0011] Therefore, an object of the present invention is to provide a cheaper, smaller, and simpler way to provide a suitable gear transmission between two electric motors and at least one drive wheel in a vehicle including at least two electric motors.
[0012] According to one aspect of the invention, this object is achieved by the above-described transmission arrangement for transmitting torque between one or more of a first electric machine and a second electric machine and at least one drive wheel of a vehicle, the at least one drive wheel having a positive rotational direction when the vehicle moves forward;
[0013] The transmission arrangement comprises:
[0014] - a first planetary gear comprising a first ring gear, a first sun gear and a first planet carrier; and
[0015] - a second planetary gear comprising a second ring gear, a second sun gear and a second planet carrier;
[0016] wherein
[0017] - the first electric machine is coupled to the first ring gear;
[0018] - the first sun gear is coupled to the second ring gear;
[0019] - the second electric machine is coupled to the second sun gear;
[0020] - the second planet carrier is coupled to the at least one drive wheel;
[0021] - a first freewheel arrangement and a second freewheel arrangement are arranged such that:
[0022] -- when the first electric machine provides a first rotational direction of the first sun gear, if the first ring gear would rotate in a first direction equal to the first rotational direction of the first sun gear and if the second sun gear would be stationary, and the first rotational direction would cause a negative rotational direction of the at least one drive wheel:
[0023] --- the first freewheel arrangement locks the first planet carrier against rotation; and
[0024] --- the second freewheel arrangement allows the first ring gear and the first sun gear to rotate relative to the first planet carrier; and
[0025] - when the first electric machine provides a second rotational direction of the first sun gear opposite to the first rotational direction:
[0026] --- the second freewheel arrangement locks the first planet carrier to one of the first ring gear and the first sun gear; and
[0027] ---The first overrunning clutch arrangement allows the first planet carrier to rotate.
[0028] The transmission arrangement presented herein provides an uninterrupted torque supply to at least one drive wheel, which is of course useful in many cases.
[0029] The proposed transmission arrangement uses a first planetary gear and a second planetary gear as well as a first overrunning clutch arrangement and a second overrunning clutch arrangement to provide a second operating mode M2 and a third operating mode M3, i.e., to provide a second operating mode M2 and a third operating mode M3 for the transmission arrangement. The two planetary gears are coupled together such that different and appropriate gear ratios for the second operating mode M2 and the third operating mode M3 are achieved between the first electric machine and the second electric machine and the drive wheel, respectively. In this document, modes of operation are sometimes referred to as operation mode or transmission mode, or simply as mode, and / or sometimes denoted by abbreviations, such as M1, M2, M3, MR, and MB.
[0030] The use of two planetary gears coupled according to the proposed transmission arrangement provides a solution with low mechanical complexity, and its space occupancy is also greatly reduced compared to conventional gearbox solutions. The solution using two planetary gears involves a smaller number of mechanical parts and thus reduces the size, weight, and cost required for the transmission arrangement compared to conventional gearboxes. Additionally, controlling the transmission arrangement of the present invention using the dual planetary gear solution is less complex than that of conventional gearboxes.
[0031] Two overrunning clutch arrangements are coupled to the first planetary gear such that the rotational directions of the first electric machine and the second electric machine set the transmission arrangement for the desired operating mode. Such rotational directions include a positive rotational direction, a negative rotational direction, and the stationary state of one or more of the first electric machine and the second electric machine. For example, when the first electric machine and the second electric machine are appropriately controlled, different and appropriate gear ratios are provided for the second operating mode M2 and the third operating mode M3, respectively. Therefore, simply by controlling the torque, rotational speed, and rotational direction of the first electric machine and the second electric machine, the transmission arrangement is controllable due to its inventive design to provide the second operating mode M2 and the third operating mode M3 and their corresponding gear ratios between the first electric machine and the second electric machine and at least one drive wheel.
[0032] Since the operating modes of the transmission arrangement and their corresponding gear ratios are achieved only by controlling the torque directions and rotation directions provided by the first and second electric motors, the transmission arrangement presented herein does not require a mechanical actuator for physically moving gear sleeves, gears, etc. conventionally within the gearbox during gear shifting. Omitting such a conventional actuator and its corresponding hydraulic or pneumatic control system greatly reduces the complexity and cost of the transmission arrangement and increases the robustness and reliability of the transmission arrangement.
[0033] Therefore, by using the solution of utilizing two planetary gears coupled as described herein, uninterrupted torque and a large ratio or difference between the highest and lowest gear ratios can be achieved with few mechanical parts. In this way, a small, lightweight, and cost-effective transmission arrangement can be designed that can still provide the required difference between the highest and lowest gear ratios and torque capacities for various vehicle applications with low control complexity.
[0034] According to an embodiment of the present invention, the transmission arrangement comprises
[0035] - a braking connection arrangement arranged to:
[0036] -- when a first torque difference provided on / present in the braking connection arrangement acts on the braking connection arrangement in a first direction, if the second sun gear will be stationary, a forward driving torque will be generated on the at least one driving wheel:
[0037] --- couple the second ring gear to the first electric motor via the first planetary gear, thereby functionally utilizing the first planetary gear and the first freewheel arrangement and the second freewheel arrangement; and
[0038] -- when a second torque difference provided on / present in the braking connection arrangement acts on the braking connection arrangement in a second direction opposite to the first direction:
[0039] --- functionally bypass the first planetary gear and the first freewheel arrangement and the second freewheel arrangement.
[0040] The braking connection arrangement enables both regenerative braking and reverse driving of the vehicle. The braking connection arrangement is automatically controlled by the torque provided above it, i.e., automatically controlled by the torque difference / direction applied to it. The braking connection arrangement utilizes or bypasses the functions of the first planetary gear and the first freewheel arrangement and the second freewheel arrangement, i.e., does not utilize its functions / features. When the vehicle brakes in the regenerative braking mode MB or drives backward in the reverse mode MR, the braking connection arrangement functionally bypasses the first planetary gear in the sense of not utilizing / enabling the torque and rotational relationships of the first planetary gear, i.e., the first planetary gear is functionally bypassed / disabled and does not provide any upshifting or downshifting. Thus, the second planetary gear, i.e., the second sun gear, is directly functionally connected to the first electric motor as if the first planetary gear were not located between the first electric motor and the second planetary gear. In other words, the braking connection arrangement provides a 1:1 gear ratio on the first planetary gear during braking or reverse driving of the vehicle.
[0041] However, in the forward operation mode, i.e., in the first mode M1, the second mode M2, and the third mode M3, the braking connection arrangement does not bypass the first planetary gear and the above-mentioned first freewheel arrangement and / or second freewheel arrangement. Thus, the first planetary gear and the above-mentioned first freewheel arrangement and / or second freewheel arrangement are utilized as described herein, i.e., the first freewheel arrangement and / or the second freewheel arrangement are used to control the function of the first planetary gear. Based on the rotational direction of the first electric motor, the first freewheel arrangement and / or the second freewheel arrangement control the first planetary gear such that a 1:1 gear ratio is utilized for the third operation mode M3 and other gear ratios are utilized for the first operation mode M1 and the second operation mode M2.
[0042] The braking connection arrangement is a low-complexity and low-cost device that helps the transmission arrangement to be able to provide both the regenerative braking operation mode MB and the reverse driving operation mode MR. It should be noted in particular that, according to some embodiments, no actuator is required to control the braking connection arrangement, because instead the braking connection arrangement is controlled via the control of the first electric motor and the second electric motor. More specifically, the braking connection arrangement and the entire transmission arrangement are then controlled by the torque, rotational speed, and rotational direction provided by the first electric motor and the second electric motor.
[0043] According to an embodiment of the present invention, the braking connection arrangement includes:
[0044] - a first shaft that is connected to the electric motor at a first end and to the first sun gear at a second end;
[0045] - a second shaft that is connected to the second ring gear at a second end; and
[0046] - A sleeve, which is arranged to interact with both the first ring gear and the second shaft and is arranged to be movable between a first position and a second position; wherein:
[0047] -- The sleeve is arranged to move towards the first position by the first torque difference when the second shaft rotates relative to the sleeve in a first direction, wherein when the sleeve is in the first position, the first ring gear, the first sun gear and the first planet carrier are unlocked relative to each other, so that the first shaft is coupled to the second shaft via the first sun gear, the first ring gear and the sleeve; and
[0048] -- The sleeve is arranged to move towards the second position by the second torque difference when the second shaft rotates relative to the sleeve in a second direction, wherein when the sleeve is in the second position, the sleeve locks the first ring gear to one of the first sun gear and the first planet carrier, so that the first shaft and the second shaft rotate synchronously.
[0049] By this mechanical implementation of the braking connection arrangement, a low complexity and automatic braking connection arrangement is provided, which is only controlled by torque, i.e., a first torque difference / direction and a second torque difference / direction are respectively provided thereon. The characteristics / features / properties of the first torque difference cause the relative rotation of the shaft relative to the sleeve in the first direction, and the characteristics / features / properties of the second torque difference cause the relative rotation of the shaft relative to the sleeve in the second direction.
[0050] The braking connection arrangement can enable or bypass / disable the functions of the first planetary gear and the first freewheel arrangement and the second freewheel arrangement in this way, so that it is possible to regeneratively brake the vehicle in the regenerative braking mode MB and drive the vehicle backward in the reverse mode MR. According to various embodiments, the movement of the sleeve can be provided by a spline arrangement including, for example, a helical spline, which is a low complexity mechanical solution and does not require control logic except for the control logic for the first motor and the second motor. Additionally, for the first operating mode M1, the second operating mode M2 and the third operating mode M3 for driving the vehicle forward, the braking connection arrangement enables the use of the function of the first planetary gear and the above-mentioned first freewheel arrangement and the second freewheel arrangement, thereby utilizing these components as described herein.
[0051] According to an embodiment of the present invention, the transmission arrangement comprises
[0052] - A third freewheel arrangement, which is coupled between the second motor and the second sun gear and is arranged such that:
[0053] --When a first rotational direction is provided at the third freewheel arrangement, where the first rotational direction would be the result in the case where the second planet gear carrier would rotate in a rotational direction corresponding to the positive rotational direction at the at least one drive wheel, and the second ring gear would rotate in a rotational direction which would cause the positive rotational direction of the at least one drive wheel in the case where the second sun gear would be stationary:
[0054] ---the third freewheel arrangement locks the second sun gear against rotation; and
[0055] --When a second rotational direction opposite to the first rotational direction is provided at the third freewheel arrangement:
[0056] ---the third freewheel arrangement allows the second sun gear to rotate.
[0057] The third freewheel arrangement enables, together with the transmission arrangement, a first operating mode M1 to be provided, where the first mode M1 provides high / maximum torque and a relatively low rotational speed at the at least one drive wheel. The first operating mode M1 can generally be used when starting from a stationary state, or when changing lanes, for example during a stop or in connection with the loading of the vehicle.
[0058] Using the third freewheel arrangement in the first operating mode M1 increases the degree of freedom of choice regarding the power and / or capacity of the first and the electric machine, respectively. This is possible because the second electric machine itself does not have to be able to counteract the reaction torque generated by the first electric machine in the first mode M1. Instead, if the second electric machine does not counteract the reaction torque itself, the third freewheel arrangement locks the second sun gear against rotation. Thus, the third freewheel arrangement can counteract the reaction torque itself. Therefore, even if the torque provided by the first electric machine is upshifted in the first and second planetary gears, the same first and second electric machines, for example, can be used. A second electric machine that is weaker than the first electric machine, i.e., has a lower power, can also be used because if the power of the second electric machine is not sufficient to counteract the reaction torque from the second planetary gear, the third freewheel arrangement locks the second sun gear in the first mode M1. This increased degree of freedom of choice enables a flexible use of the transmission arrangement, which can be easily adapted to various embodiments. The possibility of using a second electric machine with a lower power can also reduce the cost and complexity of the vehicle.
[0059] According to an embodiment of the invention, the transmission arrangement comprises
[0060] - a reverse coupling arrangement, which is arranged at the third freewheel arrangement and is arranged to:
[0061] --When a first torque difference provided on / present in the reverse coupling arrangement acts on the reverse coupling arrangement in a first direction, and if the second ring gear would be stationary, a backward driving torque would be generated on the at least one drive wheel:
[0062] ---Separate the third freewheel arrangement from the second sun gear; and
[0063] --When a second torque difference provided on / present in the reverse coupling arrangement acts on the reverse coupling arrangement in a second direction opposite to the first direction:
[0064] ---Couple the third freewheel arrangement to the second sun gear.
[0065] The reverse coupling arrangement enables the use of the transmission arrangement to drive the vehicle backward. By using the reverse coupling arrangement, the second electric motor can contribute to driving the vehicle forward and backward. This is made possible by the presented reverse coupling arrangement. Additionally, the reverse coupling arrangement can use the above-mentioned third freewheel arrangement to provide the first operating mode M1. This is achieved by implementing the presented reverse coupling arrangement in the transmission arrangement.
[0066] The reverse coupling arrangement is automatically controlled by the torque provided thereon, i.e., by the torque difference / direction thereon, such that if the torque difference would generate a backward driving torque on the drive wheels, the third freewheel arrangement is separated from the second sun gear. Thus, when the vehicle is driven backward by the second electric motor, the locking function of the third freewheel arrangement is disabled. However, if the vehicle is not driven backward, for example, in the first operating mode M1, the second operating mode M2, or the third operating mode M3, the third freewheel arrangement is coupled to the second sun gear, and the locking function of the third freewheel arrangement is enabled.
[0067] The reverse coupling arrangement is a low-cost mechanical device that helps the transmission arrangement to provide forward and backward operating modes. It should be noted in particular that, according to an embodiment, no conventional mechanical actuator is required to control the reverse coupling arrangement, as then the reverse coupling arrangement is controlled only via the control of the first electric motor and the second electric motor. Thus, the enabling and disabling of the function of the third freewheel arrangement are automatically provided by the torque difference provided by the first electric motor and the second electric motor on the reverse coupling arrangement. Therefore, the reverse coupling arrangement does not increase the complexity of the control system.
[0068] According to an embodiment of the present invention, the reverse coupling arrangement includes:
[0069] - A first shaft, the first shaft being coupled to the second electric motor;
[0070] - A second shaft, the second shaft being coupled to the second sun gear; and
[0071] - A sleeve, the sleeve being arranged to:
[0072] -- Interact with the first shaft at a first end;
[0073] -- Engage with the second shaft at a second end; and
[0074] -- Be movable between a first position and a second position; wherein:
[0075] - The sleeve is arranged to move towards the first position by the first torque difference when the first shaft rotates relative to the sleeve in a first direction, wherein the second shaft is engaged with the first shaft via the sleeve, but is disengaged from the third freewheel arrangement when the sleeve is in the first position; and
[0076] - The sleeve is arranged to move towards the second position by the second torque difference when the first shaft rotates relative to the sleeve in a second direction, wherein when the sleeve is in the second position, the second shaft is engaged with both the first shaft and the third freewheel arrangement via the sleeve.
[0077] This mechanical implementation of the reverse coupling arrangement provides a low complexity and automatic reverse coupling arrangement, which is controlled only by the torque provided above it, i.e., the torque difference / direction. In this way, the reverse coupling arrangement can enable or disable the function of the third freewheel arrangement. When the third freewheel arrangement is disengaged / disabled, it is possible to drive the vehicle backward in the reverse mode MR. For other operating modes, such as the first forward operating mode M1, the second operating mode M2, and the third operating mode M3, the third freewheel arrangement is enabled, i.e., the third freewheel arrangement is then coupled to the second sun gear. According to various embodiments, the movement of the sleeve enables the enabling and disabling of the third freewheel arrangement to be provided by a spline arrangement including, for example, a helical spline. This is a torque-driven mechanical solution without control logic.
[0078] According to an embodiment of the present invention, the second freewheel arrangement includes one of the group consisting of:
[0079] - A second freewheel arrangement arranged to be able to lock the first planet gear carrier and the first sun gear to each other, or to allow the first planet gear carrier and the first sun gear to rotate relative to each other; and
[0080] - A second freewheel arrangement arranged to be able to lock the first planet gear carrier and the first ring gear to each other, or to allow the first planet gear carrier and the first ring gear to rotate relative to each other.
[0081] Thus, the second freewheel arrangement can be arranged in two different ways, either between the first planet carrier and the first sun gear, or between the first planet carrier and the first ring gear. In this way, a degree of freedom in the implementation is provided, since the most suitable solution, i.e. the most suitable position of the second freewheel arrangement, can be selected for a specific implementation of the transmission arrangement.
[0082] According to one aspect of the invention, there is provided a vehicle comprising the transmission arrangement described herein.
[0083] The vehicle comprising the transmission arrangement provides a low-cost and small-sized low-complexity transmission solution. In this way, the first operating mode M1, the second operating mode M2, the third operating mode M3, the regenerative braking operating mode MB and the reverse operating mode MR described herein can be used with a very low control complexity.
[0084] According to an aspect of the invention, the object is achieved by a method for controlling the transmission arrangement described herein. The method comprises:
[0085] - Controlling the first electric machine to cause the first rotational direction of the first sun gear, whereby:
[0086] -- The first freewheel arrangement locks the first planet carrier to prevent rotation; and
[0087] -- The second freewheel arrangement allows the first ring gear and the first sun gear to rotate relative to the first planet carrier;
[0088] Or
[0089] - Controlling the first electric machine to cause the second rotational direction of the first sun gear, whereby:
[0090] -- The second freewheel arrangement locks the first planet carrier to one of the first ring gear and the first sun gear; and
[0091] -- The first freewheel arrangement allows the first planet carrier to rotate;
[0092] The method further comprises:
[0093] - Controlling the first electric machine to move the at least one drive wheel in the forward rotational direction; and
[0094] - Controlling the second electric machine to move the at least one drive wheel in the forward rotational direction.
[0095] The proposed method for controlling the transmission arrangement described herein provides low-complexity control. The operating modes and their corresponding gear ratios are achieved solely by controlling the torque direction and the rotation direction provided by the first electric machine and the second electric machine. In particular, no complex control of mechanical actuators is required, as mechanical actuators are conventionally used to move gear sleeves and / or teeth / gears in a conventional gearbox. Thus, the control method for controlling the transmission arrangement utilizes the control system already used for controlling the first electric machine and the second electric machine, and thus neither increases mechanical complexity nor the production cost of the vehicle. In this way, the existing robust control system for controlling the first electric machine and the second electric machine is suitable for also providing robust and low-complexity control of the transmission arrangement.
[0096] Specifically, by simply controlling the first electric machine and the second electric machine, the transmission arrangement can provide a second operating mode M2 and a third operating mode M3. By controlling the torque direction and the rotation direction of the first electric machine and the second electric machine, the transmission arrangement including the first freewheel arrangement and the second freewheel arrangement is thus controlled to provide the second operating mode M2 and the third operating mode M3 and their corresponding gear ratios.
[0097] According to an embodiment of the invention, the second operating mode M2 of the transmission arrangement is achieved by:
[0098] - Controlling the first electric machine to cause the first rotation direction of the first sun gear; and
[0099] - Controlling the second electric machine to cause a positive rotation direction of the at least one drive wheel.
[0100] According to this embodiment of the method, the transmission arrangement can be easily controlled to provide the second mode M2. This is done without the need for a conventional actuator, as the second mode M2 is selected for and implemented by the transmission arrangement solely via the control of the first electric machine and the second electric machine. Thus, mechanical complexity and cost are minimized.
[0101] According to an embodiment of the invention, the third operating mode M3 of the transmission arrangement is achieved by:
[0102] - Controlling the first electric machine to cause the second rotation direction of the first sun gear; and
[0103] - Controlling the second electric machine to cause a positive rotation direction of the at least one drive wheel.
[0104] According to this embodiment of the method, the transmission arrangement is controlled to provide the third mode M3. The control of the first electric machine and the second electric machine is used herein to set the transmission arrangement to achieve the third mode M3. No conventional actuator for minimizing mechanical complexity and production cost is required here.
[0105] According to an embodiment of the present invention, when switching between a second operating mode M2 and a third operating mode M3, the first electric machine is controlled to:
[0106] - switch its rotational speed from a previous rotational direction to a subsequent rotational direction opposite to the previous rotational direction.
[0107] According to this embodiment of the method, the transmission arrangement is controlled to switch between a second mode M2 and a third mode M3. The first electric machine here switches both the rotational direction and the torque direction for causing the switch between the second mode M2 and the third mode M3, while the transmission arrangement continues to provide torque to at least one drive wheel. Thereby, the switch between the second mode M2 and the third mode M3 is achieved without a conventional actuator and the conventional control of such an actuator.
[0108] According to an embodiment of the present invention, switching from the previous rotational direction to the subsequent rotational direction includes controlling the first electric machine to:
[0109] - reduce the absolute value of the rotational speed in the previous rotational direction to zero while providing a torque having a non - zero absolute value;
[0110] - switch to the subsequent rotational direction; and
[0111] - increase the absolute value of the rotational speed in the subsequent rotational direction.
[0112] In this way, simply by controlling the electric machine, the mode switch between the second mode M2 and the third mode M3 can be easily achieved, which is equivalent to a traditional gear shift. Therefore, the mode switch can be performed without an actuator and at the same time continue to provide torque to at least one drive wheel.
[0113] According to an embodiment of the present invention, the method further includes controlling the transmission arrangement to provide a first operating mode M1 by:
[0114] - controlling the first electric machine to cause the first rotational direction of the first sun gear, and
[0115] - controlling the first electric machine and the second electric machine such that they attempt to cause the first rotational direction at the third free - wheel arrangement; whereby
[0116] -- the first free - wheel arrangement locks the first planetary gear carrier against rotation; and
[0117] -- the third free - wheel arrangement locks the second sun gear against rotation; and
[0118] - Control the first electric machine to move the at least one drive wheel in the forward rotation direction.
[0119] By controlling the first electric machine and the second electric machine, according to this method embodiment, the third freewheel arrangement locks the second sun gear to prevent rotation, and thereby cancels the reaction torque from the second planet gear when the first electric machine provides torque, providing a first operating mode M1. For example, during starting, or when the vehicle is moving slowly, such as through a turn, the first operating mode M1 can be useful. This control of the transmission arrangement enables the use of the same first electric machine and second electric machine, or even a second electric machine with lower power than the first electric machine. In this way, a low-cost and flexible vehicle can be produced.
[0120] According to an embodiment of the present invention, the method further comprises providing a regenerative braking operating mode MB of the transmission arrangement by:
[0121] - Controlling the first electric machine and the second electric machine such that the second torque difference is provided / exists on the braking coupling arrangement; whereby
[0122] -- The braking coupling arrangement functionally bypasses the first planet gear and the first freewheel arrangement and the second freewheel arrangement; and
[0123] - Controlling the first electric machine and the second electric machine to brake the vehicle and thereby generate energy.
[0124] By this control of the first electric machine and the second electric machine, the regenerative braking mode MB can be easily provided without the need for conventional actuator control. In the regenerative braking mode MB, energy is generated by the first electric machine and / or the second electric machine during regenerative braking. Then, the energy can be stored in at least one energy storage device, which can be a combined energy storage device of the first electric machine and / or the second electric machine for later use by the first electric machine and / or the second electric machine.
[0125] According to an embodiment of the present invention, the method further comprises providing a reverse operating mode MR of the transmission arrangement by:
[0126] - Controlling the first electric machine and the second electric machine such that the first torque difference is provided / exists on the reverse coupling arrangement; whereby
[0127] -- The third freewheel arrangement is disengaged from the second sun gear; and
[0128] - Controlling the first electric machine and the second electric machine to drive the vehicle backward.
[0129] By this control of the first and second electric motors, a reverse mode MR can be easily provided without the need for conventional actuator control. Thus, the vehicle can be driven backwards, which is useful in many situations, such as when turning a line.
[0130] According to one aspect of the invention, the object is achieved by a control unit implementing the methods and their embodiments described herein.
[0131] According to one aspect of the invention, the computer program and computer-readable medium mentioned above are configured to implement the methods and their embodiments described herein.
[0132] It should be understood that all embodiments described for the method aspect of the invention also apply to the control unit aspect of the invention. Thus, all embodiments described for the method aspect of the invention can be executed by at least one control unit, which can also be a control device, i.e., a device. The control unit and its embodiments have advantages corresponding to those described above for the method and its embodiments.
[0133] The transmission arrangement described herein is arranged such that the method aspects and embodiments described herein can be executed by the transmission arrangement, and then the transmission arrangement thereby provides the corresponding advantages as mentioned for the method aspects and embodiments. Accordingly, the method aspects and embodiments described herein can control the transmission arrangement such that the use of the transmission arrangement described herein is provided, thereby resulting in corresponding advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0134] Embodiments of the invention will be illustrated in more detail below with reference to the drawings, in which like reference numerals are used for like components and in which:
[0135] Figure 1 An example vehicle in which embodiments of the invention can be implemented is schematically shown,
[0136] Figure 2a -b schematically shows some parts of an example vehicle and a transmission arrangement according to some embodiments of the invention,
[0137] Figure 3a -d schematically shows a brake coupling arrangement according to some embodiments of the invention,
[0138] Figure 4a -b schematically shows a reverse coupling arrangement according to some embodiments of the invention,
[0139] Figure 5 A flowchart of a method according to some embodiments of the invention is shown,
[0140] Figure 6a-b shows a flowchart of a method according to some embodiments of the present invention,
[0141] Figure 7 shows a flowchart of a method according to some embodiments of the present invention,
[0142] Figure 8 shows a flowchart of a method according to some embodiments of the present invention,
[0143] Figure 9 shows a flowchart of a method according to some embodiments of the present invention,
[0144] Figure 10a -b shows a starting torque and engine speed diagram according to some embodiments of the present invention,
[0145] Figure 11a -b shows a torque and engine speed diagram for changing from a first mode M1 to a second mode M2 according to some embodiments of the present invention,
[0146] Figure 12a -f shows a torque and engine speed diagram for changing from a second mode M2 to a third mode M3 according to some embodiments of the present invention,
[0147] Figure 13a -b shows a torque and engine speed diagram for changing from a third mode M3 to a regenerative braking mode MB according to some embodiments of the present invention,
[0148] Figure 14a -b shows a torque and engine speed diagram for changing to a reverse mode MR according to some embodiments of the present invention,
[0149] Figure 15 shows a control unit in which a method according to any of the embodiments described herein can be implemented. Detailed Description
[0150] Figure 1 Schematically shown is an exemplary heavy vehicle 100, such as a truck or a bus, which will be used to explain the aspects and embodiments presented herein. However, the embodiments are not limited to use in a vehicle such as Figure 1 shown, but can be used in other vehicles, such as lighter vehicles, such as smaller trucks or buses and cars.
[0151] In Figure 1A vehicle 100 in which embodiments of the present invention can be schematically implemented and shown includes at least one drive wheel 111, 112, for example a pair of drive wheels and at least another pair of wheels. The vehicle 100 also includes a driveline configured to transmit torque between at least two power sources 101, 102 (such as at least a first electric machine 101 and a second electric machine 102) and the drive wheels 111, 112. The first electric machine 101 may also be equipped with or may be coupled / connected to at least one energy storage device 104, which is arranged to store electrical energy generated, for example, by the first electric machine 101 and to supply electrical energy to the first electric machine 101 for generating torque provided to at least one drive wheel 111, 112. Correspondingly, the second electric machine 102 may also be equipped with or may be coupled / connected to at least one energy storage device 104, which is arranged to store electrical energy supplied, for example, by the second electric machine 102 and / or to supply electrical energy to the second electric machine 102. The at least one energy storage device 104 may include multiple parts / units and may be arranged as a combined energy storage device for both the first electric machine 101 and the second electric machine 102, as Figure 1 schematically shown. According to some embodiments, the at least one energy storage device 104 may also include separate energy storage devices for the first electric machine 101 and the second electric machine 102, such that each of the first electric machine 101 and the second electric machine 102 is equipped with or may be respectively coupled / connected to a separate energy storage device.
[0152] According to various aspects and embodiments of the present invention, a first output shaft / axle 106 of the first electric machine 101 and a second output shaft / axle 107 of the second electric machine 102 are respectively directly or indirectly coupled to a transmission arrangement 200. In this document, both marked shafts and axles are used to describe rotatable elements for transmitting torque. An output shaft / axle 108 of the transmission arrangement 200 may be directly or indirectly coupled to at least one drive wheel 111, 112 via, for example, a central gear 109 of a differential gear and / or may be coupled to at least one drive wheel 111, 112 via a first drive shaft 113 and a second drive shaft 114 connected to the central gear 109. The output shaft 108 of the transmission arrangement 200 may be coupled to at least one drive wheel 111, 112 in any manner known to a person skilled in the art, as long as such a coupling provides the resulting output torque from the transmission arrangement 200 to at least one drive wheel 111, 112. Additionally, the first electric machine 101 and the second electric machine 102 and the transmission arrangement 200 may be arranged substantially anywhere in the vehicle, as long as torque is provided to at least one drive wheel 111, 112 via the transmission arrangement 200. As understood by a person skilled in the art, this may, for example, be closer to at least one drive wheel 111, 112 than Figure 1 shown and / or without any intermediate central gear 109 or drive shafts 113, 114.
[0153] The transmission arrangement 200 according to an embodiment of the present invention utilizes planetary gears / epicyclic gears. Planetary gears generally include three gear members, which are arranged in a manner that allows relative rotation with respect to each other. These members are the sun gear S, the planet carrier C, and the ring gear R. Knowing the number of teeth on the gear members of the planetary gear allows determination of the relative rotational speeds of the three members during operation. Generally, the function of a planetary gear is defined by its torque equation / relationship and its rotational speed equation / relationship. Embodiments of the present invention utilize these specific functions of two planetary gears by coupling them together, as described herein, to form the presented transmission arrangement 200 of the present invention.
[0154] Additionally, some specific characteristics of planetary gears are commonly used in the transmission arrangement 200. One such characteristic is that when one of the members, i.e., one of the sun gear S, the planet carrier C, and the ring gear R, is prevented from rotating, the other two members are still allowed to rotate. Then, depending on the tooth / gear relationship between the two members, these two members are rotated at different speeds, thereby providing a gear ratio other than 1:1, respectively, according to the number of teeth / gears of the members.
[0155] For example, if the planet carrier C is locked to prevent rotation, the ring gear R and the sun gear S will rotate at different speeds and in different rotational directions. Thus, a change in the rotational direction as well as a gear transmission, i.e., a gear ratio, is provided between the ring gear R and the sun gear S.
[0156] However, if instead the ring gear R is locked to prevent rotation, the planet carrier C and the sun gear S will rotate at different speeds but in the same rotational direction. Thus, only a gear transmission is provided between the ring gear R and the sun gear S, and no change in the rotational direction occurs.
[0157] Furthermore, if two members, i.e., any pair of the sun gear S, the planet carrier C, and the ring gear R, are locked to each other, all members, i.e., all of the sun gear S, the planet carrier C, and the ring gear R, will rotate at the same speed in the same direction. Thus, the gear transmission is 1:1, and no change in the rotational direction occurs between the members of the planetary gear.
[0158] The transmission arrangement 200 and its use of planetary gears are explained in detail below.
[0159] Figure 2a -b schematically shows a transmission arrangement 200 according to some embodiments of the present invention.
[0160] The transmission arrangement 200 is arranged to transmit torque between one or more of the first electric machine 101 and the second electric machine 102 of the vehicle 100 and at least one drive wheel 111, 112. When the vehicle moves forward, at least one drive wheel 111, 112 rotates in the positive rotational direction D out_pos as shown Figure 2a by the arrow on the right side of -b and is indicated by the symbol "ω+".
[0161] As described above, the transmission arrangement 200 includes a first planetary gear 210, which includes a first ring gear R1 / 211, a first sun gear S1 / 212, and a first planetary carrier C1 / 213. The transmission arrangement 200 also includes a second planetary gear 220, which includes a second ring gear R2 / 221, a second sun gear S2 / 222, and a second planetary carrier C2 / 223.
[0162] The first electric machine 101 is connected to the first planetary gear 210 via a shaft 251, more precisely, to the first sun gear S1 / 212. The first ring gear R1 / 211 is connected to the second planetary gear 220, more precisely, to the second ring gear R2 / 221.
[0163] The second electric machine 102 is connected to the second planetary gear 220, more precisely, to the second sun gear S2 / 222. The second planetary carrier C2 / 223 is connected to at least one drive wheel 111, 112.
[0164] Here and throughout this document, the note that two entities / components are "connected" to each other means that these two entities / components are directly connected to each other, i.e., without any other intermediate entity / component, or indirectly connected to each other, i.e., via one or more intermediate entities / components. Thus, the two entities / components are then arranged / connected to be able to transmit torque directly or indirectly between them.
[0165] In addition, in this document, the note that two entities / components are "engaged" or "locked" to each other means that these entities / components are connected such that they are non-rotatable relative to each other, i.e., they are rotationally locked to each other, and thus are arranged to rotate synchronously or be stationary simultaneously. Thus, two such engaged / locked entities / components rotate together, and thus rotate at the same rate. Conversely, if two entities / components are "unlocked" or "disengaged", then these entities / components are allowed to rotate relative to each other.
[0166] In addition, when an entity / component is stated to be "locked" or "engaged" to the housing 235, the entity / component is locked / engaged to the housing of a powertrain component such as, for example, an engine, an electric motor, a gearbox, or another component, or to any other fixed i.e., non-rotating body, component, entity, arrangement, or element. This means that the entity / component is then also fixed, i.e., non-rotating. For example, if the entity / component is locked / engaged to such a non-rotating housing, rotation of this entity / component is prevented because the entity / component is non-rotatable relative to the fixed housing.
[0167] In addition, the annotation that an entity / component is "locked" or "locked / prevented from rotating" means that rotation of this entity / component is prevented / restricted / stopped. Conversely, an "unlocked" entity / component can rotate freely, which means that it is released, i.e., is rotatable and is not prevented from rotating.
[0168] The transmission arrangement 200 further includes a first overrunning clutch arrangement 231 and a second overrunning clutch arrangement 232. An overrunning clutch arrangement is a component that allows rotation in one direction of rotation but prevents / restricts rotation in the opposite direction of rotation. The overrunning clutch arrangement can be a mechanical component independent of control logic, such as a mechanical component for, for example, a bicycle hub, to allow a bicycle to roll freely when the rider stops pedaling, or it can be a controllable component controlled by control logic utilizing, for example, a hydraulic device and / or a pneumatic device to allow rotation only in one direction of rotation. The overrunning clutch arrangement can also be an electrically controlled arrangement, for example, including an electric actuator.
[0169] The first overrunning clutch arrangement 231 is arranged at the first planetary gear 210 such that the first planetary carrier C1 / 213 is locked to prevent rotation in a certain direction of rotation. Here, the first overrunning clutch arrangement 231 can be arranged, for example, to lock the first planetary carrier 213 to the housing 235 of the transmission arrangement 200 when the first planetary carrier C1 / 213 attempts to rotate in a certain direction, such that the first planetary carrier C1 / 213 then remains fixed.
[0170] More specifically, the first overrunning clutch arrangement 231 is arranged such that when the first electric motor 101 is controlled such that the first electric motor provides a first direction of rotation D of the first sun gear S1 / 212 S1_1 the first overrunning clutch arrangement locks the first planetary carrier C1 / 213 to prevent rotation, wherein if the first ring gear R1 / 211 would rotate in the same first direction D S1_1 as the first direction D in which the first sun gear S1 / 212 rotates R1_1 as long as the second ring sun S2 / 222 would be stationary, i.e., if the electric motor 102 would be stationary, then this first direction of rotation D S1_1 would cause a negative direction of rotation D of at least one of the drive wheels 111, 112out_neg Therefore, if the direction of rotation between the first sun gear S1 / 212 and the first ring gear R1 / 211 will not change / unchanged / remain unchanged, and if the second sun gear S2 / 222 will be stationary, the negative direction of rotation D provided by the first motor 101 and causing the at least one drive wheel 111, 112 out_neg The first rotation direction D of the first sun gear S1 / 212 S1_1 The first planet carrier C1 / 2 13 should be locked against rotation. This function is achieved by the first freewheel arrangement 231, thus preventing the first planet carrier C1 / 2 13 from rotating under these conditions.
[0171] In contrast, the first freewheel arrangement 231 is arranged such that when the first motor 101 provides the second rotation direction D of the first sun gear S1 / 212 S1_2 When the first freewheel arrangement allows the first planetary gear carrier C1 / 213 to rotate, wherein the second rotation direction D S1_2 The first rotation direction D of the first sun gear S1 / 212 S1_1 on the contrary.
[0172] Thus, the first freewheel arrangement 231 is arranged such that the first planetary gear carrier C1 / 213 engages with the housing 235 so that when the first motor 101 causes the first sun gear S1 / 212 to rotate in the first direction D S1_1 When the first freewheel arrangement blocks / locks / prevents / prohibits / counters out / does not allow the rotation of the first planetary gear carrier C1 / 213, and when the first motor C101 causes the second opposite rotation direction D of the first sun gear S1 / 212 S1_2 , the first freewheel arrangement allows rotation of the first planet gear carrier C1 / 213, thereby releasing / unblocking / unlocking the first planet gear carrier C1 / 213. In other words, the first freewheel arrangement 231 is arranged to allow the first planet gear carrier C1 / 213 to rotate in only one direction.
[0173] The second freewheel arrangement 232 is arranged at the first planet gear 210 so that the first planet gear carrier C1 / 213 can be locked to one of the first ring gear R1 / 211 and the first sun gear S1 / 212. Then, the second freewheel arrangement 232 is arranged so that when the first sun gear S1 / 212 is in the second direction D S1_2 When rotating upward, the first planetary gear carrier C1 / 213 is locked to the first ring gear R1 / 211 or the first sun gear S1 / 212, wherein the second direction D S1_2 With the first rotation direction D S1_1 Conversely, this will cause the first freewheel arrangement 231 to lock the first planet carrier C1 / 213 against rotation.
[0174] According to an embodiment, the second freewheel arrangement 232 may be designed as a second freewheel arrangement 232a (in Figure 2a ), the second freewheel arrangement is arranged to be able to lock the first planetary gear carrier C1 / 213 and the first sun gear S1 / 212 to each other, or to allow the first planetary gear carrier C1 / 213 and the first sun gear S1 / 212 to rotate relative to each other. In more detail, the second freewheel arrangement 232a is then arranged so that when the first motor 101 provides the above-mentioned first rotation direction D of the first sun gear S1 / 212 S1_1 When the first motor 101 provides the first sun gear S1 / 212 with the first rotation direction D S1_1 The second rotation direction D is opposite to the above S1_2 , the second freewheel arrangement 232a locks the first sun gear S1 / 212 to the first planet gear carrier C1 / 213.
[0175] According to an embodiment, the second freewheel arrangement 232 may be designed as a second freewheel arrangement 232b ( Figure 2b ), the second freewheel arrangement is arranged to be able to lock the first planetary gear carrier C1 / 213 and the first ring gear R1 / 211 to each other, or to allow the first planetary gear carrier C1 / 213 and the first ring gear R1 / 211 to rotate relative to each other. The second freewheel arrangement 232b is then arranged so that when the first motor 101 provides the above-mentioned first rotation direction D of the first sun gear S1 / 212 S1_1 When the first motor 101 provides the first sun gear S1 / 212 with a first rotation direction D S1_1 The second rotation direction D is opposite to the above S1_2 , the second freewheel arrangement 232b locks the first ring gear R1 / 211 to the first planet gear carrier C1 / 213.
[0176] Therefore, according to various embodiments, the second freewheel arrangement 232 may be implemented as Figure 2a and 2b In addition to the two alternative second freewheel arrangements 232a and 232b, Figure 2a and 2b The gearbox arrangement 200 shown in is identical.
[0177] Thus, for any given direction of rotation of the first sun gear S1 / 212, only one of the first freewheel arrangement 231 and the second freewheel arrangement 232 allows the planetary gear members connected thereto to rotate freely and / or relative to each other, while the other locks one or more members.
[0178] When the transmission arrangement 200 is used, these features of the first planetary gear 210 and the first freewheel arrangement 231 and the second freewheel arrangement 232 are used to provide various modes. Each of these modes provides a specific gear drive, i.e., a specific gear ratio, between the first electric machine 101 and / or the second electric machine 102 and at least one drive wheel 111, 112. The first electric machine 101 and / or the second electric machine 102 generate torques, and these torques are upshifted or downshifted by the transmission arrangement 200 in each such mode and are provided to at least one drive wheel 111, 112.
[0179] In Figure 2a -b, the component 245 indicates that there may be one or more gears arranged between the second ring gear R2 / 221 and the first ring gear R1 / 211, or arranged between the second ring gear R2 / 221 and the brake coupling arrangement 242 described below. Thus, the number of gears in the component 245 arranged between the second ring gear R2 / 221 and the first ring gear R1 / 211 or the brake coupling arrangement 242 can be zero, or can be an odd or even number of gears. Thus, depending on the number of gears therebetween, the shafts 252 and 253 at the first ring gear R1 / 211 and the brake coupling arrangement 242 can rotate in the same direction as the second ring gear R2 / 221, i.e., the same direction as the shaft 254, or in the opposite direction.
[0180] When the first electric machine 101 is controlled to provide the above-defined first direction of rotation D of the first sun gear S1 / 212 S1_1 the transmission arrangement 200 provides a second mode M2. The first direction of rotation D S1_1 causes the first freewheel arrangement 231 to lock the first planetary carrier C1 / 213 against rotation and causes the second freewheel arrangement 232 to allow the first ring gear R1 / 211 and the first sun gear S1 / 212 to rotate relative to the first planetary carrier C1 / 213. In this way, a change in the direction of rotation occurs on the first planetary gear 210 such that the first ring gear R1 / 211 rotates in a direction D S1 opposite to the direction of rotation D R1 of the first sun gear S1 / 212. In addition, the rotational speed ω of the first planetary gear decreases such that the rotational speed ω R1 of the first ring gear R1 / 211 is lower than the rotational speed ω S1 of the first sun gear S1 / 212 R1<ω S1 In addition, the torque is increased by the gear drive of the first planetary gear 210, such that the torque T at the first ring gear R1 / 211 R1 is higher than the torque T at the first sun gear S1 / 212 S1 ; T R1> T S1 .
[0181] The first ring gear R1 / 211 is connected to the second ring gear R2 / 221 of the second planetary gear 220, whereby the torque T 101 and the rotational speed ω 101 that are not upshifted and downshifted respectively by the first planetary gear 210 from the first electric machine 101 are provided to the second planetary gear 220. The reaction torque T react provided from the second ring gear R2 / 221 and the second planetary gear carrier C2 / 223 to the second sun gear S2 / 222 will be cancelled out by the second electric machine 102 here, so as to provide the second torque T 102 and the second rotational speed ω 102 to the second sun gear S2 / 222 of the second planetary gear. Therefore, at least one of the drive wheels 111, 112 will be provided with the torque T out and the positive rotational speed ω out , which are the second torque T R2 and the second rotational speed ω R2 respectively originating from the first electric machine 101 and gear-driven by the first planetary gear 210 and the second planetary gear 220 at the second ring gear R2 / 221, and the second torque T S2 and the second rotational speed ω S2 provided from the second electric machine 102 and gear-driven by the second planetary gear 220 at the second sun gear S2 / 222.
[0182] The torque T at at least one of the drive wheels 111, 112 out can have a value here between zero and the maximum torque value T out_max_M2 , which respectively depends on the torques provided by the first electric machine 101 and the second electric machine 102, and the setting of the transmission arrangement 200 in the second operating mode M2. As described above, the torques provided by the first electric machine 101 and the second electric machine 102 are respectively limited by the maximum torque functions of the first electric machine 101 and the second electric machine 102 at a certain rotational speed. Therefore, when the second operating mode M2 is utilized, a certain maximum torque T out can be provided at at least one of the drive wheels 111, 112 for a certain rotational speed ω out_max_M2 , and the maximum torque is lower than the corresponding maximum torque T out_max_M1, but higher than the possible corresponding maximum torque T of the third operating mode M3 out_max_M3 .
[0183] Accordingly, the rotational speed ω of at least one of the drive wheels 111, 112 out can here have a value between zero and the maximum rotational speed value ω out_max_M2 , which depends respectively on the rotational speeds provided by the first electric machine 101 and the second electric machine 102, and on the setting of the transmission arrangement 200 in the second operating mode M2. Thus, when the second operating mode M2 is utilized, a certain maximum rotational speed ω out_max_M2 can be provided at at least one of the drive wheels 111, 112, which is higher than the possible corresponding maximum rotational speed ω out_max_M1 of the first operating mode M1, but lower than the possible corresponding rotational speed ω out_max_M3 of the third operating mode M3
[0184]
[0185] Table: M2
[0186] The table "M2" indicates the conditions of the first overrunning clutch arrangement 231, the second overrunning clutch arrangement 232, the third overrunning clutch arrangement 233, the reverse coupling arrangement 241, and the braking coupling arrangement 242 of the second mode M2. The table "M2" also indicates the resulting maximum torque T out_max_M2 , the maximum rotational speed ω out_max_M2 and the direction of rotation D out at at least one of the drive wheels 111, 112 in the second mode M2. The functions of the third overrunning clutch arrangement 233, the reverse coupling arrangement 241, and the braking coupling arrangement 242 are explained below
[0187] When the first electric machine 101 is controlled to provide the above-defined second direction of rotation D S1_2 of the first sun gear S1 / 212, the transmission arrangement provides the third mode M3. This second direction of rotation D S1_2 causes the first overrunning clutch arrangement 231 to allow the first planetary carrier C1 / 213 to rotate freely. The second direction of rotation D S1_2 also causes the second overrunning clutch arrangement 232 to lock the first planetary carrier C1 / 213 together with either the first sun gear S1 / 212 Figure 2a shown in Figure 2b or the first ring gear R1 / 211
[0188] In the third mode M3, the second electric machine 102 provides the second torque T S2 and the second rotational speed ω S2The second sun gear S2 / 222 provided to the second planetary gear 220, which will contribute to combining the torque T provided to the second ring gear R1 / 221 from the first electric machine 101 via the first planetary gear 210 R2 and the rotational speed ω R2 to propel the vehicle 100. To optimize the use of the first electric machine 101 and the second electric machine 102, these rotational speeds ω S2 、ω R2 .
[0189] Generally, the efficiency of each of the first electric machine 101 and the second electric machine 102 varies within its rotational speed range, where its maximum efficiency is typically provided near the middle of its rotational speed range. When two electric machines are used, that is, when the first electric machine 101 and the second electric machine 102 are used, there is only one operating point that provides the maximum combined power for these two machines together. Therefore, only when a specific absolute value |ω 101 | of the first rotational speed of the first electric machine 101 is combined with a specific absolute value |ω 102 | of the second rotational speed of the second electric machine 102 can the maximum power be achieved.
[0190] However, for powers that are not maximum combinations, there are multiple possible operating points. Therefore, various combinations of the first absolute value |ω 101 | of the rotational speed of the first electric machine 101 and the second absolute value |ω 102 | of the rotational speed of the second electric machine 102 can be used to provide non-maximum power. For example, if the first electric machine 101 operates at an absolute value |ω 102 | of the first rotational speed that is lower than the absolute value |ω 101 | of the second rotational speed of the second electric machine 102, then the absolute value |ω 101 | of the first rotational speed of the first electric machine 101 can be increased. Since the first electric machine 101 and the second electric machine 102 are coupled together through the transmission arrangement 200, this increase in the absolute value |ω 101 | of the first rotational speed will decrease the absolute value |ω 102 | of the second rotational speed of the second electric machine 102 at a certain vehicle speed.
[0191] Therefore, an increase in the absolute value |ω 101 | of the first rotational speed of the first electric machine 101 causes a decrease in the absolute value |ω 102 | of the second rotational speed of the second electric machine 102. Conversely, a decrease in the absolute value |ω 101 | of the first rotational speed of the first electric machine 101 causes an increase in the absolute value |ω 102 | of the second rotational speed of the second electric machine 102. Therefore, the absolute value |ω 101 | of the first rotational speed of the first electric machine 101 and the absolute value |ω102 | to obtain a certain vehicle speed corresponding to the output power of the non-maximum combination, in order to ensure that neither the first motor 101 nor the second motor 102 has to operate at a rotational speed that is inefficient or otherwise unsuitable for the motor.
[0192] As described above, the absolute value of the first rotational speed |ω of the first motor 101 101 | and the absolute value of the second rotational speed |ω of the second motor 102 102 | can be combined in various ways to provide non-maximum combined power. The combined efficiency of these various combinations can be determined, for example, through appropriate calculations, and a combination that provides a relatively high combined efficiency for the first motor 101 and the second motor 102, such as the combination with the maximum combined efficiency, can be selected.
[0193] Compared with the second mode M2, at least one of the drive wheels 111, 112 will thus be provided with a lower possible maximum torque T in the third mode M3 out_max_M3 and a higher possible maximum positive rotational speed ω out_max_M3 which are respectively combinations derived from the first torque T of the first motor 101 101 and the first rotational speed ω 101 as well as the second torque T of the second motor 102 102 and the second rotational speed ω 102 Therefore, the possible maximum output torque T of the third mode M3 out_max_M3 is also lower than the corresponding possible maximum torque T of the first mode M1 out_max_M1 and the possible maximum positive output rotational speed ω of the third mode M3 out_max_M3 is higher than the corresponding possible maximum positive rotational speed ω of the first mode M1 out_max_M1 .
[0194]
[0195] Table: M3
[0196] The table "M3" indicates the conditions of the first freewheel arrangement 231, the second freewheel arrangement 232, the third freewheel arrangement 233, the reverse connection arrangement 241, and the braking connection arrangement 242 of the third mode M3. The table "M3" also indicates the resulting maximum torque T out_max_M3 , maximum rotational speed ω out_max_M3 and rotational direction D out at at least one of the drive wheels 111, 112 in the third mode M3. The functions of the third freewheel arrangement 233, the reverse connection arrangement 241, and the braking connection arrangement 242 are explained below.
[0197] According to an embodiment, the transmission arrangement 200 further comprises a third one-way clutch arrangement 233 coupled between the second electric machine 102 and the second sun gear S2 / 222 of the second planetary gear 210 (see Figure 2a -b).
[0198] The third one-way clutch arrangement 233 is arranged such that it locks the second sun gear against rotation when a first rotational direction D is provided at the third one-way clutch arrangement 233 in the case where the second sun gear S2 / 222 is not locked against rotation, i.e., is unlocked. Thus, when the second sun gear S2 / 222 attempts to rotate the shaft 255 that engages the third one-way clutch arrangement 233 in this first rotational direction D 233_1 the third one-way clutch arrangement 233 locks the shaft 255 to the housing 235 substantially immediately such that it cannot rotate. 233_1 The first rotational direction D
[0199] is the direction in which the shaft 255 at the third one-way clutch arrangement 233 would have rotated when the following two conditions are met: 233_1 - the second planetary carrier C2 / 223 would rotate in a rotational direction D corresponding to the positive rotational direction D at at least one of the drive wheels 111, 112; and
[0200] - the second ring gear R2 / 221 would rotate in the rotational direction D which, if the second sun gear S2 / 222 were stationary, would cause the positive rotational direction D of at least one of the drive wheels 111, 112 out_pos in the rotational direction D C2 .
[0201] In other words, if it is assumed that the second sun gear S2 / 222 is stationary, a certain rotational direction D of the second ring gear R2 / 221 R2 would drive the vehicle forward with at least one of the drive wheels 111, 112. If the first electric machine 101 attempts to make the first rotational direction D at the third one-way clutch arrangement 233 out_pos the same as this certain rotational direction D of the second ring gear R2 / 221 (which would cause the positive rotational direction D of at least one of the drive wheels 111, 112
[0202] ), the third one-way clutch arrangement 233 locks the second sun gear S2 / 222 against rotation. R2 When the first one-way clutch arrangement 231 locks the first planetary carrier C1 / 213 against rotation and when the first electric machine 101 provides such a high reaction torque T at the second sun gear S2 / 222 that the second electric machine 102 itself cannot counteract 233_1 R2 out_pos
[0203] react At this time, the first rotational direction D attempted at the third overrunning clutch arrangement 233 233_1 can be caused by the first electric machine 101.
[0204] The third overrunning clutch arrangement 233 is arranged conversely such that when the second rotational direction D 233_2 is caused by the second electric machine 102 at the third overrunning clutch arrangement 233, it allows the second sun gear S2 / 222 to rotate freely. This second rotational direction D 233_2 is opposite to the first rotational direction D defined above 233_1 .
[0205] These features of the first planetary gear 210, the first overrunning clutch arrangement 231, the second overrunning clutch arrangement 232, the third overrunning clutch arrangement 233, and the second planetary gear 220 are used to provide the first mode M1.
[0206] When the first electric machine 101 is controlled to provide the above-defined first rotational direction D of the first sun gear S1 / 212 S1_1 and an attempt is made to provide the above-defined first rotational direction D at the third overrunning clutch arrangement 233 233_1 the transmission arrangement 200 provides the first mode M1. This will cause the first overrunning clutch arrangement 231 to lock the first planetary carrier C1 / 213 against rotation, and will also cause the third overrunning clutch arrangement 233 to lock the second sun gear S2 / 222 against rotation.
[0207] Then, the torque T provided by the first electric machine 101 101 is first increased by the gear transmission of the first planetary gear 210, and then further increased by the gear transmission of the second planetary gear 220. Accordingly, the rotational speed ω 101 is first decreased by the first planetary gear 210, and then further decreased by the gear transmission of the second planetary gear 220. Therefore, at least one of the drive wheels 111, 112 will be provided with a relatively high possible maximum torque T 101 and rotational speed ω 101 generated by the torque T out_max_M1 of the first electric machine 101 out_max_M1 . The possible maximum torque T of the first mode M1 out_max_M1 is higher than the corresponding possible maximum torques T out_max_M2 、T out_max_M3 of the second mode M2 and the third mode M3, and the possible maximum positive rotational speed ω of the first mode M1 out_max_M1 is lower than the possible maximum positive rotational speeds ω out_max_M2 、ω out_max_M3 of the second mode M2 and the third mode M3.
[0208]
[0209] Table: M1
[0210] The table "M1" indicates the conditions of the first overrunning clutch arrangement 231, the second overrunning clutch arrangement 232, the third overrunning clutch arrangement 233, the reverse connection arrangement 241, and the braking connection arrangement 242 of the first mode. The table "M1" also indicates the resulting possible maximum torque T at at least one of the drive wheels 111, 112 in the first mode M1 out_max_M1 , the possible maximum rotational speed ω out_max_M1 and the direction of rotation D out . The functions of the reverse connection arrangement 241 and the braking connection arrangement 242 are explained below.
[0211] According to an embodiment, the transmission arrangement 200 further comprises Figure 2a the braking connection arrangement 242 shown in -b. The braking connection arrangement 242 is arranged such that when a first torque difference T provided on the braking connection arrangement 242 242_diff_1 acts on the braking connection arrangement 242 in the first direction D 242_1 , the second ring gear R2 / 221 is coupled to the first electric machine 101 via the first planetary gear 210, thereby functionally utilizing the first planetary gear 210 and the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232. If the second sun gear S2 / 222 is stationary, this first torque difference T on the braking connection arrangement 242 in the first direction D 242_1 will generate a forward driving torque T on at least one of the drive wheels 111, 112 242_diff_1 . 向前 .
[0212] The braking connection arrangement 242 is further arranged such that when a second torque difference T provided on the braking connection arrangement 242 242_diff_2 acts on the braking connection arrangement 242 in a second direction D opposite to the first direction D 242_1 , the first planetary gear 210 and the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232 are functionally bypassed. 242_2 .
[0213] Thereby, the braking connection arrangement 242 enables the first electric machine 101 to brake the vehicle in the regenerative braking mode MB and to assist the second electric machine 102 in the reverse mode MR.
[0214] Therefore, according to an embodiment, the braking connection arrangement 242 is arranged to couple the second ring gear R2 / 221 to the first electric machine 101 via the first planetary gear 210 when a first torque difference T is provided on the braking connection arrangement 242. If the second sun gear S2 / 222 is stationary, this first torque difference T 242_diff_1 242_diff_1 generate a forward drive torque T on at least one of the drive wheels 111, 112 向前 That is to say, if the torque on the braking connection arrangement 242 is a torque that attempts to move the vehicle forward, then if the second sun gear S2 / 222 is to be stationary, the first planetary gear 210, the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232 will be functionally used. If the first planetary gear 210 is initially functionally bypassed (as described below) when this occurs, then the second ring gear R2 / 221 changes from being connected to the first electric machine 101 without using the function of the intermediate first planetary gear 210 to being connected to the first electric machine 101 via the intermediate first planetary gear 210, thereby using the function of the first planetary gear 210.
[0215] Therefore, the braking connection arrangement 242 makes it possible for the first electric machine 101 to drive the vehicle forward in the above-described first mode M1, second mode M2 and third mode M3.
[0216] The braking connection arrangement 242 is also arranged such that when a certain second torque difference T is provided on the braking connection arrangement 242 242_diff_2 the first planetary gear 210, the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232 are functionally bypassed. Therefore, if a second torque difference T is provided on the braking connection arrangement 242 242_diff_2 the braking connection arrangement 242 can connect the second ring gear R2 / 221 to the first electric machine 101 without functionally utilizing the first planetary gear 210, the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232.
[0217] In this document, bypassing the first planetary gear 210, not functionally utilizing the first planetary gear 210 and functionally disabling the first planetary gear 210 are three ways of expressing the same thing, i.e., not using the upshift and downshift characteristics of the first planetary gear 210. This bypass can be achieved, for example, by synchronously rotating all the components of the planetary gear at the same rotational speed such that there is a 1:1 rotational relationship between each component. In other words, when the first planetary gear 210 is not functionally utilized / enabled, it does not provide upshift and downshift but provides a 1:1 gear ratio because all the gears in the first ring gear R1 / 211, the first sun gear S1 / 212 and the first planetary carrier C1 / 213 rotate synchronously.
[0218] Correspondingly, bypassing or not functionally utilizing the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232 means disabling the functions of the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232 such that they cannot block rotation in any direction.
[0219] Then, this second torque difference T 242_diff_2In a second direction D 242_1 opposite to the first direction D 242_2 acts on the brake connection arrangement 242. Accordingly, a second torque difference T 242_diff_2 occurs when the vehicle is being regeneratively braked or driven backward, i.e., when a non-forward drive torque T 非向前 is provided to the drive wheels 111, 112. If the brake connection arrangement 242 is subjected to this second torque difference T 242_diff_2 , the first planetary gear 210 and the first one-way clutch arrangement 231 and the second one-way clutch arrangement 232 are functionally bypassed by the brake connection arrangement 242, as Figure 2a indicated schematically by the dashed line 244 from the brake connection arrangement 242 to the first electric machine 101 and the first sun gear S1 / 212 in FIG. -b. Since the first sun gear S1 / 212 is coupled to the first electric machine 101, the second ring gear R2 / 221 is hereby, i.e., by means of this functional bypass 244, coupled to the first electric machine 101. Accordingly, the second planetary gear 220 is then coupled to the first electric machine 101 without functionally utilizing the first planetary gear 210 and the first one-way clutch arrangement 231 and the second one-way clutch arrangement 232.
[0220] The use of the brake connection arrangement 242 hereby enables regenerative braking, since it solves the problem that the first planetary carrier C1 / 213 would otherwise rotate freely. Accordingly, if the brake connection arrangement 242 is not arranged in the transmission arrangement 200 in this way, this free rotation of the first planetary carrier C1 / 213 will occur when a non-forward drive torque T 非向前 is provided on at least one of the drive wheels 111, 112, i.e., when a second torque difference T 242_diff_2 is provided on the brake connection arrangement 242. This is due to the fact that the first planetary carrier C1 / 213 cannot counteract the torque provided from the second ring gear R2 / 221 in this direction. In other words, the first planetary carrier C1 / 213 is not prevented from rotating in this direction and will therefore rotate freely.
[0221] In other words, depending on the direction of the torque, i.e., the torque difference on the brake connection arrangement 242, the brake connection arrangement 242 switches between coupling the second ring gear R2 / 221 to the first ring gear R1 / 211 and coupling the second ring gear R2 / 221 to the first sun gear S1 / 212 and the first electric machine 101. Herein, the brake connection arrangement switches between functionally enabling / utilizing the first planetary gear 210 or functionally disabling / bypassing 244 said first planetary gear, respectively.
[0222] By using the braking connection arrangement 242, the first electric machine 101 will be able to perform regenerative braking of the vehicle 100, whereby electrical energy can be stored in at least one energy storage device 104. The second electric machine 102 will also be able to perform regenerative braking of the vehicle 100, whereby electrical energy can be stored in at least one energy storage device 104. Thus, the first electric machine 101 and the second electric machine 102 can then regeneratively brake the vehicle all the way down to zero rotational speed, i.e., to a speed of 0 km / h, i.e., to a standstill.
[0223] According to an embodiment, regenerative braking is achieved by controlling the first electric machine 101 and the second electric machine 102 such that a second torque difference T occurs on the braking connection arrangement 242 in a second direction D 242_2 thereon. Herein, the braking connection arrangement 242 functionally bypasses the first planetary gear 210 and couples the first electric machine 101 to the second planetary gear 220, i.e., to the second ring gear R2 / 221, without functionally utilizing the first planetary gear 210 and its freewheel arrangements, the first freewheel arrangement 231 and the second freewheel arrangement 232. The second electric machine 102 is also coupled to the second planetary gear 220, i.e., to the second sun gear S2 / 222. By controlling the first electric machine 101 and the second electric machine 102, both the first electric machine 101 and the second electric machine 102 can be used to regeneratively brake the vehicle 100. In the regenerative braking mode MB, a braking torque T is provided at at least one of the drive wheels 111, 112 242_diff_2 such that if the vehicle is to be decelerated, the rotational speed ω of said drive wheel in the positive rotational direction D out can be reduced. out thereof. out
[0224]
[0225] Table: MB
[0226] The table "MB" indicates the conditions of the first freewheel arrangement 231, the second freewheel arrangement 232, the third freewheel arrangement 233, the reverse connection arrangement 241, and the braking connection arrangement 242 in the regenerative braking mode MB. The table "MB" also indicates the resulting torque T out , rotational speed ω out and rotational direction D out at at least one of the drive wheels 111, 112 in the regenerative braking mode MB. The function of the reverse connection arrangement 241 is explained below.
[0227] In Figure 3a -b, some embodiments of the braking connection arrangement 242 are schematically shown.
[0228] The brake coupling arrangement 242 comprises a first shaft 310 which when implemented in the gearbox arrangement 200 is coupled to the motor 101 at a first end 311 and to the first sun gear S1 / 212 at a second end 312. The brake coupling arrangement 242 also comprises a second shaft 320 coupled at a second end 323 to the second ring gear R2 / 221.
[0229] The brake coupling arrangement 242 further comprises a sleeve 330 which is arranged to interact with both the first ring gear R1 / 211 (optionally via at least one intermediate component arrangement 340) and the second shaft 320. The sleeve 330 is arranged to be movable at Figure 3a The first position 337 shown in FIG. Figure 3b In more detail, when the second shaft 320 is moved relative to the sleeve 330 in the first direction ΔD 320_330_1 When the sleeve 330 is rotated upward, it is arranged to move toward the first position 337 by a first torque difference T 242_diff_1 In this first position 337, the first ring gear R1 / 211, the first sun gear S1 / 212 and the first planet gear carrier C1 / 213 are unlocked relative to each other. The first shaft 310 is coupled to the second shaft 320 via the first sun gear S1 / 212, the first ring gear R1 / 211 and the sleeve 330. Therefore, when the sleeve 330 is in the first position 337, the first planet gear 210 is functionally utilized so that the first shaft 310 is coupled to the second shaft 320 via the first sun gear S1 / 212, the first ring gear R1 / 211 and the sleeve 330.
[0230] On the contrary, when the second shaft 320 is relative to the sleeve 330 in the second direction ΔD 320_330_2 When the sleeve 330 is rotated upward, it is arranged to move toward the second position 338 by a second torque difference T 242_diff_2 .according to Figure 3a In the embodiment shown in FIG. 1-b, the sleeve 330 locks the first ring gear R1 / 211 to the first sun gear S1 / 212 in the second position 338. In this way, the first shaft 310 is directly engaged with the second shaft 320 via the sleeve 330 so that they rotate synchronously. Therefore, when the sleeve 330 is in the second position 338, the first planetary gears 210 are functionally bypassed.
[0231] As explained above, when Figure 3a When the coupling arrangement shown in FIG. 2 is used as the brake coupling arrangement 242 in the gearbox arrangement 200, the first shaft 310 is coupled to the first sun gear S1 / 212 and thus to the first motor 101, and the second shaft 320 is coupled to the second ring gear R2 / 221. As explained above, the sleeve 330 is movable between a first position 337 and a second position 338.
[0232] The sleeve 330 moves towards the first position 337, which in this context means that when the second shaft 320 rotates relative to the sleeve 330 in the first direction ΔD 320_330_1 , the sleeve moves in the direction of the first position 337 and can also reach and remain at the first position 337. In the transmission arrangement 200, this relative rotation of the second shaft 320 relative to the sleeve 330 in the first direction ΔD 320_330_1 is caused by a first torque difference T present on the brake connection arrangement 242 242_diff_1 . Thus, if there is a first torque difference T on the brake connection arrangement 242 242_diff_1 , this causes the second shaft 320 to rotate relative to the sleeve 330 in the first direction ΔD 320_330_1 and thus causes the sleeve 330 to move towards the first position 337.
[0233] The first torque difference T 242_diff_1 acts on the brake connection arrangement 242 in the first direction D 242_1 , and if the second sun gear S2 / 222 were stationary, it would generate a forward drive torque T on at least one of the drive wheels 111, 112 向前 . When implemented in the transmission arrangement 200, the brake connection arrangement 242 in the first position 337 then functionally utilizes the first planetary gear 210 and the first freewheel arrangement 231 and the second freewheel arrangement 232.
[0234] Conversely, a second torque difference T 242_diff_2 acts on the brake connection arrangement 242 in the second direction D 242_2 , and if the second sun gear S2 / 222 were stationary, it would generate a non - forward drive torque T on at least one of the drive wheels 111, 112 非向前 . Thus, if the second sun gear S2 / 222 were stationary, the second torque difference T 242_diff_2 would generate a braking torque T or a reverse drive torque T on at least one of the drive wheels 111, 112 制动 向后 . In the transmission arrangement 200, this second torque difference T present on the brake connection arrangement 242 242_diff_2 causes the above - mentioned relative rotation of the second shaft 320 in the second direction ΔD 320_330_2 .
[0235] The sleeve 330 moves towards the second position 338, which in this context includes when the second shaft 320 rotates relative to the sleeve 330 in the second direction ΔD 320_330_2 , i.e., when the above - mentioned second torque difference T is present on the brake connection arrangement 242 242_diff_2 When this occurs, the sleeve moves in the direction of the second position 338 and can also reach and remain at the second position 338.
[0236] In other words, when implemented in the transmission arrangement 200, when the second torque difference T 242_diff_2 acts on the brake coupling arrangement 242, i.e., when the second shaft 320 rotates relative to the sleeve 330 in the second direction ΔD 320_330_2 the brake coupling arrangement 242 functionally bypasses the first planetary gear 210.
[0237] As described above, Figure 3a -b shows various possible embodiments of the brake coupling arrangement 242, and Figure 2a -b shows possible implementation schemes of the brake coupling arrangement 242 in the transmission arrangement 200. Figure 3a An embodiment of the brake coupling arrangement 242 in the first position 337 is shown, where the first planetary gear 210 is functionally engaged / utilized. Figure 3b The brake coupling arrangement 242 in the second position 338 is shown, where the first planetary gear 210 is functionally bypassed.
[0238] As Figure 3a shown in -b, according to an embodiment, the first shaft 310, the sleeve 330, and the second shaft 320 are arranged coaxially with respect to the axis 313. The first shaft 310, the sleeve 330, and the second shaft 320 are also rotatably arranged about the axis 313. Therefore, all the input shafts 310, 330, and 320 are coaxially arranged to be rotatable. The first shaft 310 and the second shaft 320 are axially fixed, while the sleeve 330 can move axially between the first position 337 and the second position 338.
[0239] According to an embodiment, the sleeve 330 at least partially surrounds the first end 322 of the second shaft 320. The sleeve 330 also includes a first spline arrangement 331, which is arranged to interact with a component spline arrangement 341 that may be coupled to the first ring gear R1 / 211 via at least one intermediate component arrangement 340. The first spline arrangement 331 and the component spline arrangement 341 are both axially oriented as shown in the figure and are both helical splines. The sleeve 330 also includes a second spline arrangement 332, which is arranged to interact with a shaft spline arrangement 321 arranged at the first end 322 of the second shaft 320. The second spline arrangement 332 and the shaft spline arrangement 321 are both helical splines.
[0240] In an embodiment in which both the first spline arrangement 331 and the second spline arrangement 332 are helical splines, the two helical splines are arranged in mutually different directions. Thus, if the first spline arrangement 331 includes a helical spline with a right-handed thread, the second spline arrangement 332 includes a helical spline with a left-handed thread, and vice versa. The directions of the component spline arrangement 341 and the shaft spline arrangement 321 are correspondingly arranged such that they are complementary to the first spline arrangement 331 and the second spline arrangement 332, respectively.
[0241] According to Figure 3a -b shown in the non-limiting example, the first spline arrangement 331 can be arranged on the outside of the sleeve to engage with the component spline arrangement 341 arranged on the inside of the component arrangement 340 coupled to the first annular gear R1 / 211. The component arrangement 340 can also be part of the first annular gear R1 / 211 itself, or can be omitted such that the component spline arrangement 341 is part of the first annular gear R1 / 211.
[0242] According to the embodiment, the interaction between the shaft spline arrangement 321 and the second spline arrangement 332 are both helical splines, which causes the above-mentioned movement of the sleeve. Thus, when the second shaft 320 rotates relative to the sleeve 330 in the first direction ΔD 320_330_1 this interaction causes the sleeve 330 to move towards the first position 337. Conversely, when the second shaft 320 rotates relative to the sleeve 330 in the second direction ΔD 320_330_2 the interaction causes movement towards the second position 338.
[0243] According to Figure 3a -b shown in the example embodiment, the second spline arrangement 332 is arranged on the inside of the sleeve 330 to engage with the shaft spline arrangement 321 arranged on the outside of the second shaft 320.
[0244] According to Figure 3a -b shown in another example embodiment not shown, the second shaft 320 is provided at its first end 322 with a circular hollow section that at least partially surrounds the sleeve 330. The circular hollow section has a diameter such that the sleeve 330 fits within the hollow section. The second spline arrangement 332 is arranged here on the outside of the sleeve 330 to interact with the shaft spline arrangement 321 arranged on the inside of the hollow section of the second shaft 320.
[0245] According to various embodiments, the first spline arrangement 331 and the second spline arrangement 332 can be arranged at the first end 335 of the sleeve, at the second end 333 of the sleeve, at least partially between the first end 335 and the second end 333 of the sleeve, or from the first end 335 of the sleeve to the second end 333.
[0246] According to an embodiment, the interaction between the shaft spline arrangement 321 and the second spline arrangement 332 utilizes the inertial momentum of the first planetary gear 210 to cause the sleeve 330 to move towards the first position 337. Here, the movement of the sleeve 330 can be assisted by providing an increased torque on the second shaft 320, such as a torque pulse provided by the second motor 102 or another suitable torque increase. This torque pulse causes a relative rotation of the second shaft 320 with respect to the sleeve 330 due to the inertial momentum, since the sleeve 330 is held by the inertial momentum of the first planetary gear 210 via the interaction of the first spline arrangement 331 and the component spline arrangement 341. Therefore, the components of the first planetary gear 210 do not immediately move via the second shaft 320 when the torque, for example, increases as a pulse, which causes the second shaft 320 to rotate in a first direction ΔD 320_330_1 with respect to the sleeve 330, and thus causes the sleeve 330 to move.
[0247] According to an embodiment, the first spline arrangement 331 and the component spline arrangement 341 are also helical splines. Thus, when the sleeve 330 has reached a third position between the first position 337 and the second position 338, the interaction between the first spline arrangement 331 and the component spline arrangement 341 assists the sleeve 330 in moving towards the first position 337 due to the rotation of the second shaft 320 in a first direction ΔD 320_330_1 with respect to the sleeve 330. In this third position, the sleeve 330 disengages from the first shaft 310, i.e., the sleeve 330 releases the first shaft 310. Additionally, when the second shaft 320 rotates with respect to the sleeve 330 in a second direction ΔD 320_330_2 the interaction between the first spline arrangement 331 and the component spline arrangement 341 assists the sleeve 330 in moving towards the second position 338.
[0248] According to an embodiment, when the interaction between the first spline arrangement 331 and the component spline arrangement 341 assists the sleeve 330 in moving towards the second position 338, the interaction also utilizes the above-mentioned inertial momentum of the first planetary gear 210. As explained above, the torque pulse provided on the second shaft 320 can be used here together with the inertial momentum to cause a rotation in a second direction ΔD 320_330_2 with respect to the sleeve 330, and thus causes a movement towards the second position 338.
[0249] According to some embodiments, the first shaft 310 includes at least one component engaging member 314, and the sleeve 330 includes at least one sleeve engaging member 334. These at least one component engaging member 314 and at least one sleeve engaging member 334 are respectively arranged to engage with each other in the second position 338, and disengage from each other, i.e., become loose, when the sleeve 330 is in a third position between the first position 337 and the second position 338.
[0250] Accordingly, the at least one component engaging member 314 and the at least one sleeve engaging member 334 are arranged to engage in the third position when the sleeve 330 moves towards the second position 338, and then engage in the second position 328. Conversely, when the sleeve 330 moves towards the first position 337, the at least one component engaging member 314 and the at least one sleeve engaging member 334 are arranged to disengage in the third position and then disengage in the first position 237.
[0251] As Figure 3a As shown in -b, the at least one component engaging member 314 and the at least one sleeve engaging member 334 may include spline arrangements axially oriented on the first shaft 310 and the sleeve 330 respectively. Accordingly, according to this embodiment, complementary axially oriented splines are arranged to engage with each other in the second position 338. In this document, complementary splines mean that two splines match each other such that the two splines can interact / cooperate with each other. The shaft and sleeve spline arrangements are also arranged to disengage from each other, i.e., become loose from each other, when the sleeve 330 is in the above-mentioned third position, which is located between the first position 337 and the second position 338, and thus also disengage in the first position 337. Accordingly, depending on the axial position of the sleeve 330 relative to the input shaft 310, the shaft and sleeve spline arrangements engage or disengage.
[0252] According to Figure 3a In another embodiment not shown in -b, such at least one component engaging member 314 may include shaft coupling teeth arranged at the second end of the first shaft 310, rather than Figure 3a the shaft spline arrangement shown in -b. In this embodiment, the at least one sleeve engaging member 334 then includes corresponding sleeve coupling teeth at the first end 335 of the sleeve 330 rather than the sleeve spline arrangement. These shaft and sleeve coupling teeth are arranged to be complementary and engage with each other in the second position 338. In this document, complementary teeth mean that two teeth match each other such that the two teeth can interact / cooperate with each other. According to the embodiment, the shaft and sleeve coupling teeth are also arranged to disengage from each other, i.e., become loose, when the sleeve 330 is in the above-mentioned third position located between the first position 337 and the second position 338. Accordingly, depending on the axial position of the sleeve 330 relative to the input shaft 310, the shaft coupling teeth and the sleeve coupling teeth engage or disengage.
[0253] Thus, according to various embodiments, there are various ways to respectively engage and disengage the first shaft 310 and the sleeve 330 from each other.
[0254] According to some embodiments, the sleeve 330 may further include at least one stopper arrangement 336, which is arranged to stop the sleeve 330 in the first position 337 when the sleeve 330 has reached the first position 337, that is, to prevent further movement towards the second end 323 of the second shaft 320. In other words, the stopper arrangement 336 only allows a certain axial movement before preventing further movement when it reaches / abuts against the second shaft 320.
[0255] The sleeve may further include at least one stopper arrangement 336, which is arranged to stop the sleeve 330 in the second position 338 when the sleeve 330 has reached the second position 338, that is, to prevent further movement towards the first end 311 of the first shaft 310. Additionally, for some embodiments described herein, the possible engagement of the sleeve coupling teeth and the shaft coupling teeth prevents further axial movement in this direction.
[0256] In Figure 3a the non - limiting embodiment shown in -b, at least one stopper arrangement 336 is shown as being arranged on the interior of the sleeve 330, such as a stop sleeve, a stop ring, or a stop lip, where the stopper arrangement is arranged to abut the sleeve against the first shaft 310 and the second shaft 320 respectively. However, according to other embodiments, the stopper arrangement 336 may also be arranged elsewhere on the sleeve 330, such as on the exterior of the sleeve, or at the first end 335 or the second end 333 of the sleeve. Additionally, according to various embodiments, at least one stopper arrangement 336 may include two or more such stoppers, such that one or more stoppers are arranged to prevent further movement beyond the first position 337, and one or more other stoppers are arranged to prevent further movement beyond the second position 338.
[0257] The above - mentioned first overrunning clutch arrangement 231 and second overrunning clutch arrangements 323, 232a are also Figure 3a schematically shown in -b. In this non - limiting embodiment, the first overrunning clutch arrangement 231 is arranged between the first planet carrier C1 / 213 and the housing 235, while the second overrunning clutch arrangements 232, 232a are arranged between the first sun gear S1 / 212 and the first planet carrier C1 / 213. As described above, according to Figure 3a an embodiment not shown in -b, the second overrunning clutch arrangement 232; 232b may alternatively be implemented as an overrunning clutch arrangement 232b between the first ring gear R1 / 211 and the first planet carrier C1 / 213.
[0258] InFigure 3a In the first position 337 of the sleeve 330 shown in Figure 3a , the sleeve spline arrangement is disengaged from the shaft spline arrangement of the input shaft 310, i.e., the sleeve 334 and the engaging member of the component 314 are disengaged. Additionally, the second shaft 320 is engaged / connected to the first ring gear R1 / 211 via the sleeve 330, i.e., via the interaction of the first spline arrangement 331 and the component spline arrangement 341, and is connected via the interaction of the second spline arrangement 332 and the shaft spline arrangement 321. Thus, in Figure 3a the position shown in Figure 3a , the first motor 101 is connected to the second planetary gear 220 via the first planetary gear 210. More specifically, the first motor 101 is connected to the first sun gear S1 / 212 of the first planetary gear 210. The first ring gear R1 / 211 of the first planetary gear 210 is also connected to the second ring gear R2 / 221 of the second planetary gear via the brake connection arrangement 242 through the sleeve 330 and the second shaft 320. Torque can thus be provided from the first motor 101 to the second planetary gear 220 through the first planetary gear 210, i.e., by functionally utilizing the first planetary gear 210 to provide it.
[0259] In Figure 3b the second position 338 of the sleeve 330 shown in Figure 3b , the sleeve spline arrangement is engaged to the shaft spline arrangement of the input shaft 310, i.e., the sleeve 334 and the engaging member of the component 314 are engaged. Thus, the input shaft 310 and the output shaft 320 are engaged via the sleeve 330 such that they move together, i.e., rotate synchronously. Since the input shaft 310 is connected to the first sun gear S1 / 212 and the first motor 101, the second planetary gear 220 is connected to the first motor 101 in this position without functionally utilizing the first planetary gear 210. Thus, the first planetary gear 210 is functionally bypassed without providing any upshifting or downshifting of the torque transmitted between the first motor 101 and the second planetary gear 220.
[0260] In Figure 3c -d, an embodiment of the brake connection arrangement 242 is schematically shown.
[0261] According to this embodiment of the brake connection arrangement 242, the first shaft 310 is connected to the motor 101 at the first end 311 and to the first sun gear S1 / 212 at the second end 312 when implemented in the transmission arrangement 200. The second shaft 320 is connected to the second ring gear R2 / 2221 at the second end 323. Additionally, the first freewheel arrangement 231 is arranged between the first planetary gear carrier C1 / 213 and the housing 235, and the second freewheel arrangements 232, 232a are arranged between the first sun gear S1 / 212 and the first planetary gear carrier C1 / 213. As described above, according to Figure 3cIn an embodiment not shown in -d, the second overrunning clutch arrangement 232; 232b can alternatively be implemented as an overrunning clutch arrangement 232b between the first ring gear R1 / 211 and the first planet carrier C1 / 213.
[0262] The sleeve 330 is arranged to interact with both the first ring gear R1 / 211 and the second shaft 320. The sleeve 330 is arranged to be movable Figure 3c between the first position 337 shown in Figure 3d and the second position 338 shown in 320_330_1 As mentioned in the above embodiments, when the second shaft 320 rotates relative to the sleeve 330 in the first direction ΔD 242_diff_1 . In this first position 337, the first ring gear R1 / 211, the first sun gear S1 / 212, and the first planet carrier C1 / 213 are unlocked relative to each other. The first shaft 310 is coupled to the second shaft 320 via the first sun gear S1 / 212, the first ring gear R1 / 211, and the sleeve 330 such that when the sleeve 330 is in the first position 337, the first planetary gear 210 is utilized functionally.
[0263] Conversely, when the second shaft 320 rotates relative to the sleeve 330 in the second direction ΔD 320_330_2 . In the second position 338, the sleeve 330 locks the first ring gear R1 / 211 to the first planet carrier C1 / 213. Thereby, the first shaft 310 is engaged with the second shaft 320 via the sleeve 330 and the first planetary gear 210, providing a 1:1 gear ratio such that they rotate synchronously. Thus, when the sleeve 330 is in the second position 338, the first planetary gear 210 is bypassed functionally. 242_diff_2 In the second position 338, the sleeve 330 locks the first ring gear R1 / 211 to the first planet carrier C1 / 213. Thereby, the first shaft 310 is engaged with the second shaft 320 via the sleeve 330 and the first planetary gear 210, providing a 1:1 gear ratio such that they rotate synchronously. Thus, when the sleeve 330 is in the second position 338, the first planetary gear 210 is bypassed functionally.
[0264] According to an embodiment, the first shaft 310, the sleeve 330, and the second shaft 320 are arranged coaxially with respect to the axis 313 and are arranged to be rotatable about said axis. The components of the first shaft 310, the second shaft 320, and the first planetary gear 210 are axially fixed, while the sleeve 330 is axially movable between the first position 337 and the second position 338.
[0265] According to an embodiment, the sleeve 330 at least partially surrounds the first end 322 of the second shaft 320. The sleeve 330 further includes a first spline arrangement 331 that is arranged to interact with a component spline arrangement 341 arranged on or coupled to a component arrangement 340 on the first ring gear R1 / 211. The first spline arrangement 331 and the component spline arrangement 341 are both axially oriented and are both helical splines here. The sleeve 330 further includes a second spline arrangement 332 that is arranged to interact with a shaft spline arrangement 321 arranged at the first end 322 of the second shaft 320. The second spline arrangement 332 and the shaft spline arrangement 321 are both helical splines here.
[0266] According to Figure 3c -d in the non-limiting example shown, the first spline arrangement 331 can be arranged on the outside of the sleeve to engage with a component spline arrangement 341 arranged inside the first ring gear R1 / 211, or if coupled to the first ring gear R1 / 211 via a component arrangement 340, to engage with the inside of the component arrangement 340.
[0267] According to an embodiment, the interaction between the shaft spline arrangement 321 and the second spline arrangement 332 are both helical splines, which causes the above-mentioned movement of the sleeve. Therefore, this interaction moves the sleeve 330 towards the first position 337 and towards the second position 338.
[0268] According to Figure 3c -d in the example embodiment shown, the second spline arrangement 332 is arranged on the inside of the sleeve 330 to engage with a shaft spline arrangement 321 arranged on the outside of the second shaft 320.
[0269] According to Figure 3c -d in another example embodiment not shown, the second shaft 320 is provided at its first end 322 with a circular hollow section that at least partially surrounds the sleeve 330. The circular hollow section has an inner diameter such that the sleeve 330 fits within the hollow section. The second spline arrangement 332 is arranged here on the outside of the sleeve 330 to engage with a shaft spline arrangement 321 arranged on the inside of the hollow section of the second shaft 320.
[0270] According to various embodiments, the first spline arrangement 331 and the second spline arrangement 332 can be respectively arranged at the first end 335 of the sleeve, at the second end 333 of the sleeve, at least partially arranged between the first end 335 and the second end 333 of the sleeve, or arranged from the first end 335 to the second end 333 of the sleeve.
[0271] According to an embodiment, as explained above, the interaction between the shaft spline arrangement 321 and the second spline arrangement 332 can utilize the inertia momentum of the first planetary gear 210 to cause the sleeve 330 to move towards the first position 337.
[0272] According to an embodiment, the first spline arrangement 331 and the component spline arrangement 341 are also helical splines. In this way, as explained above, the interaction between the first spline arrangement 331 and the component spline arrangement 341 contributes to the movement of the sleeve 330 towards the first position 337 and the second position 338.
[0273] According to some embodiments, the first planetary carrier C1 / 213 includes at least one component engaging member 314, and the sleeve 330 includes at least one sleeve engaging member 334. These at least one component engaging member 314 and at least one sleeve engaging member 334 are respectively arranged to engage with each other in the second position 338, and disengage from each other when the sleeve 330 is in a third position between the first position 337 and the second position 338, that is, move away from each other. Therefore, the at least one component engaging member 314 and the at least one sleeve engaging member 334 also disengage in the first position 337.
[0274] According to Figure 3c the embodiment shown in FIGS. -d, the at least one component engaging member 314 includes component coupling teeth arranged towards the sleeve 330 at the second end 315 of the first planetary carrier C1 / 213. Additionally, the at least one sleeve engaging member 334 includes corresponding sleeve coupling teeth at the first end 335 of the sleeve 330. These component coupling teeth and sleeve coupling teeth are arranged to be complementary and engage with each other in the second position 338, and disengage from each other when the sleeve 330 is in the third position.
[0275] According to Figure 3c another embodiment not shown in FIGS. -d, the at least one component engaging member 314 may include a component spline arrangement on the first planetary carrier C1 / 213 and a sleeve spline arrangement on the sleeve 330, rather than Figure 3c the coupling teeth shown in FIGS. -d. These component spline arrangements and sleeve spline arrangements are then axially oriented and complementary splines arranged to engage with each other in the second position 338, and disengage from each other when the sleeve 330 is in the third position. Therefore, according to this embodiment, the complementary axially oriented splines are respectively arranged on the first planetary carrier C1 / 213 and the sleeve 220, rather than on the above-mentioned component coupling teeth and sleeve coupling teeth.
[0276] According to some embodiments, the sleeve 330 may further include at least one stop arrangement that is arranged to stop the sleeve 330 in the first position 337 and / or the second position 338. As described above, two or more stops may be arranged such that the sleeve 330 is prevented from moving beyond the first position 337 and / or the second position 338.
[0277] In Figure 3c In the first position 337 of the sleeve 330 shown, the sleeve coupling teeth are disengaged from the component coupling teeth, i.e., the sleeve engaging member 334 and the component engaging member 314 are disengaged. Additionally, the second shaft 320 is coupled to the first ring gear R1 / 211 via the sleeve 330, i.e., via the interaction of the first spline arrangement 331 and the component spline arrangement 341, and is coupled via the interaction of the second spline arrangement 332 and the shaft spline arrangement 321. Thus, in position 337, the first motor 101 is coupled to the second planetary gear 220 via the first planetary gear 210 utilized functionally.
[0278] In Figure 3d In the second position 338 of the sleeve 330 shown, the sleeve coupling teeth are engaged with the component coupling teeth, i.e., the sleeve engaging member 334 and the component engaging member 314 are engaged, such that the first ring gear R1 / 211 is locked to the first planetary gear carrier C1 / 213 via the sleeve. Thus, the first planetary gear 210 is functionally bypassed because it only provides a 1:1 gear ratio and does not provide any upshifting or downshifting of the torque transmitted between the first motor 101 and the second planetary gear 220. Accordingly, the input shaft 310 and the output shaft 320 are engaged via the sleeve 330 such that they move together, i.e., rotate synchronously.
[0279] According to another embodiment, the brake coupling arrangement 242 is an actuator-controlled coupling arrangement. Then, the coupling arrangement 242 is controlled by at least one actuator to couple the second ring gear R2 / 221 of the second planetary gear to the first ring gear R1 / 211, whereby the first planetary gear 210 is utilized functionally when there is a first torque difference T on the brake coupling arrangement 242 242_diff_1 . Accordingly, then, the coupling arrangement 242 is controlled by at least one actuator to functionally bypass the first planetary gear 210 when there is a second torque difference T on the brake coupling arrangement 242 242_diff_2 . According to this embodiment, the at least one actuator is controlled by a control system, such as a control system arranged to control the transmission arrangement 200. The at least one actuator may be moved, for example, by using a hydraulic device and / or a pneumatic device, and / or may be an electric actuator.
[0280] According to an embodiment, Figure 2aThe transmission arrangement 200 schematically shown in -b also includes a reverse coupling arrangement 241 disposed at the third freewheel arrangement 233. The reverse coupling arrangement 241 is arranged to separate the third freewheel arrangement 233 from the second sun gear S2 / 222 when a first torque difference T 241_diff_1 acts in a first direction D 241_1 , which would generate a reverse driving torque T on at least one of the drive wheels 111, 112 if the second ring gear R2 / 221 were stationary 向后 .
[0281] Conversely, the reverse coupling arrangement 241 is arranged to couple the third freewheel arrangement 233 to the second sun gear S2 / 222 when a second torque difference T 241_diff_2 acts in a second direction D 241_1 opposite to the first direction D 241_2 .
[0282] Thus, the transmission arrangement 200 herein includes a reverse coupling arrangement 241 disposed at the third freewheel arrangement 233. More particularly, the reverse coupling arrangement 241 is disposed at a shaft 255 at which the third freewheel arrangement 233 can be locked or released and is disposed adjacent to the third freewheel arrangement 233
[0283] It should be noted that the first torque difference T defined herein 241_diff_1 will be generated by the second electric machine 102 and, if the second ring gear R2 / 221 is stationary, the first torque difference will cause the vehicle 100 to be driven in reverse. Since, by definition, the first electric machine 101 will be stationary, which will clearly be the case if the second ring gear R2 / 221 is stationary, the torque on the reverse coupling arrangement 241 can only be caused by the second electric machine 102. In other words, the first torque difference T 241_diff_1 and the direction in which it acts on the reverse coupling arrangement 241 will herein be caused by the second electric machine 102
[0284] When the third freewheel arrangement 233 is separated from the second sun gear S2 / 222, the third freewheel arrangement 233 cannot lock the second sun gear S2 / 222 against rotation, i.e., cannot block the rotation of the shaft 255 at the third freewheel arrangement 233. Thus, the second electric machine 102 and the second sun gear S2 / 222 can then rotate freely relative to the housing 235
[0285] These features of the third freewheel arrangement 233 and the reverse coupling arrangement 241 are used to provide a reverse mode MR. When the second electric machine 102 is controlled to provide the first torque difference T defined above on the reverse coupling arrangement 241 241_diff_1In the case of reverse mode MR, the reverse mode is provided by the transmission arrangement 200. The reverse coupling arrangement 241 thus disables the locking function of the third overrunning clutch arrangement 233, which is shown by the dashed line 243 in Figure 2a -b.
[0286] The torque T that will drive the vehicle 100 backward provided by the second electric machine 102 102 and the rotational direction D 102 can be transmitted via the second planetary gear 220 to at least one of the drive wheels 111, 112 here.
[0287] It should be noted that if the reverse coupling arrangement 241 is not arranged in the transmission arrangement 200 as explained above, the rotational direction D originating from the second electric machine 102 102 will cause the third overrunning clutch arrangement 233 to lock the second sun gear S2 / 222 against rotation substantially immediately, and the rotational direction will cause the first rotational direction D defined above 233_1 and will drive the vehicle 100 backward. Therefore, the reverse coupling arrangement 241 enables the vehicle 100 to be driven backward by suppressing / bypassing / disabling the anti-rotation function of the third overrunning clutch arrangement 233 in the first rotational direction D 233_1 .
[0288] The rotational speed ω provided by the second electric machine 102 is then reduced by the gear transmission of the second planetary gear 220. Therefore, at least one of the drive wheels 111, 112 will be provided with a medium possible maximum torque T out in the negative / backward direction D out_max_MR and a relatively low maximum rotational speed ω out_max_MR , and the medium possible maximum torque and the relatively low maximum rotational speed are generated by the second torque T 102 and the second rotational speed ω 102 provided by the second electric machine 102.
[0289] In reverse mode MR, the first planetary gear 210 and the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232 are functionally bypassed by the brake coupling arrangement 242, as Figure 2a shown by the dashed line 244 from the brake coupling arrangement 242 to the first sun gear S1 / 212 in -b. Therefore, the second ring gear R2 / 221 is then coupled to the first electric machine 101 without functionally utilizing the first planetary gear 210 and the first overrunning clutch arrangement 231 and the second overrunning clutch arrangement 232.
[0290] The first electric machine 101 can provide a torque T 102 smaller than the torque T provided by the second electric machine 102 here 101 . Generally, the torque T provided by the first electric machine 101 101should be large enough to counteract the reaction torque T at the second ring gear R2 / 221 caused by the second motor 102 react According to an embodiment, the first motor 101 can keep the second ring gear R2 / 221 stationary, i.e., can provide zero (0) rotational speed; ω 101 = 0. However, according to other embodiments, the first motor 101 can provide a non-zero rotational speed in the reverse mode MR; ω 101 ≠ 0.
[0291]
[0292] Table: MR
[0293] The table "MR" indicates the conditions of the first freewheel 231, the second freewheel 232, the third freewheel 233, the reverse coupling arrangement 241, and the braking coupling arrangement 242 in the reverse mode MR. The table "MR" also indicates the resulting possible maximum torque T out_max_MR , possible maximum rotational speed ω out_max_MR and rotational direction D out at at least one of the drive wheels 111, 112 in the reverse mode MR.
[0294] Conversely, the reverse coupling arrangement 241 is arranged such that when there is a second torque difference T 241_diff_2 on the reverse coupling arrangement 241, the reverse coupling arrangement couples the third freewheel arrangement 233 to the second sun gear S2 / 222. The second torque difference T 241_diff_2 acts on the reverse coupling arrangement 241 in a second direction D 241_1 opposite to the first direction D 241_2 . Thus, the second torque difference T 241_2 in the second direction D 241_diff_2 will provide a non-backward driving torque T 非向后 on at least one of the drive wheels 111, 112 when the second ring gear R2 / 221 would be stationary.
[0295] Therefore, if the second ring gear R2 / 221 would be stationary, the second torque difference T 241_diff_2 will generate a torque T 非向后 that will keep the vehicle 100 stationary or drive the vehicle 100 forward. Thus, this second torque difference T 241_diff_2 has a direction opposite to that of the above-mentioned first torque difference T 241_diff_1 which, if the second ring gear R2 / 221 would be stationary, would drive the vehicle 100 backward. The second torque difference T 241_diff_2 present on the reverse coupling arrangement 241 can be generated by the second motor 102, as correspondingly explained above for the first torque difference T 241_diff_1 .
[0296] When the third freewheel arrangement 233 is coupled to the second sun gear S2 / 222 due to the second torque difference T 241_diff_2 the third freewheel arrangement 233 can lock the second sun gear S2 / 222 against rotation, i.e., can prevent the shaft 255 from rotating at the third freewheel arrangement 233, or can allow the second sun gear S2 / 222 to rotate freely. Thus, as described above, the third freewheel arrangement 233 then performs the locking and releasing functions of the third freewheel arrangement 233.
[0297] Thus, the torque T 102 that will drive the vehicle 100 forward provided by the second electric machine 102 102 and the direction of rotation D
[0298] Here can be transmitted via the second planetary gear 220 to at least one of the drive wheels 111, 112. As explained above, this is used in the second mode M2 and the third mode M3. 241_diff_2 and the reverse coupling arrangement 241 is arranged such that the second torque difference acts in the above-defined second direction D 241_2 on the reverse coupling arrangement 241, these forward operating modes can be provided by the transmission arrangement 200. This will cause the reverse coupling arrangement 241 to enable the function of the third freewheel arrangement 233, which in turn will not lock the second sun gear S2 / 222 against rotation in the second mode M2 and the third mode M3, but will lock the third freewheel arrangement 233 in the first mode M1, as explained above.
[0299] Thus, as explained above, the transmission arrangement 200 according to the embodiment includes a reverse coupling arrangement 241, which is arranged at the third freewheel arrangement 233, as Figure 2a shown in -b. When the first torque difference T 241_diff_1 present on the reverse coupling arrangement 241 241_1 acts on the reverse coupling arrangement 241 in the first direction D 向后 if the second ring gear R2 / 221 will be stationary, this will generate a backward driving torque T 241_diff_2 on at least one of the drive wheels 111, 112 241_1 when the third freewheel arrangement 233 is disengaged from the second sun gear S2 / 222, i.e., the function of the third freewheel arrangement is disabled. On the other hand, when the second torque difference T 241_2 present on the reverse coupling arrangement 241 acts on the reverse coupling arrangement 241 in the second direction D
[0300] In Figure 4a -b, a coupling arrangement 241 according to some embodiments is schematically shown. When Figure 4a the coupling arrangement shown in -b is used as a reverse coupling arrangement 241 in the transmission arrangement 200, the first shaft 410 is coupled to the second electric machine 102, and the second shaft 420 is coupled to the second sun gear S2 / 222. The sleeve 430 of the reverse coupling arrangement 241 is movable between a first position 437 and a second position 438, as explained above.
[0301] The sleeve 430 is arranged to interact with the first shaft 410 at its first end 433 and to engage with the second shaft 420 at its second end 434.
[0302] When the first shaft 410 rotates relative to the sleeve 430 in a first direction ΔD 410_430_1 the sleeve 430 moves towards the first position 437, i.e. in the direction of said first position, and can also reach and remain at said first position. This relative rotation of the first shaft 410 relative to the sleeve 430 in the first direction ΔD 410_430_1 is caused by the above-mentioned first torque difference T present on the reverse coupling arrangement 241. In this first position 437, the second shaft 420 is engaged with the first shaft 410 via the sleeve 430 but is disengaged from the third freewheel arrangement 233. 241_diff_1 As described above, the first torque difference T
[0303] acts on the reverse coupling arrangement 241 in a first direction D 241_diff_1 and if the second ring gear R2 / 221 were stationary, this would generate a reverse driving torque T 241_1 on at least one of the drive wheels 111, 112. In other words, when implemented in the transmission arrangement 200, when a reverse driving torque T 向后 is provided to at least one of the drive wheels 111, 112, the reverse coupling arrangement 241 disengages the third freewheel arrangement 233 from the second sun gear S2 / 222. 向后 Accordingly, when the first shaft 410 rotates relative to the sleeve 430 in a second direction ΔD
[0304] the sleeve 430 moves towards the second position 438, i.e. in the direction of said second position, and can also reach and remain at said second position. This relative rotation of the first shaft 410 relative to the sleeve 430 in the second direction ΔD 410_430_2 is caused by the second torque difference T present on the reverse coupling arrangement 241. Thus, when the second torque difference T 410_430_2 is present, 241_diff_2 it causes the sleeve 430 to move towards the second position 438. In this second position 438, the second shaft 420 is engaged with the third freewheel arrangement 233 via the sleeve 430 but is disengaged from the first shaft 410. 241_diff_2When acting on the reverse coupling arrangement 241, this causes a relative rotation of the first shaft 410 relative to the sleeve 430 in the second direction ΔD 410_430_2 In this second position 438, the second shaft 420 is engaged with both the first shaft 410 and the third freewheel arrangement 233 via the sleeve 430, that is, the function of the third freewheel arrangement 233 is enabled.
[0305] As described above, the second torque difference T 241_diff_2 acts on the reverse coupling arrangement 241 in the second direction D 241_2 If the second ring gear R2 / 221 were stationary, this would generate a non-backward driving torque T 非向后 on at least one of the drive wheels 111, 112. In other words, when implemented in the transmission arrangement 200, the reverse coupling arrangement 241 couples the third freewheel arrangement 233 to the second sun gear S2 / 222, that is, when providing a non-backward driving torque T 非向后 to at least one of the drive wheels 111, 112, the function of the third freewheel arrangement 233 is enabled.
[0306] According to an embodiment, the first shaft 410, the sleeve 430, and the second shaft 420 are arranged coaxially relative to the axis 414 and are arranged to be rotatable about the axis 414. Thus, they are arranged coaxially with each other and are rotatable. The first shaft 410 and the second shaft 420 are further axially fixed, while the sleeve 430 is arranged to be axially movable between its first position 437 as shown in Figure 4a and its second position 438 as shown in Figure 4b According to the example embodiment shown in
[0307] According to Figure 4a -b, the sleeve 430 is arranged to at least partially surround the second end 412 of the first shaft 410 and the first end 422 of the second shaft 420. The sleeve 430 further includes a first spline arrangement 431 on the inside of the sleeve 430 at its first end 433 to interact with a first shaft spline arrangement 411 on the outside of the first shaft 410 at its second end 412. The first spline arrangement 431 and the first shaft spline arrangement 411 both include complementary / matching helical splines here.
[0308] According to Figure 4aIn another non-limiting exemplary embodiment not shown in -b, the first shaft 410 is provided at its second end 412 with a circular hollow section having an inner diameter such that the sleeve 430 fits within the hollow section. Then, a first spline arrangement 431 is arranged on the outside of the sleeve 430, at its first end 433, to interact with a first shaft spline arrangement 411 arranged on the inside of the hollow section of the second shaft 420. Both the first spline arrangement 431 and the first shaft spline arrangement 411 herein include complementary / matching helical splines.
[0309] According to various embodiments, the first spline arrangement 431 may be arranged at the first end 433 of the sleeve, at the second end 434 of the sleeve, at least partially between the first end 433 and the second end 434 of the sleeve, or arranged from the first end 433 to the second end 434 of the sleeve.
[0310] The interaction between the first shaft spline arrangement 411 and the first spline arrangement 431 causes movement of the sleeve 430. Thus, when the first shaft 410 rotates relative to the sleeve 430 in a first direction ΔD 241_diff_1 due to a first torque difference T 410_430_1 , this interaction causes the sleeve to move towards a first position 437. When the first shaft 410 rotates relative to the sleeve 430 in a second direction ΔD 241_diff_2 due to a second torque difference T 410_430_2 , this interaction also causes the sleeve to move towards a second position 438.
[0311] According to Figure 4a the embodiment shown in -b, the sleeve 430 may further include a second spline arrangement 432 on the inside of the sleeve 430 at its second end 434 to engage with a second shaft spline arrangement 421 arranged on the outside of the second shaft 420 at its first end 422. Both the second spline arrangement 432 and the second shaft spline arrangement 421 include complementary / matching axially oriented splines. The engagement of the axially oriented second spline arrangement 432 and the second shaft spline arrangement 421 allows the sleeve 430 to move between its first position 437 and its second position 438.
[0312] According to Figure 4aAnother non-limiting exemplary embodiment not shown in -b has a circular hollow section provided at the first end 422 of the second shaft 420. This circular hollow section is arranged such that it at least partially surrounds the sleeve 430 and has a diameter of the hollow section that allows the sleeve 430 to fit therein. Then, a second spline arrangement 432 is arranged on the outside of the sleeve 430 to interact with a second shaft spline arrangement 421 arranged within the hollow section. Both the second spline arrangement 432 and the second shaft spline arrangement 421 include complementary / matching axially oriented splines, thereby allowing the sleeve 430 to move between its first position 437 and second position 438.
[0313] According to various embodiments, the second spline arrangement 432 is arranged at the first end 433 of the sleeve, at the second end 434 of the sleeve, at least partially between the first end 433 and the second end 434 of the sleeve, or extends from the first end 433 to the second end 434 of the sleeve.
[0314] According to an embodiment, a third overrunning clutch arrangement 233 is coupled to at least one component engaging member 441. The sleeve 430 further includes at least one sleeve engaging member 435 that mates at its second end 434. The at least one component engaging member 441 and the at least one sleeve engaging member 435 are arranged to Figure 4b engage with each other in the second position 438 shown in, and disengage from each other when the sleeve 430 is in a third position between the first position 437 and the second position 438, i.e., between the positions shown in Figure 4a -b. When the sleeve 430 moves towards the second position 438, the at least one component engaging member 441 and the at least one sleeve engaging member 435 become engaged in the third position and then engaged in the second position 328. When the sleeve 430 moves towards the first position 437, they become disengaged in the third position and then disengaged in the first position 327. Thus, depending on the axial movement of the sleeve 430, the at least one sleeve engaging member 435 is arranged to engage the sleeve 430 to the corresponding at least one component engaging member 441 coupled to the third overrunning clutch arrangement 233 and to disengage the sleeve from the corresponding at least one component engaging member, respectively.
[0315] According to Figure 4a the non-limiting embodiment shown in -b, both the at least one component engaging member 441 and the at least one sleeve engaging member 435 include coupling teeth. Thus, the third overrunning clutch arrangement 233 is coupled to the component coupling teeth, and the sleeve 430 further includes mating sleeve coupling teeth at its second end 434.
[0316] According to Figure 4aIn another non-limiting embodiment not shown in -b, at least one component engagement member 441 and at least one sleeve engagement member 435 each include axially oriented splines. Accordingly, the third overrunning clutch arrangement 233 is coupled to the component spline arrangement, and the sleeve 430 also includes a matching sleeve spline arrangement at its second end 434.
[0317] According to an embodiment, the sleeve 430 may further include at least one stop arrangement 436 arranged to prevent further movement of the sleeve 430 towards the first end 413 of the first shaft 410 when the sleeve has reached its first position 437. Correspondingly, the sleeve 430 may include at least one stop arrangement 436 arranged to prevent further movement of the sleeve towards the second end 423 of the second shaft 420 when the sleeve 430 has reached the second position 438. In the second position 438, the engagement of at least one component engagement member 441 and at least one sleeve engagement member 435 also prevents further movement. Additionally, although in the non-limiting example in Figure 4a -b, at least one stop arrangement 436 may be shown as one stop 436, according to various embodiments, including two or more such stops such that one or more stops are arranged to prevent further movement beyond the first position 437 and one or more other stops are arranged to prevent further movement beyond the second position 438.
[0318] In Figure 4a the non-limiting embodiment shown in -b, the stop arrangement 436 is arranged on the interior of the sleeve 430, such as as a stop sleeve, stop ring or stop lip, where the stop arrangement abuts against the first shaft 410 and the second shaft 420 respectively. However, according to other embodiments, the stop arrangement 436 may also be arranged elsewhere on the sleeve 430, such as on the exterior of the sleeve, or at the first end 433 or second end 435 of the sleeve.
[0319] As Figure 4a shown, the sleeve 430 has been axially moved to the first position 437 because a first torque difference T has existed on the reverse coupling arrangement 241 241_diff_1 . This movement is caused by the interaction of the first spline arrangement 431 and the first shaft spline arrangement 411, both of which include helical splines. In the first position 437 shown in Figure 4a , at least one sleeve engagement member 435 is disengaged from at least one component engagement member 441. Accordingly, in the first position 437, the output shaft 420 and thus the second sun gear S2 / 222 cannot be locked by the third overrunning clutch arrangement 233 to prevent rotation. Accordingly, the function of the third overrunning clutch arrangement 233 is disabled in the first position 437.
[0320] As Figure 4b shown, the sleeve 430 has been axially moved to the second position 438 because a second torque difference T already exists on the reverse coupling arrangement 241 241_diff_2 . This movement is caused by the interaction of the first spline arrangement 431 and the first shaft spline arrangement 411, both of which include helical splines. In the second position 438, at least one sleeve engagement member 435 engages with a corresponding at least one component engagement member 441. Accordingly, the output shaft 420 and thus also the second sun gear S2 / 222 are coupled to the third freewheel arrangement 233 via the sleeve 430 and at least one component engagement member 441. Thus, the second sun gear S2 / 222 can be locked to the housing 442 in this position, i.e., can be locked by the third freewheel arrangement 233 to prevent rotation. Accordingly, the third freewheel arrangement 233 is functionally enabled and can be used as explained above.
[0321] According to another embodiment, the reverse coupling arrangement 241 is an actuator-controlled coupling arrangement. The coupling arrangement 241 is then controlled by at least one actuator to disengage the third freewheel arrangement 233 from the second sun gear S2 / 222 when a first torque difference T exists on the reverse coupling arrangement 241 241_diff_1 . Conversely, the coupling arrangement 241 is then controlled by at least one actuator to couple the third freewheel arrangement 233 to the second sun gear S2 / 222 when a second torque difference T exists on the reverse coupling arrangement 241 241_diff_2 . According to this embodiment, the at least one actuator is controlled by a control system (such as a control system arranged to control the transmission arrangement 200) and can be moved by using a hydraulic device and / or a pneumatic device, and / or can be an electric actuator.
[0322]
[0323] Table: All Modes
[0324] In the table "All Modes", all conditions of the first freewheel 231, the second freewheel 232 and the third freewheel 233, the reverse coupling arrangement 241 and the brake coupling arrangement 242, and the corresponding possible output values at at least one of the drive wheels 111, 112 are indicated for all of the above-described first mode M1, second mode M2 and third mode M3, as well as the brake mode MB and the reverse mode MR, respectively.
[0325] Figure 5 A flowchart of a method 500 for controlling the transmission arrangement 200 according to the above-described embodiment is shown.
[0326] It should be noted that Figure 5-9The method steps shown and described herein do not necessarily have to be performed in the order shown in these figures. These steps can basically be performed in any suitable order, as long as the physical requirements and information required for performing each step are available when each step is performed.
[0327] According to Figure 5 the method 500 shown in, either the first step 510 or the second step 520 is performed first.
[0328] In the first step 510, the first electric motor 101 is controlled to cause the first sun gear S1 / 212 to rotate in the above-defined first rotational direction D S1_1 .
[0329] In this way, that is, when the first electric motor 101 attempts to rotate the first sun gear S1 / 212 in the first rotational direction D S1_1 the first one-way clutch arrangement 231 locks the first planet carrier C1 / 231 to prevent rotation, and the second one-way clutch arrangement 232 allows the first ring gear R1 / 211 and the first sun gear S1 / 212 to rotate relative to the first planet carrier C1 / 231.
[0330] Therefore, if the first electric motor 101 is controlled to perform the first step 510, the transmission arrangement 200 is set to provide the second mode M2.
[0331] In the second step 520, as an alternative to the first step 510, the first electric motor 101 is controlled to cause the first sun gear S1 / 212 to rotate in the above-defined second rotational direction D S1_2 .
[0332] In this way, that is, when the first electric motor 101 attempts to rotate the first sun gear S1 / 212 in the second rotational direction D S1_2 the second one-way clutch arrangement 232 locks the first planet carrier C1 / 213 to the first ring gear R1 / 211 or the first sun gear S1 / 212, and the first one-way clutch arrangement 231 allows the first planet carrier C1 / 213 to rotate.
[0333] Therefore, if the first electric motor 101 is controlled to perform the second step 520, the transmission arrangement 200 is set to provide the third mode M3.
[0334] In the third step 530, the first electric motor 101 is controlled to move at least one of the drive wheels 111, 112 in the forward rotational direction D out_pos .
[0335] In the fourth step 540, the second electric motor 102 is controlled to move at least one of the drive wheels 111, 112 in the forward rotational direction D out_posMove upward.
[0336] Accordingly, by performing the first step 510 or the second step 520, the operating mode of the transmission arrangement is selected via the control of the first electric machine 101. Thereby, the first freewheel arrangement 231 and the second freewheel arrangement 232 are locked or released / unlocked, respectively, to provide the selected operating mode, i.e., to provide the second operating mode M2 or the third operating mode M3. Additionally, the first electric machine 101 and / or the second electric machine 102 can drive the vehicle 100 forward by performing the third step 530 and the fourth step 540 by providing a positive torque T out and a rotational speed ω out at least one of the drive wheels 111, 112 in the positive rotational direction D out . As will be appreciated by those skilled in the art, the steps 510, 520, 530, 540 of the method 500 need not be performed in the order as shown Figure 5 . For example, the third step 530 and the fourth step 540 can be performed in parallel with each other, i.e., substantially simultaneously, and can also be performed in parallel with one or more of the first step 510 and the second step 520.
[0337] According to an embodiment, the above-mentioned second mode M2 is achieved by the following steps: controlling 510, 530 the first electric machine 101 to cause a first rotational direction D S1_1 of the first sun gear S1 / 212, which causes a positive rotational direction D out of at least one of the drive wheels 111, 112 due to the switching of the rotational direction in the first planetary gear 210 when the first freewheel arrangement 231 is locked; and controlling 540 the second electric machine 102 to also cause a positive rotational direction D out of at least one of the drive wheels 111, 112.
[0338] Correspondingly, according to an embodiment, the above-mentioned third mode M3 is achieved by the following steps: controlling 520, 530 the first electric machine 101 to cause a second rotational direction D S1_2 of the first sun gear S1 / 212, which also causes a positive rotational direction D out of at least one of the drive wheels 111, 112; and controlling 540 the second electric machine 102 to cause a positive rotational direction D out of at least one of the drive wheels 111, 112.
[0339] Therefore, the second mode M2 and the third mode M3 are selected by the controlled rotational direction of the first electric machine 101.
[0340] According to some embodiments, the rotational direction D 101 of the first electric machine 101 is controlled to perform a switch between the second mode M2 and the third mode M3. Then, the first electric machine 101 is controlled to adjust its rotational speed ω101 from the previous rotational direction D 101_先前 switch to the subsequent rotational direction D 101_后续 , where the subsequent rotational direction D 101_后续 is opposite to the previous rotational direction D 101_先前 , thereby providing a switch between the second mode M2 and the third mode M3.
[0341] According to an embodiment, the rotational speed ω 101 can be controlled to switch as fast as possible from a non-zero rotational speed ω 101_先前 on the previous rotational direction D 101 to a non-zero rotational speed ω 101_后续 on the subsequent rotational direction D 101 . This control of the rotational speed ω 101 of the first electric machine 101 enables the fastest possible direction switch, i.e., the fastest possible decrease in the absolute value |ω 101_先前 | of the rotational speed on the previous rotational direction D 101 and the fastest possible increase in the absolute value |ω 101_后续 | of the rotational speed on the subsequent rotational direction D 101 .
[0342] However, in many cases, a rapid change in the rotational direction may cause comfort problems, such as jolts, and / or powertrain problems, such as component wear. According to an embodiment that takes these issues into account, the first electric machine 101 is controlled to switch in a certain way between a first rotational direction D S1_1 and a second rotational direction D S1_2 of the first sun gear S1 / 212, and vice versa, to provide a smooth mode transition.
[0343] Thus, according to Figure 6a the embodiment shown in the flowchart in -b, the first electric machine 101 is controlled 510, 520 to decrease 511, 521 the absolute value |ω 101_先前 | of the rotational speed on the previous rotational direction D 101 to zero while still providing a torque T 101 with a non-zero absolute value; |T 101 | ≠ 0. Then, the rotational direction D 101 is switched 512, 522 to the subsequent rotational direction D 101_先前 opposite to the previous rotational direction D 101_后续 . Thereafter, the absolute value |ω 101 | of the rotational speed of the first electric machine 101 is now increased 513, 523 to a non-zero rotational speed ω 101_后续 on the subsequent rotational direction D 101 . Here, the absolute value |ω 101_先前 | of the rotational speed on the previous rotational direction D 101Reductions 511, 521, and / or subsequent rotational direction D 101_后续 Absolute value of the rotational speed |ω 101 Increases 513, 523 such that they meet suitable comfort and / or other powertrain requirements. Thus, in order to provide a smooth, comfortable, and low-wear transition between the second mode M2 and the third mode M3, the absolute value of the rotational speed |ω 101 Can be reduced to zero in a more controlled manner. Then, after switching from the previous rotational direction D 101_先前 To the subsequent rotational direction D 101_后续 The absolute value of the rotational speed |ω 101 Is increased in a controlled manner. This control of the first electric machine 101 reduces, for example, vibrations and component wear and results in a smooth transition between the second mode M2 and the third mode M3.
[0344] For example, Figure 6a Illustrates a smooth transition from the second mode M2 to the third mode M3, i.e., in the case where the first electric machine 101 has previously been controlled 510 to cause a first rotational direction D S1_1 Of the first sun gear S1 / 212, as explained above in connection with Figure 5 . Then, the first electric machine 101 is controlled 521 to reduce, in a controlled manner, the absolute value of its rotational speed |ω S1_1 In this first rotational direction D 101 To zero rotational speed ω 101 , while still providing a torque with a non-zero absolute value of torque; |T 101 |≠0. As described above, this reduction can be carried out more or less aggressively depending on possible comfort and / or other powertrain requirements. After reducing to zero rotational speed ω 101 , the rotational direction D 101 Is controlled to be switched 522 such that the first electric machine 101 causes a relative second rotational direction D S1_2 Of the first sun gear S1 / 212. Then, the absolute value of the rotational speed |ω 101 Of the first electric machine 101 is increased 523 more or less aggressively in a controlled manner in this rotational direction D 101 To a non-zero rotational speed ω 101 , thereby causing a second rotational direction D S1_2 Of the first sun gear S1 / 212.
[0345] Generally, the time periods for the above-mentioned speed reduction 521 and increase 523 steps can be adjusted according to possible comfort and / or powertrain requirements. For example, the speed and / or increase control can be adjusted according to a suitable linear or non-linear function, algorithm or curve, which can be pre-determined or estimated / calculated in real time, or can predict an upcoming / future switch between the second mode M2 and the third mode M3.
[0346] As Figure 6b shown, when performing a smooth switch from the third mode M3 to the second mode M2, the first electric machine 101 has previously been controlled 520 to cause a second rotational direction D of the first sun gear S1 / 212 S1_2 , as explained above in connection with Figure 5 . Then the electric machine is controlled 511 to reduce the absolute value |ω 101 | of its speed to zero while still providing a torque with a non-zero absolute value; |T 101 |≠0. After the reduction, its rotational direction D 101 is controlled to be switched 512 such that the electric machine causes a first rotational direction D of the first sun gear S1 / 212 that is opposite to the second rotational direction D S1_2 . Then, the absolute value |ω S1_1 | of the speed of the first electric machine 101 is increased 513 in a controlled manner to a non-zero speed ω 101 in this rotational direction D 101 , thereby causing the first rotational direction D 101 . S1_1
[0347] As described above, according to possible comfort and / or powertrain requirements, by adjusting the time periods for the above-mentioned speed reduction 511 and increase 513, the switch of the rotational direction can also be performed more or less smoothly here. For example, the time periods can be adjusted according to a suitable linear or non-linear function, algorithm or curve, which can be pre-determined or estimated / calculated in real time, or can predict an upcoming switch between the second mode M2 and the third mode M3.
[0348] Then, both the first electric machine 101 and the second electric machine 102 are controlled 530, 540 to provide a positive rotational direction D of at least one of the drive wheels 111, 112 in the second mode M2 and the third mode M3 out , as explained above in connection with Figure 5 .
[0349] Figure 7 Fig. shows a flow chart of a method for controlling a transmission arrangement 200 in order to provide a first operating mode M1 of the transmission arrangement 200 according to the above-described embodiment.
[0350] In a first step 551, the first electric machine 101 is controlled to cause the first sun gear S1 / 212 to rotate in the above-defined first rotational direction D S1_1 .
[0351] In a second step 552, the first electric machine 101 and the second electric machine 102 are controlled such that they attempt to cause the first rotational direction D at the third freewheel arrangement 233 233_1 .
[0352] In this way, that is, when the first electric machine 101 and the second electric machine 102 attempt to rotate the first sun gear S1 / 212 in the first rotational direction D S1_1 and attempt to cause the first rotational direction D at the third freewheel arrangement 233 233_1 the first freewheel arrangement 231 locks the first planet carrier C1 / 231 against rotation, and the third freewheel arrangement 233 also locks the second sun gear S2 / 222 against rotation.
[0353] Then, in a third step 553, the first electric machine 101 is controlled to move at least one of the drive wheels 111, 112 in the forward direction D out_pos to move the vehicle forward.
[0354] Thus, if the first electric machine 101 and / or the second electric machine 102 are controlled to perform the first step 551 and the second step 522, the transmission arrangement 200 is set to provide the first operating mode M1. Then, in a third step 530, the vehicle 100 is propelled forward in the first operating mode M1, which has the above advantages.
[0355] Figure 8 A flowchart shows a method for controlling the transmission arrangement 200 to provide a regenerative braking operating mode MB of the transmission arrangement 200 according to the above embodiment.
[0356] In a first step 561, the first electric machine 101 and the second electric machine 102 are controlled such that a second torque difference T is provided / exists at the braking connection arrangement 242 242_diff_2 .
[0357] Thereby, the first planet gear 210 and the first freewheel arrangement 231 and the second freewheel arrangement 232 are functionally bypassed 244 by the braking connection arrangement 242, and the second ring gear R2 / 221 is coupled to the first sun gear S1 / 212 and thus to the first electric machine 101, without functionally utilizing the first planet gear 210. Additionally, the second electric machine 102 is coupled to the second planet gear 220.
[0358] In a second step 562, the first electric machine 101 and the second electric machine 102 are controlled to brake the vehicle 100 to generate energy during braking. Then, the first electric machine 101 and the second electric machine 102, as well as the battery system, are controlled to store the generated energy in at least one energy storage device 104.
[0359] Accordingly, if the first electric machine 101 and the second electric machine 102 are controlled to perform the first step 561 and the second step 562, the transmission arrangement 200 is set to provide a regenerative braking operation mode MB and also perform / provide regenerative braking.
[0360] Figure 9 A flowchart of a method for controlling the transmission arrangement 200 according to the above embodiment to provide a reverse operation mode MR of the transmission arrangement 200 is shown.
[0361] In a first step 571, the first electric machine 101 and the second electric machine 102 are controlled such that a first torque difference T is provided / exists on the reverse coupling arrangement 241 241_diff_1 . Accordingly, the third freewheel arrangement 233 is disengaged 243 from the second sun gear S2 / 222 and is thus functionally disabled.
[0362] In a second step 572, the second electric machine 102 is controlled to drive the vehicle 100 backward, which is possible because the third freewheel arrangement 233 is disengaged and thus cannot block the rotation of the second sun gear S2 / 222. Additionally, the first electric machine 101 is controlled to counteract the reaction torque T provided by the second ring gear R2 / 221 react .
[0363] Accordingly, if the first electric machine 101 and the second electric machine 102 are controlled to perform the first step 571 and the second step 572, the transmission arrangement 200 is set to provide the reverse mode MR and the vehicle 100 is also propelled backward by the second electric machine 102.
[0364] According to various embodiments, the first electric machine 101 and / or the second electric machine 102 are controlled to switch between various operation modes in the transmission arrangement 200 and initiate various operation modes, and to propel the vehicle 100 in these operation modes. How to achieve this control is further explained below.
[0365] The following are some examples of how to control the first electric machine 101 and / or the second electric machine 102 to respectively initiate various operation modes and / or propel the vehicle 100 in these selected operation modes.
[0366] As shown in FIGS. 10-14, the examples presented herein cover examples of drive cycles that are of course non-limiting, and the examples include starting the vehicle from a standstill and moving forward using a first mode M1, then switching from the first mode M1 to a second mode M2 during acceleration of the vehicle, then switching from the second mode M2 to a third mode M3 during further acceleration, then switching from the third mode M3 to a regenerative braking mode MB, and decelerating the vehicle to a standstill, and finally switching to a reverse mode MR and moving the vehicle backward.
[0367] Those skilled in the art understand that the first electric machine 101 and / or the second electric machine 102 can correspondingly control other drive cycles, including switching between operating modes in an order different from the examples described herein. Basically, any mode can be entered from any other mode. However, some operating mode switches are more suitable to perform than others if acceptable driving comfort is to be provided for the driver and / or passengers. Thus, driving comfort parameters can increase the conditions for switching between operating modes such that the number of possible switches in a given situation is limited. Accordingly, the following examples are not intended to be a complete presentation of all possible controls provided by using the first electric machine 101 and / or the second electric machine 102.
[0368] The examples given herein are based on a transmission arrangement 200 schematically shown in Figure 2a -b, and wherein the component 245 includes an odd number of gear / tooth engagements arranged between the second ring gear R2 / 221 and the first ring gear R1 / 211 (or the brake coupling arrangement 242). In this way, the second ring gear R2 / 221 rotates in a direction opposite to the direction of rotation of the shaft 252 at the first ring gear R1 / 211 (and the shaft 253 at the brake coupling arrangement 242), i.e., the shaft 252 between the first planetary gear 210 and the component 245 (and the shaft 253 between the brake coupling arrangement 242 and the component 245).
[0369] As those skilled in the art will understand, if in addition to Figure 2aIn addition to the components of the transmission arrangement 200 shown in -b, one or more gears / teeth, or any other device that will reverse / change / switch the rotation direction of a shaft / rod / gear / gear, such as will be arranged at the shaft 251 between the first electric motor 101 and the first planetary gear 210, at the shaft 252 between the first planetary gear 210 and the brake connection arrangement 242, at the shaft 253 between the brake connection arrangement 242 and the component 245, at the shaft 254 between the component 245 and the second planetary gear 220, at the shaft 256 between the second electric motor 102 and the reverse connection arrangement 241, at the shaft 255 between the reverse connection arrangement 241 and the second planetary gear 220, and / or at the shaft 257 between the second planetary gear 220 and at least one drive wheel 111, 112, the rotation and / or torque directions presented herein of the first electric motor 101 and / or the second electric motor 102 will be changed accordingly. Thus, depending on the design of the transmission arrangement 200, the first electric motor 101 and / or the second electric motor 102 can be controlled in different ways to provide a certain operating mode or a certain switch between operating modes, as will be understood by a person skilled in the art.
[0370] In summary, to execute the above drive cycle example M1 → M2 → M3 → MB → MR; for the transmission arrangement 200 as shown in Figure 2a -b, in which the component 245 causes a single change in the rotation direction, the first electric motor 101 and the second electric motor 102 are controlled according to the following.
[0371] In Figure 10a -b, and in the figures showing torque and rpm diagrams, the dashed circles "101" and "102" schematically show the conditions of the initial or previous states of the first electric motor 101 and the second electric motor 102, respectively. Accordingly, the solid circles "101" and "102" schematically show the conditions of the subsequent or resulting states of the first electric motor 101 and the second electric motor 102. The bold arrows schematically show how the conditions change between the states.
[0372] As shown in Figure 10a -b, when starting from a standstill, i.e., in order to start the first mode M1 when both the first electric motor 101 and the second electric motor 102 are stationary and not providing any torque or speed; T 101 = T 102 = 0 and ω 101 = ω 102 = 0; control the first electric motor 101 to provide a positive torque; T 101 = positive; and a positive rotation direction; D 101 = positive, corresponding to ω 101 = positive, i.e., ω 101> 0, which locks the first overrunning clutch arrangement 231, i.e., the first overrunning clutch arrangement 231 locks the first planet carrier C1 / 213 against rotation. The second electric machine 102 cannot counteract the reaction torque T from the second sun gear S2 / 222 react , whereby the first electric machine 101 attempts to cause a positive first rotational direction D at the third overrunning clutch arrangement 233 233_1 . Then, the third overrunning clutch arrangement 233 locks the second sun gear S2 / 222 against rotation in order to block this positive first rotational direction D at the third overrunning clutch arrangement 233 233_1 . There can be various reasons why the second electric machine 102 cannot counteract the reaction torque T react . One such reason can be that the second electric machine 102 is too weak to counteract the reaction torque T react , which can be due to sizing and / or cost reasons, for example. Another reason is that the second electric machine is controlled to provide a torque that is too weak to counteract the reaction torque T react , or is controlled so as not to provide any torque at all.
[0373] To propel the vehicle 100 forward in the first mode M1, the first electric machine 101 is controlled to continue to provide a positive rotational direction; D 101 = positive; as Figure 10a shown. As Figure 10b shown, the second electric machine 102 is controlled not to contribute to the propulsion of the vehicle.
[0374] Thereby, after both the first planetary gear 210 and the second planetary gear 220 have upshifted the torque and downshifted the rotational speed in the first mode M1, a maximum first mode torque T out and a maximum first mode rotational speed ω out_max_M1 will be provided to at least one of the drive wheels 111, 112 in the positive direction D out_max_M1 , which are derived from the torque T 01 and the rotational speed ω 101 from the first electric machine 1 101 . The possible maximum first mode torque T out_max_M1 is respectively higher than the possible maximum second mode torque T out_max_M2 and the possible maximum third mode torque T out_max_M3 described above and below; T out_max_M1 > T out_max_M2 > T out_max_M3 . The possible maximum first mode rotational speed ω out_max_M1 is respectively lower than the possible maximum second mode rotational speed ω out_max_M2 and the possible maximum third mode rotational speed ω out_max_M3 described above and below; ω out_max_M1 < ω out_max_M2 < ωout_max_M3 Then, the vehicle speed can be increased by controlling the first motor 101 to further increase the absolute value of the positive rotational speed |ω 101 |.
[0375] The conditions for starting from a standstill and for propelling the vehicle M100 in the first mode M1 are given in the table “Starting with M1” below.
[0376]
[0377] Table: Starting with M1
[0378] As Figure 11a shown in -b, in order to start the second mode M2, when in the first mode M1, the first motor 101 is controlled to provide a continuous positive torque; T 101 = positive; and a positive rotational direction; D 101 = positive, i.e., ω 101 = positive; as Figure 11a shown, this locks the first freewheel arrangement 231 and releases the second freewheel arrangement 232. In the first mode M1, the third freewheel arrangement 233 locks the second sun gear S2 / 222 against rotation, as explained above.
[0379] When the vehicle is accelerating in the first mode M1, i.e., before the start of the second mode M2, the first motor 101 provides an increasingly positive rotational speed ω 101 ; D 101 = positive, as Figure 10a shown by the horizontal arrow in. At these higher rotational speeds ω 101 , the first motor 101 generally cannot provide as high a torque as can typically be provided at lower rotational speeds ω 101 , as Figure 11a shown. This is due to the above-mentioned maximum torque / power function of the first motor 101, i.e., due to the torque provided by the first motor 101 currently being generally limited at higher rotational speeds ω 101 . For motors with other maximum torque / power functions, the control of the first motor 101 and the second motor 102 can be adjusted accordingly with respect to the content described herein.
[0380] Then, when the torque T 101 provided by the first motor 101 decreases as the rotational speed ω 101 increases without the assistance of the third freewheel arrangement 233, the second motor 102 is able to counteract with its own second torque T 102 the reaction torque T react provided to the second sun gear S2 / 222 from the second ring gear R2 / 221. Thereafter, the torque T 101also decreases as its rotational speed ω 101 increases. Then, the second motor 102 can contribute with its own torque T 102 and rotational speed ω 102 to the output torque T out and rotational speed ω out . Thus, then control the second motor 102 to provide a positive torque; T 102 = positive; and an increasing rotational speed ω 102 ; D 102 = positive; as shown in Figure 11b .
[0381] To propel the vehicle 100 forward as the vehicle speed increases in the second mode M2, control the first motor 101 to provide an increasing rotational speed ω 101 ; D 101 = positive; and control the second motor 102 to provide an increasing rotational speed ω 102 ; D 102 = positive. Here, the rotational speed ω 101 of the first motor 101 and the rotational speed ω 102 of the second motor 102 can be controlled to be balanced so that the first motor 101 and / or the second motor 102 can operate at their respective appropriate rotational speeds.
[0382] In the second mode M2, at least one of the drive wheels 111, 112 will be provided with at most a maximum second mode torque T out and at most a maximum second mode rotational speed ω out_max_M2 , which are respectively combinations of the torque T out_max_M2 and rotational speed ω 101 from the first motor 101 and the torque T 101 and rotational speed ω 102 from the second motor 102. The possible maximum second mode torque T 102 is lower than the above possible maximum first mode torque T out_max_M2 , and higher than the above and below possible maximum third mode torque T out_max_M1 ; T out_max_M3 ; T out_max_M1 >T out_max_M2 >T out_max_M3 . The possible maximum second mode rotational speed ω out_max_M2 is higher than the above possible maximum first mode rotational speed ω out_max_M1 , and lower than the above and below possible maximum third mode rotational speed ω out_max_M3 ; ω out_max_M1 <ω out_max_M2 <ω out_max_M3 .
[0383] The transition conditions from the first mode M1 to the second mode M2, and the conditions for advancing the vehicle M100 in the second mode M2, are given in the following table "Transition from M1 to M2".
[0384]
[0385] Table: Transition from M1 to M2
[0386] As Figure 12a shown in -f, to start the third mode M3 from the second mode M2, the first electric motor 101 is controlled to provide a negative rotational direction; D 101 = negative; this releases the first freewheel arrangement 231 and locks the second freewheel arrangement 232.
[0387] More specifically, as Figure 12a shown in -b, in order to be able to change the rotational direction D 101 of the first electric motor 101 from the positive direction in the second mode M2; D 101 = positive; to the negative direction in the third mode M3; D 101 = negative; first change / adjust the rotational speed ω 101 of the first electric motor 101 with the rotational speed ω 102 of the second electric motor 102 101 The rotational speed ω of the first electric motor 101 101 is reduced from its value in the positive direction to zero; ω 102 = 0; while the second electric motor 102 is controlled to increase its rotational speed ω 102 to a higher rotational speed in the positive direction; D 101 = positive. When these rotational speed adjustments occur, both the first electric motor 101 and the second electric motor 102 provide positive torque; T 102 = positive and T
[0388] Thereafter, as Figure 12c shown in -d, the first electric motor 101 is controlled to provide negative torque; T 101 = negative; and a negative rotational speed ω 101 < 0, which has an absolute value increasing from zero; |ω 101 |> 0, such that the rotational direction has a negative value; D 101 = negative. As explained above, the first electric motor 101 can be controlled to very quickly change from the positive rotational direction; D 101 = positive; to the negative rotational direction; D 101 = negative. However, due to comfort and / or other powertrain requirements, it is preferably to provide a smoother rotational direction change by more controllably reducing and increasing the absolute value of the rotational speed. At the same time, as Figure 12d shown in, the second electric motor 102 is controlled to reduce its rotational speed in the positive direction D 101The rotational speed ω thereon 101 By controlling the first motor 101 and the second motor 102 in this way, they can be balanced in the third mode M3, that is, operated at appropriate rotational speeds respectively.
[0389] Alternatively, the second motor 102 can be controlled to maintain the absolute value of its rotational speed |ω 102 |; D 102 = positive; and the first motor 101 is controlled to increase the absolute value of the negative rotational speed |ω 101 | to provide the acceleration of the vehicle and balance the first motor 101 and the second motor 102. Alternatively, the second motor 102 can be controlled to slowly increase the absolute value of its rotational speed |ω 102 |; D 102 = positive; and the first motor 101 is controlled to more rapidly increase the absolute value of its negative rotational speed |ω 101 | to provide the acceleration of the vehicle and balance the first motor 101 and the second motor 102.
[0390] As shown in Figure 12e -f, in order to further increase the vehicle speed in the third mode M3, the first motor 101 is controlled to have a higher absolute value of rotational speed |ω 101 |; D 101 = negative; and have a negative torque; T 101 = negative; while the second motor 102 is controlled to have a higher rotational speed ω 102 ; D 102 = positive; and have a positive torque; T 102 = positive.
[0391] Therefore, in the third mode M3, by the combination of the torque T 101 and the rotational speed ω 101 respectively from the first motor 101 and the torque T 102 and the rotational speed ω 102 from the second motor 102, both the first motor 101 and the second motor 102 are controlled to promote at least the maximum third mode torque T out and at most the maximum third mode rotational speed ω out_max_M3 and at most the maximum third mode rotational speed ω out_max_M3 on at least one of the drive wheels 111, 112 in the positive direction D out_max_M3 The possible maximum third mode torque T out_max_M1 is respectively lower than the above possible maximum first mode torque T out_max_M2 ; T out_max_M1 > T out_max_M2 > T out_max_M3 The possible maximum third mode rotational speed ω out_max_M3Higher than the above possible maximum first mode rotational speed ω out_max_M1 and the possible maximum second mode rotational speed ω out_max_M2 ; ω out_max_M1 < ω out_max_M2 < ω out_max_M3 .
[0392] The absolute value |ω 101 | of the rotational speed of the first electric machine 101 and the absolute value |ω 102 | of the rotational speed of the second electric machine 102 can be controlled so as to achieve a balance between their respective appropriate rotational speeds.
[0393] The transition conditions from the second mode M2 to the third mode M3, as well as the conditions for propelling the vehicle 100 in the third mode M3, are given in the following table "Transition from M2 to M3".
[0394]
[0395] Table: Transition from M2 to M3
[0396] As Figure 13a -d shows, in order to initiate the regenerative braking mode MB, when in the third mode M3, it is assumed in this example that the driver first lifts their foot from the accelerator pedal. Consequently, both the first electric machine 101 and the second electric machine 102 then provide zero torque; T 101 = T 102 = 0. The first electric machine 101 initially runs at a negative rotational speed ω 101 and the second electric machine 102 runs at a positive rotational speed ω 102 .
[0397] Then, the second electric machine 102 is controlled to provide a negative torque pulse T 102 such that the braking coupling arrangement 242 moves to its second position 338, as combined Figure 3b and 3d shown and explained, and thereby functionally bypasses the first planetary gear 201. Thereby, the braking coupling arrangement 242 couples the first electric machine 101 to the second planetary gear 220, i.e., to the second ring gear R2 / 221, without functionally utilizing the first planetary gear 210 and its freewheel arrangements the first 231 and the second freewheel arrangement 232, which enables braking. Thus, the mode MB for regenerative braking is initiated here.
[0398] The second electric machine 102 is coupled to the second planetary gear 220, i.e., to the second sun gear S2 / 222. Thus, both the first electric machine 101 and the second electric machine 102 can be used for regenerative braking of the vehicle 100.
[0399] During regenerative braking, the first electric machine 101 is controlled such that its torque T101 increases from zero to a positive value suitable for regenerative braking, thereby generating a corresponding rotational speed ω 101 . In this example, in the case of vehicle deceleration, the rotational speed ω 101 decreases from an initial negative value to a lower negative value, and may decrease to zero, as Figure 13a shown. Thereby, a braking effect is caused and electrical energy can be generated. During regenerative braking, the generated electrical energy is supplied from the first electric motor to at least one energy storage device 104.
[0400] Accordingly, the second electric motor 102 is controlled such that its torque T 102 increases from zero to a suitable negative value for regenerative braking, thereby causing a corresponding rotational speed ω 102 . In this example, the rotational speed ω 102 decreases from a positive value to a lower positive value, and may decrease to zero, as Figure 13b shown. Thereby, the vehicle 100 is regeneratively braked and electrical energy is generated. During regenerative braking, the generated electrical energy is supplied from the second electric motor 102 to at least one energy storage device 104.
[0401] As described above, since the first electric motor 101 and the second electric motor 102 are coupled to each other via a transmission arrangement, their corresponding rotational speeds ω 101 、rotational speed ω 102 affect each other. Therefore, at a certain vehicle speed, a decrease in the first rotational speed ω 101 of the first electric motor 101 causes an increase in the second rotational speed ω 102 of the second electric motor 102, and vice versa. Therefore, the first rotational speed ω 101 of the first electric motor 101 and the second rotational speed ω 102 of the second electric motor 102 can be balanced such that both the first electric motor 101 and the second electric motor 102 can perform regenerative braking at suitable rotational speeds, respectively.
[0402] In the regenerative braking mode MB, a positive braking torque T out is caused at at least one of the drive wheels 111, 112 in the positive rotation direction D out and a possibly decreasing rotational speed ω out . For example, the rotational speed ω out can decrease to zero, i.e., decrease to the rest of the vehicle 100.
[0403] The regenerative braking mode MB can be started from any of the forward drive modes described herein, i.e., from the first mode M1, the second mode M2, or the third mode M3. Additionally, any other mode can be started from the regenerative braking mode. Above, it was described how to control the first electric machine 101 and the second electric machine 102 to enter the regenerative braking mode MB from the third mode M3. The corresponding control of the first electric machine 101 and the second electric machine 102 is used to start the regenerative braking mode MB from the other modes, and to exit the regenerative braking mode MB and return to any of the modes described herein, as will be understood by a person skilled in the art.
[0404] The conditions for transitioning from the third mode M3 to the regenerative braking mode MB are given in the table "Transition from M3 to MB" below.
[0405]
[0406] Table: Transition from M3 to MB
[0407] As Figure 14a -b shows, in order to start the reverse mode MR from a standstill, i.e., when both the first electric machine 101 and the second electric machine 102 are at rest; ω 101 = ω 102 = 0; after braking the vehicle, the first electric machine 101 and the second electric machine 102 are controlled such that the second electric machine 102 changes from providing zero torque to providing negative torque; T 102 = negative, as Figure 14b shown. The negative torque T 102 acts on the reverse coupling arrangement 241 in the above-defined first direction D 241_diff_1 such that the third freewheel arrangement 233 is disengaged from the second sun gear S2 / 222, i.e., such that the third freewheel arrangement 233 is disabled. The second electric machine 102 is also controlled to provide a rotational speed ω 241_1 in the negative direction; D 102 = negative. 102 The control of the second electric machine 102 generates a reaction torque T
[0408] between the second ring gear R2 / 221 and the first ring gear R1 / 211, thereby generating the above-mentioned second torque difference T react on the braking coupling arrangement 242. Thus, the braking coupling arrangement 242 functionally bypasses the first planetary gear 210, i.e., couples the second ring gear R2 / 221 to the first sun gear S1 / 212 and thus to the first electric machine 101, without functionally utilizing the first planetary gear 210 and its first 231 freewheel arrangement and second freewheel arrangement 232. 242_diff_2 The first electric machine 101 is controlled to provide a positive torque T
[0409] 101 = positive, which cancels the reaction torque T from the second ring gear R2 / 221 react , such that the second ring gear R2 / 221 remains stationary, as Figure 14a shown. The second motor 102 is controlled to drive the vehicle 100 backward, i.e., the second motor is controlled to provide negative torque; T 102 = negative; and negative rotational speed; ω 102 = negative.
[0410] As understood by those skilled in the art, the vehicle 100 does not have to be stationary when starting the reverse mode MR, as shown in this non-limiting example. When entering the reverse mode, the vehicle 100 can also be moved forward, and then the forward speed is reduced in the reverse mode MR. At a certain moment, the vehicle speed then becomes zero, i.e., in the initial state of the above non-limiting example, and thereafter, if the reverse mode MR is still utilized, the vehicle 100 is driven / moved backward.
[0411] When propelling the vehicle backward, the first motor 101 should provide sufficient torque to cancel the reaction torque T at the second ring gear R2 / 221 caused by the second motor 102 react . This keeps the first planetary gear 210 and its first overrunning clutch arrangement 231 and second overrunning clutch arrangement 232 functionally bypassed / disabled.
[0412] The following table "Stationary to MR" gives the transition conditions from stationary to the reverse mode MR.
[0413]
[0414] Table: Stationary to MR
[0415] The control of the first motor 101 and the second motor 102 during an example of a drive cycle including start / M1→M2→M3→MB→MR has been described above. As understood by those skilled in the art, this is only a non-limiting example of a possible drive cycle. In theory, the transmission arrangement 200 can be used in any drive cycle involving the operating modes described herein simply by controlling the first motor 101 and the second motor 102. The corresponding control of the first motor 101 and the second motor 102 can then be used to transition / switch between the operating modes included in such other drive cycles. Thus, at least in theory, it is possible to switch from any one operating mode to any other operating mode. However, in practical embodiments, the limitations of the first motor 101 and the second motor 102 may have to be considered.
[0416] It can also be noted that the "upshifting" from, for example, the first mode M1 to the second mode M2; M1→M2; and from the second mode M2 to the third mode M3; M2→M3 has been described above. Of course, the corresponding "downshifting" from, for example, the third mode M3 to the second mode M2; M3→M2; and from the second mode M2 to the first mode M1; M2→M1 can also be performed under the corresponding control of the first electric machine 101 and the second electric machine 102. Additionally, a two-step "upshifting" from the first mode M1 to the third mode M3; M1→M3 can be performed; and a two-step "downshifting" from the third mode M3 to the first mode M1; M3→M1.
[0417] For example, when the vehicle reaches an uphill slope, such as a long uphill slope or a steep uphill slope, and the vehicle loses speed in the third mode M3 at this time, it may be necessary to "downshift" from the third mode M3 to the second mode M2. Then, this downshifting is achieved by substantially reversing the above control steps for upshifting from the second mode M2 to the third mode M3. Therefore, then this downshifting is achieved by switching the rotation direction D 101 of the first electric machine 101 from the negative direction to the positive direction, and it may be achieved by, for example, preferably reducing and increasing the absolute value of the rotational speed during the switching for reasons of comfort and / or component wear, which is achieved in a substantially opposite manner to that described above in connection with Figure 12a -f.
[0418] For example, the "downshifting" from the second mode M2 to the first mode M1 can occur automatically when the vehicle speed decreases, such as when going uphill, such that the first electric machine 101 provides such a high torque T 101 due to its torque function that the second electric machine 102 can no longer counteract the reaction torque T react from the second ring gear R2 / 221, whereby the third freewheel arrangement 233 locks the second ring gear R2 / 221 to prevent rotation and enters the first mode M1.
[0419] According to an embodiment, Figure 1 the vehicle 100 shown in Figure 2a -b and / or the transmission arrangement in
[0420] may include at least one control unit / device 600, 900, which may also be referred to as a processing arrangement, and is arranged to perform the above-described method 500.
[0421] The control units / devices 600, 900 and / or one or more other control units / devices may also be configured to control at least one energy storage device / source 104 and / or one or more of any other units / devices / entities of the vehicle. However, in Figure 1 only the units / devices / entities of the vehicle that are useful for understanding the present invention are shown.
[0422] The vehicle 100 may also include at least one first input device 701, 702, which is arranged to receive input from the driver regarding, for example, the requested vehicle speed, the requested vehicle acceleration, the requested vehicle deceleration or the requested regenerative braking. The at least one input device may include at least one pedal, at least one button, at least one knob, at least one lever, at least one touch screen or any other suitable input device, and may provide input information directly or indirectly to the control unit 600 / 900, for example via a cruise control system or the like. The control unit 600 / 900 may also include and / or be connected to other control systems and / or functions of the vehicle, such as systems and / or functions for speed control, such as cruise control using vehicle positioning and / or map data, AiCC (Autonomous Intelligent Cruise Control) or any other type of cruise control; systems and / or functions for controlling braking; and / or systems and / or functions for controlling gear shifting or the gearbox.
[0423] Those skilled in the art will understand that the method aspects and embodiments for controlling the transmission arrangement 200 described herein may also be implemented in a computer program, which when executed on a computer instructs the computer to perform the method. The computer program generally consists of a computer program product 903 stored on a non-transitory / non-volatile digital storage medium, wherein the computer program is included in the computer-readable medium of the computer program product. The computer-readable medium includes suitable memories, such as, for example: ROM (Read Only Memory), PROM (Programmable Read Only Memory), EPROM (Erasable PROM), flash memory, EEPROM (Electrically Erasable PROM), hard disk unit, etc.
[0424] Figure 15 The control units 600, 900 are shown in a schematic representation, which may also be represented as a processing arrangement and may correspond to or may include Figure 1The above control units 600, 900 as shown in FIGS. 1 and 2. The control units 600, 900 may be arranged / configured to perform one or more of the above method steps 510, 511, 512, 513, 520, 521, 522, 523, 530, 540, 551, 552, 553, 561, 562, 571, 572. The control units 600, 900 include a computing unit 901, which may be constituted by basically any suitable type of processor or microcomputer, such as a circuit for digital signal processing (digital signal processor, DSP), or a circuit with a predetermined specific function (application specific integrated circuit, ASIC). The computing unit 901 is connected to a memory unit 902 arranged in the control units 600, 900, and the memory unit provides, for example, stored program code and / or stored data that the computing unit 901 needs to be able to perform calculations. The computing unit 901 is also arranged to store partial or final results of the calculations in the memory unit 902.
[0425] Additionally, the control units 600, 900 may be provided with means 911, 912, 913, 914 for receiving and transmitting input and output signals. These input and output signals may include waveforms, pulses or other attributes, which can be detected as information by the means 911, 913 for receiving input signals, and can be converted into signals that can be processed by the computing unit 901. These signals are then available to the computing unit 901. The means 912, 914 for transmitting output signals are arranged to convert the signals received from the computing unit 901 in order to generate output signals, for example by modulating the signals, and the output signals can be transmitted to other parts and / or systems in the vehicle.
[0426] Each connection to the means for receiving and transmitting input and output signals may be constituted by one or more of a cable; a data bus, such as a CAN bus
[0427] (controller area network bus), a MOST bus (media oriented system transport bus), an Ethernet connection or some other bus / connection configuration; or by a wireless connection. Those skilled in the art will understand that the above computer may be constituted by the computing unit 901, and the above memory may be constituted by the storage unit 902.
[0428] Control systems in modern vehicles typically include a communication connection, such as a bus system, which includes one or more communication buses for linking multiple electronic control units (ECUs) or controllers and various components arranged together on the vehicle. Such a control system can basically include any number of control units and can divide the responsibility for specific functions among more than one control unit. Thus, vehicles of the type shown typically include many more control units than Figure 1 shown in FIGS. 2 and 15, which is well known to those skilled in the art. However, vehicle 100 can also contain fewer control units than described herein, such as a single control unit. The various control units distributed in vehicle 100 can also be considered to be at least logically included within one control unit.
[0429] In the illustrated embodiments, aspects and embodiments of the present invention can be implemented by one or more of the above-described control devices / units 600, 900. However, the aspects and embodiments described herein can also be implemented, in whole or in part, in one or more other control units already present in the vehicle, or in some control units dedicated to the present invention.
[0430] Here and in this document, control units are generally described as being arranged to perform the steps of methods according to the aspects and embodiments described herein. This also includes these control units being designed and / or configured to perform these method steps. For example, a control unit can include one or more control entities 610, 611, 612, 613, 620, 621, 622, 623, 630, 640, 651, 652, 653, 661, 662, 671, 672, which are arranged to perform one or more of the method steps 510, 511, 512, 513, 520, 521, 522, 523, 530, 540, 551, 552, 553, 561, 562, 571, 572 described herein, respectively. These control entities can, for example, correspond to groups of instructions that can be in the form of program code, which are respectively input into the processor / computation unit 901 of the control units 600, 900 and utilized by the processor / computation unit when the entity is active and / or for performing its method step. Such control entities can be implemented as separate entities in multiple control units, or can be logically separated but physically implemented in the same control unit, or can be arranged both logically and physically together.
[0431] Regarding the above one or more control entities 610, 611, 612, 613, 620, 621, 622, 623, 630, 640, 651, 652, 653, 661, 662, 671, 672, for reasons of readability, inFigure 1 Only some of the control entities 610, 620, 630, 640 are schematically shown, and the remaining control entities are indicated by dots (...).
[0432] The present invention is not limited to the above embodiments. On the contrary, the present invention relates to and encompasses all different embodiments included within the scope of the independent claims.
Claims
1. A transmission arrangement (200) for transmitting torque between one or more of a first electric machine (101) and a second electric machine (102) and at least one drive wheel (111, 112) of a vehicle (100), the at least one drive wheel (111, 112) having a positive rotational direction (D out_pos ) when the vehicle moves forward; The transmission arrangement (200) comprises: - The first planetary gear (210), the first planetary gear comprising a first ring gear (R1 / 211), a first sun gear (S1 / 212) and a first planetary carrier (C1 / 213); and - a second planetary gear (220) comprising a second ring gear (R2 / 221), a second sun gear (S2 / 222) and a second planetary carrier (C2 / 223); Characterized in that - the first electric motor (101) is connected to the first sun gear (S1 / 212); - the first ring gear (R1 / 211) is connected to the second ring gear (R2 / 221); - the second electric motor (102) is connected to the second sun gear (S2 / 222); - the second planetary carrier (C2 / 223) is connected to the at least one drive wheel (111, 112); - a first one-way clutch arrangement (231) and a second one-way clutch arrangement (232) are arranged such that: --When the first electric machine (101) provides the first rotational direction (D S1_1 ) of the first sun gear (S1 / 212), if the first ring gear (R1 / 211) is to rotate in a first direction (D S1_1 ) equal to the first rotational direction (D R1_1 ) of the first sun gear (S1 / 212), and if the second sun gear (S2 / 222) is to remain stationary, then the first rotational direction will cause a negative rotational direction (D out_neg ) of the at least one drive wheel (111, 112): --- the first one-way clutch arrangement (231) locks the first planetary carrier (C1 / 213) against rotation; and --- the second one-way clutch arrangement (232) allows the first ring gear (R1 / 211) and the first sun gear (S1 / 212) to rotate relative to the first planetary carrier (C1 / 213); and - When the first motor (101) provides a second rotational direction (D S1_1 ) of the first sun gear (S1 / 212) that is opposite to the first rotational direction (D S1_2 ): --- the second one-way clutch arrangement (232) locks the first planetary carrier (C1 / 213) to one of the first ring gear (R1 / 211) and the first sun gear (S1 / 212); and --- the first one-way clutch arrangement (231) allows the first planetary carrier (C1 / 213) to rotate.
2. The transmission arrangement (200) according to claim 1, comprising - a braking connection arrangement (242) arranged to: --When a first torque difference (T 242_diff_1 ) existing on the braking connection arrangement (242) acts on the braking connection arrangement (242) in a first direction (D 242_1 ), if the second sun gear (S2 / 222) is to be stationary, a forward driving torque (T 向前 ) will be generated on the at least one drive wheel (111, 112) when: --- connect the second ring gear (R2 / 221) to the first electric motor (101) via the first planetary gear (210), thereby functionally utilising the first planetary gear (210) and the first one-way clutch arrangement (231) and the second one-way clutch arrangement (232); and --When a second torque difference (T 242_diff_2 ) existing on the braking connection arrangement (242) acts on the braking connection arrangement (242) in a second direction (D 242_1 ) opposite to the first direction (D 242_2 ): --- functionally bypass the first planetary gear (210) and the first one-way clutch arrangement (231) and the second one-way clutch arrangement (232).
3. The transmission arrangement (200) according to claim 2, wherein the braking connection arrangement (242) comprises: - a first shaft (310) connected to the first electric motor (101) at a first end (311) and to the first sun gear (S1 / 212) at a second end (312); - a second shaft (320) connected to the second ring gear (R2 / 221) at a second end (323); and - a sleeve (330) arranged to interact with both the first ring gear (R1 / 211) and the second shaft (320) and movable between a first position (337) and a second position (338); wherein: -- The sleeve (330) is arranged to move towards the first position (337) by the first torque difference (T 320_330_1 ) when the second shaft (320) rotates relative to the sleeve (330) in the first direction (ΔD 242_diff_1 ), wherein when the sleeve (330) is in the first position (337), the first ring gear (R1 / 211), the first sun gear (S1 / 212) and the first planet carrier (C1 / 213) are unlocked relative to each other, so that the first shaft (310) is coupled to the second shaft (320) via the first sun gear (S1 / 212), the first ring gear (R1 / 211) and the sleeve (330); and -- The sleeve (330) is arranged to move towards the second position (338) by the second torque difference (T 320_330_2 ) when the second shaft (320) rotates relative to the sleeve (330) in the second direction (ΔD 242_diff_2 ), wherein when the sleeve (330) is in the second position (338), the sleeve (330) locks the first ring gear (R1 / 211) to one of the first sun gear (S1 / 212) and the first planet carrier (C1 / 213), such that the first shaft (310) and the second shaft (320) rotate synchronously.
4. The transmission arrangement (200) according to any one of claims 1 to 3, comprising - A third overrunning clutch arrangement (233) that is coupled between the second electric machine (102) and the second sun gear (S2 / 222) and is arranged such that: --when a first direction of rotation (D 233_1 ) is provided at the third overrunning clutch arrangement (233), wherein the first direction of rotation (D 233_1 ) will be the result of a situation in which the second planet carrier (C2 / 223) rotates in a direction of rotation (D out_pos ) corresponding to the positive direction of rotation (D C2 ) at the at least one drive wheel (111, 112), and the second ring gear (R2 / 221) rotates in a direction of rotation (D R2 ) which, when the second sun gear (S2 / 222) is stationary, will cause the positive direction of rotation (D out_pos ) of the at least one drive wheel (111, 112): --- the third overrunning clutch arrangement (233) locks the second sun gear (S2 / 222) against rotation; and --When a second rotational direction (D 233_1 ) opposite to the first rotational direction (D 233_2 ) is provided at the third freewheel arrangement (233): --- the third overrunning clutch arrangement (233) allows the second sun gear (S2 / 222) to rotate.
5. The transmission arrangement (200) according to claim 4, comprising - A reverse coupling arrangement (241) that is arranged at the third overrunning clutch arrangement (233) and is arranged to: --When a first torque difference (T 241_diff_1 ) existing on the reverse coupling arrangement (241) acts on the reverse coupling arrangement (241) in a first direction (D 241_1 ), if the second ring gear (R2 / 221) is stationary, a backward driving torque (T 向后 ) will be generated on the at least one drive wheel (111, 112): --- disengage the third overrunning clutch arrangement (233) from the second sun gear (S2 / 222); and --When a second torque difference (T 241_diff_2 ) existing on the reverse coupling arrangement (241) acts on the reverse coupling arrangement (241) in a second direction (D 241_1 ) opposite to the first direction (D 241_2 ): --- couple the third overrunning clutch arrangement (233) to the second sun gear (S2 / 222).
6. The transmission arrangement (200) according to claim 5, wherein the reverse coupling arrangement (241) includes: - A first shaft (410) that is coupled to the second electric machine (102); - A second shaft (420) that is coupled to the second sun gear (S2 / 222); and - A sleeve (430) that is arranged to: -- interact with the first shaft (410) at a first end (433); -- engage with the second shaft (420) at a second end (434); and -- be movable between a first position (437) and a second position (438); wherein: - The sleeve (430) is arranged to move towards the first position (437) by the first torque difference (T 410_430_1 ) when the first shaft (410) rotates relative to the sleeve (430) in a first direction (ΔD 241_diff_1 ), wherein the second shaft (420) is engaged with the first shaft (410) via the sleeve (430), but disengages from the third freewheel arrangement (233) when the sleeve (430) is in the first position (437); and - The sleeve (430) is arranged to move towards the second position (438) by the second torque difference (T 410_430_2 ) when the first shaft (410) rotates relative to the sleeve (430) in the second direction (ΔD 241_diff_2 ), wherein when the sleeve (430) is in the second position (438), the second shaft (420) engages with both the first shaft (410) and the third freewheel arrangement (233) via the sleeve (430).
7. The transmission arrangement (200) according to any one of claims 1 to 6, wherein the second overrunning clutch arrangement (232) includes one of the group consisting of: - A second overrunning clutch arrangement (232a) that is arranged to lock the first planetary carrier (C1 / 213) and the first sun gear (S1 / 212) to each other or allow the first planetary carrier (C1 / 213) and the first sun gear (S1 / 212) to rotate relative to each other; and - A second overrunning clutch arrangement (232b) that is arranged to lock the first planetary carrier (C1 / 213) and the first ring gear (R1 / 211) to each other or allow the first planetary carrier (C1 / 213) and the first ring gear (R1 / 211) to rotate relative to each other.
8. A vehicle (100), characterized in that, The vehicle includes the transmission arrangement (200) according to any one of claims 1 to 7.
9. A method (500) for controlling the transmission arrangement (200) according to any one of claims 1 to 7; The method includes: - Control (510) the first electric machine (101) to cause the first rotational direction (D S1_1 ) of the first sun gear (S1 / 212), whereby: -- the first overrunning clutch arrangement (231) locks the first planetary carrier (C1 / 231) against rotation; and -- The second freewheel arrangement (232) allows the first ring gear (R1 / 211) and the first sun gear (S1 / 212) to rotate relative to the first planetary gear carrier (C1 / 231); or - Control (520) the first electric machine (101) to cause the second rotational direction (D S1_2 ) of the first sun gear (S1 / 212), whereby: -- The second freewheel arrangement (232) locks the first planetary gear carrier (C1 / 213) to one of the first ring gear (R1 / 211) and the first sun gear (S1 / 212); and -- The first freewheel arrangement (231) allows the first planetary gear carrier (C1 / 213) to rotate; The method further comprises: - Control (530) the first electric machine (101) to move the at least one drive wheel (111, 112) in the positive rotational direction (D out_pos ) thereon; and - Control (540) the second electric machine (102) to move the at least one drive wheel (111, 112) in the positive rotation direction (D out_pos ).
10. The method (500) according to claim 9, wherein the second operating mode (M2) of the transmission arrangement (200) is achieved by: - Control (510, 530) the first electric machine (101) to cause the first rotational direction (D S1_1 ) of the first sun gear (S1 / 212); and - Control (540) the second electric machine (102) to cause a positive rotational direction (D out ) of the at least one drive wheel (111, 112).
11. The method (500) according to any one of claims 9 to 10, wherein the third operating mode (M3) of the transmission arrangement (200) is achieved by: - Control (520, 530) the first electric machine (101) to cause the second rotational direction (D S1_2 ) of the first sun gear (S1 / 212); and - Control (540) the second electric machine (102) to cause a positive rotational direction (D out ) of the at least one drive wheel (111, 112).
12. The method (500) according to any one of claims 9 to 11, wherein the first electric machine (101) is controlled (510, 520) when switching between the second operating mode (M2) and the third operating mode (M3) to: - Rotate it at a rotational speed (ω 101 ), and switch (512, 522) its rotational direction from a previous rotational direction (D 101_先前 ) to a subsequent rotational direction (D 101_先前 ) that is opposite to the previous rotational direction (D 101_后续 ).
13. The method (500) according to claim 12, wherein said switching (512, 522) from said previous rotation direction (D 101_先前 ) to a subsequent rotation direction (D 101_后续 ) comprises controlling (510, 520) said first electric machine (101) to: -Reduce the absolute value (|ω 101_先前 |) of the rotational speed in the previous rotational direction (D 101 ) to zero, while providing a torque with a non-zero absolute value (|T 101 |≠0); -Switch (512, 522) to the subsequent rotation direction (D 101_后续 ); and - Increase (513, 523) the absolute value (|ω 101_后续 |) of the rotational speed in the subsequent rotational direction (D 101 ).
14. The method (500) according to any one of claims 9 to 13, the method further comprising controlling the transmission arrangement (200) according to any one of claims 4 to 6 to provide the first operating mode (M1) of the transmission arrangement (200) by: - Control (551) the first electric machine (101) to cause the first rotation direction (D S1_1 ) of the first sun gear (S1 / 212); and - Control (552) the first electric machine (101) and the second electric machine (102) such that they attempt to cause the first rotational direction (D 233_1 ) at the third freewheel arrangement (233); whereby: -- The first freewheel arrangement (231) locks the first planetary gear carrier (C1 / 213) against rotation; and -- The third freewheel arrangement (233) locks the second sun gear (S2 / 222) against rotation; and - Control (553) the first electric machine (101) to move the at least one drive wheel (111, 112) in the positive rotational direction (D out_pos ).
15. The method (500) according to any one of claims 9 to 14, the method further comprising controlling the transmission arrangement (200) according to any one of claims 2 to 3 by the following operations to provide the regenerative braking operating mode (MB) of the transmission arrangement (200): - Control (561) the first electric machine (101) and the second electric machine (102) such that the second torque difference (T 242_diff_2 ) exists on the braking connection arrangement (242); whereby -- The braking connection arrangement (242) functionally bypasses the first planetary gear (210) and the first freewheel arrangement (231) and the second freewheel arrangement (232); and - Controlling (562) the first electric machine (101) and the second electric machine (102) to brake the vehicle (100) and thereby generate energy.
16. The method (500) according to any one of claims 9 to 15, the method further comprising controlling the transmission arrangement (200) according to any one of claims 5 to 6 by the following operations to provide the reverse operating mode (MR) of the transmission arrangement (200): - Control (571) the first electric machine (101) and the second electric machine (102) such that there is the first torque difference (T 241_diff_1 ) on the reverse connection arrangement (241); whereby -- The third freewheel arrangement (233) is disengaged from the second sun gear (S2 / 222); and - Controlling (572) the first electric machine (101) and the second electric machine (102) such that the vehicle (100) is driven backwards.
17. A control unit (600 / 900), characterized in that, The control unit is configured to perform the method according to any one of claims 9 to 16.
18. A computer program comprising instructions which, when the program is executed by a computer, cause the computer to perform the method according to any one of claims 9 to 16.
19. A computer-readable medium comprising instructions which, when executed by a computer, cause the computer to perform the method according to any one of claims 9 to 16.