Condenser pipe automatic liquid supply device for experiment
By designing the automatic liquid supply device of the condenser tube, the problems of uneven and leakage of manual liquid supply of traditional condenser tubes are solved, and automated liquid supply is realized, which improves the stability and efficiency of experimental data and simplifies the operation process.
Patent Information
- Application Number
- CN202510679660.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-07-22
AI Technical Summary
The manual liquid supply of traditional condenser tubes has uneven liquid supply, unstable flow control, large human error, and it is difficult to achieve a continuous and stable liquid supply state. It is also complicated to operate when replacing the coolant, making it difficult to meet the experimental requirements of high accuracy and high repeatability.
An automatic liquid supply device for condenser tubes is designed, including clamping assembly, liquid supply slider, slide chute assembly and anti-spill box. Automatic liquid supply is achieved through the sliding connection between the slider and the slider. Combined with the sealing ring to ensure connection stability and leakage prevention, the slider design simplifies the disassembly process, and the overflow guide hole prevents liquid from spilling out.
It realizes the automation of condenser fluid supply, reduces manual operation burden, improves the consistency and reliability of experimental data, reduces the risk of coolant leakage, and optimizes the experimental efficiency and process.
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Figure CN120346856A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of auxiliary structures of condensers, and in particular to an automatic liquid supply device for condensers used in experiments. Background Art
[0002] The traditional manual liquid supply of condenser tubes relies on manual operation, which has problems such as uneven liquid supply and unstable flow control, affecting the accuracy and repeatability of experimental results. In manual liquid supply, manual adjustment of valves is cumbersome, which is easy to introduce human errors, and it is impossible to achieve a continuous and stable liquid supply state. Especially in long-term experiments, the stability of liquid supply is difficult to guarantee, resulting in large fluctuations in experimental data.
[0003] If the liquid is supplied by the natural flow of gravity, the advantage is that the liquid supply structure will be relatively simple, but the disadvantage is that the liquid supply speed is greatly affected by the liquid level and is difficult to control accurately. If the coolant needs to be replaced during the actual liquid supply process, the operator still needs to manually disassemble the condenser tube, which is cumbersome and easy to cause coolant leakage. It is difficult to meet the high-precision and high-repeatability experimental requirements, which restricts the experimental efficiency. Summary of the invention
[0004] In view of the above technical problems in the related art, the present invention proposes an automatic liquid supply device for a condenser for experiments, which can overcome the above shortcomings of the prior art.
[0005] To achieve the above technical objectives, the technical solution of the present invention is implemented as follows: An automatic liquid supply device for a condenser for experiments comprises a condenser, wherein a clamping assembly is sleeved on the condenser, a liquid supply slider is inserted into the right end of the clamping assembly, the liquid supply slider is slidably connected to a slide groove assembly, the lower part of the slide groove assembly is detachably connected to the upper part of an anti-overflow box, and the liquid supply slider and the slide groove assembly are respectively provided with overflow liquid guide holes that can guide overflowed liquid to the anti-overflow box.
[0006] Preferably, the condenser is provided with a liquid inlet at the top and a liquid outlet at the bottom, the top of the right end of the clamping assembly is provided with a first joint and a second joint, and the side of the right end is provided with a liquid supply joint and a liquid discharge joint; The first joint is connected to the liquid supply joint, the second joint is connected to the liquid discharge joint, and the liquid inlet and the liquid outlet are connected to the first joint and the second joint respectively through pipelines; The liquid supply slider is provided with a slider connecting pipe which is plugged into the liquid supply connector and the liquid discharge connector respectively.
[0007] Preferably, the clamping assembly comprises a left clamping part and a right clamping part which are detachably connected, and after the left clamping part and the right clamping part are connected, a clamping hole is formed for the condenser tube to vertically pass through the hole; The first joint, the second joint, the liquid supply joint, and the liquid discharge joint are all located on the right clamping part.
[0008] Preferably, corresponding threaded holes are respectively provided at the docking ends of the left clamping part and the right clamping part, and the left clamping part and the right clamping part are threadedly connected through the corresponding threaded holes, bolts or screws.
[0009] Preferably, two sealing rubber rings are respectively provided on the liquid supply joint and the liquid discharge joint.
[0010] Preferably, the liquid supply slider includes a slider body, buckle pieces are respectively snap-connected to the front and rear ends of the slider body, and an anti-disengagement spring is connected between the two buckle pieces. The anti-disengagement spring can fix the two buckle pieces on the slider body.
[0011] Preferably, lower slider grooves for accommodating the buckle pieces are provided at the front and rear ends of the slider body, and an upper slider groove for accommodating the anti-disengagement spring is provided at the top of the slider body. The anti-disengagement spring can fix the two buckle pieces in the lower slider grooves.
[0012] Preferably, hanging fasteners are respectively passed through the buckle pieces, hanging holes are provided on the hanging fasteners, and the two ends of the anti-disengagement spring are respectively hung on the hanging holes of the two hanging fasteners. Threaded holes can be provided on the buckle pieces, and external threads can be provided on the hanging fasteners, so as to realize the threaded connection between the hanging fasteners and the buckle pieces. Smooth holes through which the hanging fasteners can pass can also be provided on the buckle pieces.
[0013] Preferably, the chute assembly includes a chute top plate, a chute bottom plate and chute vertical plates; The rear end of the chute top plate and the rear end of the chute bottom plate are connected by the chute vertical plates, and the length of the chute top plate is greater than the length of the chute bottom plate; Lower baffle plates are provided on the left and right sides of the chute top plate, and upper baffle plates are provided on the left and right sides of the chute bottom plate; The chute top plate, the chute bottom plate, the lower baffle plates of the top plate and the upper baffle plates of the bottom plate jointly form a limiting chute capable of limiting the slider body and the buckle pieces, and the liquid supply slider is slidably connected with the limiting chute. During implementation, the lower baffle plates of the top plate and the upper baffle plates of the bottom plate jointly limit the slider body and the buckle pieces respectively from the left and right sides. When the liquid supply slider slides out of the limiting chute, that is, slides to the position where the length of the chute top plate exceeds the length of the chute bottom plate, the buckle pieces can unlock the anti-disengagement spring from the buckle pieces due to the loss of the limiting effect from the lower baffle plates of the top plate and the upper baffle plates of the bottom plate, so that the buckle pieces can be easily removed from the slider body.
[0014] Preferably, a box connecting plate is provided on the upper part of the anti-overflow box, corresponding threaded holes are respectively provided on the lower part of the chute assembly and the box connecting plate, and the chute assembly and the anti-overflow box are threadedly connected through the corresponding threaded holes, screws or bolts.
[0015] Preferably, the bottom of the overflow prevention box is provided with an overflow outlet, which can be connected to a liquid container or other drainage facilities through a guide pipe.
[0016] Beneficial effects of this design: This product is divided into five modules, namely, condenser, clamping assembly, liquid supply slider, slide assembly, and anti-overflow box. The liquid supply slider is assembled by a slider body, two clips and an anti-detachment spring, and the two clips are connected and fixed to the slider body by an anti-detachment spring. In the slider body, the slide top plate, the slide bottom plate, the lower baffle of the top plate, and the upper baffle of the bottom plate together form a limiting slide that can limit the slider body and the clip, and the liquid supply slider is slidably connected to the limiting slide.
[0017] When the liquid supply slider is slidably connected to the limiting slide groove, the buckle is limited by the limiting slide grooves on the left and right sides, thereby ensuring that the buckle is in a locked state; when the liquid supply slider slides to the position where the length of the slide groove top plate exceeds the length of the slide groove bottom plate, that is, slides out of the limiting slide groove, the buckle recovers to the open state due to the loss of the limiting effect of the baffle plate under the top plate and the baffle plate on the bottom plate, the anti-detachment tension spring can be released from the buckle, so that the buckle can be easily removed from the slider body.
[0018] In the clamping assembly, the liquid supply joint and the liquid discharge joint can be designed with double sealing using high-quality sealing rubber rings. In the liquid supply mode, the sealing rubber rings can tightly seal the interface to prevent liquid leakage and avoid the intrusion of external impurities, thus ensuring the stability and reliability of the entire product operation and preventing accidents and hidden dangers caused by liquid leakage during the liquid supply process.
[0019] The clamping assembly is connected to the liquid supply slider through the liquid supply joint and the liquid discharge joint. When the liquid supply slider slides in the limiting slide groove in the slide groove assembly, the fastener is in a locked state due to the tension of the anti-detachment tension spring and the limiting effect of the limiting slide groove. This not only ensures the stability of the connection, but also has a simple structural design. When disassembling, you only need to slide the liquid supply slider out of the limiting slide groove. The fastener can be detached from the slider body due to the loss of the limiting effect of the limiting slide groove, which greatly improves the automatic liquid supply efficiency and operational convenience.
[0020] The bottom of the slide assembly can be connected to an anti-overflow box, and the liquid supply slider, slide assembly, etc. can be provided with overflow guide holes, which effectively prevents liquid overflow and splashing and ensures a clean laboratory environment.
[0021] Compared with the prior art, the present product has the following advantages: (A) It realizes the automation of the liquid supply of the condenser tube, reducing the manual operation burden of the experimenters. (B) The system structure is simple, easy to install and maintain, and is applicable to a variety of experimental scenarios. (C) It effectively reduces the risk of coolant leakage, improving the consistency and reliability of experimental data. (D) It significantly improves the experimental efficiency, shortens the experimental cycle, and optimizes the laboratory work process. Brief Description of the Drawings
[0022] The present invention will be further described in detail below with reference to the drawings.
[0023] Figure 1 is a perspective view of the automatic liquid supply device for the condenser tube.
[0024] Figure 2 is a partial view of the cooperation of the condenser tube 1, the clamping assembly 2, the liquid supply slider 3, the chute assembly 4, and the overflow prevention box 5.
[0025] Figure 3 is a schematic view of the cooperation of the condenser tube 1 and the clamping assembly 2, and the clamping assembly 2 is in a disassembled state.
[0026] Figure 4 is a schematic view of the disassembly and assembly of the clamping assembly 2.
[0027] Figure 5 is a schematic view of the assembly of the condenser tube 1, the clamping assembly 2, and the liquid supply slider 3.
[0028] Figure 6 is a schematic view of the insertion and separation of the liquid supply slider 3 and the chute assembly 4 of the automatic liquid supply device for the condenser tube.
[0029] Figure 7 is a schematic view of the sliding connection between the liquid supply slider 3 and the chute assembly 4.
[0030] Figure 8 is the disassembly diagram and assembly diagram of the liquid supply slider 3.
[0031] Figure 9 is a schematic view of the structure of the chute assembly 4.
[0032] Figure 10 is a schematic view of the structure of the overflow prevention box 5.
[0033] Figure 11 is a liquid flow path diagram in the liquid supply mode and the liquid discharge mode - the dotted arrows indicate the liquid flow direction Detailed Description of the Embodiment
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention belong to the scope of protection of the present invention.
[0035] As Figures 1-11 shown, for the convenience of understanding the above technical solutions of the present invention, the above technical solutions of the present invention will be described in detail below in terms of specific usage methods.
[0036] An automatic liquid supply device for a condenser tube used in experiments includes a condenser tube 1, a clamping assembly 2 is sleeved on the condenser tube 1, a liquid supply slider 3 is inserted into the right end of the clamping assembly 2, the liquid supply slider 3 is slidably connected to a chute assembly 4, the lower part of the chute assembly 4 is detachably connected to the upper part of an anti-overflow box 5, and the liquid supply slider 3 and the chute assembly 4 are respectively provided with overflow liquid guiding holes that can guide the overflowing liquid to the anti-overflow box 5.
[0037] In a possible embodiment, a liquid inlet 101 is provided at the upper part of the condenser tube 1 and a liquid outlet 102 is provided at the lower part thereof. At the top right end of the clamping assembly 2, a first joint 2021, a second joint 2022 are provided, and at the right side of the right end, a liquid supply joint 2023 and a liquid discharge joint 2024 are provided; The first joint 2021 is communicated with the liquid supply joint 2023, the second joint 2022 is communicated with the liquid discharge joint 2024, and the liquid inlet 101 and the liquid outlet 102 are respectively connected to the first joint 2021 and the second joint 2022 through pipelines 6; The liquid supply slider 3 is provided with slider connecting pipes 3011 that are respectively inserted into the liquid supply joint 2023 and the liquid discharge joint 2024.
[0038] In a possible embodiment, the clamping assembly 2 includes a left clamping part 201 and a right clamping part 202 that are detachably connected, and after the left clamping part 201 and the right clamping part 202 are connected, a clamping hole 203 is formed for the condenser tube 1 to vertically pass through; The first joint 2021, the second joint 2022, the liquid supply joint 2023, and the liquid discharge joint 2024 are all located on the right clamping part 202.
[0039] In a possible embodiment, corresponding threaded holes are respectively provided at the docking ends of the left clamping part 201 and the right clamping part 202, and the left clamping part 201 and the right clamping part 202 are threadedly connected through the corresponding threaded holes, bolts or screws.
[0040] In a possible embodiment, two sealing rubber rings 2025 are respectively provided on the liquid supply joint 2023 and the liquid discharge joint 2024.
[0041] In a possible embodiment, the liquid supply slider 3 includes a slider body 301. Buckle parts 302 are respectively connected to the front and rear ends of the slider body 301 in a buckling manner. An anti - detachment tension spring 303 is connected between the two buckle parts 302. The anti - detachment tension spring 303 can fix the two buckle parts 302 on the slider body 301.
[0042] In a possible embodiment, lower slider grooves 3012 for accommodating the buckle parts 302 are provided at the front and rear ends of the slider body 301, and an upper slider groove 3013 for accommodating the anti - detachment tension spring 303 is provided at the top of the slider body 301. The anti - detachment tension spring 303 can fix the two buckle parts 302 in the lower slider grooves 3012.
[0043] In a possible embodiment, hanging parts 3021 are respectively penetrated through the buckle parts 302. Hanging holes are provided on the hanging parts 3021, and both ends of the anti - detachment tension spring 303 are respectively hung on the hanging holes of the two hanging parts 3021. Threaded holes can be provided on the buckle parts 302, and external threads can be provided on the hanging parts 3021, so as to realize the threaded connection between the hanging parts 3021 and the buckle parts 302. Smooth holes through which the hanging parts 3021 can pass can also be provided on the buckle parts 302.
[0044] In a possible embodiment, the chute assembly 4 includes a chute top plate 401, a chute bottom plate 402, and a chute vertical plate 403; The rear end of the chute top plate 401 and the rear end of the chute bottom plate 402 are connected by the chute vertical plate 403, and the length of the chute top plate 401 is greater than the length of the chute bottom plate 402; Lower baffle plates 4012 are provided on the left and right sides of the chute top plate 401, and upper baffle plates 4021 are provided on the left and right sides of the chute bottom plate 402; The chute top plate 401, the chute bottom plate 402, the lower baffle plates 4012, and the upper baffle plates 4021 together form a limiting chute for limiting the slider body 301 and the buckle parts 302, and the liquid supply slider 3 is slidably connected to the limiting chute. During implementation, the lower baffle plates 4012 and the upper baffle plates 4021 jointly limit the slider body 301 and the buckle parts 302 from the left and right sides respectively. When the liquid supply slider 3 slides out of the limiting chute, that is, slides to the position where the length of the chute top plate 401 exceeds the length of the chute bottom plate 402, the buckle parts 302 can release the anti - detachment tension spring 303 from the buckle parts 302 due to the loss of the limiting effect from the lower baffle plates 4012 and the upper baffle plates 4021, so that the buckle parts 302 can be easily removed from the slider body 301.
[0045] In a possible embodiment, a box connecting plate 501 is provided on the upper part of the anti-overflow box 5, and corresponding threaded holes are respectively provided on the lower part of the chute assembly 4 and the box connecting plate 501. The chute assembly 4 and the anti-overflow box 5 are threadedly connected through the corresponding threaded holes, screws or bolts.
[0046] In a possible embodiment, an overflow discharge port 502 is provided at the bottom of the anti-overflow box 5. The overflow discharge port 502 can be connected to the liquid container 10 or other liquid discharge facilities through a diversion pipe.
[0047] Working principle: During implementation, the lower part of the condenser tube 1 is inserted into the flask. The two slider connectors 3011 are respectively connected to the liquid container 10 through liquid guide pipes. One slider connector 3011 corresponding to the liquid supply joint 2023 can be directly connected to the liquid container 10 through a liquid guide pipe. The other slider connector 3011 corresponding to the liquid discharge joint 2024 is connected to the inlet of the three-way valve 7 through a liquid guide pipe. The first outlet of the three-way valve 7 is connected to the liquid container 10 through a liquid supply pump 8 and a liquid guide pipe, and the second outlet of the three-way valve 7 is connected to the liquid container 10 through a liquid discharge pump 9 and a liquid guide pipe. The condenser liquid supply and discharge technology composed of the liquid supply pump 8, the liquid discharge pump 9, the liquid guide pipe, the liquid container 10, the three-way valve 7, etc. is the prior art in this field and will not be elaborated here.
[0048] When the chemical synthesis starts, it enters the condenser liquid supply mode of the condenser tube 1 to condense the flask. Driven by the liquid supply pump 8, the liquid will successively pass through the liquid container 10, the slider connector 3011 corresponding to the liquid inlet, the liquid supply joint 2023, the first joint 2021, the liquid inlet 101, the inside of the condenser tube 1, the liquid outlet 102, the second joint 2022, the liquid discharge joint 2024, the slider connector 3011 corresponding to the liquid discharge, the three-way valve 7, the liquid supply pump 8, and the liquid container 10. This liquid supply circulation path can be simplified to "liquid container 10 → liquid inlet 101 → condenser tube 1 → liquid outlet 102 → three-way valve 7 → liquid supply pump 8 → liquid container 10", as shown in the left figure in Figure 11 During the liquid supply mode, the liquid circulates between the liquid container 10 and the condenser tube 1, and continuously exchanges heat with the flask when flowing in the condenser tube 1, so as to keep the temperature of the flask within a suitable range and achieve the condensation effect on the flask.
[0049] In the discharge mode, it is no longer necessary to condense the flask, and the liquid in the condenser 1 and the matching structure needs to be discharged, so the discharge pump 9 is started, and the discharge pump 9 drives the residual liquid remaining in the condenser 1, etc. to flow back to the liquid container 10 through the liquid outlet 102, the second joint 2022, the discharge joint 2024, the corresponding discharge slider pipe 3011, the three-way valve 7, and the discharge pump 9. The discharge path can be simplified to "condenser 1→liquid outlet 102→three-way valve 7→discharge pump 9→liquid container 10", as shown Figure 11 As shown in the figure on the right.
[0050] In summary, thanks to the above unique technical solutions, this product has the following advantages: (A) It realizes the automation of the liquid supply of the condenser tube, reducing the manual operation burden of the experimenter. (B) The system structure is simple, easy to install and maintain, and suitable for a variety of experimental scenarios. (C) It effectively reduces the risk of coolant leakage and improves the consistency and reliability of experimental data. (D) It significantly improves the experimental efficiency, shortens the experimental cycle, and optimizes the laboratory workflow.
[0051] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic liquid supply device for a condenser used in experiments, characterized in that, It includes a condenser tube (1), on which a clamping assembly (2) is sleeved. A liquid supply slider (3) is inserted into the right end of the clamping assembly (2). The liquid supply slider (3) is slidably connected to a chute assembly (4). The lower part of the chute assembly (4) is detachably connected to the upper part of an anti-overflow box (5). The liquid supply slider (3) and the chute assembly (4) are respectively provided with overflow liquid guiding holes for guiding the overflowing liquid to the anti-overflow box (5).
2. The automatic liquid supply device for a condenser tube according to claim 1, wherein The upper part of the condenser tube (1) is provided with a liquid inlet (101) and the lower part is provided with a liquid outlet (102). At the top of the right end of the clamping assembly (2), there are a first joint (2021), a second joint (2022), and on the side of the right end, there are a liquid supply joint (2023) and a liquid discharge joint (2024); The first joint (2021) is communicated with the liquid supply joint (2023), the second joint (2022) is communicated with the liquid discharge joint (2024), and the liquid inlet (101) and the liquid outlet (102) are respectively connected to the first joint (2021) and the second joint (2022) through pipelines (6); The liquid supply slider (3) is provided with slider connecting pipes (3011) respectively inserted into the liquid supply joint (2023) and the liquid discharge joint (2024).
3. The automatic liquid supply device for a condenser tube according to claim 2, wherein, The clamping assembly (2) includes a left clamping part (201) and a right clamping part (202) that are detachably connected. After the left clamping part (201) and the right clamping part (202) are connected, a clamping hole (203) is formed for the condenser tube (1) to vertically pass through; The first joint (2021), the second joint (2022), the liquid supply joint (2023), and the liquid discharge joint (2024) are all located on the right clamping part (202).
4. The automatic liquid supply device for a condenser tube according to claim 3, wherein The docking ends of the left clamping part (201) and the right clamping part (202) are respectively provided with corresponding threaded holes. The left clamping part (201) and the right clamping part (202) are threadedly connected through the corresponding threaded holes, bolts or screws.
5. The automatic liquid supply device for a condenser tube according to claim 2, wherein Two sealing rubber rings (2025) are respectively provided on the liquid supply joint (2023) and the liquid discharge joint (2024).
6. The automatic liquid supply device for a condenser tube according to claim 2, characterized in that, The liquid supply slider (3) includes a slider body (301). Snap-fastening members (302) are respectively snap-fastened to the front and rear ends of the slider body (301). An anti-disengagement tension spring (303) is connected between the two snap-fastening members (302).
7. The automatic liquid supply device for a condenser tube according to claim 6, characterized in that, At the front and rear ends of the slider body (301), there are slider lower grooves (3012) for accommodating the snap-fastening members (302), and at the top of the slider body (301), there is a slider top groove (3013) for accommodating the anti-disengagement tension spring (303).
8. The automatic liquid supply device for a condenser tube according to claim 6, characterized in that, The snap-fastening members (302) are respectively penetrated by hanging fasteners (3021). Hanging holes are provided on the hanging fasteners (3021). Both ends of the anti-disengagement tension spring (303) are respectively hung on the hanging holes of the two hanging fasteners (3021).
9. The automatic liquid supply device for a condenser tube according to claim 6, characterized in that, The chute assembly (4) includes a chute top plate (401), a chute bottom plate (402), and a chute vertical plate (403); The rear ends of the chute top plate (401) and the chute bottom plate (402) are connected by the chute vertical plate (403), and the length of the chute top plate (401) is greater than the length of the chute bottom plate (402); Lower baffle plates (4012) are provided on the left and right sides of the chute top plate (401), and upper baffle plates (4021) are provided on the left and right sides of the chute bottom plate (402); The chute top plate (401), the chute bottom plate (402), the lower baffle plates (4012) of the top plate, and the upper baffle plates (4021) of the bottom plate together form a limiting chute that can limit the slider body (301) and the buckle (302), and the liquid supply slider (3) is slidably connected to the limiting chute.
10. The automatic liquid supply device for a condenser tube according to claim 2, characterized in that, The upper part of the anti-overflow box (5) is provided with a box connecting plate (501), corresponding threaded holes are respectively provided on the lower part of the chute assembly (4) and the box connecting plate (501), and the chute assembly (4) and the anti-overflow box (5) are threadedly connected through the corresponding threaded holes, screws or bolts; An overflow discharge port (502) is provided at the bottom of the anti-overflow box (5).