Impregnator with tensioning function for Teflon cloth production

By designing a glue dipping machine with tensioning function, the problems of uneven penetration and uneven heating of fabric edges during the glue dipping process are solved, and uniform glue dipping and efficient curing of Teflon cloth are achieved, improving the quality and production efficiency of finished products.

CN120346949AInactive Publication Date: 2025-07-22TAIXING CHUANGWEI COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202510837709.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2025-07-22
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the glue dipping process of existing glue dipping machines, there may be a tighter weaving method or more thread-head accumulation at the edges of the cloth, making it difficult for the glue liquid to penetrate, resulting in less glue dipping at the edge or excessive tension, affecting the penetration uniformity, and the small change in the fluidity of the glue liquid during heating process leads to uneven coating thickness.

Method used

A glue dipping machine with tensioning function for Teflon fabric production is designed, including adjustment components, glue dipping components, scraping components, sensors and multi-zone heating system. By adjusting the tension, scraping off excess glue, staged heating and spraying glue, the glue liquid is ensured to be evenly adhered and solidified.

Benefits of technology

The uniform glue impregnation and efficient curing of Teflon cloth is achieved, which reduces glue waste, improves the quality and production efficiency of finished products, and ensures the flatness and consistency of the fabric.

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Abstract

The invention belongs to the technical field of impregnators, and particularly relates to an impregnator with a tensioning function for Teflon cloth production, the impregnator comprises a square shell, the back of the square shell is fixedly provided with a glue storage box; the two sides of the inner wall of the square shell are each provided with a sensor. The impregnator comprises a square shell, a preheating area is fixedly installed on one side of the square shell, a high-temperature area is fixedly installed on the other side of the preheating area, a cooling area is installed on the other side of the high-temperature area, an electric heating fan is installed on the back face of the high-temperature area, and a cooling fan is installed on the back face of the cooling area. After excessive glue on the surface of the Teflon cloth is scraped, whether the gum dipping thickness of the edge of the cloth meets the standard or not is observed through the two sensors, the consistency of gum dipping processing of the cloth is improved, the middle and the edge of the cloth are made to be in the same standard thickness, and the quality of finished products is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of dipping machines, and particularly relates to a dipping machine with a tensioning function for the production of Teflon cloth. Background Art

[0002] In recent years, due to its excellent high-temperature resistance, chemical stability, low friction coefficient, non-stickiness and other characteristics, Teflon cloth has been widely used in many fields such as electronics, machinery, and food processing. The production process of Teflon cloth usually involves multiple key links, among which the dipping treatment is an important step to endow it with specific properties. The dipping treatment can enhance the strength, wear resistance, corrosion resistance and other properties of Teflon cloth, making the product better meet the requirements of different application scenarios.

[0003] When the existing dipping machines are performing dipping processing, for example, the Chinese invention patent with the publication number CN112452646B discloses a dipping machine, which includes a machine body. A glue spraying side frame is fixedly connected to the left side surface of the machine body. A reciprocating glue spraying machine is arranged on the upper part of the glue spraying side frame, and a conveying device is arranged inside the glue spraying side frame; a third spiral lifter is arranged on the upper surface of the machine body and on the left side, and a feeding pressure roller is arranged at the output end of the third spiral lifter. An auxiliary pressure roller is arranged inside the machine body and on the left side. The latex and silica gel are fully mixed by the reciprocating glue spraying machine, and then reciprocating glue spraying is carried out. Then, driven by the extrusion of the feeding pressure roller and the auxiliary pressure roller, the latex and silica gel can fully enter, so that the processed finished product can be exposed to the sun and boiled in water, and at the same time, the service life is longer. There is no need to provide a vacuum environment. The amount of glue contained in the fiber layer after processing is more. After dipping, the excess glue is extruded twice to reduce the waste of glue, and finally the bonding effect of the finished product is better.

[0004] When the existing dipping machines are performing dipping processing, for example, the Chinese invention patent with the publication number CN110449319A discloses a hanger dipping machine, which includes a hanger, a chain conveying mechanism, a heating oven, a low-temperature solidification oven and a dipping area; the chain conveying mechanism includes a chain and a motor, and the motor drives the chain to rotate. The chain passes through the heating oven, the low-temperature solidification oven and the dipping area; the hanger is fixed on the chain during use and moves along with the movement of the chain. It has the technical effect of improving the working efficiency of the dipping machine and reducing the labor force of workers.

[0005] However, when the existing dipping machine is dipping, the edges of the fabric may have a tighter weaving pattern or more thread accumulations, making it more difficult for the glue solution to penetrate, resulting in relatively less dipping amount at the edges and excessive or too small tension. When the tension is too large or too small, the fabric edges will be tightened, affecting penetration, or there may be slack and wrinkles, causing the glue solution to accumulate in these areas, which will affect the penetration speed and uniformity of the glue solution. At the same time, some dipping machines only perform a single heating operation on the dipped fabric. After the Teflon fabric is dipped, it needs to be dried and cured. During single heating, since the temperature is constant throughout the process, the fluidity change of the glue solution at different times is relatively small. It may cause the glue solution to start curing before it is fully leveled at the initial stage of heating, resulting in an uneven surface of the coating and local thickness unevenness. Summary of the Invention

[0006] The purpose of the present invention is to provide a dipping machine with a tensioning function for Teflon fabric production to solve the problems raised in the above-mentioned background technology.

[0007] In view of this, the present invention provides a dipping machine with a tensioning function for Teflon fabric production, including: A square outer shell, two ends of one side of the square outer shell are fixed with connecting frames, the bottom end of the connecting frame far from the square outer shell is fixed with a support frame, a limiting roller is fixed in the middle of the two connecting frames close to the square outer shell, and a glue storage tank is fixed on the back of the square outer shell; An adjusting component, the adjusting component is arranged in the middle of the two connecting frames, and the adjusting component is used to adjust the degree of tension; A dipping component, the dipping component is arranged on the inner wall of the square outer shell and is used for feeding the glue material; A scraping component, the scraping component is arranged on the inner wall of the square outer shell and is used to scrape off the excess glue on the surface of the cloth; Sensors are respectively installed on both sides of the inner wall of the square outer shell, a conveying pipe is installed on the inner wall of the square outer shell, an electromagnetic valve is installed on the surface of the conveying pipe, a water pump is fixedly installed at one end of the conveying pipe, and atomizing nozzles are respectively communicated at both ends of the conveying pipe; A preheating area is fixedly installed on one side of the square outer shell, a high-temperature area is fixedly installed on the other side of the preheating area, a cooling area is installed on the other side of the high-temperature area, an electric heating blower is installed on the back of the high-temperature area, a cooling blower is installed on the back of the cooling area, a water tank is installed on the front of the cooling area, a circulation pipe is fixed on one side of the water tank, a first motor is installed on the cooling area far from the high-temperature area, and a storage roller is fixed at the coupling end of the first motor.

[0008] In the above technical solution, further, the adjusting component includes a square plate which is fixed in the middle of the connecting frame. An arc-shaped chute is provided in the middle of the square plate. A moving roller is movably inserted in the arc-shaped chute. Connecting rods are respectively fixed to the bottom ends of both ends of the moving roller. Springs are sleeved on the surfaces of the connecting rods. The bottom ends of the two connecting rods are jointly fixed to a moving plate. An electric push rod is installed at the bottom end of the moving plate. It can be adapted to the feeding of Teflon fabrics with various thicknesses, facilitating the adjustment of the tension degree of the fabric, reducing wrinkles during transportation, and also improving the uniformity during dipping.

[0009] In the above technical solution, further, the dipping component includes a dipping tank. The inner wall of the dipping tank is arranged in an inverted "V" shape. A rotating roller is rotatably inserted in the inner wall of the dipping tank. Circular holes are respectively provided on both sides of the inner wall of the dipping tank. Collection boxes are respectively fixed on both sides of the outer surface of the dipping tank. Filter meshes are fixedly laid on one side of the two collection boxes. Connecting pipes are respectively fixedly communicated with one side of the two collection boxes. The other side of the connecting pipe penetrates through the square shell and extends into the glue storage tank, providing an appropriate amount of glue for the dipping machine, reducing the situation of glue outflow and pollution when the fabric is conveyed and the glue is conveyed too much, and keeping an appropriate amount of glue in the dipping tank all the time.

[0010] In the above technical solution, further, the scraping component includes two scraping rollers. Gears are respectively fixedly sleeved on the surfaces of the two scraping rollers. A second motor is jointly fixedly installed on one side of one set of gears and the back of the square shell. A flow guide plate is arranged below the scraping roller. The flow guide plate is obliquely arranged above the dipping tank, which can remove excess glue, make the thickness of the glue layer on the fabric surface uniform and meet the process requirements, and improve the overall quality and uniformity of the fabric.

[0011] In the above technical solution, further, liquid level sensors are respectively installed inside the glue storage tank, the water tank and the dipping tank, and the liquid level sensors are installed at positions close to the low liquid level on the side walls of the glue tank. Feeding ports and circular covers are respectively arranged at the tops of the glue storage tank and the water tank, which can give an alarm when the amount of glue and water is low, and can add in time to avoid affecting the continuity of production.

[0012] In the above technical solution, further, ceramic infrared heating plates are respectively arranged inside the preheating area and the high-temperature area. A heat dissipation coil is arranged in the water tank, and a plurality of heat dissipation coils are equidistantly distributed. The length of the circulation pipe is adapted to the inner wall of the cooling area, which can heat and cool in a staged manner, reduce the thermal stress during the high-temperature curing process of the Teflon cloth, and increase the tensile strength of the finished product.

[0013] In the above technical solution, further, a plurality of circular holes are provided, and the plurality of circular holes are equidistantly and penetratingly provided on both sides of the dipping tank. The plurality of circular holes are in communication and cooperation with the collection box, and the inner wall of the collection box is inclined.

[0014] In the above technical solution, further, a plurality of fog nozzles are provided, and the plurality of fog nozzles are symmetrically distributed up, down, left, and right. The fog nozzles on the left and right sides of the inner wall of the square shell are respectively provided with different controllers, and the controllers are used in cooperation with sensors and solenoid valves to facilitate the detection of the edges of the fabric after dipping. If the dipping thickness is unqualified, glue spraying operation is performed to increase the uniformity and consistency of the fabric.

[0015] In the above technical solution, further, a square shell, two connecting frames are fixed at both ends of one side of the square shell, a support frame is fixed at the bottom end of the side of the connecting frame away from the square shell, a limiting roller is fixed in the middle of the side of the two connecting frames close to the square shell, and a glue storage tank is fixed on the back of the square shell, so that the glue and water can flow out smoothly, meet different dipping processing procedures, and contribute to the realization of automation.

[0016] The beneficial effects of the present invention are: 1. The dipping machine with a tensioning function for Teflon cloth production, by starting the electric push rod to drive the moving plate and the connecting rod to move up and down, thereby mobilizing the moving roller to slide up and down in the arc-shaped sliding grooves of the two square plates, and the spring stretches or contracts as the connecting rod moves, so as to adjust the tension of the moving roller, adapt to the transmission of Teflon cloth of various thicknesses, and allow the Teflon cloth to pass through the glue tank smoothly. This can make the glue evenly adhere to the surface of the Teflon cloth, reduce the situation of local glue being too thick or too thin, and the appropriate tension can also keep the Teflon cloth flat during operation and reduce the occurrence of wrinkles.

[0017] 2. The dipping machine with a tensioning function for Teflon cloth production, when adding glue to the dipping tank, if too much glue is accidentally added, the excess glue flows through the circular holes on both sides into the collection box, and flows along the inclined direction inside the collection box to the connecting pipe, passing through the filter screen on the way, and is pumped back to the glue storage tank by the water pump. The excess glue is collected, reducing the waste of glue cost and also reducing the pollution caused by flowing to the ground, increasing the practicability.

[0018] 3. The dipping machine with a tensioning function for Teflon cloth production, after scraping the excess glue on the surface of the Teflon cloth, observe whether the dipping thickness of the edge of the fabric meets the standard through two sensors. If not, start the water pump, and the glue inside the glue storage tank is transported to the delivery pipe, and selectively let the fog nozzles on one side or both sides spray glue, increasing the consistency of the fabric dipping process, making the middle and edge of the fabric have the same standard thickness, and improving the quality of the finished product.

[0019] 4. The sizing machine with a tensioning function for Teflon cloth production, after the sizing operation on the cloth, the cloth is continuously transported to the preheating zone for preliminary preheating, then continuously transported to the high-temperature zone for high-temperature drying, and then transported to the cooling zone for preliminary and further cooling. The staged high-temperature drying can first remove most of the solvents and moisture in the lower high-temperature stage, reduce the formation of pores or bubbles during the rapid evaporation process, and then further remove the remaining trace solvents and moisture in the higher temperature stage, so that the glue is completely dried and cured, improving the waterproof, corrosion-resistant, and electrical insulation properties of the Teflon cloth, etc.; the preliminary cooling can reduce the temperature of the Teflon cloth to a certain temperature in a short time, facilitating subsequent operations and processing, improving production efficiency, and the further cooling can ensure that the Teflon cloth is packaged and stored after reaching room temperature, improving the quality of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is one of the three-dimensional structure schematic diagrams of the present invention; Figure 2 is the schematic diagram of the square plate structure of the present invention; Figure 3 is the schematic diagram of the connecting rod structure of the present invention; Figure 4 is the cross-sectional schematic diagram of the square shell structure of the present invention; Figure 5 is the second three-dimensional structure schematic diagram of the present invention; Figure 6 is the schematic diagram of the internal structure of the collection box of the present invention; Figure 7 is the schematic diagram of the conveying pipe structure of the present invention; Figure 8 is the rear three-dimensional structure schematic diagram of the present invention; Figure 9 is the schematic diagram of the circulation pipe structure of the present invention.

[0021] The labels in the figure are shown as: 1, square shell; 2, glue storage tank; 3, connecting frame; 4, preheating zone; 5, high-temperature zone; 6, cooling zone; 7, water tank; 8, storage roller; 9, first motor; 10, square plate; 11, support frame; 12, feeding roller; 13, limiting roller; 14, moving roller; 15, moving plate; 16, connecting rod; 17, spring; 18, arc-shaped chute; 19, electric push rod; 20, sizing tank; 21, rotating roller; 22, conveying pipe; 23, sensor; 24, collection box; 25, connecting pipe; 26, deflector; 27, scraping roller; 28, gear; 29, second motor; 30, filter screen; 31, circular hole; 32, atomizing nozzle; 33, solenoid valve; 34, water pump; 35, electric heating blower; 36, cooling blower; 37, circulation pipe. Detailed implementation manners

[0022] The following will clearly describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application fall within the protection scope of the present application.

[0023] In the description of the present application, it should be noted that the terms used herein are only for describing specific implementation manners and are not intended to limit the exemplary embodiments according to the present application. For the convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0024] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of the same type and do not limit the number of objects. For example, the first object can be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally represents an "or" relationship between the associated objects before and after.

[0025] It should be noted that in the description of the present application, the orientation or positional relationships indicated by the orientation terms such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present application and simplifying the description. Without contrary explanations, these orientation terms do not indicate and imply that the devices or elements referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the protection scope of the present application; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0026] It should be noted that in this application, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or apparatus comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or apparatus. Without further limitation, an element defined by the phrase "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising that element. In addition, it should be pointed out that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions in a substantially simultaneous manner or in a reverse order according to the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0027] Embodiment 1: Please refer to Figures 1-9 as shown, this embodiment provides a dipping machine with a tensioning function for the production of Teflon cloth, Including: a square housing 1, connecting brackets 3 are fixed at both ends on one side of the square housing 1, a support bracket 11 is fixed at the bottom end on the side of the connecting bracket 3 away from the square housing 1, a limiting roller 13 is fixed in the middle on the side of the two connecting brackets 3 close to the square housing 1, and a glue storage tank 2 is fixed on the back of the square housing 1; an adjusting component, which is arranged in the middle of the two connecting brackets 3 and is used to adjust the tension degree; a dipping glue component, which is arranged on the inner wall of the square housing 1 and is used for feeding the glue material; a scraping component, which is arranged on the inner wall of the square housing 1 and is used to scrape off the excess glue on the surface of the cloth; sensors 23 are respectively installed on both sides of the inner wall of the square housing 1, a conveying pipe 22 is installed on the inner wall of the square housing 1, a solenoid valve 33 is installed on the surface of the conveying pipe 22, a water pump 34 is fixedly installed at one end of the conveying pipe 22, and atomizing nozzles 32 are respectively communicated at both ends of the conveying pipe 22; a preheating area 4 is fixedly installed on one side of the square housing 1, a high-temperature area 5 is fixedly installed on the other side of the preheating area 4, a cooling area 6 is installed on the other side of the high-temperature area 5, an electric heating blower 35 is installed on the back of the high-temperature area 5, a cooling blower 36 is installed on the back of the cooling area 6, a water tank 7 is installed on the front of the cooling area 6, a circulation pipe 37 is fixed on one side of the water tank 7, a first motor 9 is installed on the side of the cooling area 6 away from the high-temperature area 5, a receiving roller 8 is fixed at the coupling end of the first motor 9. During use, the feeding roller 12 is placed in a suitable position, the tension degree is adjusted according to the thickness of the produced Teflon cloth, one end of the cloth is pulled out from the feeding roller 12, wound around the top of the limiting roller 13 along the bottom end of the moving roller 14, and then wound around the bottom end of the rotating roller 21 in the dipping glue component to dip the cloth in glue. Subsequently, it is transmitted to the middle of the scraping component to remove the excess glue amount. The sensors 23 and the atomizing nozzles 32 identify and spray the glue thickness at the edge of the cloth. After spraying, it is heated through the preheating area 4 and the high-temperature area 5, cooled through the cooling area 6, and finally collected through the receiving roller 8 and the first motor 9; The first motor 9 is a servo motor, which can achieve precise positioning and speed control to ensure the quality stability of the cloth during the dipping process. The sensor 23 is an ultrasonic sensor. By emitting ultrasonic waves and receiving the reflected signals, it measures the thickness of the glue layer or the presence of glue liquid, can detect whether the thickness of the edge glue layer meets the standard, and is also applicable to the situation where the density difference between the glue liquid and the cloth is large.

[0028] Embodiment 2: This embodiment provides a dipping machine with a tensioning function for Teflon cloth production. In addition to including the technical solutions of the above embodiment, it also has the following technical features.

[0029] Among them, the adjusting component includes a square plate 10. The square plate 10 is fixed in the middle of the connecting frame 3. An arc-shaped chute 18 is provided in the middle of the square plate 10. A moving roller 14 is movably inserted in the arc-shaped chute 18. At the bottom ends of both ends of the moving roller 14, connecting rods 16 are respectively fixed. A spring 17 is sleeved on the surface of the connecting rod 16. The bottom ends of the two connecting rods 16 are jointly fixed with a moving plate 15. An electric push rod 19 is installed at the bottom end of the moving plate 15. When it is necessary to increase the tension, the electric push rod 19 is started to push the connecting pipe 25 upward to move, so that the two connecting rods 16 push the moving roller 14 upward to slide in the arc-shaped chute 18, so that the moving roller 14 moves upward in the square plate 10, and the spring 17 is forced to contract, so that the Teflon cloth is tensioned. When it is necessary to reduce the tension, similarly, the spring 17 is started to move downward in the reverse direction. The moving plate 15 can move in both the up and down directions. The moving plate 15 is installed at an appropriate ground position.

[0030] Embodiment 3: This embodiment provides a sizing machine with a tensioning function for Teflon cloth production. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0031] Among them, the sizing component includes a sizing tank 20. The inner wall of the sizing tank 20 is arranged in an inverted "V" shape. A rotating roller 21 is rotatably inserted in the inner wall of the sizing tank 20. Circular holes 31 are respectively provided on both sides of the inner wall of the sizing tank 20. Collection boxes 24 are respectively fixed on both sides of the outer surface of the sizing tank 20. A filter screen 30 is fixedly laid on one side of the two collection boxes 24. Connecting pipes 25 are respectively fixedly communicated with one side of the two collection boxes 24. The other side of the connecting pipe 25 penetrates through the square shell 1 and extends into the glue storage tank 2. When the cloth is moved into the sizing tank 20, the cloth is sized by passing through the rotating roller 21. Excessive glue flows into the collection box 24 through the circular holes 31, and passes through the filter screen 30 along the inclined surface of the collection box 24. The water pump 34 returns the glue in the collection box 24 to the glue storage tank 2 for reuse.

[0032] Embodiment 4: This embodiment provides a sizing machine with a tensioning function for Teflon cloth production. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0033] Among them, the scraping assembly includes two scraping rollers 27. Gears 28 are fixedly sleeved on the surfaces of the two scraping rollers 27 respectively. On one side of one set of gears 28 and the back of the square housing 1, a second motor 29 is fixedly installed. A flow guide plate 26 is arranged below the scraping roller 27. The flow guide plate 26 is obliquely arranged above the dipping tank 20. After the Teflon cloth is dipped in glue, it is conveyed to the middle of the two groups of scraping rollers 27. The second motor 29 drives one set of gears 28 and the scraping roller 27 to rotate clockwise, so that the other set of gears 28 and the scraping roller 27 rotate counterclockwise to scrape the upper and lower ends of the passing Teflon cloth. The scraped glue flows into the dipping tank 20 through the inclined flow guide plate 26. The second motor 29 is a three-phase asynchronous motor of the Y series, which has high efficiency, good starting performance and operating characteristics, and is suitable for the rotating roller system of medium and small sizes.

[0034] Embodiment 5: This embodiment provides a dipping machine with a tensioning function for Teflon cloth production. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0035] Among them, liquid level sensors are respectively installed inside the glue storage tank 2, the water tank 7 and the dipping tank 20, and the liquid level sensors are installed at positions close to the low liquid level on the side wall of the glue tank. Feeding ports and round covers are respectively arranged at the tops of the glue storage tank 2 and the water tank 7. After the water volume and glue volume are reduced to a certain extent, the liquid level sensors inside the glue storage tank 2 and the water tank 7 give alarm reminders, which can keep the internal water volume and glue volume appropriate and maintain the continuity of production. The inside of the glue storage tank 2 is set as a capacitive liquid level sensor, which can adapt to various properties of glue liquids, has a wide range of applicability, and for equipment such as dipping machines that may need to add glue frequently, the capacitive liquid level sensor is relatively simple to maintain and the detection of the liquid level is relatively stable. The inside of the water tank 7 is a float type liquid level sensor. The float moves up and down with the liquid level to drive the connecting rod, and the switch or potentiometer connected to the connecting rod outputs corresponding signals to realize the measurement of the liquid level. The float type liquid level sensor has a simple structure, low cost, can directly and accurately measure the liquid level, is convenient to install at the same time, can be directly put into the water tank for use, and can work stably and reliably in an environment such as a circulating water tank.

[0036] Embodiment 6: This embodiment provides a dipping machine with a tensioning function for Teflon cloth production. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0037] Among them, ceramic infrared heating plates are installed inside both the preheating zone 4 and the high-temperature zone 5. The model of the ceramic infrared heating plates is the TY series. The TY series ceramic infrared heating plates have high precision and stable temperature control. The heating temperature and power can be adjusted according to the requirements of the dipping process. The temperature of the ceramic infrared heating plates is 60-80°C, and the temperature of the high-temperature zone is 260-300°C, with a temperature deviation ≤ ±3°C. A heat dissipation coil is installed in the water tank 7, and multiple heat dissipation coils are evenly distributed at equal intervals. The length of the circulation pipe 37 is adapted to the inner wall of the cooling zone 6. The electric thermocouple, the heat dissipation coil is a serpentine coil with a pipe diameter of 10-20 mm, made of stainless steel pipe, which has strong corrosion resistance, moderate cost, and a long service life.

[0038] Embodiment 7: This embodiment provides a dipping machine with a tensioning function for Teflon cloth production. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0039] Among them, a plurality of circular holes 31 are opened. The plurality of circular holes 31 penetrate through both sides of the dipping tank 20 at equal intervals. The plurality of circular holes 31 are in communication and cooperation with the collection box 24. The inner wall of the collection box 24 is inclined. When the amount of glue inside the dipping tank 20 is large, it automatically flows through the circular holes 31 into the collection box 24. The inclined collection box 24 can drain the glue inside, facilitating collection.

[0040] Embodiment 8: This embodiment provides a dipping machine with a tensioning function for Teflon cloth production. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0041] Among them, a plurality of atomizing nozzles 32 are provided. The plurality of atomizing nozzles 32 are symmetrically distributed up, down, left, and right. The atomizing nozzles 32 on the left and right sides of the inner wall of the square housing 1 are respectively provided with different controllers. The controllers are used in cooperation with the sensors 23 and the solenoid valves 33. When the sensor 23 detects that the thickness is insufficient, it sends a signal to the water pump 34. At the same time, the left sensor 23 is used in cooperation with the solenoid valve 33 to control the opening and closing of the solenoid valve 33. The water pump 34 starts to make the atomizing nozzles 32 spray. The solenoid valve 33 opens or closes the nozzle according to the signal sent by the controller, and the electric valve is connected to the controller by a wired method.

[0042] Embodiment 9: This embodiment provides a dipping machine with a tensioning function for Teflon cloth production. In addition to including the technical solutions of the above embodiments, it also has the following technical features.

[0043] Among them, there is a square housing 1. At both ends on one side of the square housing 1, connecting brackets 3 are fixed. At the bottom end of the side of the connecting bracket 3 away from the square housing 1, a support bracket 11 is fixed. In the middle of the side of the two connecting brackets 3 close to the square housing 1, a limiting roller 13 is fixed. On the back of the square housing 1, a glue storage tank 2 is fixed. The two water pumps 34 in the glue storage tank 2 are screw pumps, which have good self-priming ability, can transport high-viscosity liquids, have strong adaptability to the medium, and the flow rate is relatively stable, and have a certain tolerance to the particles in the glue. The water pump 34 in the water tank 7 is an HW series submersible pump, with reliable quality. The water pump motor has been specially treated, with fast heat dissipation, long service life, and has a good anti-electric leakage function, and is safe to use.

[0044] It should be noted that in this application, each component can be purchased on the market, and the settings of the power mechanism, power supply system, control system, etc. of the device are not fully described clearly. In addition, the motors used in this application are all placed in the box body, and corresponding running holes and heat dissipation holes are provided. At the same time, for the box body in this application, it will not be elaborated here.

[0045] During use: This device is turned on and off through an external power supply and an external remote control. During use, the feeding roller 12 is placed in a suitable position, and the tension is adjusted according to the thickness of the produced Teflon cloth. When the tension needs to be increased, start the electric push rod 19 to push the connecting pipe 25 upward to move, so that the two connecting rods 16 push the moving roller 14 to slide in the arc-shaped chute 18, so that the moving roller 14 moves upward in the square plate 10, and the spring 17 is retracted under force, so that the Teflon cloth is tensioned. When the tension needs to be reduced, similarly start the spring 17 to move downward in the reverse direction, and the moving plate 15 can move up and down bidirectionally. One end of the cloth is pulled out from the feeding roller 12, wound around the top end of the limiting roller 13 along the bottom end of the moving roller 14, and then wound around the bottom end of the rotating roller 21 in the dipping assembly to dip the cloth. When the cloth is moved into the dipping tank 20, the cloth is dipped through the rotating roller 21. Excessive glue flows through the circular holes 31 into the collection box 24, passes through the filter screen 30 along the inclined surface of the collection box 24, and the mist spray head 32 sends the glue in the collection box 24 back to the glue storage tank 2 for reuse. After the Teflon cloth is dipped, it is sent to the middle of the two scraping rollers 27. The second motor 29 drives one group of gears 28 and the scraping roller 27 to rotate clockwise, so that the other group of gears 28 and the scraping roller 27 rotate counterclockwise to scrape the upper and lower ends of the passing Teflon cloth. The scraped glue flows to the dipping tank 20 through the inclined guide plate 26. After the Teflon cloth is scraped, the two sensors 23 identify the edge of the cloth. When the sensor 23 on the right side identifies that the thickness does not meet the requirements, the water pump 34 is started to convey the glue in the glue storage tank 2 into the conveying pipe 22, so that it is sprayed out through the atomizing nozzle 32 to supplement the spraying of the cloth. At the same time, if the sensor 23 on the left side fails to identify uneven thickness, the solenoid valve 33 is opened so that the conveying pipe 22 can flow to the atomizing nozzle 32 on one side for identifying and spraying the other edge of the cloth; After the Teflon cloth is sprayed, it is transported to the preheating zone 4 for heating treatment by the ceramic infrared heating plate, and then transported to the high-temperature zone 5, where the ceramic infrared heating plate and the electric heating blower 35 further heat and dry the cloth. Subsequently, it is cooled through the cooling zone 6. The cooling fan 36 in the cooling zone 6 pre-cools the cloth, and then it is transported to the circulation pipe 37. The water pump 34 in the water tank 7 conveys water into the circulation pipe 37 to form a circulation, further promoting cooling; Finally, it is collected by the receiving roller 8 and the first motor 9. The continuous rotation of the first motor 9 enables the cloth to be conveyed and collected.

[0046] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.

Claims

1. A sizing machine with a tensioning function for the production of Teflon cloth, characterized in that, Comprising: A square housing (1), at both ends of one side of the square housing (1) are fixed connecting frames (3), at the bottom end of the side of the connecting frame (3) away from the square housing (1) is fixed a support frame (11), in the middle of the side of the two connecting frames (3) close to the square housing (1) is fixed a limiting roller (13), and at the back of the square housing (1) is fixed a glue storage tank (2); An adjusting component, which is arranged in the middle of the two connecting frames (3) and is used to adjust the tension degree; An impregnating component, which is arranged on the inner wall of the square housing (1) and is used for feeding the glue material; A scraping component, which is arranged on the inner wall of the square housing (1) and is used to scrape off the excess glue on the surface of the cloth; On both sides of the inner wall of the square housing (1) are respectively installed sensors (23), on the inner wall of the square housing (1) is installed a conveying pipe (22), on the surface of the conveying pipe (22) is installed a solenoid valve (33), at one end of the conveying pipe (22) is fixedly installed a water pump (34), and at both ends of the conveying pipe (22) are respectively communicated with atomizing nozzles (32); On one side of the square housing (1) is fixedly installed a preheating area (4), on the other side of the preheating area (4) is fixedly installed a high-temperature area (5), on the other side of the high-temperature area (5) is installed a cooling area (6), at the back of the high-temperature area (5) is installed an electric heating blower (35), at the back of the cooling area (6) is installed a cooling blower (36), at the front of the cooling area (6) is installed a water tank (7), at one side of the water tank (7) is fixed a circulating pipe (37), at the side of the cooling area (6) away from the high-temperature area (5) is installed a first motor (9), and at the coupling end of the first motor (9) is fixed a storage roller (8).

2. The dip coater with a tensioning function for the production of Teflon cloth according to claim 1, characterized in that, The adjusting component includes a square plate (10), the square plate (10) is fixed in the middle of the connecting frame (3), an arc-shaped chute (18) is opened in the middle of the square plate (10), a moving roller (14) is movably inserted in the arc-shaped chute (18), at the bottom ends of both ends of the moving roller (14) are respectively fixed connecting rods (16), a spring (17) is sleeved on the surface of the connecting rods (16), the bottom ends of the two connecting rods (16) are jointly fixed with a moving plate (15), and an electric push rod (19) is installed at the bottom end of the moving plate (15).

3. A sizing machine with a tensioning function for the production of Teflon cloth according to claim 1, characterized in that, The impregnating component includes an impregnating tank (20), the inner wall of the impregnating tank (20) is in an inverted "V" shape, a rotating roller (21) is rotatably inserted in the inner wall of the impregnating tank (20), circular holes (31) are respectively opened on both sides of the inner wall of the impregnating tank (20), collecting boxes (24) are respectively fixed on both sides of the outer surface of the impregnating tank (20), a filter screen (30) is fixedly laid on one side of the two collecting boxes (24), connecting pipes (25) are respectively fixedly communicated with one side of the two collecting boxes (24), and the other side of the connecting pipes (25) penetrates through the square housing (1) and extends into the glue storage tank (2).

4. A sizing machine with a tensioning function for the production of Teflon cloth according to claim 1, characterized in that, The scraping assembly includes two scraping rollers (27), and gears (28) are fixedly sleeved on the surfaces of the two scraping rollers (27). A second motor (29) is fixedly installed on one side of one set of gears (28) and the back of the square housing (1). A flow guide plate (26) is arranged below the scraping roller (27), and the flow guide plate (26) is obliquely arranged above the dipping tank (20).

5. The dipping machine with a tensioning function for the production of Teflon cloth according to claim 4, characterized in that, Level sensors are respectively installed inside the glue storage tank (2), the water tank (7) and the dipping tank (20), and the level sensors are installed at positions close to the low liquid level on the side walls of the glue tanks. Feed inlets and round covers are respectively arranged at the tops of the glue storage tank (2) and the water tank (7).

6. The dipping machine with a tensioning function for the production of Teflon cloth according to claim 1, characterized in that, Ceramic infrared heating plates are arranged inside both the preheating zone (4) and the high-temperature zone (5). A heat dissipation coil is arranged in the water tank (7), and a plurality of heat dissipation coils are equidistantly distributed. The length of the circulation pipe (37) is adapted to the inner wall of the cooling zone (6).

7. The dipping machine with a tensioning function for the production of Teflon cloth according to claim 3, characterized in that, A plurality of circular holes (31) are formed. The plurality of circular holes (31) are equidistantly and penetratingly formed on both sides of the dipping tank (20). The plurality of circular holes (31) are in communication and cooperation with the collection box (24), and the inner wall of the collection box (24) is inclined.

8. A sizing machine with a tensioning function for the production of Teflon cloth according to claim 1, characterized in that, A plurality of atomizing nozzles (32) are provided. The plurality of atomizing nozzles (32) are symmetrically distributed up, down, left and right. Different controllers are respectively arranged on the atomizing nozzles (32) on the left and right sides of the inner wall of the square housing (1). The controllers are used in cooperation with the sensors (23) and the solenoid valves (33).

9. An impregnating machine with a tensioning function for the production of Teflon cloth according to claim 3, characterized in that, A plurality of water pumps (34) are provided. Water pumps (34) are installed in a communicating manner between the water tanks (7). A water pump (34) is installed in a communicating manner between the dipping tank (20) and the glue storage tank (2), and this group of water pumps (34) is arranged inside the glue storage tank (2). A water pump (34) is installed in a communicating manner between the conveying pipe (22) and the glue storage tank (2). Water pumps (34) are installed in a communicating manner between one side of the two connecting pipes (25) and the glue storage tank (2).

Citation Information

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