Modular processing device for photovoltaic power generation component
By designing a modular processing device for photovoltaic power generation components, the coordinated movement of transmission components and elastic components is achieved, automatic positioning, welding and material removal of components is solved, safety hazards and production efficiency problems of existing welding devices are reduced, equipment costs and welding efficiency is improved.
Patent Information
- Application Number
- CN202510811511.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-06-18
AI Technical Summary
The existing welding devices have safety hazards when used, which can easily cause injuries, fixing and unfixing operations are cumbersome, making continuous production difficult, and automation equipment has complex structure, high cost and is difficult to detect incomplete welding in a timely manner.
A modular processing device for photovoltaic power generation components is designed, including a welding auxiliary mechanism. The transmission components are used to drive the movement of the elastic components and the limit cavity, so that the components are transported to the welding area for welding. After welding, automatic positioning and de-materialization are achieved through resetting the elastic components and extrusion of the propulsion components, detecting the welding in place, and continuous production is achieved through the transmission components.
It realizes automatic positioning of components and automatic material removal after welding, ensuring the final product pass rate, reducing equipment costs, and automatically reflowing when welding fails, improving welding efficiency and continuous production capacity.
Smart Images

Figure CN120347436A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic modular processing, and particularly to a modular processing device for components used in photovoltaic power generation. Background Art
[0002] In the process of modular processing of components used in photovoltaic power generation, it is often necessary to perform welding on two connectors. Currently, when using common welding devices, generally, workers need to dock the two connectors and fix them inside a fixture, then control the welding head to drop for welding. After welding, the fixture is released and the connectors are taken out. This process is repeated to achieve the welding of multiple connectors. If the welding head drops accidentally during the entire picking and placing process, it is easy to cause injury. Moreover, the processes of fixing and releasing the fixture are rather troublesome, and it is difficult to achieve continuous production. Although there are some automated devices that can achieve multi-station welding, they use more driving devices, have a more complex structure, a higher overall equipment cost, and it is difficult to detect in a timely manner when the welding is not in place.
[0003] In view of the above problems, the present invention provides a modular processing device for components used in photovoltaic power generation. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems that existing welding devices have certain safety hazards during use. If the welding head drops accidentally, it is easy to cause injury; and the operations of fixing and releasing the fixture are rather cumbersome, making it difficult to achieve continuous production. Although some automated devices can achieve multi-station welding, these devices have more driving devices, a complex structure, a higher equipment cost, and it is difficult to detect and correct in a timely manner when the welding is incomplete. A modular processing device for components used in photovoltaic power generation is proposed.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions: A modular processing device for components used in photovoltaic power generation, including a welding auxiliary mechanism, and a welding device is arranged above the welding auxiliary mechanism; The welding auxiliary mechanism includes a transmission component and two annular plates. The two annular plates are connected to the transmission component, and a concave surface portion and two second inclined surfaces are arranged below the annular plates. The two second inclined surfaces communicate with the concave surface portion. Two annular frames are connected to the transmission component. A notch is formed below the annular frame, and a concave notch and two first inclined surfaces are arranged above the inner wall of the annular frame. The two first inclined surfaces communicate with the concave notch; A plurality of elastic components are further provided on the transmission component. Two limiting cavities are connected to the elastic components. A positioning component and a propulsion component are provided on the limiting cavities. The positioning component is in contact with the propulsion component. The transmission component drives the elastic components to move, so that the moving wheels of the elastic components move along the second inclined surface to the annular plate, and the limiting cavities drive the components to be docked. When the roller of the propulsion component moves along the first inclined surface to the annular frame, the propulsion component squeezes the positioning component to position the components. Secondly, when the propulsion component moves to the notch and the elastic component moves to the concave surface, at this time, the propulsion component and the elastic component are reset, and the components automatically fall downward.
[0006] Preferably, the transmission component includes two support frames and two transmission shafts. An installation seat is installed between the two support frames. An ion blower is installed on the installation seat. The welding equipment is fixedly installed above the two support frames. Two annular frames are respectively fixedly connected to the opposite surfaces of the two support frames. Two fixing rods are fixedly connected to one side of the support frame, and the two fixing rods are fixedly connected to the annular plate.
[0007] Preferably, the two transmission shafts are rotatably installed on the two support frames through two bearings. One of the transmission shafts is fixedly connected to the output shaft of the motor. The motor is fixedly installed on the support frame through the machine base. Two transmission wheels are fixedly installed on the transmission shaft, and the two transmission wheels are connected by a transmission belt.
[0008] Preferably, the elastic component includes two guide rods. A connecting piece is fixedly connected between the two guide rods. One end of the guide rod is fixedly connected to a fixing block. The fixing block is fixedly installed on the transmission belt. A third spring is fixedly connected to one side of the fixing block. The end of the third spring away from the fixing block is fixedly connected to a guide sleeve. The guide sleeve is slidably connected to the guide rod.
[0009] Preferably, a movable plate is fixedly installed on the guide sleeve. A moving wheel is fixedly connected to the surface of the movable plate away from the limiting cavity. The movable plate is fixedly connected to the limiting cavity. The limiting cavity is used for limiting the components.
[0010] Preferably, support plates are fixedly connected to the opposite surfaces of the two limiting cavities. A positioning opening is formed in one of the support plates, and a positioning rod is fixedly connected to the other support plate. The size of the positioning rod is adapted to the size of the positioning opening.
[0011] Preferably, the propulsion component includes a guide frame. A movable rod is inserted through the guide frame. One end of the movable rod is fixedly connected to a triangular plate.
[0012] Preferably, the other end of the movable rod is fixedly connected to a roller. A first spring is fixedly connected to the guide frame. The end of the first spring away from the guide frame is fixedly connected to the roller.
[0013] Preferably, the positioning assembly comprises a sliding sleeve, the sliding sleeve is fixedly mounted on the limiting cavity, a sliding rod is slidably connected inside the sliding sleeve, one end of the sliding rod is fixedly connected to a pulley, and the pulley overlaps the triangular plate.
[0014] Preferably, the other end of the sliding rod is fixedly connected to a positioning plate, the positioning plate slides in the limiting cavity, one side of the positioning plate is fixedly connected to a second spring, and one end of the second spring away from the positioning plate is fixedly connected to the sliding sleeve.
[0015] Compared with the prior art, the present invention provides a modular processing device for photovoltaic power generation components, which has the following beneficial effects: 1. The modular processing device of photovoltaic power generation components drives the elastic component and the limit cavity to move through the transmission component, so that the components are transported to the welding area for welding. After welding, two components are grouped into a component module, and the formed component module is transported to the bottom of the transmission component. At this time, the moving wheel of the elastic component moves to the concave portion. If the component module is not welded in place, the elastic component resets to drive the two components to separate, and the propulsion component is staggered with the notch, so that the positioning component keeps positioning the component, and the component is transported to the top again for welding. This method can detect whether the component module is welded in place and ensure the qualified rate of finished products.
[0016] 2. The modular processing device for photovoltaic power generation components drives the elastic component to move through the transmission component, so that the moving wheel generates an extrusion movement when passing through the second inclined surface, which is convenient for the subsequent docking operation of the two components. When the roller moves from the first inclined surface to the annular frame, the propulsion component is squeezed and can push the positioning component through the triangle plate to position the component, so as to maintain the stability of the component, thereby facilitating the welding operation of the component. After welding, the component is transferred to the bottom of the transmission component. When the roller corresponds to the notch, the propulsion component is reset, so that the positioning component loosens the fixation of the component, and the component automatically falls off. The above process can realize the automatic positioning of the components and the automatic material removal after welding, and then cooperate with the transmission component to realize continuous fixing and removal operations.
[0017] 3. The modular processing device for components used in photovoltaic power generation drives the elastic component to move through the transmission component. Before the propulsion component moves to the notch, the component is placed into the limiting cavity. When the propulsion component generates extrusion with the first inclined surface, the propulsion component controls the positioning component to position the component. After positioning, the component is transferred to the welding area for welding by the welding equipment. After welding, the component is further conveyed and transferred below the transmission component. When the elastic component moves to the concave surface and resets, at this time the component separates and continues to be conveyed upward for welding. If the elastic component remains stationary, the propulsion component is aligned with the notch, and then the positioning component automatically removes the positioning of the component, realizing the automatic downward dropping of the component. This method can realize a cyclic system for fixing, detecting, and releasing the fixing of components, maintain continuous welding operations, and there is no need to separately add corresponding equipment, reducing costs. Moreover, after detecting unqualified products, it can automatically return without the need to separately remove and re-place them, improving the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a perspective view of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 2 is a perspective view of the connection between the transmission component and the welding equipment of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 3 is a perspective view of the connection between the transmission component and the annular frame of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 4 is a perspective view of the connection between the transmission component and the elastic component of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 5 is a perspective view of the support frame of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 6 is a perspective view of the conveyor belt of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 7 is a perspective view of the annular frame of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 8 is a perspective view of the connection between the elastic component and the limiting cavity of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 9 is a perspective view of the component fixed in the limiting cavity of a modular processing device for components used in photovoltaic power generation proposed by the present invention; Figure 10 In the present invention Figure 9 is an enlarged view of part A.
[0019] In the figure: 100, welding equipment; 200, welding auxiliary mechanism; 201, transmission component; 2011, support frame; 2012, motor; 2013, driving wheel; 2014, transmission belt; 2015, transmission shaft; 202, annular frame; 203, notch; 204, gap; 205, propulsion component; 2051, triangular plate; 2052, first spring; 2053, guide frame; 2054, roller; 2055, movable rod; 206, positioning component; 2061, slide bar; 2062, pulley; 2063, sliding sleeve; 2064, second spring; 2065, positioning plate; 207, elastic component; 2071, fixed block; 2072, third spring; 2073, guide rod; 2074, guide sleeve; 2075, movable plate; 2076, moving wheel; 2077, connecting piece; 208, limiting cavity; 209, fixed rod; 210, annular plate; 211, concave surface portion; 212, ion blower; 213, mounting seat; 214, support plate; 215, first inclined surface; 216, second inclined surface. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0021] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0022] Embodiment 1: Refer to Figures 1-9 , a modular processing device for components used in photovoltaic power generation, including a welding auxiliary mechanism 200, and a welding equipment 100 is arranged above the welding auxiliary mechanism 200; The welding auxiliary mechanism 200 includes a transmission assembly 201 and two annular plates 210. The transmission assembly 201 includes two support frames 2011 and two transmission shafts 2015. An installation base 213 is installed between the two support frames 2011. An ion blower 212 is installed on the installation base 213. By means of the ion blower 212, the air flow is accelerated, so that the welding part of the component can be quickly cooled. The welding device 100 is fixedly installed above the two support frames 2011. Two annular frames 202 are respectively fixedly connected to the opposite surfaces of the two support frames 2011. Two fixing rods 209 are fixedly connected to one side of the support frame 2011. The two fixing rods 209 are fixedly connected to the annular plate 210. The two transmission shafts 2015 are rotatably installed on the two support frames 2011 through two bearings. The transmission shaft 2015 can maintain stable rotation through the bearings, so that the transmission between the transmission wheel 2013 and the transmission belt 2014 is stable, facilitating the stable conveying of components by the transmission belt 2014. One of the transmission shafts 2015 is fixedly connected to the output shaft of the motor 2012. The motor 2012 is fixedly installed on the support frame 2011 through a machine base. Two transmission wheels 2013 are fixedly installed on the transmission shaft 2015. By driving the transmission shaft 2015 and the transmission wheel 2013 to rotate by the motor 2012, the transmission belt 2014 moves. The transmission belt 2014 can drive the elastic component 207 and the limiting cavity 208 to move, so that the components can be conveyed smoothly to the welding area for welding operation. And by adopting a conveying operation, the continuous processing operation of the components can be satisfied. The two transmission wheels 2013 are connected by a transmission belt 2014. The two annular plates 210 are connected to the transmission assembly 201. And a concave surface part 211 and two second inclined surfaces 216 are arranged below the annular plate 210. The concave surface part 211 can provide a moving space for the moving wheel 2076, so that the third spring 2072 can perform a reset action smoothly. And when the moving wheel 2076 transfers from the second inclined surface 216 to the annular plate 210, the second inclined surface 216 can squeeze the moving wheel 2076 to move, so that the two limiting cavities 208 move relatively, facilitating the butt joint between the components. The two second inclined surfaces 216 communicate with the concave surface part 211. Two annular frames 202 are connected to the transmission assembly 201. A notch 204 is opened below the annular frame 202. And a concave notch 203 and two first inclined surfaces 215 are arranged above the inner wall of the annular frame 202. The two first inclined surfaces 215 communicate with the concave notch 203; The transmission component 201 is also provided with a plurality of elastic components 207, the elastic component 207 includes two guide rods 2073, a connecting piece 2077 is fixedly connected between the two guide rods 2073, one end of the guide rod 2073 is fixedly connected with a fixing block 2071, the fixing block 2071 is fixedly mounted on the transmission belt 2014, and one side of the fixing block 2071 is fixedly connected with a third spring 2072, and the guide sleeve 2074 can be driven to reset by resetting the third spring 2072. If the two limit cavities 208 are far away from each other, it can be detected that there is a problem of inadequate welding of the components, and the reset of the third spring 2072 can drive the propulsion component 205 to move, so that the roller 2054 and the notch 208 are aligned. 04, the roller 2054 keeps moving on the annular frame 202 to prevent the first spring 2052 from resetting and causing the positioning assembly 206 to remove the positioning of the components. The end of the third spring 2072 away from the fixed block 2071 is fixedly connected to the guide sleeve 2074, and the guide sleeve 2074 is slidably connected to the guide rod 2073. The guide sleeve 2074 can slide smoothly on the guide rod 2073, so that the movable plate 2075 can move smoothly. The movable plate 2075 is fixedly installed on the guide sleeve 2074. The side of the movable plate 2075 away from the limiting cavity 208 is fixedly connected with a moving wheel 2076. The movable plate 2075 is fixedly connected to the limiting cavity 208, and the limiting cavity 208 can be used to The components are initially positioned to maintain the stability of the components. The limiting cavity 208 is used to limit the components. The opposite surfaces of the two limiting cavities 208 are fixedly connected with support plates 214. A positioning hole is opened on one of the support plates 214, and a positioning rod is fixedly connected to the other support plate 214. The size of the positioning rod is adapted to the size of the positioning hole. The positioning rod is inserted into the positioning hole, so that the two support plates 214 can be stably connected, so that the support plates 214 can stably support the welding parts of the components, which is convenient for the welding equipment 100 to perform welding operations. Two limiting cavities 208 are connected to the elastic component 207, and the limiting cavity 208 is provided with a positioning component 206 and a propulsion component 206. 5. The positioning component 206 contacts the propulsion component 205, and drives the elastic component 207 to move through the transmission component 201, so that the moving wheel 2076 of the elastic component 207 moves along the second inclined surface 216 to the annular plate 210, so that the limiting cavity 208 drives the components to dock. When the roller 2054 of the propulsion component 205 moves along the first inclined surface 215 to the annular frame 202, the propulsion component 205 squeezes the positioning component 206 to position the components. Secondly, when the propulsion component 205 moves to the notch 204 and the elastic component 207 moves to the concave portion 211, the propulsion component 205 and the elastic component 207 are reset, so that the components automatically fall off downward.
[0023] In this embodiment: the transmission shaft 2015 and the transmission wheel 2013 are driven to rotate by the motor 2012, so that the transmission wheel 2013 drives the transmission belt 2014 to rotate, and the transmission belt 2014 drives the elastic component 207 and the limit cavity 208 to move, so that the components are transported to the welding area for welding. After welding, the components continue to be transported, and the components are transported to the bottom of the transmission component 201. At this time, the moving wheel 2076 moves to the concave portion 211. If the components are not welded in place, the third spring 2072 drives the guide sleeve 2074 and the movable plate 2075 to reset, so that the two limit cavities 208 are separated, and then the two components can be driven to be split. At this time, the propulsion component 205 is staggered with the notch 204 and keeps moving on the annular frame 202, so that the positioning component 206 keeps positioning the components, and the components are transported to the top again for welding. This method can detect whether the components are welded in place and ensure the qualified rate of finished products.
[0024] Example 2: Reference Figures 6-10 A modular processing device for photovoltaic power generation components includes a propulsion assembly 205, and the propulsion assembly 205 includes a guide frame 2053. The guide frame 2053 can guide the movable rod 2055 so that the movable rod 2055 can slide up and down smoothly. The movable rod 2055 is penetrated by the guide frame 2053. One end of the movable rod 2055 is fixedly connected to a triangular plate 2051. The inclined surface of the triangular plate 2051 can squeeze the pulley 2062 to move, so that the pulley 2062 can drive the positioning plate 2065 to move the components through the slide rod 2061. The other end of the movable rod 2055 is fixedly connected to the roller 2054, and the friction resistance between the movable rod 2055 and the annular frame 202 can be reduced by the roller 2054, so as to keep the propulsion assembly 205 moving smoothly. The guide frame 2053 is fixedly connected with a first spring 2052, and the movable rod 2055 is reset by the first spring 2052, so that the triangle plate 2051 is reset, and then the positioning assembly 206 can be smoothly reset to complete the operation of removing components. The end of the first spring 2052 away from the guide frame 2053 is fixedly connected to the roller 2054; The elastic component 207 includes two guide rods 2073, and a connecting piece 2077 is fixedly connected between the two guide rods 2073. One end of the guide rod 2073 is fixedly connected to a fixed block 2071, and the fixed block 2071 is fixedly installed on the conveyor belt 2014. A third spring 2072 is fixedly connected to one side of the fixed block 2071, and one end of the third spring 2072 away from the fixed block 2071 is fixedly connected to a guide sleeve 2074. The guide sleeve 2074 is slidably connected to the guide rod 2073. A movable plate 2075 is fixedly installed on the guide sleeve 2074. A side of the movable plate 2075 away from the limiting cavity 208 is fixedly connected to a moving wheel 2076. The movable plate 2075 moves on the annular plate 210 through the moving wheel 2076, thereby reducing movement resistance, keeping the moving wheel 2076 rolling smoothly, and reducing operation resistance. The movable plate 2075 is fixedly connected to the limiting cavity 208, and the limiting cavity 208 is used to limit the components. The transmission component 201 includes two support frames 2011 and two transmission shafts 2015. A mounting seat 213 is installed between the two support frames 2011, and an ion blower 212 is installed on the mounting seat 213. The welding equipment 100 is fixedly installed above the two support frames 2011. A notch 204 is opened below the annular frame 202. The notch 204 can provide a movable space for the roller 2054, so that the first spring 2052 can smoothly release the elastic potential energy, and a notch 203 and two first inclined surfaces 215 are arranged above the inner wall of the annular frame 202. The inclined design of the first inclined surface 215 not only facilitates the smooth passage of the roller 2054, but also the first inclined surface 215 can smoothly squeeze the roller The wheel 2054 moves, the two first oblique surfaces 215 are communicated with the notch 203, the two annular frames 202 are respectively fixedly connected to the opposite surfaces of the two support frames 2011, two fixed rods 209 are fixedly connected to one side of the support frame 2011, the two fixed rods 209 are fixedly connected to the annular plate 210, the two transmission shafts 2015 are rotatably mounted on the two support frames 2011 through two bearings, one of the transmission shafts 2015 is fixedly connected to the output shaft of the motor 2012, the motor 212 is fixedly mounted on the support frame 2011 through a base, and two transmission wheels 2013 are fixedly mounted on the transmission shaft 2015, and the two transmission wheels 2013 are transmission-connected through a transmission belt 2014; The positioning component 206 includes a sliding sleeve 2063 which is fixedly installed on the limiting cavity 208. A sliding rod 2061 is slidably connected within the sliding sleeve 2063. One end of the sliding rod 2061 is fixedly connected to a pulley 2062, and the pulley 2062 is in contact with the triangular plate 2051. The rolling property of the pulley 2062 can reduce the resistance between it and the triangular plate 2051, maintaining the smooth movement of the pulley 2062 and making the whole operation smoother. The other end of the sliding rod 2061 is fixedly connected to a positioning plate 2065 which slides within the limiting cavity 208. One side of the positioning plate 2065 is fixedly connected to a second spring 2064. The second spring 2064 drives the positioning plate 2065 to reset, enabling the positioning plate 2065 to release the fixation of the component, facilitating the automatic dropping of the component for the feeding operation. The end of the second spring 2064 away from the positioning plate 2065 is fixedly connected to the sliding sleeve 2063.
[0025] In this embodiment: The motor 2012 drives the transmission shaft 2015 to rotate. The transmission shaft 2015 drives the transmission wheel 2013 to rotate, and the transmission wheel 2013 drives the conveyor belt 2014 to move, causing the conveyor belt 2014 to control the movement of the elastic component 207. When the moving wheel 2076 passes through the second inclined surface 216, it generates a squeezing movement. The movable plate 2075 drives the two limiting cavities 208 to move relative to each other, facilitating the subsequent docking operation of the two components. When the roller 2054 moves from the first inclined surface 215 to the annular frame 202, the first inclined surface 215 squeezes the roller 2054 to move. The movable rod 2055 drives the triangular plate 2051 to move, and the triangular plate 2051 squeezes the pulley 2062. The pulley 2062 drives the positioning plate 2065 to move through the sliding rod 2061, enabling the positioning plate 2065 to position the component and maintain the stability of the component, thus facilitating the soldering operation of the component. After soldering, the two components form a component module. The formed component module is transferred below the transmission component 201. When the roller 2054 corresponds to the notch 204, at this time, the first spring 2052 drives the movable rod 2055 and the triangular plate 2051 to reset, causing the second spring 2064 to drive the positioning plate 2065 to reset. The positioning plate 2065 releases the fixation of the component module, enabling the component module to automatically drop downward. By adopting the above process, the automatic positioning of the component and the automatic discharging operation after soldering can be realized, and continuous fixing and removal operations can be achieved in cooperation with the transmission component 201.
[0026] Embodiment 3: Refer to Figures 4-8, a modular processing device for components used in photovoltaic power generation, including a welding assistance mechanism 200. The welding assistance mechanism 200 includes a transmission component 201 and two annular plates 210. The two annular plates 210 are connected to the transmission component 201, and a concave surface portion 211 and two second inclined surfaces 216 are provided below the annular plate 210. The two second inclined surfaces 216 communicate with the concave surface portion 211. Two annular frames 202 are connected to the transmission component 201. A notch 204 is provided below the annular frame 202, and a concave notch 203 and two first inclined surfaces 215 are provided above the inner wall of the annular frame 202. The two first inclined surfaces 215 communicate with the concave notch 203; A plurality of elastic components 207 are further provided on the transmission component 201. Two limiting cavities 208 are connected to the elastic components 207. A positioning component 206 and a propulsion component 205 are provided on the limiting cavity 208. The positioning component 206 contacts the propulsion component 205. The transmission component 201 drives the elastic components 207 to move, so that the moving wheels 2076 of the elastic components 207 move along the second inclined surfaces 216 onto the annular plates 210, and the limiting cavities 208 drive the components to be docked. When the rollers 2054 of the propulsion component 205 move along the first inclined surfaces 215 to the annular frames 202, the propulsion component 205 squeezes the positioning component 206 to position the components. Secondly, when the propulsion component 205 moves to the notch 204 and the elastic component 207 moves to the concave surface portion 211, at this time, the propulsion component 205 and the elastic component 207 reset, and the components automatically fall downward.
[0027] In this embodiment: The transmission component 201 drives the elastic components 207 to move. Before the propulsion component 205 moves to the concave notch 203, the components are placed into the limiting cavities 208. When the propulsion component 205 generates extrusion with the first inclined surfaces 215, the propulsion component 205 controls the positioning component 206 to position the components. After positioning, the components are transferred to the welding area, and the welding equipment 100 performs welding. After welding, two components form a set of component modules. Then, the component modules are conveyed and transferred below the transmission component 201. When the elastic components 207 move to the concave surface portion 211 and reset, at this time, the two components of the component module are separated and continue to be conveyed upward for welding. If the elastic components 207 remain stationary and the propulsion component 205 corresponds to the notch 204, then the positioning component 206 automatically removes the positioning of the components, realizing the automatic downward fall of the components. This method can realize a cyclic system for fixing, detecting, and releasing the fixing of the components, maintain continuous welding operations, and there is no need to separately add corresponding equipment, reducing costs. Moreover, after detecting unqualified products, they can automatically flow back without the need to separately remove and re-place them, improving the welding efficiency.
[0028] Working principle: When welding, components are placed into the limiting cavity 208, and then the motor 2012 drives the transmission shaft 2015 to rotate, the transmission shaft 2015 drives the transmission wheel 2013 to rotate, and the transmission wheel 2013 drives the transmission belt 2014 to rotate, and the transmission belt 2014 drives the elastic component 207 and the limiting cavity 208 to move, and the propulsion component 205 follows the movement of the limiting cavity 208 and transports the components. When the roller 2054 moves to the notch 203 and moves along the notch 203 to the first inclined Toward surface 215, the roller 2054 is pressed against the first inclined surface 215 to move, the roller 2054 drives the first spring 2052 to deform, and the roller 2054 drives the movable rod 2055 to move, the movable rod 2055 drives the triangular plate 2051 to move, the inclined surface of the triangular plate 2051 presses the pulley 2062, the pulley 2062 drives the sliding rod 2061 to move, the sliding rod 2061 drives the positioning plate 2065 to move, the positioning plate 2065 drives the second spring 2064 to deform, and the positioning plate 2065 promotes the positioning of the components; When the components are transferred to the bottom of the welding device 100, the welding device 100 performs welding operation on the components, and can continue to put components in the welding process, and the components can be cooled by the ion fan 212; After welding, the transmission assembly 201 continues to transport components, so that the components to be welded are transferred to the welding area again to wait for welding operations, and the component modules formed after welding are transferred to the bottom of the conveyor belt 2014. When the moving wheel 2076 moves the concave portion 211, if the third spring 2072 drives the guide sleeve 2074 to reset, the guide sleeve 2074 drives the limiting cavity 208 to move through the movable plate 2075, so that the two support plates 214 are separated, and the two components are separated. At the same time, the propulsion assembly 205 moves, so that the propulsion assembly 205 is staggered with the notch 204, and continues to move on the annular frame 202. When the moving wheel 2076 moves from the second inclined surface 216 to the annular plate 210 again, the second inclined surface 216 squeezes the moving wheel 2076, so that the two limiting cavities 208 move relative to each other, so that the support plates 214 are docked, and then the components are docked again, and flow back upward to continue a new round of welding operations; If the two components are firmly welded, the third spring 2072 remains stationary. At this time, the roller 2054 moves to the notch 204 position. At this time, the first spring 2052 drives the movable rod 2055 to reset, so that the triangular plate 2051 is reset. At this time, the second spring 2064 drives the positioning plate 2065 to reset, so that the positioning plate 2065 removes the positioning of the components. Since the components are transported to the bottom of the conveyor belt 2014, they can automatically fall off from the limiting cavity 208 by gravity, thereby realizing automatic unloading operations.
[0029] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.
Claims
1. A modular processing device for photovoltaic power generation components, including a welding assistance mechanism (200), characterized in that, Above the welding auxiliary mechanism (200), there is a welding device (100); The welding auxiliary mechanism (200) includes a transmission component (201) and two annular plates (210). The two annular plates (210) are connected to the transmission component (201), and a concave surface portion (211) and two second inclined surfaces (216) are provided below the annular plate (210). The two second inclined surfaces (216) communicate with the concave surface portion (211). Two annular frames (202) are connected to the transmission component (201). A notch (204) is provided below the annular frame (202), and a concave notch (203) and two first inclined surfaces (215) are provided above the inner wall of the annular frame (202). The two first inclined surfaces (215) communicate with the concave notch (203); A plurality of elastic components (207) are further provided on the transmission component (201). Two limiting cavities (208) are connected to the elastic component (207). A positioning component (206) and a propulsion component (205) are provided on the limiting cavity (208). The positioning component (206) is in contact with the propulsion component (205). By driving the elastic component (207) to move through the transmission component (201), the moving wheel (2076) of the elastic component (207) moves along the second inclined surface (216) to the annular plate (210), so that the limiting cavity (208) drives two components to be docked. When the roller (2054) of the propulsion component (205) moves along the first inclined surface (215) to the annular frame (202), the propulsion component (205) presses the positioning component (206) to position the component. Secondly, when the propulsion component (205) moves to the notch (204) and the elastic component (207) moves to the concave surface portion (211), at this time, the propulsion component (205) and the elastic component (207) are reset, so that the component automatically falls downward.
2. The modular processing device for components used in photovoltaic power generation according to claim 1, wherein The transmission component (201) includes two support frames (2011) and two transmission shafts (2015). An installation seat (213) is installed between the two support frames (2011). An ion blower (212) is installed on the installation seat (213). The welding device (100) is fixedly installed above the two support frames (2011). The two annular frames (202) are respectively fixedly connected to the opposite surfaces of the two support frames (2011). Two fixing rods (209) are fixedly connected to one side of the support frame (2011). The two fixing rods (209) are fixedly connected to the annular plate (210).
3. The modular processing device for photovoltaic power generation components according to claim 2, characterized in that, Both of the two transmission shafts (2015) are rotatably installed on the two support frames (2011) through two bearings. One of the transmission shafts (2015) is fixedly connected to the output shaft of the motor (2012). The motor (2012) is fixedly installed on the support frame (2011) through a machine base. Two transmission wheels (2013) are fixedly installed on the transmission shaft (2015). The two transmission wheels (2013) are connected by a transmission belt (2014).
4. A modular processing device for photovoltaic power generation components according to claim 3, characterized in that, The elastic component (207) includes two guide rods (2073), a connecting piece (2077) is fixedly connected between the two guide rods (2073), one end of each guide rod (2073) is fixedly connected with a fixed block (2071), the fixed block (2071) is fixedly installed on the conveyor belt (2014), a third spring (2072) is fixedly connected to one side of the fixed block (2071), and the end of the third spring (2072) away from the fixed block (2071) is fixedly connected to a guide sleeve (2074), and the guide sleeve (2074) is slidably connected to the guide rod (2073).
5. The modular processing device for photovoltaic power generation components according to claim 4, characterized in that, A movable plate (2075) is fixedly installed on the guide sleeve (2074), a moving wheel (2076) is fixedly connected to the side of the movable plate (2075) away from the limiting cavity (208), the movable plate (2075) is fixedly connected to the limiting cavity (208), and the limiting cavity (208) is used for limiting components.
6. The modular processing device for photovoltaic power generation components according to claim 1, characterized in that, Support plates (214) are fixedly connected to the opposite surfaces of the two limiting cavities (208). A positioning opening is formed in one of the support plates (214), and a positioning rod is fixedly connected to the other support plate (214), and the size of the positioning rod is adapted to the size of the positioning opening.
7. A modular processing device for photovoltaic power generation components according to claim 1, characterized in that, The propulsion component (205) includes a guide frame (2053), a movable rod (2055) is passed through the guide frame (2053), and a triangular plate (2051) is fixedly connected to one end of the movable rod (2055).
8. The modular processing device for photovoltaic power generation components according to claim 7, characterized in that, The other end of the movable rod (2055) is fixedly connected to a roller (2054), a first spring (2052) is fixedly connected to the guide frame (2053), and the end of the first spring (2052) away from the guide frame (2053) is fixedly connected to the roller (2054).
9. The modular processing device for photovoltaic power generation components according to claim 7, characterized in that, The positioning component (206) includes a sliding sleeve (2063), the sliding sleeve (2063) is fixedly installed on the limiting cavity (208), a sliding rod (2061) is slidably connected in the sliding sleeve (2063), a pulley (2062) is fixedly connected to one end of the sliding rod (2061), and the pulley (2062) is lapped with the triangular plate (2051).
10. A modular processing device for photovoltaic power generation components according to claim 9, characterized in that, The other end of the sliding rod (2061) is fixedly connected to a positioning plate (2065), the positioning plate (2065) slides in the limiting cavity (208), a second spring (2064) is fixedly connected to one side of the positioning plate (2065), and the end of the second spring (2064) away from the positioning plate (2065) is fixedly connected to the sliding sleeve (2063).
Citation Information
Patent Citations
Flexible circuit board welding device
CN108115242A
Gas flame welding equipment
CN109926690A
Automatic feeding machine for thin film capacitor production
CN113371409A
Automobile power battery module detection equipment and method based on machine vision
CN114518361A
Workpiece clamping device for installation and construction of civil air defense engineering protection equipment
CN118123737A