Heat exchanger mounting equipment and hydraulic systems
Through the design of liftable platform and fixed components, the problem of difficulty in installing plate heat exchangers is solved, and flexible and efficient heat exchanger installation is achieved, which improves safety and work efficiency.
Patent Information
- Application Number
- CN202510837438.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-06-20
AI Technical Summary
In the prior art, plate heat exchangers are difficult to install, especially large weight and no lifting handles, manual installation is difficult, existing lifting equipment has poor stability, limited load capacity, low operating flexibility, and difficult to adapt to the compatibility of cabinets and CDUs of different heights.
A heat exchanger installation device including a liftable platform and a fixed component is designed. By adjusting the heat exchanger height through the liftable platform, the fixed component switches between locking and unlocking states, achieving stable load-bearing and flexible installation of the heat exchanger, reducing operational difficulty, and improving safety and efficiency.
Operators can complete the positioning and installation of the heat exchanger without lifting heavy objects, which improves operating flexibility and safety, reduces installation difficulty, and enhances the stability and working efficiency of the equipment.
Smart Images

Figure CN120347707B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of servers, and in particular to a heat exchanger installation device and a hydraulic system. Background Art
[0002] Related technologies point out that the secondary-side CDU (Cooling Distribution Unit) of a liquid-cooled server heat dissipation system is a key component. A plate heat exchanger works with the CDU in the secondary-side circuit, transferring server heat to the coolant via the cold plate, where the heat exchanger ultimately completes the heat exchange. Plate heat exchangers weigh over 75 kg, with the heaviest currently weighing 150 kg. They also lack handles or other lifting aids, making manual installation into the CDU difficult. Existing gantry cranes are large, occupy a large area, and are inconvenient for operators to stand underneath. The lifting wires cannot be rigidly positioned. Mobile gantry cranes have poor stability and limited load capacity. Gantry crane ground rails are prone to potential hazards and require regular maintenance and corrosion protection, otherwise their lifespan is affected. Pneumatic balance cranes, due to the compressibility of air, have poor stability under varying loads and produce high exhaust noise. While they enable human-machine collaboration, they lack operational flexibility, low operating pressure, limited structural dimensions, low output power, and positioning accuracy compared to intelligent cranes. Their limited suspension height also makes the plate heat exchanger incompatible with cabinets and CDUs of varying heights. Summary of the Invention
[0003] The present invention aims to address at least one of the technical problems existing in the prior art. To this end, the present invention provides a heat exchanger installation device that allows operators to position and install the heat exchanger without having to lift heavy objects. Furthermore, the operator can adjust the height of the heat exchanger according to the height of the cabinet, thereby reducing the installation difficulty for the operator and improving operational flexibility and safety.
[0004] The present invention also provides a hydraulic system.
[0005] According to the first aspect of the present invention, the installation device of the heat exchanger includes: a platform, which is movable in the up and down directions; a fixing component, which is arranged on the platform, and the fixing component includes a mounting plate, and the heat exchanger is suitable for being arranged on the mounting plate. The fixing component can be switched between a locked state and an unlocked state. When the fixing component is in the locked state, the mounting plate is completely located above the platform. When the fixing component is in the unlocked state, the mounting plate can be moved toward the outside of the platform so that the heat exchanger is located outside the platform.
[0006] According to the heat exchanger installation device of the present invention, by providing a liftable platform, the operator can adjust the height of the heat exchanger according to the height of the cabinet. The operator can complete the positioning and installation of the heat exchanger without lifting heavy objects. In this way, one person can complete the entire process of hoisting, positioning and installation, which reduces the difficulty of installing the heat exchanger for the operator, improves the flexibility and safety of the operation, reduces the risks that may be brought about by manual handling by the operator, and improves work efficiency and installation quality.
[0007] In some feasible embodiments of the present invention, the fixing assembly further includes: a base plate, which is fixedly connected to the platform; a locking unit, which is arranged between the base plate and the mounting plate, and the locking unit is formed with a first locking portion and a second locking portion, the first locking portion is arranged on the base plate, and the second locking portion is arranged on the mounting plate, the mounting plate and the base plate are locked by the first locking portion and the second locking portion, when the fixing assembly is in the unlocked state, the first locking portion is separated from the second locking portion, and when the fixing assembly is in the locked state, the first locking portion is in contact with the second locking portion.
[0008] In the above technical solution, the first locking portion and the second locking portion cooperate to realize the switching of the fixing assembly between the locked state and the unlocked state, thereby achieving stable support for the heat exchanger and flexible release of the mounting plate. In this way, in the locked state, the heat exchanger can be prevented from falling during movement to cause accidents and losses.
[0009] In some feasible embodiments of the present invention, the locking unit includes: a locking block and a locking hook, the locking block is arranged on the base plate, the locking hook is arranged on the mounting plate, the locking block is formed as the first locking part, the locking hook is formed as the second locking part, the locking block is located in the locking hook, and the mounting plate and the base plate are locked by the locking block and the locking hook.
[0010] In the above technical solution, a locking block and a locking hook are provided, the locking block is provided on the base plate, and the locking hook is provided on the mounting plate. When the fixing assembly is in a locked state, the locking hook is buckled on the outside of the locking block, thereby realizing locking between the mounting plate and the base plate. When the fixing assembly is unlocked, the locking block is disengaged from the locking hook, so that the mounting plate can slide relative to the base plate. The locking hook and the locking block are fixed by a mechanical structure, and are not easy to loosen after locking. The fixing assembly is stable, reliable and highly safe in the locked state.
[0011] In some feasible embodiments of the present invention, the fixing assembly further includes: a positioning unit, the positioning unit being arranged between the base plate and the mounting plate, the positioning unit being formed with a first positioning portion and a second positioning portion, the first positioning portion being arranged on the base plate, the second positioning portion being arranged on the mounting plate, the mounting plate and the base plate being positioned by the first positioning portion and the second positioning portion, when the fixing assembly is in the unlocked state, the first positioning portion is separated from the second positioning portion, and when the fixing assembly is in the locked state, the first positioning portion is in contact with the second positioning portion to position the relative positions of the base plate and the mounting plate.
[0012] In the above technical solution, the relative position between the mounting plate and the base plate is firmly locked by the cooperation of the first positioning portion and the second positioning portion, thereby achieving more stable support for the heat exchanger and precise positioning between the base plate and the mounting plate. In this way, the positioning unit and the locking unit cooperate with each other, and in the locked state, it can effectively prevent the heat exchanger from falling during movement to cause accidents and losses.
[0013] In some feasible embodiments of the present invention, the positioning unit includes: a positioning block and a positioning pin, the positioning block is arranged on the base plate, the positioning block is formed with a positioning hole, the positioning hole is formed as the first positioning part, the positioning pin is arranged on the mounting plate, the mounting plate is formed with a through hole, the positioning pin is movably arranged in the through hole, the positioning pin is formed with a positioning column, the positioning column is formed as the second positioning part, the positioning column passes through the through hole and extends into the positioning hole, and the mounting plate and the base plate are positioned by the positioning pin and the positioning block.
[0014] In the above technical solution, by setting a positioning block and a positioning pin, the first positioning portion is formed into a positioning hole, and the second positioning portion is formed into a positioning column. The positioning column extends into the positioning hole to realize the positioning between the mounting plate and the base plate. When the fixing assembly is in a locked state, the positioning column is located in the positioning hole, limiting the displacement of the mounting plate and the base plate in multiple directions, forming a rigid limit. When the fixing assembly is unlocked, the positioning column disengages from the positioning hole, and the locking block disengages from the locking hook, so that the mounting plate can slide relative to the base plate. That is, through the cooperation between the positioning block and the positioning pin and the cooperation between the locking block and the locking hook, the displacement between the base plate and the mounting portion in multiple directions is limited, effectively improving the stability and reliability of the fixing assembly in the locked state.
[0015] In some feasible embodiments of the present invention, the fixing assembly further includes: a sliding unit, the sliding unit being arranged between the mounting plate and the base plate, the sliding unit forming a first sliding part and a second sliding part, the first sliding part being arranged on the base plate, the second sliding part being arranged on the mounting plate, the mounting plate and the base plate being relatively slidably connected through the cooperation of the first positioning part and the second positioning part.
[0016] In the above technical solution, smooth and fluent relative movement between the mounting plate and the base plate is achieved through the cooperation of the first sliding part and the second sliding part. The first sliding part and the second sliding part reduce the friction between the mounting plate and the base plate. At the same time, the first sliding part and the second sliding part cooperate to guide the relative movement of the mounting plate and the base plate, thereby ensuring the balance and stability of the heat exchanger during the movement.
[0017] In some feasible embodiments of the present invention, the sliding unit includes: a guide rail and a slider, the guide rail is arranged on the base plate, the first sliding part is formed as the guide rail, the slider is arranged on the mounting plate, the second sliding part is formed as the slider, the slider is slidably connected to the guide rail relative to the mounting plate, and the mounting plate is slidably connected to the base plate relative to the guide rail through the cooperation of the guide rail and the slider.
[0018] In some feasible embodiments of the present invention, the fixing assembly further includes: a guide unit, which is arranged between the mounting plate and the base plate, and the guide unit is formed with a first guide portion and a second guide portion, the first guide portion is arranged on the base plate, and the second guide portion is arranged on the mounting plate, and the mounting plate and the base plate are guided by the first guide portion and the second guide portion.
[0019] In the above technical solution, the first guide part and the second guide part cooperate to guide the moving direction of the mounting plate, thereby avoiding offset or jamming, and improving the stability and safety of the mounting plate relative to the base plate. The guide unit cooperates with the sliding unit. During the relative movement of the mounting plate and the base plate, while reducing the friction between the mounting plate and the base plate, it prevents lateral offset or tilting during the relative movement of the mounting plate and the base plate, further ensuring the balance and stability of the heat exchanger during movement.
[0020] In some feasible embodiments of the present invention, the guide unit includes: a guide shaft, a guide block and a buffer member, the guide block is formed with a guide hole, the guide shaft is inserted into the guide hole, the guide block is movable along the axial direction of the guide shaft, the guide shaft is formed as the first guide part, the guide hole is formed as the second guide part, the mounting plate and the base plate are guided by the guide shaft and the guide block, and the buffer member is sleeved on both ends of the guide shaft.
[0021] In some feasible embodiments of the present invention, the mounting plate includes: a base plate, a fixing plate and a support plate, the fixing plate and the base plate are arranged perpendicular to each other, the fixing plate is connected to the base plate, the support plate is connected between the base plate and the fixing plate, and a plurality of mounting holes are formed on the fixing plate, and at least part of the plurality of mounting holes are formed as long strip holes.
[0022] In the above technical solution, the overall structural rigidity of the mounting plate is strengthened by providing a support plate, thereby improving the bending resistance and stability of the mounting plate when bearing heavy loads. In addition, a plurality of mounting holes are formed on the fixing plate, and the mounting holes are formed as long strip holes, which provide horizontal or vertical adjustment space for the heat exchanger, making it easy to adapt to the installation position of different models of heat exchangers.
[0023] In some feasible embodiments of the present invention, the installation equipment of the heat exchanger also includes: a lifting mechanism and a base, the lifting mechanism is arranged between the base and the platform, the lifting mechanism includes: a transmission assembly and a drive assembly, the drive assembly is connected to the platform through the transmission assembly, and is used to drive the platform to move in the up and down directions.
[0024] In the above technical solution, the movement of the platform in the up and down directions is achieved by setting up a lifting mechanism. The lifting mechanism includes a transmission assembly and a drive assembly. The transmission assembly is connected between the platform and the base. The upper end of the transmission assembly is connected to the platform, and the lower end of the transmission assembly is connected to the base. The drive assembly is connected to the transmission assembly. The drive assembly can drive the transmission assembly to drive the platform to move up or down.
[0025] In some feasible embodiments of the present invention, the transmission assembly includes multiple linkage groups, each of the linkage groups includes a first linkage rod and a second linkage rod, the first linkage rod and the second linkage rod are relatively rotatably connected, the two ends of the first linkage rod are respectively connected to one end of the second linkage rod of an adjacent linkage group, and the two ends of the second linkage rod are respectively connected to one end of the first linkage rod of an adjacent linkage group.
[0026] In the above technical solution, multiple linkage groups are formed into a scissor-fork structure with multiple hinge points for evenly distributing the load, so that the pressure on a single hinge point is less, thereby enhancing the overall load-bearing capacity, providing multi-point support, and increasing the stability of the platform. When not in use, the scissor-fork structure can be completely folded, taking up very little space, and is easy to place and transport.
[0027] In some feasible embodiments of the present invention, the installation equipment of the heat exchanger also includes: a lifting electrical control system, the lifting electrical control system includes a drive module and a control module, wherein the drive module is used to drive the upward and downward movements of the lifting mechanism; the control module is connected to the drive module, and is used to receive operating instructions to control the operating state of the drive module, and the operating state includes the operating speed and operating direction.
[0028] In some feasible embodiments of the present invention, the driving module includes: a driving pump, the first phase of the driving pump is connected to the neutral line, and the second phase of the driving pump is connected to the power input line; a starting capacitor, one end of the starting capacitor is connected to the third phase of the driving pump, and the other end of the starting capacitor is connected to the second phase of the driving pump.
[0029] In the above technical solution, the starting characteristics of the driving pump are improved by setting a starting capacitor, so that the driving pump can obtain sufficient torque at a lower starting current to overcome the resistance in a static state, with a low failure rate, easy maintenance, low production cost and strong adaptability.
[0030] According to the second aspect of the present invention, the hydraulic system is applied to the installation equipment of the heat exchanger according to the first aspect of the present invention, and the hydraulic system includes: a main passage, the main passage having a main oil inlet end and a main oil outlet end, the main oil inlet end is connected to the oil tank, and the main oil outlet end is connected to the drive component of the installation equipment, a drive pump and a one-way valve are connected in series on the main passage, and a filter is provided downstream of the oil tank; a reflux passage, the reflux passage having a reflux oil inlet end and a reflux oil outlet end, the reflux oil inlet end is connected between the main oil outlet end and the one-way valve, an electromagnetic valve is provided on the reflux passage, and the reflux oil outlet end is connected to the main oil inlet end; an overflow passage, the overflow passage having an overflow oil inlet end and an overflow oil outlet end, the overflow oil inlet end is connected between the drive pump and the one-way valve, and the overflow oil outlet end is connected to the main oil inlet end.
[0031] According to the hydraulic system of the present invention, multiple protections such as an overflow valve, a one-way valve and a filter are provided to ensure stable operation of the system. The division of labor among the various pathways is clear, which facilitates system design and maintenance. The reflux pathway reduces energy loss and improves overall efficiency.
[0032] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0034] Figure 1 A schematic diagram of a heat exchanger installation device according to an embodiment of the present invention;
[0035] Figure 2 A schematic diagram of a heat exchanger installation device according to an embodiment of the present invention;
[0036] Figure 3 for Figure 2 A schematic diagram of the fixing assembly shown in ;
[0037] Figure 4 for Figure 3 Schematic diagram of the mounting plate shown in ;
[0038] Figure 5 is a schematic diagram of a hydraulic system according to an embodiment of the present invention;
[0039] Figure 6 This is an electrical control principle diagram of an embodiment of the present invention.
[0040] The above drawings include the following reference numerals:
[0041] 100. Install equipment;
[0042] 1. Platform;
[0043] 2. Fix the components;
[0044] 21. Mounting plate; 211. Base plate; 212. Fixing plate; 213. Support plate; 214. Mounting hole;
[0045] 22. Bottom plate;
[0046] 23. Locking unit; 231. Locking block; 232. Locking hook;
[0047] 24. Positioning unit; 241. Positioning block; 242. Positioning pin;
[0048] 25. Sliding unit; 251. Guide rail; 252. Slider;
[0049] 26. Guide unit; 261. Guide shaft; 262. Guide block; 263. Buffer;
[0050] 27. Pull the handle;
[0051] 3. Lifting mechanism; 4. Base; 5. Wear-resistant parts;
[0052] 6. Push handle; 7. Fixed wheel; 8. Universal wheel; 9. Foot switch;
[0053] 300, heat exchanger;
[0054] 200. Hydraulic system; 201. Main passage; 202. Return passage; 203. Overflow passage; 204. Fuel tank; 205. Drive pump; 206. One-way valve; 207. Solenoid valve; 208. Overflow valve; 209. Filter. DETAILED DESCRIPTION
[0055] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0056] It should be noted that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and are therefore not to be construed as limiting the present invention. The terms "mounted," "connected," and "connected" should be broadly construed, and may include, for example, fixed, removable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. The terms "parallel," "perpendicular," and "equal" encompass the conditions described and conditions similar to the conditions described, provided that the range of the similar conditions is within an acceptable range of deviation, as determined by one of ordinary skill in the art taking into account the measurement in question and the errors associated with the measurement of the particular quantity (i.e., the limitations of the measurement system). For example, "parallel" includes both absolute parallelism and approximate parallelism, where the acceptable deviation range for approximate parallelism may be, for example, within 5°; "perpendicular" includes both absolute perpendicularity and approximate perpendicularity, where the acceptable deviation range for approximate perpendicularity may also be, for example, within 5°. "Equal" includes both absolute equality and approximate equality, where the acceptable deviation range for approximate equality may be, for example, that the difference between the two is less than or equal to 5% of either. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.
[0057] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which the present invention belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions.
[0058] In the description of the embodiments of the present invention, technical terms such as "first" and "second" are used solely to distinguish between different objects and should not be understood to indicate or imply relative importance or to implicitly specify the quantity, specific order, or primary and secondary relationship of the technical features indicated. In the description of the embodiments of the present invention, "plurality" means more than two, unless otherwise specifically defined.
[0059] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present invention. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute a separate or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0060] In the description of the embodiments of the present invention, the term "and / or" is simply a description of the association relationship between associated objects, indicating that three relationships can exist. For example, A and / or B can represent the following three situations: A exists alone, A and B exists simultaneously, and B exists alone. In addition, the character " / " in this document generally indicates that the associated objects are in an "or" relationship.
[0061] In the description of the embodiments of the present invention, the term "plurality" refers to more than two (including two).
[0062] Related technologies point out that the secondary-side CDU (Cooling Distribution Unit) of a liquid-cooled server heat dissipation system is a key component. A plate heat exchanger works with the CDU in the secondary-side circuit, transferring server heat to the coolant via the cold plate, where the heat exchanger ultimately completes the heat exchange. Plate heat exchangers weigh over 75 kg, with the heaviest currently weighing 150 kg. They also lack handles or other lifting aids, making manual installation into the CDU difficult. Existing gantry cranes are large, occupy a large area, and are inconvenient for operators to stand underneath. The lifting wires cannot be rigidly positioned. Mobile gantry cranes have poor stability and limited load capacity. Gantry crane ground rails are prone to potential hazards and require regular maintenance and corrosion protection, otherwise their lifespan is affected. Pneumatic balance cranes, due to the compressibility of air, have poor stability under varying loads and produce high exhaust noise. While they enable human-machine collaboration, they lack operational flexibility, low operating pressure, limited structural dimensions, low output power, and positioning accuracy compared to intelligent cranes. Their limited suspension height also makes the plate heat exchanger incompatible with cabinets and CDUs of varying heights. Therefore, how to transport and install plate heat exchangers more flexibly and efficiently has become an issue that needs to be solved urgently.
[0063] Based on the above considerations, in order to more flexibly and efficiently transport and install the plate heat exchanger, the inventor has designed a heat exchanger installation device after in-depth research. Figures 1-6 A heat exchanger mounting apparatus according to an embodiment of a first aspect of the present invention will be described.
[0064] like Figures 1-6 As shown, Figure 1 A schematic diagram of a heat exchanger installation device according to an embodiment of the present invention; Figure 2 A schematic diagram of a heat exchanger installation device according to an embodiment of the present invention; Figure 3 for Figure 2 A schematic diagram of the fixing assembly shown in ; Figure 4 for Figure 3 Schematic diagram of the mounting plate shown in ; Figure 5 is a schematic diagram of a hydraulic system according to an embodiment of the present invention; Figure 6 This is an electrical control principle diagram of an embodiment of the present invention.
[0065] The heat exchanger installation device 100 according to the first embodiment of the present invention includes: a platform 1 and a fixing assembly 2 .
[0066] Specifically, the platform 1 is movable in the up and down directions, the fixing component 2 is arranged on the platform 1, the fixing component 2 includes a mounting plate 21, the heat exchanger 300 is suitable for being arranged on the mounting plate 21, and the fixing component 2 can be switched between a locked state and an unlocked state. When the fixing component 2 is in the locked state, the mounting plate 21 is completely located above the platform 1. When the fixing component 2 is in the unlocked state, the mounting plate 21 can move toward the outside of the platform 1 so that the heat exchanger 300 is located outside the platform 1. Therefore, the platform 1 can be adjusted in the up and down directions, so that it can be adjusted to a suitable height according to actual needs, which is convenient for the operator to install the heat exchanger 300. When the fixing component 2 is in the locked state, the mounting plate 21 is completely located above the platform 1, ensuring that the heat exchanger 300 is stable and does not fall during transportation. When the fixing component 2 is switched to the unlocked state, the mounting plate 21 can be moved to the outside of the platform 1, so that the heat exchanger 300 can be close to and connected to the cabinet. The operator adjusts the position of the heat exchanger 300 according to the height of the cabinet, and the operator can complete the positioning and installation of the heat exchanger 300 without lifting heavy objects, which improves the flexibility and safety of the operation, reduces the risks that may be brought to the operator by manual handling, and improves work efficiency and installation quality.
[0067] It is understandable that if Figure 1 and Figure 2As shown, the platform 1 is the basic bearing structure for mounting the equipment 100 for carrying the heat exchanger 300. The platform 1 has an ascending and descending motion, that is, the platform 1 can be raised and lowered in the vertical direction, so that the operator can adjust the height position of the heat exchanger 300 according to the height of the cabinet. The fixing component 2 is fixed on the platform 1 for fixing the heat exchanger 300. The fixing component 2 includes a mounting plate 21. The mounting plate 21 is used to directly carry the heat exchanger 300. The mounting plate 21 can move outward relative to the platform 1 in the horizontal direction. When the fixing component 2 is in a locked state, the mounting plate 21 It is completely located above the platform 1. At this time, the heat exchanger 300 is also completely located above the platform 1. In this way, when the installation equipment 100 is moved, the heat exchanger 300 is prevented from falling from the platform 1 to the ground and causing damage to the heat exchanger 300. When the fixing component 2 is switched from the locked state to the unlocked state, the mounting plate 21 can move toward the outside of the platform 1. At this time, the heat exchanger 300 follows the mounting plate 21 and moves toward the outside of the platform 1. When the heat exchanger 300 is positioned with the cabinet, the heat exchanger 300 extends beyond the outer peripheral side of the platform 1 and is located outside the platform 1, which is convenient for the operator to assemble the heat exchanger 300 with the cabinet.
[0068] According to the heat exchanger installation device 100 of the embodiment of the present invention, by providing a liftable platform 1, the operator can adjust the height position of the heat exchanger 300 according to the height of the cabinet. The operator can complete the positioning and installation of the heat exchanger 300 without lifting heavy objects. In this way, one person can complete the entire process of hoisting, positioning and installation, which reduces the difficulty of installing the heat exchanger 300 for the operator, improves the flexibility and safety of the operation, reduces the risks that may be brought about by manual handling by the operator, and improves work efficiency and installation quality.
[0069] In any embodiment of the present invention, the fixing assembly 2 further includes: a base plate 22 and a locking unit 23. The base plate 22 is fixedly connected to the platform 1. The locking unit 23 is disposed between the base plate 22 and the mounting plate 21. The locking unit 23 includes a first locking portion and a second locking portion. The first locking portion is disposed on the base plate 22, and the second locking portion is disposed on the mounting plate 21. The mounting plate 21 and the base plate 22 are locked together by the first locking portion and the second locking portion. When the fixing assembly 2 is in an unlocked state, the first locking portion is separated from the second locking portion. When the fixing assembly 2 is in a locked state, the first locking portion and the second locking portion are in contact. Thus, the first locking portion and the second locking portion cooperate to enable the fixing assembly 2 to switch between a locked state and an unlocked state, thereby achieving stable support for the heat exchanger 300 and flexible release of the mounting plate 21. In this way, in the locked state, the heat exchanger 300 can be prevented from falling during movement, causing accidents and losses.
[0070] It can be understood that a first locking portion is provided on the base plate 22, and a second locking portion is provided on the mounting plate 21. The first locking portion cooperates with the second locking portion so that the fixing assembly 2 switches between a locked state and an unlocked state. The mounting plate 21 and the base plate 22 move relative to each other, and the first locking portion and the second locking portion are separated from each other, so that the fixing assembly 2 switches from a locked state to an unlocked state. Alternatively, the mounting plate 21 and the base plate 22 move relative to each other, and the first locking portion and the second locking portion are separated from each other and contacted with each other, so that the fixing assembly 2 switches from an unlocked state to a locked state. The locking unit 23 is modularly designed for easy replacement and maintenance. The locking unit 23 ensures the safety of the heat exchanger 300 during movement and avoids damage to the heat exchanger 300.
[0071] Furthermore, the locking unit 23 includes: a locking block 231 and a locking hook 232. The locking block 231 is arranged on the base plate 22, and the locking hook 232 is arranged on the mounting plate 21. The locking block 231 is formed as a first locking part, and the locking hook 232 is formed as a second locking part. The locking block 231 is located in the locking hook 232, and the mounting plate 21 and the base plate 22 are locked by the locking block 231 and the locking hook 232. Therefore, by setting the locking block 231 and the locking hook 232, the locking block 231 is arranged on the base plate 22 and the locking hook 232 is arranged on the mounting plate 21. When the fixing component 2 is in the locked state, the locking hook 232 is engaged with the outside of the locking block 231, thereby realizing the locking between the mounting plate 21 and the base plate 22. When the fixing component 2 is unlocked, the locking block 231 is disengaged from the locking hook 232, so that the mounting plate 21 can slide relative to the base plate 22. The locking hook 232 and the locking block 231 are fixed by a mechanical structure and are not easy to loosen after locking. The fixing component 2 is stable, reliable and highly safe in the locked state.
[0072] Reference Figure 3 As shown, it can be understood that the locking block 231 is fixed to the base plate 22, and the locking hook 232 is provided on the mounting plate 21. When the fixing assembly 2 is in the unlocked state, the locking hook 232 separates from the locking block 231, allowing the mounting plate 21 to slide or move outward relative to the base plate 22. The locking unit 23 has a simple structure, low production cost, and is stable and reliable. In addition, when the fixing assembly 2 is in the locked state, the locking block 231 is enclosed by the locking hook 232, forming a stable connection. At this time, the mounting plate 21 is completely above the base plate 22 and cannot move horizontally, effectively preventing the heat exchanger 300 from shifting or falling.
[0073] Furthermore, a first guide surface is formed on the locking block 231 , and a second guide surface is formed on the locking hook 232 . The first guide surface cooperates with the second guide surface for guidance. The locking hook 232 is provided with an elastic member, which has a force that connects the locking hook 232 to the locking block 231 . The second guide surface is formed on the locking block 231, and the second guide surface is formed on the locking hook 232. During the sliding of the mounting plate 21, the first guide surface of the locking block 231 contacts the second guide surface on the locking hook 232, and the guiding locking block 231 is wrapped by the locking hook 232 to complete the locking action. In this way, the operator can complete the locking without precise alignment, the operation difficulty is low, and the assembly efficiency of the operator is improved; the elastic member provides a force to keep the locking hook 232 in contact with the locking block 231 at all times, which can prevent accidental unlocking caused by vibration or slight displacement, reduce the risk of accidental unlocking due to external interference, and enhance the locking stability of the fixing component 2.
[0074] In some feasible embodiments, a proximity switch or a pressure sensor may be provided on the locking hook 232 or the locking block 231 to detect in real time whether the locking hook 232 and the locking block 231 are locked in place, thereby improving the reliability of the locking unit 23 .
[0075] In any embodiment of the present invention, the fixing assembly 2 further includes a positioning unit 24, which is disposed between the base plate 22 and the mounting plate 21. The positioning unit 24 includes a first positioning portion and a second positioning portion. The first positioning portion is disposed on the base plate 22, and the second positioning portion is disposed on the mounting plate 21. The mounting plate 21 and the base plate 22 are positioned by the first positioning portion and the second positioning portion. When the fixing assembly 2 is in an unlocked state, the first positioning portion is separated from the second positioning portion. When the fixing assembly 2 is in a locked state, the first positioning portion and the second positioning portion contact each other to position the base plate 22 relative to the mounting plate 21. Thus, the first positioning portion and the second positioning portion cooperate to securely lock the relative position between the mounting plate 21 and the base plate 22, thereby achieving more stable support for the heat exchanger 300 and precise positioning between the base plate 22 and the mounting plate 21. Thus, the positioning unit 24 cooperates with the locking unit 23. In the locked state, the heat exchanger 300 can be effectively prevented from falling during movement, causing accidents and losses.
[0076] It can be understood that a first positioning portion is provided on the bottom plate 22, and a second positioning portion is provided on the mounting plate 21. The first positioning portion cooperates with the second positioning portion so that when the fixing assembly 2 is in the locked state, the mounting plate 21 and the bottom plate 22 will not be displaced relative to each other, and the relative position between the mounting plate 21 and the bottom plate 22 is more stable. The mounting plate 21 and the bottom plate 22 move relative to each other, and the first positioning portion and the second positioning portion contact each other and separate from each other. At the same time, the first locking portion and the second locking portion contact each other and separate from each other, so that the fixing assembly 2 switches from the locked state to the unlocked state, or the mounting plate 21 and the bottom plate 22 move relative to each other. The plate 22 moves relative to each other, the first positioning portion and the second positioning portion are separated from each other and then contacted with each other, and the first locking portion and the second locking portion are separated from each other and then contacted with each other, so that the fixing assembly 2 switches from the unlocked state to the locked state, and the fixing unit and the locking unit 23 cooperate with each other. After the locking block 231 is located in the locking hook 232, the first positioning portion contacts the second positioning portion, which improves the precise positioning between the mounting plate 21 and the base plate 22, limits the displacement between the base plate 22 and the mounting portion in multiple directions, reduces the wear of the locking unit 23, and prevents damage to the locking hook 232 or the locking block 231 caused by misalignment.
[0077] Furthermore, the positioning unit 24 includes: a positioning block 241 and a positioning pin 242. The positioning block 241 is arranged on the base plate 22. The positioning block 241 is formed with a positioning hole, which is formed as a first positioning portion. The positioning pin 242 is arranged on the mounting plate 21. The mounting plate 21 is formed with a through hole. The positioning pin 242 can be movably arranged in the through hole. The positioning pin 242 is formed with a positioning column, which is formed as a second positioning portion. The positioning column passes through the through hole and extends into the positioning hole. The mounting plate 21 and the base plate 22 are positioned by the positioning pin 242 and the positioning block 241. Therefore, by setting the positioning block 241 and the positioning pin 242, the first positioning portion is formed as a positioning hole, and the second positioning portion is formed as a positioning column, which extends into the positioning hole to realize the positioning between the mounting plate 21 and the base plate 22. When the fixing assembly 2 is in the locked state, the positioning column is located in the positioning hole, limiting the displacement of the mounting plate 21 and the base plate 22 in multiple directions, forming a rigid limit. When the fixing assembly 2 is unlocked, the positioning column disengages from the positioning hole, and at the same time, the locking block 231 disengages from the locking hook 232, so that the mounting plate 21 can slide relative to the base plate 22. That is, through the cooperation between the positioning block 241 and the positioning pin 242 and the cooperation between the locking block 231 and the locking hook 232, the displacement between the base plate 22 and the mounting portion in multiple directions is limited, effectively improving the stability and reliability of the fixing assembly 2 in the locked state.
[0078] Reference Figure 3As shown, the positioning block 241 is arranged on the base plate 22, the positioning hole is formed on the positioning block 241, the positioning pin 242 is arranged on the mounting plate 21, and a through hole is formed on the mounting plate 21. The positioning pin 242 is movably arranged in the through hole, and the positioning pin 242 is formed with a positioning column. The first positioning portion is formed as a positioning hole, and the second positioning portion is formed as a positioning column. When the fixing component 2 is in a locked state, the locking hook 232 is engaged with the outside of the locking block 231, and the positioning column passes through the through hole and extends into the positioning hole. No relative displacement can be generated between the mounting plate 21 and the base plate 22. When the fixing component 2 is unlocked, the locking block 231 disengages from the locking hook 232, and the positioning column disengages from the positioning hole, so that the mounting plate 21 can slide relative to the base plate 22.
[0079] In any embodiment of the present invention, the fixing assembly 2 further includes a sliding unit 25, which is disposed between the mounting plate 21 and the base plate 22. The sliding unit 25 includes a first sliding portion and a second sliding portion. The first sliding portion is disposed on the base plate 22, and the second sliding portion is disposed on the mounting plate 21. The mounting plate 21 and the base plate 22 are slidably connected relative to each other via the first positioning portion and the second positioning portion. Thus, the first and second sliding portions cooperate to achieve smooth relative movement between the mounting plate 21 and the base plate 22. The first and second sliding portions reduce friction between the mounting plate 21 and the base plate 22. Furthermore, the first and second sliding portions cooperate to guide the relative movement of the mounting plate 21 and the base plate 22, ensuring the balance and stability of the heat exchanger 300 during movement.
[0080] Further, refer to Figure 3 As shown, the sliding unit 25 includes: a guide rail 251 and a slider 252. The guide rail 251 is arranged on the base plate 22. The first sliding part is formed as the guide rail 251. The slider 252 is arranged on the mounting plate 21. The second sliding part is formed as the slider 252. The slider 252 and the guide rail 251 are slidable relative to each other. The mounting plate 21 is connected to the base plate 22 for relative sliding through the guide rail 251 and the slider 252. When the fixing component 2 switches from the unlocked state to the locked state, the mounting plate 21 moves toward the inner side of the platform 1, and the mounting plate 21 and the base plate 22 slide relative to each other. The slider 252 slides along the length direction of the guide rail 251, which not only provides a guide for the sliding of the mounting plate 21, but also reduces the friction generated when the mounting plate 21 and the base plate 22 slide relative to each other.
[0081] Furthermore, it can be understood that a sliding groove can be formed on the side of the slider 252 facing the guide rail 251, and the sliding groove wraps the circumference of the guide rail 251, thereby avoiding separation between the slider 252 and the guide rail 251, ensuring that the sliding unit 25 can work stably, and further improving the stability and reliability of the fixed component 2.
[0082] In any embodiment of the present invention, the fixing assembly 2 further includes a guide unit 26, which is disposed between the mounting plate 21 and the base plate 22. The guide unit 26 includes a first guide portion and a second guide portion, wherein the first guide portion is disposed on the base plate 22, and the second guide portion is disposed on the mounting plate 21. The mounting plate 21 and the base plate 22 are guided by the cooperation of the first guide portion and the second guide portion. Thus, the first guide portion and the second guide portion cooperate to guide the movement direction of the mounting plate 21, thereby preventing deviation or jamming, and improving the stability and safety of the mounting plate 21 during movement relative to the base plate 22. The guide unit 26 cooperates with the sliding unit 25 to reduce friction between the mounting plate 21 and the base plate 22 during relative movement, while preventing lateral deviation or tilting of the mounting plate 21 and the base plate 22 during relative movement, further ensuring the balance and stability of the heat exchanger 300 during movement.
[0083] Reference Figure 3 As shown, in a feasible embodiment, the guide unit 26 includes: a guide shaft 261, a guide block 262 and a buffer 263. The guide block 262 is formed with a guide hole. The guide shaft 261 is inserted into the guide hole. The guide block 262 is movable along the axial direction of the guide shaft 261. The guide shaft 261 is formed as a first guide portion, and the guide hole is formed as a second guide portion. The mounting plate 21 and the base plate 22 are guided by the guide shaft 261 and the guide block 262. The buffer 263 is sleeved on both ends of the guide shaft 261. When the fixing assembly 2 switches from the unlocked state to the locked state, the mounting plate 21 moves toward the inner side of the platform 1, and the mounting plate 21 and the base plate 22 are connected. The plates 22 slide relative to each other, the slider 252 slides along the length direction of the guide rail 251, and the guide block 262 slides along the axial direction of the guide shaft 261, guiding the mounting plate 21 during the sliding process of the mounting plate 21. The guide rail 251 cooperates with the slider 252 and the guide shaft 261 cooperates with the guide block 262 to guide the mounting plate 21 while it slides relative to the base plate 22, and buffer parts 263 are provided at both ends of the guide shaft 261 to absorb impact energy when the mounting plate 21 slides to the extreme positions at both ends of the guide shaft 261, prevent hard collisions, avoid structural damage, and extend the service life of the mounting device 100.
[0084] In any embodiment of the present invention, Figure 4As shown, the mounting plate 21 includes a base plate 211, a fixing plate 212, and a support plate 213. The fixing plate 212 and the base plate 211 are arranged perpendicular to each other and connected to each other. The support plate 213 is connected between the base plate 211 and the fixing plate 212. The fixing plate 212 is formed with a plurality of mounting holes 214, at least some of which are formed as elongated holes. Thus, the provision of the support plate 213 strengthens the overall structural rigidity of the mounting plate 21, improving the bending resistance and stability of the mounting plate 21 when subjected to heavy loads. Furthermore, the formation of the plurality of mounting holes 214 on the fixing plate 212, formed as elongated holes, provides horizontal or vertical adjustment space for the heat exchanger 300, facilitating adaptation to the installation position of different models of heat exchangers 300.
[0085] Reference Figure 4 As shown, there are eight mounting holes 214, and the eight mounting holes 214 are all formed as long strip holes, and the size of at least two mounting holes 214 of the eight mounting holes 214 is different from the size of the other mounting holes 214. In this way, the installation of various types of heat exchangers 300 can be achieved, which improves the applicability of the installation equipment 100. A wear-resistant part 5 is provided under the mounting plate 21, and the wear-resistant part 5 is connected to the bottom plate 22. The wear-resistant part 5 protects the appearance of the heat exchanger 300 product and avoids damage to the appearance of the heat exchanger 300. A pulling handle 27 is provided on the mounting plate 21, which is convenient for pushing and pulling the mounting plate 21.
[0086] In any embodiment of the present invention, the heat exchanger installation device 100 further includes: a lifting mechanism 3 and a base 4. The lifting mechanism 3 is provided between the base 4 and the platform 1. The lifting mechanism 3 includes: a transmission assembly and a drive assembly. The drive assembly is connected to the platform 1 via the transmission assembly and is used to drive the platform 1 to move in the up and down directions. It can be understood that the base 4 is the basic supporting structure of the entire device. The vertical movement of the platform 1 is achieved by providing the lifting mechanism 3. The lifting mechanism 3 includes a transmission assembly and a drive assembly. The transmission assembly is connected between the platform 1 and the base 4. The upper end of the transmission assembly is connected to the platform 1, and the lower end of the transmission assembly is connected to the base 4. The drive assembly is in transmission connection with the transmission assembly. The drive assembly can drive the transmission assembly to drive the platform 1 to move upward or downward.
[0087] In some embodiments, the transmission assembly includes a plurality of linkage groups, each linkage group includes a first linkage rod and a second linkage rod, the first linkage rod and the second linkage rod are rotatably connected relative to each other, the two ends of the first linkage rod are respectively connected to one end of the second linkage rod of an adjacent linkage group, and the two ends of the second linkage rod are respectively connected to one end of the first linkage rod of an adjacent linkage group. Figure 1 and Figure 2As shown, multiple linkage groups are formed into a scissor-fork structure with multiple hinge points for evenly distributing the load, so that a single hinge point bears less pressure, thereby enhancing the overall load-bearing capacity, providing multi-point support, and increasing the stability of the platform 1. When not in use, the scissor-fork structure can be completely folded, taking up very little space, and is easy to place and transport.
[0088] In some embodiments, the driving assembly includes a cylinder and a piston. The piston is movably disposed in the cylinder. Hydraulic oil enters the cylinder to adjust the stroke of the piston.
[0089] In any embodiment of the present invention, the heat exchanger installation device 100 further includes a lifting electrical control system, which includes a drive module and a control module. The drive module is used to drive the lifting mechanism 3 upward and downward. The control module is connected to the drive module and is used to receive operating instructions to control the operating state of the drive module, including operating speed and direction. This enables precise adjustment of the lifting direction and speed, improves control flexibility, and thus enhances the intelligence of the installation device 100.
[0090] Furthermore, the drive module includes a drive pump 205 and a starting capacitor. The first phase of the drive pump 205 is connected to the neutral line, the second phase of the drive pump 205 is connected to the power input line, one end of the starting capacitor is connected to the third phase of the drive pump 205, and the other end of the starting capacitor is connected to the second phase of the drive pump 205. Thus, the provision of the starting capacitor improves the starting characteristics of the drive pump 205, enabling the drive pump 205 to obtain sufficient torque to overcome resistance in a static state at a relatively low starting current. This results in a low failure rate, ease of maintenance, low production costs, and strong adaptability.
[0091] In some embodiments, the heat exchanger installation device 100 also includes: a pushing handle 6, a moving component and a foot switch 9. The pushing handle 6 is connected to the base 4. The moving component includes two fixed wheels 7 and two universal wheels 8, which are convenient for moving the installation device 100 or moving the heat exchanger 300 to the cabinet. The foot switch 9 can be divided into an up switch and a down switch, which respectively control the up and down of the platform 1.
[0092] like Figure 6As shown, the lifting electrical control system includes a control circuit, which includes: a main circuit and a control circuit. The main circuit is provided in the drive module, and the control circuit is provided in the control module. The main circuit has a main input terminal and a main output terminal, and the control circuit has a control input terminal and a control output terminal. The main input terminal is connected to the control input terminal and both are connected to the live wire access point (L:1). A first relay F4 is provided between the main input terminal and the live wire access point (L:1). The main output terminal is connected to the control output terminal and both are connected to the neutral wire access point (N:2). A second relay F5 is provided between the main output terminal and the neutral wire access point (N:2). The main circuit includes a three-phase motor M1 and a starting capacitor C6. The three-phase motor M1 has first to third phases, the first phase U1 is connected to the main output terminal, the second phase V1 is connected to the main input terminal, the third phase W1 is connected to one end of the starting capacitor C6, and the other end of the starting capacitor C6 is connected to the second phase V1.
[0093] The control circuit includes: a transformer T1 and a terminal module P3, the terminal module P3 having first to ninth terminals, a first end of the primary of the transformer T1 connected to the main input terminal, a second end of the primary of the transformer T1 connected to the main output terminal, a first end of the secondary of the transformer T1 connected to the cathode of the sixth diode D6, an anode of the sixth diode D6 connected to the fourth terminal u and the seventh terminal x, respectively, a second end of the secondary of the transformer T1 connected to one end of the key switch JT, the other end of the key switch JT connected to one end of the emergency stop switch KG, the other end of the emergency stop switch KG connected to the eighth terminal y and the ninth terminal z, a fuse F3 connected between the key switch JT and the emergency stop switch KG, the ninth terminal z connected to the anode of the fourth diode D4 and the cathode of the seventh diode D7, respectively, the anode of the seventh diode D7 connected to the anode of the sixth diode D6, and a third resistor R10 connected between the cathode of the seventh diode D7 and the ninth terminal z;
[0094] A voltage regulator IC1, a first solid-state relay K2, a second solid-state relay K3, and a bidirectional thyristor Q3. The voltage regulator IC1 has a first voltage stabilizing terminal a, a second voltage stabilizing terminal c, and a third voltage stabilizing terminal b. The first solid-state relay K2 has first to eighth connection terminals. The second solid-state relay K3 has first to sixth solid-state connection terminals q. The bidirectional thyristor Q3 has a first anode B, a second anode C, and a control electrode A. The first voltage stabilizing terminal a is respectively connected to the cathode of the fourth diode D4, the cathode of the fifth diode D5, and one end of the first capacitor C3. The anode of the fifth diode D5 is connected to the cathode of the sixth diode D6. The second voltage stabilizing terminal c is respectively connected to the second connection terminal s and one end of the second capacitor C4. The other end of the second capacitor C4 is connected to the other end of the first capacitor C3. The other end of the first capacitor C3 is connected to the anode of the sixth diode D6. The third voltage stabilizing terminal b is connected to the anode of the sixth diode D6.
[0095] The first connection terminal d is connected to the fourth fixed connection terminal o, the fourth fixed connection terminal o is connected to the cathode of the second diode D2, the anode of the second diode D2 is connected to the sixth connection terminal i, the third connection terminal f is respectively connected to the cathode of the first diode D1 and one end of the AC relay K1, the first connection terminal r is respectively connected to the anode of the first diode D1 and the other end of the AC relay K1, a normally closed switch is provided between the first connection terminal r and the second connection terminal s, a normally closed switch is provided between the second connection terminal e and the third connection terminal f, the fifth connection terminal h is connected to the control electrode A, a normally closed switch is provided between the sixth connection terminal i and the seventh connection terminal j, the seventh connection terminal j is connected to one end of the second resistor R7, and the other end of the second resistor R7 is respectively connected to the second anode C and the first One end of resistor R9 and the other end of the first resistor R9 are connected to one end of a third capacitor C5, the other end of the third capacitor C5 is connected to the second end of the secondary of transformer T1, the second anode C is connected to a ninth terminal z, a solenoid valve is connected between the second anode C and the ninth terminal z, the eighth terminal k is connected to a sixth terminal w, the sixth terminal w is respectively connected to the anode of the second diode D2 and one end of the down switch SB2, the second terminal s is connected to the fifth terminal v, the fifth terminal v is connected to one end of the up switch SB1, the other end of the down switch SB2 and the other end of the up switch SB1 are both electrically connected to the cathode of the indicator light, the anode of the indicator light is electrically connected to the sixth solid-state connection terminal q, and the cathode of the indicator light is electrically connected to the seventh terminal x;
[0096] The first fixed relay connection terminal l is respectively connected to the cathode of the third diode D3 and the second fixed relay connection terminal m, the cathode of the third diode D3 is connected to one end of the second capacitor C4, the anode of the third diode D3 is respectively connected to the third terminal t and the fifth fixed relay connection terminal p, the first fixed relay connection terminal l is connected to the second fixed relay connection terminal m, and a normally open switch is provided between the first fixed relay connection terminal l and the second fixed relay connection terminal m, and a normally closed switch is provided between the fifth fixed relay connection terminal p and the sixth fixed relay connection terminal q, the first anode B is respectively connected to the first end of the secondary pole of the transformer T1 and one end of the fourth resistor R8, the other end of the fourth resistor R8 is connected to the control electrode A, the AC relay K1 has a first contact and a second contact, one end of the first contact is electrically connected to the first phase U1, and the other end of the first contact is electrically connected to the main input terminal, one end of the second contact is electrically connected to the second phase V1, and the other end of the second contact is electrically connected to the main output terminal.
[0097] In summary, the electronic components included in the above-mentioned control circuit are all suitable for making PCBA boards. Compared with the currently commonly used battery plus DC drive, the cost is lower, the space occupied is smaller, the size and weight of the equipment are reduced, the operability is stronger, and the equipment can be more adaptable to the site.
[0098] In other embodiments, the platform 1 can be raised to the approximate height of the connection pipe interface of the liquid cooling server cabinet, the lock hook 232 and the positioning pin 242 can be released, and the mounting plate 21 and the heat exchanger 300 can be pushed out. When the heat exchanger 300 is pushed out, the state of the installation device 100 is as follows: Figure 1 As shown. At this point, push the handle 6 to adjust the horizontal position via the universal wheel 8, and use the remote control to adjust the vertical position, ultimately completing precise positioning in three directions. During fine adjustment in the Z direction, if a person stands between the installation device 100 and the server cabinet and cannot operate the foot switch 9, the remote control can be used to raise and lower the platform 1.
[0099] According to the hydraulic system 200 of the second embodiment of the present invention, it is applied to the installation equipment 100 of the heat exchanger according to the first embodiment of the present invention. The hydraulic system 200 includes: a main passage 201, a reflux passage 202 and an overflow passage 203. The main passage 201 has a main oil inlet end and a main oil outlet end. The main oil inlet end is connected to the oil tank 204, and the main oil outlet end is connected to the drive component of the installation equipment 100. A drive pump 205 and a one-way valve 206 are connected in series on the main passage 201. A filter 209 is provided downstream of the oil tank 204. The reflux passage 202 has a reflux oil inlet end and a reflux oil outlet end. The reflux oil inlet end is connected between the main oil outlet end and the one-way valve 206, and the reflux oil outlet end is connected to the main oil inlet end. The overflow passage 203 has an overflow oil inlet end and an overflow oil outlet end. The overflow oil inlet end is connected between the drive pump 205 and the one-way valve 206, and the overflow oil outlet end is connected to the main oil inlet end.
[0100] When the hydraulic system 200 is working, hydraulic oil is first sucked in from the oil tank 204, purified by the filter 209, and then enters the drive pump 205 for pressurization. The pressurized hydraulic oil enters the main passage 201 through the one-way valve 206 and flows to the drive component (such as the hydraulic cylinder), pushing the platform 1 to rise or perform an action. After the drive component completes the action, the hydraulic oil returns to the main passage 201 through the reflux passage 202. A throttle valve can be set in the reflux path to adjust the speed, or a reversing valve can be used to change the direction of movement. When the system pressure exceeds the set value, the overflow valve 208 opens, and the excess hydraulic oil returns to the main oil inlet end through the overflow passage 203 to avoid damage to the system due to overpressure.
[0101] According to the hydraulic system 200 of the embodiment of the present invention, multiple protections are provided by setting up the overflow valve 208, the one-way valve 206 and the filter 209 to ensure stable operation of the system. The division of labor of each path is clear, which facilitates system design and maintenance. The reflux path 202 reduces energy loss and improves overall efficiency.
[0102] The following will refer to Figures 1-6 A heat exchanger mounting apparatus 100 according to a specific embodiment of the present invention is described.
[0103] like Figure 1-Figure 4As shown, the radiator installation device 100 includes: a platform 1, a fixing component 2, a lifting mechanism 3, a base 4 and a lifting electrical control system, and the fixing component 2 includes: a mounting plate 21, a base plate 22, a locking unit 23, a positioning unit 24, a sliding unit 25, a guide unit 26, a pushing handle 6, a directional wheel 7, a universal wheel 8, an up switch, a down switch and a hydraulic system 200.
[0104] Specifically, the platform 1 is the basic bearing structure of the installation equipment 100 for carrying the heat exchanger 300. The platform 1 has an ascending and descending motion, that is, the platform 1 can be raised and lowered in the vertical direction, which is convenient for the operator to adjust the height position of the heat exchanger 300 according to the height of the cabinet; the fixing component 2 is fixed on the platform 1 for fixing the heat exchanger 300. The fixing component 2 includes a mounting plate 21. The mounting plate 21 is used to directly carry the heat exchanger 300. The mounting plate 21 can move outward relative to the platform 1 in the horizontal direction. When the fixing component 2 is in a locked state, the mounting plate 2 1 is completely above the platform 1, and the heat exchanger 300 is also completely above the platform 1. This prevents the heat exchanger 300 from falling from the platform 1 to the ground and causing damage to the heat exchanger 300 when the installation device 100 is moved. When the fixing assembly 2 switches from the locked state to the unlocked state, the mounting plate 21 can move outward from the platform 1. At this time, the heat exchanger 300 follows the mounting plate 21 toward the outside of the platform 1. After the heat exchanger 300 is positioned with the cabinet, the heat exchanger 300 extends beyond the outer periphery of the platform 1 and is located outside the platform 1, making it easier for operators to assemble the heat exchanger 300 with the cabinet. The lifting mechanism 3 is located between the base 4 and the platform 1. The lifting mechanism 3 enables the vertical movement of the platform 1. The multiple linkage groups form a scissor-fork structure with multiple hinge points for evenly distributing the load. This reduces the pressure on each hinge point, enhances the overall load-bearing capacity, provides multi-point support, and increases the stability of the platform 1. When not in use, the scissor-fork structure can be completely folded, occupying a very small space, making it easy to store and transport.
[0105] The locking unit 23 comprises a locking block 231 and a locking hook 232. The locking block 231 is fixed to the base plate 22, and the locking hook 232 is mounted on the mounting plate 21. When the fixing assembly 2 is unlocked, the locking hook 232 separates from the locking block 231, allowing the mounting plate 21 to slide or move outward relative to the base plate 22. The locking unit 23 has a simple structure, low production cost, and is stable and reliable. Furthermore, when the fixing assembly 2 is locked, the locking block 231 is enclosed by the locking hook 232, forming a secure connection. At this point, the mounting plate 21 is completely above the base plate 22 and cannot move horizontally, effectively preventing the heat exchanger 300 from shifting or falling.
[0106] The positioning unit 24 includes: a positioning block 241 and a positioning pin 242. The positioning block 241 is provided on the base plate 22. The positioning hole is formed on the positioning block 241. The positioning pin 242 is provided on the mounting plate 21. A through hole is formed on the mounting plate 21. The positioning pin 242 is movably provided in the through hole. The positioning pin 242 is formed with a positioning column. The first positioning portion is formed as a positioning hole, and the second positioning portion is formed as a positioning column. When the fixing assembly 2 is in a locked state, the locking hook 232 is engaged with the outside of the locking block 231, and the positioning column passes through the through hole and extends into the positioning hole. No relative displacement can be generated between the mounting plate 21 and the base plate 22. When the fixing assembly 2 is unlocked, the locking block 231 disengages from the locking hook 232, and the positioning column disengages from the positioning hole, so that the mounting plate 21 can slide relative to the base plate 22.
[0107] The sliding unit 25 includes: a guide rail 251 and a slider 252. The guide rail 251 is arranged on the base plate 22. The first sliding part is formed as the guide rail 251. The slider 252 is arranged on the mounting plate 21. The second sliding part is formed as the slider 252. The slider 252 and the guide rail 251 are slidable relative to each other. The mounting plate 21 is connected to the base plate 22 for relative sliding through the guide rail 251 and the slider 252. When the fixing component 2 switches from the unlocked state to the locked state, the mounting plate 21 moves toward the inner side of the platform 1, and the mounting plate 21 and the base plate 22 slide relative to each other. The slider 252 slides along the length direction of the guide rail 251, which not only provides a guide for the sliding of the mounting plate 21, but also reduces the friction generated when the mounting plate 21 and the base plate 22 slide relative to each other.
[0108] The guide unit 26 includes: a guide shaft 261, a guide block 262 and a buffer 263. The guide block 262 is formed with a guide hole. The guide shaft 261 is inserted into the guide hole. The guide block 262 is movable along the axial direction of the guide shaft 261. The guide shaft 261 is formed as a first guide portion, and the guide hole is formed as a second guide portion. The mounting plate 21 and the base plate 22 are guided by the guide shaft 261 and the guide block 262. The buffer 263 is sleeved on both ends of the guide shaft 261. When the fixing assembly 2 switches from the unlocked state to the locked state, the mounting plate 21 moves toward the inner side of the platform 1, and the mounting plate 21 and the base plate 22 are relatively close. Sliding, the slider 252 slides along the length direction of the guide rail 251 while the guide block 262 slides along the axial direction of the guide shaft 261, guiding the mounting plate 21 during the sliding process of the mounting plate 21, the guide rail 251 cooperates with the slider 252 and the guide shaft 261 cooperates with the guide block 262 to guide the mounting plate 21 while sliding relative to the base plate 22, and buffer parts 263 are provided at both ends of the guide shaft 261 to absorb impact energy when the mounting plate 21 slides to the extreme positions at both ends of the guide shaft 261, prevent hard collisions, avoid structural damage, and extend the service life of the mounting device 100.
[0109] The mounting plate 21 includes a base plate 211, a fixing plate 212, and a support plate 213. The fixing plate 212 and base plate 211 are arranged perpendicular to each other and connected to each other. The support plate 213 is connected between the base plate 211 and the fixing plate 212. Eight mounting holes 214 are formed on the fixing plate 212. Each of the eight mounting holes 214 is formed as an elongated hole, and the dimensions of at least two of the eight mounting holes 214 are different from those of the other mounting holes 214. The transmission assembly includes multiple linkage groups, which are formed into a scissor-fork structure with multiple hinge points for evenly distributing the load. This reduces the pressure on a single hinge point and enhances the overall load-bearing capacity.
[0110] The lifting electrical control system includes a drive module and a control module. The drive module is used to drive the lifting mechanism 3 in both ascending and descending motions. The control module is connected to the drive module and is used to receive operating instructions to control the operating state of the drive module. The drive module includes a drive pump 205 and a start capacitor. The first phase of the drive pump 205 is connected to the neutral line, the second phase of the drive pump 205 is connected to the power input line, one end of the start capacitor is connected to the third phase of the drive pump 205, and the other end of the start capacitor is connected to the second phase of the drive pump 205.
[0111] The moving component and the foot switch 9, the push handle 6 is connected to the base 4, the moving component includes two fixed wheels 7 and two universal wheels 8, which are convenient for moving the installation equipment 100 or moving the heat exchanger 300 to the cabinet. The foot switch 9 can be divided into an up switch and a down switch, which respectively control the up and down of the platform 1.
[0112] The hydraulic system 200 includes: a main passage 201, a reflux passage 202 and an overflow passage 203. The main passage 201 has a main oil inlet end and a main oil outlet end. The main oil inlet end is connected to the oil tank 204, and the main oil outlet end is connected to the drive component of the installation equipment 100. A driving pump 205 and a one-way valve 206 are connected in series to the main passage 201. A filter 209 is provided downstream of the oil tank 204. The reflux passage 202 has a reflux oil inlet end and a reflux oil outlet end. The reflux oil inlet end is connected between the main oil outlet end and the one-way valve 206. A solenoid valve 207 is provided on the reflux passage 202, and the reflux oil outlet end is connected to the main oil inlet end. The overflow passage 203 has an overflow oil inlet end and an overflow oil outlet end. The overflow oil inlet end is connected between the driving pump 205 and the one-way valve 206, and the overflow oil outlet end is connected to the main oil inlet end. An overflow valve 208 is provided on the overflow passage 203.
[0113] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.
Claims
1. A heat exchanger installation device, characterized in that: include: A platform (1), wherein the platform (1) is movable in an up-down direction; A fixing assembly (2), the fixing assembly (2) being arranged on the platform (1), the fixing assembly (2) comprising a mounting plate (21), the heat exchanger (300) being adapted to be arranged on the mounting plate (21), the fixing assembly (2) being switchable between a locked state and an unlocked state, when the fixing assembly (2) is in the locked state, the mounting plate (21) being completely located above the platform (1), and when the fixing assembly (2) is in the unlocked state, the mounting plate (21) being movable toward the outside of the platform (1) so that the heat exchanger (300) is located outside the platform (1); the fixing assembly (2) further comprising: A bottom plate (22), the bottom plate (22) being fixedly connected to the platform (1); A locking unit (23) is provided between the base plate (22) and the mounting plate (21), and the locking unit (23) is formed with a first locking portion and a second locking portion, wherein the first locking portion is provided on the base plate (22), and the second locking portion is provided on the mounting plate (21), and the mounting plate (21) and the base plate (22) are locked by the first locking portion and the second locking portion, and when the fixing assembly (2) is in the unlocked state, the first locking portion is separated from the second locking portion, and when the fixing assembly (2) is in the locked state, the first locking portion is separated from the second locking portion. In the locked state, the first locking portion contacts the second locking portion; the locking unit (23) comprises: a locking block (231) and a locking hook (232); the locking block (231) is provided on the base plate (22); the locking hook (232) is provided on the mounting plate (21); the locking block (231) forms the first locking portion; the locking hook (232) forms the second locking portion; the locking block (231) is located inside the locking hook (232); the mounting plate (21) and the base plate (22) are locked by the locking block (231) and the locking hook (232).
2. The heat exchanger installation device according to claim 1, characterized in that: The fixing assembly (2) further includes: a positioning unit (24), the positioning unit (24) being arranged between the base plate (22) and the mounting plate (21), the positioning unit (24) being formed with a first positioning portion and a second positioning portion, the first positioning portion being arranged on the base plate (22), the second positioning portion being arranged on the mounting plate (21), the mounting plate (21) and the base plate (22) being positioned by the first positioning portion and the second positioning portion, when the fixing assembly (2) is in the unlocked state, the first positioning portion is separated from the second positioning portion, and when the fixing assembly (2) is in the locked state, the first positioning portion is in contact with the second positioning portion to position the relative positions of the base plate (22) and the mounting plate (21).
3. The heat exchanger installation device according to claim 2, characterized in that: The positioning unit (24) includes: a positioning block (241) and a positioning pin (242), wherein the positioning block (241) is provided on the base plate (22), the positioning block (241) is formed with a positioning hole, and the positioning hole is formed as the first positioning portion, the positioning pin (242) is provided on the mounting plate (21), the mounting plate (21) is formed with a through hole, the positioning pin (242) is movably provided in the through hole, the positioning pin (242) is formed with a positioning column, and the positioning column is formed as the second positioning portion, the positioning column passes through the through hole and extends into the positioning hole, and the mounting plate (21) and the base plate (22) are positioned by the positioning pin (242) and the positioning block (241).
4. The heat exchanger installation device according to claim 2, characterized in that: The fixing assembly (2) further includes a sliding unit (25), the sliding unit (25) being arranged between the mounting plate (21) and the bottom plate (22), the sliding unit (25) being formed with a first sliding portion and a second sliding portion, the first sliding portion being arranged on the bottom plate (22), the second sliding portion being arranged on the mounting plate (21), and the mounting plate (21) and the bottom plate (22) being slidably connected relative to each other through the cooperation of the first positioning portion and the second positioning portion.
5. The heat exchanger installation device according to claim 4, characterized in that: The sliding unit (25) comprises: a guide rail (251) and a slider (252); the guide rail (251) is provided on the base plate (22); the first sliding portion is formed as the guide rail (251); the slider (252) is provided on the mounting plate (21); the second sliding portion is formed as the slider (252); the slider (252) and the guide rail (251) are slidable relative to each other; the mounting plate (21) is slidably connected to the base plate (22) via the cooperation of the guide rail (251) and the slider (252).
6. The heat exchanger installation device according to claim 4, characterized in that: The fixing assembly (2) further includes: a guide unit (26), the guide unit (26) being arranged between the mounting plate (21) and the base plate (22), the guide unit (26) being formed with a first guide portion and a second guide portion, the first guide portion being arranged on the base plate (22), the second guide portion being arranged on the mounting plate (21), and the mounting plate (21) and the base plate (22) being guided by the first guide portion and the second guide portion.
7. The heat exchanger installation device according to claim 6, characterized in that: The guide unit (26) includes: a guide shaft (261), a guide block (262) and a buffer member (263); the guide block (262) is formed with a guide hole, the guide shaft (261) is inserted into the guide hole, the guide block (262) is movable along the axial direction of the guide shaft (261), the guide shaft (261) is formed as the first guide portion, the guide hole is formed as the second guide portion, the mounting plate (21) and the base plate (22) are guided by the guide block (262) through the guide shaft (261), and the buffer member (263) is sleeved on both ends of the guide shaft (261).
8. The heat exchanger installation device according to any one of claims 1 to 7, characterized in that: The mounting plate (21) comprises: a base plate (211), a fixing plate (212) and a support plate (213); the fixing plate (212) and the base plate (211) are arranged perpendicular to each other; the fixing plate (212) is connected to the base plate (211); the support plate (213) is connected between the base plate (211) and the fixing plate (212); a plurality of mounting holes (214) are formed on the fixing plate (212); at least some of the plurality of mounting holes (214) are formed as elongated holes.
9. The heat exchanger installation device according to any one of claims 1 to 7, characterized in that: Also includes: A lifting mechanism (3) and a base (4), wherein the lifting mechanism (3) is arranged between the base (4) and the platform (1), and the lifting mechanism (3) comprises: a transmission assembly and a drive assembly, wherein the drive assembly is connected to the platform (1) via the transmission assembly and is used to drive the platform (1) to move in an up and down direction.
10. The heat exchanger installation device according to claim 9, characterized in that: The transmission assembly includes multiple linkage groups, each of which includes a first linkage rod and a second linkage rod. The first linkage rod and the second linkage rod are relatively rotatably connected, and the two ends of the first linkage rod are respectively connected to one end of the second linkage rod of an adjacent linkage group, and the two ends of the second linkage rod are respectively connected to one end of the first linkage rod of an adjacent linkage group.
11. The heat exchanger installation device according to any one of claims 1 to 7, characterized in that: Also includes: A lifting electrical control system, comprising a driving module and a control module, wherein: The driving module is used to drive the lifting mechanism (3) to move upward and downward; The control module is connected to the driving module and is used to receive operation instructions to control the operating state of the driving module. The operating state includes operating speed and operating direction.
12. The heat exchanger installation device according to claim 11, characterized in that: The driving module includes: A driving pump (205), wherein a first phase of the driving pump (205) is connected to a neutral line, and a second phase of the driving pump (205) is connected to a power input line; A starting capacitor, one end of the starting capacitor being connected to the third phase of the driving pump (205), and the other end of the starting capacitor being connected to the second phase of the driving pump (205).
13. A hydraulic system, characterized in that: The installation device (100) applied to a heat exchanger according to any one of claims 1 to 12, wherein the hydraulic system (200) comprises: A main passage (201), the main passage (201) having a main oil inlet end and a main oil outlet end, the main oil inlet end being connected to an oil tank (204), the main oil outlet end being connected to a drive assembly of the heat exchanger mounting device (100), a drive pump (205) and a one-way valve (206) being connected in series to the main passage (201), and a filter (209) being provided downstream of the oil tank (204); A reflux passage (202), the reflux passage (202) having a reflux oil inlet end and a reflux oil outlet end, the reflux oil inlet end being connected between the main oil outlet end and the one-way valve (206), a solenoid valve (207) being provided on the reflux passage (202), and the reflux oil outlet end being connected to the main oil inlet end; An overflow passage (203) has an overflow oil inlet end and an overflow oil outlet end, the overflow oil inlet end is connected between the drive pump (205) and the one-way valve (206), and the overflow oil outlet end is connected to the main oil inlet end.
Citation Information
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