Winding device
By introducing a diameter regulator and a manipulator into the winding device, the problem of limited application range and complex operation of the winding device is solved, and the winding of special-shaped chain rings of different diameter specifications is realized, which improves the safety and efficiency of operation.
Patent Information
- Application Number
- CN202510540711.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-04-27
AI Technical Summary
The existing winding devices can only wrap special-shaped chain rings with single diameter specifications, and their application range is limited and the operation process is complicated, which can easily lead to erroneous operation.
The winding device including a first winding rod, a second winding rod, a third winding rod, a fourth winding rod and a diameter regulator is adopted to adjust the diameter of the special chain ring through the diameter regulator, and the cylinder and the controller are jointly controlled by the operator to simplify the operation process.
The winding of special-shaped chain rings of different diameter specifications is realized, the application range of the winding device is expanded, the operation process is simplified, the error operation is reduced, and efficiency and safety are improved.
Smart Images

Figure CN120347982A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chain processing, and particularly relates to a winding device. Background Art
[0002] The winding of special-shaped chain rings is mostly carried out through a winding device. However, the current winding device can only wind special-shaped chain rings with a single diameter specification, resulting in limited application scope. When it is necessary to wind special-shaped chain rings with different diameter specifications, the winding device needs to be replaced. In addition, the existing winding device controls the gas passages of the first cylinder, the second cylinder, the third cylinder, and the third cylinder through the first controller, the second controller, the third controller, and the fourth controller respectively, and then controls the first winding rod, the second winding rod, the third winding rod, and the fourth winding rod to perform corresponding actions according to the winding process of the special-shaped chain ring. During the operation process, the operator needs to remember which controller needs to be operated specifically according to the winding process of the special-shaped chain ring. The operation process is complex and prone to misoperation. Summary of the Invention
[0003] In view of the above analysis, the present invention aims to provide a winding device to solve the problems that the application scope of the existing winding device is limited or the operation process is complex and prone to misoperation.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] A winding device for winding special-shaped chain rings, comprising a first winding rod, a second winding rod, a third winding rod, a fourth winding rod, and a diameter adjuster. The first winding rod and the fourth winding rod are used to press the outer side of the special-shaped chain ring, the second winding rod and the third winding rod are used to position and determine the diameter size of the special-shaped chain ring and press the inner side of the special-shaped chain ring, and the diameter adjuster is used to adjust the diameter of the special-shaped chain ring.
[0006] Further, the diameter adjuster includes a lead screw, a driving ring, a connecting rod, and a support plate. The driving ring is sleeved on the lead screw and is threadedly connected to the lead screw; both ends of the connecting rod are hinged to the driving ring and the support plate respectively; the support plate can extend or retract to adjust the diameter of the special-shaped chain ring.
[0007] Further, the diameter adjuster further includes a knob, and the knob is fixedly installed on the lead screw.
[0008] Further, the first winding rod, the second winding rod, the third winding rod, and the fourth winding rod are arranged in a straight line in sequence, and the diameter adjuster is installed on the second winding rod and / or the third winding rod.
[0009] Further, it further includes a first cylinder, a second cylinder, a third cylinder, and a fourth cylinder.
[0010] Further, the first winding rod, the second winding rod, the third winding rod, and the fourth winding rod are respectively controlled by the first cylinder, the second cylinder, the third cylinder, and the fourth cylinder to perform corresponding actions according to the winding process of the special-shaped link.
[0011] Further, it further includes a first controller, a second controller, a third controller, and a fourth controller.
[0012] Further, the first controller, the second controller, the third controller, and the fourth controller are respectively connected to the first cylinder, the second cylinder, the third cylinder, and the fourth cylinder to respectively switch the gas passages of the first cylinder, the second cylinder, the third cylinder, and the third cylinder.
[0013] Further, the winding device further includes an operation table.
[0014] Further, the first cylinder, the second cylinder, the third cylinder, and the fourth cylinder are all installed on the operation table.
[0015] The technical solution of the present invention can at least achieve one of the following effects:
[0016] (1) The present invention provides a winding device for winding special-shaped links, including a first winding rod, a second winding rod, a third winding rod, a fourth winding rod, and a diameter adjuster. The first winding rod and the fourth winding rod are used to press the outer side of the special-shaped link, the second winding rod and the third winding rod are used to position and determine the diameter size of the special-shaped link, and to press the inner side of the special-shaped link. The diameter adjuster is used to adjust the diameter of the special-shaped link. The winding device of the present invention adjusts the diameter of the special-shaped link by setting a diameter adjuster, thereby enabling the winding device to wind special-shaped links of different diameter specifications and expanding the application range of the winding device.
[0017] (2) The winding device of the present invention includes a manipulator. The first controller, the second controller, the third controller, and the fourth controller are all installed on the manipulator, and through the manipulator, the first controller, the second controller, the third controller, and the fourth controller can be controlled to cooperate to switch the gas passages of the first cylinder, the second cylinder, the third cylinder, and the third cylinder, and further control the first winding rod, the second winding rod, the third winding rod, and the fourth winding rod to perform corresponding actions according to the winding process of the special-shaped link. The operator only needs to operate the manipulator, without the need for the operator to remember which specific controller, whether it is the first controller, the second controller, the third controller, or the fourth controller, needs to be operated, which simplifies the operation process, reduces misoperations, and improves the efficiency and operation safety of the winding device for winding special-shaped links.
[0018] In the present invention, the above technical solutions can also be combined with each other to achieve more preferred combined solutions. Other features and advantages of the present invention will be described in the subsequent description, and some advantages can be made obvious from the description or understood by implementing the present invention. The objectives and other advantages of the present invention can be achieved and obtained from the content specifically pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings are only for the purpose of showing specific embodiments and are not considered to be a limitation of the present invention. Throughout the drawings, the same reference signs denote the same components.
[0020] Figure 1 It is a schematic structural view of the special-shaped link in Embodiment 1 of the present invention;
[0021] Figure 2 It is a schematic structural view of the winding device (the operating platform is not shown) in Embodiment 1 of the present invention;
[0022] Figure 3 It is a sectional view of the diameter adjuster in Embodiment 1 of the present invention;
[0023] Figure 4 It is a sectional view of the second winding rod in Embodiment 1 of the present invention;
[0024] Figure 5 It is a schematic structural view of the diameter adjuster in Embodiment 1 of the present invention;
[0025] Figure 6 It is a schematic structural view of the manipulator in Embodiment 2 of the present invention;
[0026] Figure 7 It is a sectional view of the manipulator in Embodiment 2 of the present invention;
[0027] Figure 8 It is a schematic structural view of the process manipulation mechanism in Embodiment 2 of the present invention;
[0028] Figure 9 It is a schematic structural view of the first process manipulation track in Embodiment 2 of the present invention;
[0029] Figure 10 It is a schematic structural view of the second process manipulation track in Embodiment 2 of the present invention;
[0030] Figure 11 It is a schematic structural view of the third process manipulation track in Embodiment 2 of the present invention;
[0031] Figure 12 It is a schematic structural view of the fourth process manipulation track in Embodiment 2 of the present invention;
[0032] Figure 13It is a cross-sectional view of the seat body in Embodiment 2 of the present invention;
[0033] Figure 14 It is a structural schematic diagram of the auxiliary moving wheel in Embodiment 2 of the present invention;
[0034] Figure 15 It is an exploded view of the power mechanism in Embodiment 2 of the present invention.
[0035] Reference numerals:
[0036] 1. First winding rod; 2. Second winding rod; 21. Installation cavity; 22. Limit through groove; 23. Storage groove; 3. Third winding rod; 4. Fourth winding rod; 5. First controller; 6. Second controller; 7. Third controller; 8. Fourth controller; 9. Diameter adjuster; 91. Lead screw; 92. Driving ring; 93. Connecting rod; 94. Support plate; 95. Knob;
[0037] 100. Seat body; 110. Angle mark; 120. Installation groove; 130. Tightener; 131. First spring; 132. Anti - detachment plate; 140. Installation hole; 150. Limit pin; 151. First limit pin; 152. Second limit pin; 200. Process control mechanism; 210. First control wheel; 211. First process control track; 2111. First controller control section one; 2112. First controller control section two; 2113. First controller control section three; 2114. First controller control section four; 2115. First controller control section five; 212. Second process control track; 2121. Second controller control section one; 2122. Second controller control section two; 2123. Second controller control section three; 2124. Second controller control section four; 2125. Second controller control section five; 220. Second control wheel; 221. Third process control track; 2211. Third controller control section one; 2212. Third controller control section two; 2213. Third controller control section three; 2214. Third controller control section four; 2215. Third controller control section five; 222. Fourth process control track; 2221. Fourth controller control section one; 2222. Fourth controller control section two; 2223. Fourth controller control section three; 2224. Fourth controller control section four; 2225. Fourth controller control section five; 230. Rotating shaft; 231. Indicator; 240. Auxiliary moving wheel; 241. Rotation positioning hole; 242. Guide chute; 243. Auxiliary moving teeth; 300. Positioning mechanism; 310. Positioning pin; 320. Second spring; 400. Power mechanism; 410. Power wheel; 420. Driving wheel; 430. Control board; 440. Third spring; 450. One - way braking component. Detailed implementation manners
[0038] The preferred embodiments of the present invention will be specifically described below in conjunction with the accompanying drawings. The accompanying drawings form a part of the present invention and are used together with the embodiments of the present invention to explain the principles of the present invention, rather than to limit the scope of the present invention.
[0039] Embodiment 1
[0040] A specific embodiment of the present invention discloses a winding device for winding a fiber tape into a special-shaped link as shown in Figure 1 As shown in Figure 2 and Figure 3 shown, the winding device includes a first winding rod 1, a second winding rod 2, a third winding rod 3, a fourth winding rod 4 and a diameter adjuster 9. The first winding rod 1 and the fourth winding rod 4 are used to press the outer side of the special-shaped link, and the second winding rod 2 and the third winding rod 3 are used to position and determine the diameter size of the special-shaped link and press the inner side of the special-shaped link. The diameter adjuster 9 is used to adjust the diameter of the special-shaped link. Compared with the prior art, this embodiment realizes that the winding device winds special-shaped links with different diameter specifications, expanding the application range of the winding device.
[0041] Preferably, the winding device further includes a first controller 5, a second controller 6, a third controller 7, a fourth controller 8, a first cylinder, a second cylinder, a third cylinder and a fourth cylinder. The first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 are arranged in a straight line in sequence, and the diameter adjuster 9 is installed on the second winding rod 2 and / or the third winding rod 3. The first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 are respectively connected to the first cylinder, the second cylinder, the third cylinder and the fourth cylinder. The first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 are respectively installed on the first cylinder, the second cylinder, the third cylinder and the fourth cylinder. Through the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8, the gas passages of the first cylinder, the second cylinder, the third cylinder and the third cylinder can be respectively switched according to the winding process of the special-shaped link, so as to respectively control the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 to perform corresponding actions.
[0042] Preferably, the winding device further includes an operating table (not shown in the figure), and the first cylinder, the second cylinder, the third cylinder and the fourth cylinder are all installed on the operating table.
[0043] Preferably, the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 are all two-position five-way valves.
[0044] Preferably, in this embodiment, the diameter adjuster 9 is installed on the second winding rod 2 as an example for a specific structural description. As Figure 4As shown, the second winding rod 2 is provided with an installation cavity 21, a limiting through groove 22 and a storage groove 23. The installation cavity 21 extends along the axial direction of the second winding rod 2, and the limiting through groove 22 communicates with the installation cavity 21 and the storage groove 23.
[0045] Preferably, as Figure 5 shown, the diameter adjuster 9 includes a lead screw 91, a driving ring 92, a connecting rod 93 and a support plate 94. The lead screw 91 is installed in the installation cavity 21 and can rotate within the installation cavity 21; the driving ring 92 is sleeved on the lead screw 91 and is threadedly connected to the lead screw 91; the connecting rod 93 passes through the limiting through groove 22 and can slide within the limiting through groove 22, and at the same time, the connecting rod 93 is restricted from rotating about the axis of the second winding rod 2, so that the connecting rod 93 can only slide along the axial direction of the second winding rod 2; both ends of the connecting rod 93 are hinged to the driving ring 92 and the support plate 94 respectively; the support plate 94 can be received into the storage groove 23, which can not only adjust the diameter of the special-shaped link, but also support the fiber tape; during use, according to the diameter of the special-shaped link to be wound, the lead screw 91 is rotated to drive the driving ring 92 to slide along the axial direction of the lead screw 91, so as to control the degree of the support plate 94 extending out of or retracting into the storage groove 23, and then the diameter of the special-shaped link is adjusted, so that the winding device can wind special-shaped links of different diameter specifications, expanding the application range of the winding device.
[0046] Preferably, the diameter adjuster 9 further includes a knob 95. The knob 95 is fixedly installed on the lead screw 91, and by rotating the knob 95, the lead screw 91 can be easily driven to rotate, thereby improving the convenience of operation.
[0047] Preferably, the knob 95 is provided with scales, so that the diameter of the special-shaped link can be accurately adjusted, and the precision of the winding device for winding special-shaped links of different diameter specifications can be improved.
[0048] Preferably, the first winding rod 1 has a first position and a second position. The first position is the position where the first winding rod 1 is away from the second winding rod 2, and the second position is the position where the first winding rod is close to the second winding rod 2; the second winding rod 2 has a third position and a fourth position. The third position is the position where the second winding rod 2 is close to the first winding rod 1, and the fourth position is the position where the second winding rod 2 is away from the first winding rod 1; the third winding rod 3 has a fifth position and a sixth position. The fifth position is the position where the third winding rod 3 is close to the fourth winding rod 4, and the sixth position is the position where the third winding rod 3 is away from the fourth winding rod 4; the fourth winding rod 4 has a seventh position and an eighth position. The seventh position is the position where the fourth winding rod 4 is away from the third winding rod 3, and the eighth position is the position where the fourth winding rod 4 is close to the third winding rod 3.
[0049] During use:
[0050] Step 1: Adjust the winding device to the initial position state. At this time, the first winding rod 1 is in the first position, the second winding rod 2 is in the third position, the third winding rod 3 is in the fifth position, and the fourth winding rod 4 is in the seventh position;
[0051] Step 2: According to the diameter of the special-shaped link to be wound, rotate the lead screw 91 to drive the drive ring 92 to slide along the axis of the lead screw 91, and control the support plate 94 to extend out of the receiving groove 23 to adjust the diameter of the special-shaped link;
[0052] Step 3: Wind one turn on the second actuator rod 2 and the third actuator rod 3, and twist the latter half of the fiber tape 180° outward;
[0053] Step 4: The fiber tape passes through the second actuator rod 2 and winds around the outside of the special-shaped link. Control the first actuator rod 1 to move to the second position to press the outside and inside of the special-shaped link; then control the third actuator rod 3 to move to the sixth position. The fiber tape twists 180° inward and penetrates into the inside of the special-shaped link, passes through the third actuator rod 3 and winds around the inside of the special-shaped link, then control the third actuator rod 3 to move to the fifth position, and control the fourth actuator rod 4 to move to the eighth position to press the inside and outside of the special-shaped link;
[0054] Step 5: Control the first actuator rod 1 to move to the first position, control the second actuator rod 2 to move to the fourth position. The fiber tape passes through the second actuator rod 2 and winds around the inside of the special-shaped link, and then control the second actuator rod 2 to move to the third position to press the inside of the special-shaped link;
[0055] Step 6: Twist the fiber tape 180° outward and penetrate it into the outside of the special-shaped link, and control the fourth actuator rod 4 to move to the seventh position;
[0056] Step 7: The fiber tape passes through the third actuator rod 3 and winds around the outside of the special-shaped link;
[0057] Step 8: Repeat steps 4 to 7 until the length of the fiber tape is used up, and then fix the end of the fiber tape to form a complete special-shaped link.
[0058] Embodiment 2
[0059] Embodiment 2 is a further improvement based on Embodiment 1. In order to facilitate the coordinated control of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 and improve the winding efficiency, as Figure 6As shown, the winding device further includes a manipulator, and the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 are all installed on the manipulator. Through the manipulator, the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 can be controlled to act in coordination to switch the gas passages of the first cylinder, the second cylinder, the third cylinder, and the third cylinder, so as to control the first winding rod 1, the second winding rod 2, the third winding rod 3, and the fourth winding rod 4 to perform corresponding actions according to the winding process of the special-shaped link. The operator only needs to operate the manipulator, without the need for the operator to remember whether to operate the first controller 5, the second controller 6, the third controller 7, or the fourth controller 8 specifically, which simplifies the operation process, reduces misoperations, and improves the efficiency and operation safety of the winding device for winding the special-shaped link.
[0060] Preferably, as Figure 7 shown, the manipulator includes a seat body 100 and a process manipulation mechanism 200. The first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 are all installed on the seat body 100, and the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 are also all connected to the process manipulation mechanism 200; the process manipulation mechanism 200 is installed on the seat body 100 and is rotatably connected to the seat body 100. By rotating the process manipulation mechanism 200, the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 can be controlled to act in coordination to switch the gas passages of the first cylinder, the second cylinder, the third cylinder, and the third cylinder, so as to control the first winding rod 1, the second winding rod 2, the third winding rod 3, and the fourth winding rod 4 to perform corresponding actions according to the winding process of the special-shaped link. The operator only needs to operate the manipulator, without the need for the operator to remember whether to control the first controller 5, the second controller 6, the third controller 7, or the fourth controller 8 to act specifically, which simplifies the operation process, reduces misoperations, and improves the efficiency and operation safety of winding the special-shaped link.
[0061] Preferably, as Figure 8As shown in the figure, the process manipulation mechanism 200 includes a first manipulation wheel 210, a second manipulation wheel 220, and a rotating shaft 230. The rotating shaft 230 is installed on the seat body 100 and is rotatably connected to the seat body 100. The first manipulation wheel 210 and the second manipulation wheel 220 are both fixedly installed on the rotating shaft 230 and can rotate with the rotation of the rotating shaft 230. The first manipulation wheel 210 is provided with a first process manipulation track 211 and a second process manipulation track 212. The first process manipulation track 211 and the second process manipulation track 212 are arranged oppositely and are respectively located on two opposite surfaces of the first manipulation wheel 210. The first process manipulation track 211 contacts the control handle of the first controller 5 and is used to control the first controller 5 to switch the gas passage, so as to control the first winding rod 1 to perform corresponding actions. The second process manipulation track 212 contacts the control handle of the second controller 6 and is used to control the second controller 6 to switch the gas passage, so as to control the second winding rod 2 to perform corresponding actions. The second manipulation wheel 220 is provided with a third process manipulation track 221 and a fourth process manipulation track 222. The third process manipulation track 221 and the fourth process manipulation track 222 are arranged oppositely and are respectively located on two opposite surfaces of the second manipulation wheel 220. The third process manipulation track 221 contacts the control handle of the third controller 7 and is used to control the third controller 7 to switch the gas passage, so as to control the third winding rod 3 to perform corresponding actions. The fourth process manipulation track 222 contacts the control handle of the fourth controller 8 and is used to control the fourth controller 8 to switch the gas passage, so as to control the fourth winding rod 4 to perform corresponding actions. When in use, by rotating the rotating shaft 230, the synchronous rotation of the first manipulation wheel 210 and the second manipulation wheel 220 can be realized, so as to jointly control the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 to switch the gas passage through the first process manipulation track 211, the second process manipulation track 212, the third process manipulation track 221, and the fourth process manipulation track 222, and further respectively control the first winding rod 1, the second winding rod 2, the third winding rod 3, and the fourth winding rod 4 to perform corresponding actions, thereby reducing the need for the operator to individually control the first controller 5, the second controller 6, the third controller 7, or the fourth controller 8 to switch the gas passage, eliminating the need for the operator to remember whether to operate the first controller 5, the second controller 6, the third controller 7, or the fourth controller 8 specifically, simplifying the operation process, reducing misoperations, and improving the efficiency of winding the special-shaped chain links and the safety of operation.
[0062] Preferably, the first process manipulation track 211, the second process manipulation track 212, the third process manipulation track 221, and the fourth process manipulation track 222 are all annular structures.
[0063] Preferably, as Figure 9As shown, the first process control track 211 has a first controller control section one 2111, a first controller control section two 2112, a first controller control section three 2113, a first controller control section four 2114, and a first controller control section five 2115. The first controller control section one 2111, the first controller control section two 2112, the first controller control section three 2113, the first controller control section four 2114, and the first controller control section five 2115 are arranged continuously in sequence. The heights of the first controller control section one 2111 and the first controller control section five 2115 are equal. The heights of the first controller control section two 2112, the first controller control section three 2113, and the first controller control section four 2114 are equal, and the height of the first controller control section one 2111 is lower than the height of the first controller control section two 2112. During use, by rotating the rotating shaft 230, the synchronous rotation of the first control wheel 210 can be realized, so that by controlling the contact points of the control handle in the first controller 5 with the first controller control section one 2111, the first controller control section two 2112, the first controller control section three 2113, the first controller control section four 2114, and the first controller control section five 2115 in sequence, the switching of the gas passage of the first controller 5 can be controlled according to the winding process of the special-shaped link, and then the corresponding actions of the first winding rod 1 can be controlled.
[0064] Preferably, as Figure 10 shown, the second process control track 212 has a second controller control section one 2121, a second controller control section two 2122, a second controller control section three 2123, a second controller control section four 2124, and a second controller control section five 2125. The second controller control section one 2121, the second controller control section two 2122, the second controller control section three 2123, the second controller control section four 2124, and the second controller control section five 2125 are arranged continuously in sequence. The heights of the second controller control section one 2121, the second controller control section two 2122, the second controller control section three 2123, and the second controller control section four 2124 are equal. The height of the second controller control section one 2121 is higher than the height of the second controller control section five 2125. During use, by rotating the rotating shaft 230, the synchronous rotation of the first control wheel 210 can be realized, so that by controlling the contact points of the control handle in the second controller 6 with the second controller control section one 2121, the second controller control section two 2122, the second controller control section three 2123, the second controller control section four 2124, and the second controller control section five 2125 in sequence, the switching of the gas passage of the second controller 6 can be controlled according to the winding process of the special-shaped link, and then the corresponding actions of the second winding rod 2 can be controlled.
[0065] Preferably, as Figure 11As shown, the third process control track 221 has a first third controller control section 2211, a second third controller control section 2212, a third third controller control section 2213, a fourth third controller control section 2214, and a fifth third controller control section 2215. The first third controller control section 2211, the second third controller control section 2212, the third third controller control section 2213, the fourth third controller control section 2214, and the fifth third controller control section 2215 are arranged continuously in sequence. The heights of the first third controller control section 2211, the second third controller control section 2212, the fourth third controller control section 2214, and the fifth third controller control section 2215 are equal, and the height of the first third controller control section 2211 is higher than the height of the third third controller control section 2213. During use, by rotating the rotating shaft 230, the synchronous rotation of the second control wheel 220 can be realized, so that by controlling the contact points of the control handle in the third controller 7 with the first third controller control section 2211, the second third controller control section 2212, the third third controller control section 2213, the fourth third controller control section 2214, and the fifth third controller control section 2215 in sequence, the switching of the gas path of the third controller 7 can be controlled according to the winding process of the special-shaped link, and then the corresponding actions of the third winding rod 3 can be controlled.
[0066] Preferably, as Figure 12 As shown, the fourth process control track 222 has a first fourth controller control section 2221, a second fourth controller control section 2222, a third fourth controller control section 2223, a fourth fourth controller control section 2224, and a fifth fourth controller control section 2225. The first fourth controller control section 2221, the second fourth controller control section 2222, the third fourth controller control section 2223, the fourth fourth controller control section 2224, and the fifth fourth controller control section 2225 are arranged continuously in sequence. The heights of the first fourth controller control section 2221, the second fourth controller control section 2222, and the third fourth controller control section 2223 are equal, the heights of the fourth fourth controller control section 2224 and the fifth fourth controller control section 2225 are equal, and the height of the first fourth controller control section 2221 is higher than the height of the third fourth controller control section 2223. During use, by rotating the rotating shaft 230, the synchronous rotation of the second control wheel 220 can be realized, so that by controlling the contact points of the control handle in the fourth controller 8 with the first fourth controller control section 2221, the second fourth controller control section 2222, the third fourth controller control section 2223, the fourth fourth controller control section 2224, and the fifth fourth controller control section 2225 in sequence, the switching of the gas path of the fourth controller 8 can be controlled according to the winding process of the special-shaped link, and then the corresponding actions of the fourth winding rod 4 can be controlled.
[0067] Preferably, the radian of the first controller control segment one 2111, the first controller control segment two 2112, the first controller control segment three 2113, the first controller control segment four 2114, and the first controller control segment five 2115 is all 72°; the radian of the second controller control segment one 2121, the second controller control segment two 2122, the second controller control segment three 2123, the second controller control segment four 2124, and the second controller control segment five 2125 is all 72°; the radian of the third controller control segment one 2211, the third controller control segment two 2212, the third controller control segment three 2213, the third controller control segment four 2214, and the third controller control segment five 2215 is all 72°; the radian of the fourth controller control segment one 2221, the fourth controller control segment two 2222, the fourth controller control segment three 2223, the fourth controller control segment four 2224, and the fourth controller control segment five 2225 is all 72°.
[0068] Preferably, the first controller control segment one 2111, the second controller control segment one 2121, the third controller control segment one 2211, and the fourth controller control segment one 2221 are oppositely arranged, and the first controller control segment one 2111, the second controller control segment one 2121, the third controller control segment one 2211, and the fourth controller control segment one 2221 are all initial control segments.
[0069] Preferably, as Figure 13 shown, an angle identifier 110 is provided on the seat body 100; an indicator 231 is provided on the rotating shaft 230. When the indicator 231 is aligned with different angle identifiers 110, it can clearly display the angle by which the current rotating shaft 230 rotates relative to the initial position, and further can reflect which first controller control segment the control handle in the current first controller 5 is in contact with, which second controller control segment the control handle in the current second controller 6 is in contact with, which third controller control segment the control handle in the current third controller 7 is in contact with, and which fourth controller control segment the control handle in the current fourth controller 8 is in contact with. Thus, it can quickly and accurately judge the next preparation process of the weaving belt special-shaped link winding process without rotating the rotating shaft 230 to the initial position, and the operation is simple. This not only improves the accuracy of preparation but also improves the preparation efficiency.
[0070] Preferably, an installation groove 120 is provided on the seat body 100. A plurality of the installation grooves 120 are provided and are arranged in sequence from top to bottom for installing the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 respectively.
[0071] Preferably, a tightener 130 is provided in each of the mounting grooves 120. The tightener 130 includes a first spring 131. One end of the first spring 131 is fixedly connected to the inner wall of the mounting groove 120, and the other end is connected to the control handle. The first spring 131 is used to apply an elastic thrust to the control handle, so that the control handle in the first controller 5 remains in contact with the first process control track 211, the control handle in the second controller 6 remains in contact with the second process control track 212, the control handle in the third controller 7 remains in contact with the third process control track 221, and the control handle in the fourth controller 8 remains in contact with the fourth process control track 222, thereby improving the control accuracy of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8, ensuring the accuracy of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 in switching the gas path, and further improving the operation reliability and winding quality.
[0072] Preferably, the tightener 130 further includes a anti - detachment plate 132. The anti - detachment plate 132 is fixedly installed on the first spring 131 and always remains in contact with the control handle. Through the anti - detachment plate 110, it can further ensure the connection between the control handle and the first spring 131, prevent the control handle from detaching from the first spring 131, thereby further ensuring that the control handle in the first controller 5 remains in contact with the first process control track 211, the control handle in the second controller 6 remains in contact with the second process control track 212, the control handle in the third controller 7 remains in contact with the third process control track 221, and the control handle in the fourth controller 8 remains in contact with the fourth process control track 222; further improving the control accuracy of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8, further ensuring the accuracy of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 in switching the gas path, and further improving the operation reliability and winding quality.
[0073] Preferably, rollers are provided on the control handles of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8. Thus, when the first control wheel 210 and the second control wheel 220 rotate, the rollers on the control handles of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 can respectively keep in contact with the first process control track 211, the second process control track 212, the third process control track 221, and the fourth process control track 222, reducing the frictional force between the control handles of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 and the first process control track 211, the second process control track 212, the third process control track 221, and the fourth process control track 222. This can not only reduce the wear of the control handles of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8, but also reduce the frictional resistance, improving the smoothness of operation.
[0074] Preferably, as Figure 14 shown, the process control mechanism 200 further includes a follower wheel 240. The follower wheel 240 is fixedly installed on the rotating shaft 230. When the follower wheel 240 rotates, it can drive the rotating shaft 230 to rotate synchronously; a rotation positioning hole 241 is provided on the follower wheel 240. A plurality of the rotation positioning holes 241 are provided, and the plurality of rotation positioning holes 241 are evenly arranged in a circumferential manner. In this embodiment, five rotation positioning holes 241 are provided, and the five rotation positioning holes 241 are respectively arranged opposite to the first controller control section one 2111, the first controller control section two 2112, the first controller control section three 2113, the first controller control section four 2114, and the first controller control section five 2115.
[0075] Preferably, the manipulator further includes a positioning mechanism 300. The positioning mechanism 300 is installed in the mounting hole 140 on the seat body 100 and is connected to the process control mechanism 200. The positioning mechanism 300 is used to limit the rotation angle of the process control mechanism 200 each time (i.e., limit the rotation angle of the process control mechanism 200 to 72° each time). At the same time, the positioning mechanism 300 is also used to lock the process control mechanism 200 after it rotates 72° to prevent the process control mechanism 200 from continuing to rotate under the action of inertia, thereby improving the accuracy of the rotation angle of the process control mechanism 200 each time, reducing the excessive operation of the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8, and further improving the accuracy of controlling the first winding rod 1, the second winding rod 2, the third winding rod 3, and the fourth winding rod 4 to perform corresponding actions, and improving the winding quality of the special-shaped chain links.
[0076] Preferably, the positioning mechanism 300 includes a positioning pin 310 and a second spring 320. One end of the positioning pin 310 can be inserted into the rotary positioning hole 241, and the other end is fixedly connected to the second spring 320. The second spring 320 is fixedly installed in the mounting hole 140. The second spring 320 is used to apply an elastic thrust to the positioning pin 310, so that the positioning pin 310 maintains the potential energy of being inserted into the rotary positioning hole 241, thereby realizing accurate automatic positioning, further simplifying the operation, and improving the operation efficiency.
[0077] Preferably, the follower wheel 240 is further provided with a guiding chute 242. The two ends of the guiding chute 242 are respectively connected to two adjacent rotary positioning holes 241, and the depth of the guiding chute 242 gradually becomes shallower along the direction opposite to the rotation direction of the follower wheel 240. When the follower wheel 240 is rotated, the positioning pin 310 first disengages from the rotary positioning hole 241 and slides into the guiding chute 242. Since the second spring 320 always applies an elastic thrust to the positioning pin 310, the positioning pin 310 will apply a component force perpendicular to the radial direction to the guiding chute 242, so as to automatically drive the follower wheel 240 to rotate until the positioning pin 310 is inserted into the next rotary positioning hole 241, and then the follower wheel 240 stops rotating. This can save the force applied by the operator and improve the convenience of operation.
[0078] Preferably, the manipulator further includes a power mechanism 400. The power mechanism 400 is installed on the seat body 100 and is connected to the follower wheel 240. The power mechanism 400 is used to drive the follower wheel 240 to rotate 72° each time, so as to drive the rotating shaft 230 to rotate 72° each time, realizing the synchronous rotation of the first control wheel 210 and the second control wheel 220, and then realizing that the first process control track 211, the second process control track 212, the third process control track 221, and the fourth process control track 222 respectively control the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 to cooperate to switch the gas passage, so as to realize respectively controlling the first winding rod 1, the second winding rod 2, the third winding rod 3, and the fourth winding rod 4 to perform corresponding actions. Thus, it only needs the operator to control the rotation of the follower wheel 240 through the power mechanism 400 to control the first winding rod 1, the second winding rod 2, the third winding rod 3, and the fourth winding rod 4 to perform corresponding actions, which simplifies the operation process, greatly reduces the misoperation of the operator, improves the winding efficiency of the special-shaped chain link, and improves the operation safety.
[0079] Preferably, the follower wheel 240 is further provided with a follower tooth 243.
[0080] Preferably, as Figure 15As shown, the power mechanism 400 includes a driving wheel 410. The driving wheel 410 is installed on the seat body 100 and is rotatably connected to the seat body 100. The driving wheel 410 is also connected to the driven gear 243. Controlling the driving wheel 410 to rotate 72° each time can drive the driven wheel 240 to rotate 72° each time, thereby driving the rotating shaft 230 to rotate 72° each time, realizing the synchronous rotation of the first control wheel 210 and the second control wheel 220, and then realizing that the first process control track 211, the second process control track 212, the third process control track 221, and the fourth process control track 222 respectively control the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 to cooperate to switch the gas path, so as to respectively control the first winding rod 1, the second winding rod 2, the third winding rod 3, and the fourth winding rod 4 to perform corresponding actions.
[0081] Preferably, the power mechanism 400 further includes a transmission wheel 420, a control panel 430, a third spring 440, and a one-way braking assembly 450. The transmission wheel 420 is installed on the seat body 100 and is rotatably connected to the seat body 100. One end of the transmission wheel 420 is connected to the driving wheel 410, and the other end is connected to the driven gear 243. The transmission wheel 420 is used to transmit the rotation angle of the driving wheel 410 to the driven gear 243. One end of the control panel 430 is hinged to the seat body 100, and the other end is connected to the driving wheel 410. Pressing the control panel 430 once can drive the driving wheel 410 to rotate 72°. One end of the third spring 440 is fixedly connected to the driving wheel 410, and the other end is fixedly connected to the seat body 100. The third spring 440 is used to control the control panel 430 and the driving wheel 410 to return to the initial position when the pressing force applied to the control panel 430 is released, preparing for the next pressing of the control panel 430. The one-way braking assembly 450 is arranged between the driving wheel 410 and the transmission wheel 420, and is used to prevent the transmission wheel 420 from rotating in the reverse direction when the driving wheel 410 rotates in the reverse direction to return to the initial position. During use, only by pressing the control panel 430 can the driving wheel 410 be controlled to rotate 72° each time, and then the first controller 5, the second controller 6, the third controller 7, and the fourth controller 8 can be controlled to cooperate to switch the gas path without other operations. The control process is simple and reliable, and it is convenient to use.
[0082] Preferably, a one-way groove is provided on the transmission wheel 420; the one-way braking assembly 450 includes a one-way control block and a fourth spring. One end of the one-way control block can be inserted into the one-way groove, and the other end is fixedly connected to the fourth spring; the fourth spring is fixedly installed on the power wheel 410, and the fourth spring is used to apply an elastic thrust to the one-way control block to keep the one-way control block in the potential energy of being inserted into the one-way groove. Thus, when a pressing force is applied to the control panel 430, the power wheel 410 rotates reversely under the action of the third spring 440 and returns to the initial position, the one-way control block is disengaged from the one-way groove, so as to prevent the transmission wheel 420 from rotating reversely with the power wheel 410, so that the transmission wheel 420 maintains its state at this time, and further to make the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 maintain the switched gas passage, and further to control the first winding rod 1, the second winding rod 2, the third winding rod 3 and the fourth winding rod 4 to maintain their positions after performing corresponding actions, so as to ensure that the operator can successfully complete the winding of the special-shaped chain link.
[0083] Preferably, a limit pin 150 is further provided on the base body 100. The limit pin 150 includes a first limit pin 151 and a second limit pin 152. The first limit pin 151 and the second limit pin 152 are used to limit the angle of each downward press of the control panel 430, so that each downward press of the control panel 430 can drive the power wheel 410 to rotate 72°, thereby improving the accuracy of controlling the coordinated action of the first controller 5, the second controller 6, the third controller 7 and the fourth controller 8 to switch the gas passage and improving the reliability.
[0084] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention.
Claims
1. A winding device for winding special-shaped chain links, characterized in that, It includes a first winding rod (1), a second winding rod (2), a third winding rod (3), a fourth winding rod (4) and a diameter adjuster (9). The first winding rod (1) and the fourth winding rod (4) are used to press the outer side of the special-shaped link. The second winding rod (2) and the third winding rod (3) are used to position and determine the diameter size of the special-shaped link and press the inner side of the special-shaped link. The diameter adjuster (9) is used to adjust the diameter of the special-shaped link.
2. The winding device according to claim 1, characterized in that, The diameter adjuster (9) includes a lead screw (91), a driving ring (92), a connecting rod (93) and a support plate (94). The driving ring (92) is sleeved on the lead screw (91) and is threadedly connected to the lead screw (91). The two ends of the connecting rod (93) are respectively hinged to the driving ring (92) and the support plate (94). The support plate (94) can extend or retract, so as to adjust the diameter of the special-shaped link.
3. The winding device according to claim 2, characterized in that, The diameter adjuster (9) further includes a knob (95), and the knob (95) is fixedly installed on the lead screw (91).
4. A winding device according to claim 3, characterized in that, The first winding rod (1), the second winding rod (2), the third winding rod (3) and the fourth winding rod (4) are arranged in a straight line in sequence, and the diameter adjuster (9) is installed on the second winding rod (2) and / or the third winding rod (3).
5. A winding device according to claim 4, characterized in that, It further includes a first cylinder, a second cylinder, a third cylinder and a fourth cylinder.
6. The winding device according to claim 5, characterized in that, The first cylinder, the second cylinder, the third cylinder and the fourth cylinder are respectively used to control the first winding rod (1), the second winding rod (2), the third winding rod (3) and the fourth winding rod (4) to perform corresponding actions according to the winding process of the special-shaped link.
7. The winding device according to claim 6, characterized in that, It further includes a first controller (5), a second controller (6), a third controller (7) and a fourth controller (8).
8. A winding device according to claim 7, wherein, The first controller (5), the second controller (6), the third controller (7) and the fourth controller (8) are respectively connected to the first cylinder, the second cylinder, the third cylinder and the fourth cylinder to respectively switch the gas passages of the first cylinder, the second cylinder, the third cylinder and the fourth cylinder.
9. The winding device according to claim 8, characterized in that, The winding device further includes an operating table.
10. A winding device according to claim 8, characterized in that, The first cylinder, the second cylinder, the third cylinder and the fourth cylinder are all installed on the operating table.
Citation Information
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