Ship part identity and assembly information jet printing device and method
Through mechanically automated ship parts identity and assembly information printing device, the problem of large workload and low accuracy of ship parts identity information labeling is solved, and efficient and accurate inkjet effect is achieved, adapting to different steel plate conditions, reducing energy and costs.
Patent Information
- Application Number
- CN202510687213.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-07-22
AI Technical Summary
In the prior art, the identification information labeling of ship parts is large, the accuracy is low, and the efficiency is low, making it difficult to meet the requirements of high-precision manufacturing. The existing equipment has problems such as poor scribe accuracy, slow speed and high failure rate.
The ship parts identity and assembly information printing device adopting mechanical automation mode, including a placement table, a mobile car, a sliding seat and a printing mechanism, adjust the height of the printing mechanism through the motor and lifting motor, obtain position information in combination with a laser scanner, plan the printing route, and realize automatic printing code.
It improves the printing efficiency and accuracy of ship parts identity and assembly information, reduces worker working strength, reduces energy and cost waste, has a wide range of application, and is suitable for steel plates of different plate thicknesses, materials and shapes.
Smart Images

Figure CN120348077A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of shipbuilding, and in particular, to a device and method for spraying and printing the identity and assembly information of ship parts. Background Art
[0002] The hull structure is assembled by many parts of different sizes and styles in sequence. According to the assembly and installation requirements of the hull structure, each part needs to be classified and numbered, that is, a proprietary identity feature is set, so as to facilitate the installation of parts and prevent omissions and misinstallations during the part installation process.
[0003] In the prior art, the identity information of parts is marked during the part blanking process, that is, after the steel plate cutting is completed, workers use a paint pen to manually write the identity information of the parts on the steel plate. In different ship types, the number of hull parts is large, ranging from hundreds of thousands to millions. Therefore, the workload of marking the hull part information is huge. Moreover, when marking the part identity information, repetitive steps such as consulting, writing, and checking the part identity information are also required, resulting in problems such as low work efficiency and heavy labor load, and easily generating hidden dangers such as missing writing, wrong writing, and irregular writing, which affect the integrity assembly of the later hull structure.
[0004] Currently, the assembly line of parts mainly uses zinc powder in the cutting machine to draw lines during the part cutting stage, resulting in problems such as the line width of the lines cannot be guaranteed and the graphics are not clear. Due to the poor scribing accuracy, many scribings need to be re-scribed after secondary positioning, seriously affecting the installation accuracy and efficiency of the later hull structural parts.
[0005] In the prior art, in addition to manual marking or scribing, there is also a spraying and coding tooling device similar to the principle of a single-pen plotter, which can mark or scribe on a flat steel plate. However, when drawing complex graphics, especially when drawing curves or oblique lines, it is easy to produce uneven line thickness and uneven smooth transition of curves, affecting the installation accuracy of later parts. Therefore, the scribing accuracy of existing equipment cannot fully meet the requirements of high-precision ship manufacturing. On the other hand, such equipment has problems such as slow working speed, low efficiency, and high failure rate, so it is difficult to meet the rhythm requirements of shipbuilding.
[0006] During the installation process of ship parts, the identity information and installation position lines of parts are important bases for ensuring the construction accuracy of ships. Therefore, how to provide a device and method for quickly spraying and printing the identity and assembly information of ship parts, improving the accuracy and efficiency of writing and scribing of ship parts, and reducing the shipbuilding cycle has become an urgent problem to be solved in this field. Summary of the Invention
[0007] The purpose of the embodiment of this application is to provide a device and method for spraying and printing the identity and assembly information of ship parts, which can adopt a mechanical automation mode to replace the traditional writing and scribing operation forms, thereby improving the automation level and work efficiency of the identity, assembly information, and scribing of hull parts, reducing the labor intensity of workers, facilitating the innovation of shipbuilding technology, and improving the ship production and manufacturing level.
[0008] In the first aspect, a device for spraying and printing the identity and assembly information of ship parts is provided, including:
[0009] A placement table, with first guide rails arranged on both sides of the placement table;
[0010] A moving trolley, mounted on the first guide rails. The moving trolley is electrically connected to a first motor, and the first motor is used to control the moving trolley to slide along the first guide rails; a cross beam is arranged on the top surface of the moving trolley;
[0011] A sliding seat, which is slidably connected to the upper part of the cross beam; a lifting motor and a connecting plate are respectively arranged on the outer side surface of the sliding seat, and the output shaft of the lifting motor is threadedly connected to the top surface of the connecting plate;
[0012] An inkjet coding mechanism, arranged at the bottom of the connecting plate. After the lifting motor rotates, it controls the adjustment of the height of the top of the connecting plate to adjust the height of the inkjet coding mechanism.
[0013] In an implementable manner, the sliding seat is a U-shaped seat, covering the top of the cross beam. The sliding seat includes a top plate and two side plates; a first lifting motor and a second lifting motor are arranged on one of the side plates. The output shafts of the first lifting motor and the second lifting motor both extend downward, and threaded rods are respectively connected at the output shafts of the first lifting motor and the second lifting motor. The bottoms of the threaded rods are both threadedly connected to the connecting plate;
[0014] The first lifting motor and the second lifting motor are arranged along the width direction of the connecting plate. By rotating the first lifting motor and the second lifting motor, the heights of both sides of the connecting plate are respectively adjusted to adjust the heights of both sides of the inkjet coding mechanism.
[0015] In an implementable manner, a second guide rail is arranged on the top of the cross beam. The upper surface of the second guide rail is a rack, a gear is arranged inside the sliding seat, and the gear is meshed and connected with the rack; a second motor is also arranged inside the sliding seat, and the second motor is in transmission connection with the gear.
[0016] In an implementable manner, it further includes: a control mechanism, which is electrically connected to the first motor, the second motor, the first lifting motor, and the second lifting motor respectively to control the movement of the inkjet coding mechanism on the steel plate to be sprayed and printed, and at the same time adjust the heights of both sides of the inkjet coding mechanism.
[0017] In an implementable manner, a mounting plate is attached to the outer side surface of the connecting plate, and the mounting plate is rotatably connected to the connecting plate; the inkjet coding mechanism is fixedly connected to the bottom of the mounting plate;
[0018] A fixing hanging pin is arranged at the top of the connecting plate, and a mounting hole is arranged at the corresponding position of the mounting plate. The fixing hanging pin is inserted into the mounting hole so that the mounting plate can rotate and adjust on the surface of the connecting plate with the fixing hanging pin as the center.
[0019] In an implementable manner, a first height sensor and a second height sensor are respectively arranged on the bottom surface of the mounting plate; the first height sensor and the second height sensor are respectively used to obtain the distance between the bottom surface of the mounting plate and the steel plate to be inkjet printed; the first height sensor and the second height sensor are respectively in communication connection with the control mechanism.
[0020] In an implementable manner, the mounting plate is a trapezoidal plate arranged in the forward direction; the width of the bottom edge of the mounting plate is equal to the width of the connecting plate, so that when the mounting plate is attached to the connecting plate, mounting areas are formed on both sides of the top of the mounting plate.
[0021] In an implementable manner, a first fine-tuning motor and a second fine-tuning motor are respectively arranged on the mounting areas on both sides. First lead screws and second lead screws are respectively arranged at the output shafts of the first fine-tuning motor and the second fine-tuning motor. After the first lead screw and the second lead screw extend downward, they are respectively threadedly connected to both sides of the mounting plate.
[0022] In an implementable manner, the inkjet coding mechanism includes a plurality of brackets and inkjet printers. Two rows of inkjet printers are inserted on each bracket, and the two rows of inkjet printers are arranged in a cross manner. The distance between adjacent two inkjet printers in each row of inkjet printers is less than or equal to the width of the inkjet printer. After the inkjet printer is inserted vertically, it extends downward.
[0023] According to the second aspect of the present application, an inkjet method for the identity and assembly information of ship parts is further provided. Using the inkjet printing device for the identity and assembly information of ship parts provided in the first aspect, it includes the following steps:
[0024] S1. Control the movement of the mobile trolley and the sliding seat in the first direction and the second direction respectively, so that the laser scanner comprehensively detects the steel plate to be inkjet printed to obtain the position information of the steel plate to be inkjet printed;
[0025] S2. Plan the inkjet coding route according to the position information;
[0026] S3. Complete the inkjet coding of the ship part information according to the inkjet coding route.
[0027] Compared with the prior art, the beneficial effects of the present application are:
[0028] In the technical solution of the present application, the first motor and the second motor can control the inkjet coding route of the inkjet coding mechanism on the steel plate to be printed. Through the first lifting motor, the second lifting motor, the first fine-tuning motor and the second fine-tuning motor, the heights on both sides of the inkjet coding mechanism can be adjusted in real time to ensure that the bottom surface of the inkjet coding mechanism is parallel to the steel plate, ensure the uniformity of inkjet coding, and improve the inkjet coding quality. The device of the present application can quickly perform inkjet coding and scribing on steel plates with different plate thicknesses, materials, shapes and specifications, and has the characteristics of strong adaptability, safety and reliability, and wide application range. It can effectively solve the practical problems of traditional manual handwriting, such as slow speed and high error rate. It can significantly improve the printing efficiency and accuracy of the identity information and assembly scribing of ship parts. At the same time, by transforming the existing scribing machine equipment, it can greatly reduce the waste of energy and cost resources caused by the high energy consumption and low operating efficiency of the existing scribing and inkjet coding equipment. Description of the Drawings
[0029] Figure 1 is a schematic perspective view of the device for printing the identity and assembly information of ship parts according to an embodiment of the present invention.
[0030] Figure 2 In the device for printing the identity and assembly information of ship parts according to an embodiment of the present invention, Figure 1 is the top view.
[0031] Figure 3 In the device for printing the identity and assembly information of ship parts according to an embodiment of the present invention, Figure 1 is the right view.
[0032] Figure 4 In the device for printing the identity and assembly information of ship parts according to an embodiment of the present invention, Figure 1 is the front view.
[0033] Figure 5 is a schematic perspective view of the inkjet coding mechanism in the device for printing the identity and assembly information of ship parts according to an embodiment of the present invention.
[0034] Figure 6 is the top view of the inkjet coding mechanism in the device for printing the identity and assembly information of ship parts according to an embodiment of the present invention.
[0035] Figure 7 is the moving path diagram of the inkjet coding mechanism in the device for printing the identity and assembly information of ship parts according to an embodiment of the present invention.
[0036] Figure 8 is the angle adjustment schematic diagram of the inkjet coding mechanism in the device for printing the identity and assembly information of ship parts according to an embodiment of the present invention.
[0037] Among them, the description of the reference numerals is as follows:
[0038] 1. Steel plate to be inkjet printed; 2. Placing table; 3. First guide rail; 4. Control mechanism; 5. Moving trolley; 6. Inkjet controller; 7. Sliding seat; 8. Cross beam; 9. First lifting motor; 10. Connecting plate; 11. First fine-tuning motor; 12. First lead screw; 13. Mounting plate; 14. Fixed hanging pin; 15. First height sensor; 16. Bracket; 17. Inkjet printer; 18. Second height sensor; 19. Second lead screw; 20. Second fine-tuning motor; 21. Laser scanner; 22. Second lifting motor; 23. Limit block; 24. Waste ink tank; 25. Light curing lamp assembly; 26. Second guide rail. Detailed implementation manners
[0039] The following further elaborates in detail on the detailed implementation manners of the present invention with reference to the accompanying drawings. These implementation manners are only used to illustrate the present invention and are not intended to limit the present invention.
[0040] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0041] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] In addition, in the description of the present invention, unless otherwise stated, the meaning of "a plurality" is two or more.
[0043] According to the first aspect of the present application, refer to Figures 1 to 8 , first provide an inkjet printing device for the identity and assembly information of ship parts, including:
[0044] A placing table 2, with first guide rails 3 arranged on both sides of the placing table 2, and the placing table 2 is used for placing the steel plate 1 to be inkjet printed.
[0045] The moving trolley 5 is mounted on the first guide rail 3. The moving trolley 5 is electrically connected to the first motor, and the movement of the moving trolley 5 along the first guide rail 3 is controlled by the first motor. A cross beam 8 is arranged on the top surface of the moving trolley 5;
[0046] It should be noted that, as Figures 1 to 4 shown, limit blocks 23 are arranged at both ends of the first guide rail 3, and the limit blocks 23 are used to prevent the moving trolley 5 from sliding out of the first guide rail 3.
[0047] A sliding seat 7 is slidably connected to the upper part of the cross beam 8. An elevating motor and a connecting plate 10 are respectively arranged on the outer side surface of the sliding seat 7, and the output shaft of the elevating motor is threadedly connected to the top surface of the connecting plate 10;
[0048] An inkjet coding mechanism is arranged at the bottom of the connecting plate 10. After the elevating motor rotates, the height of the top of the connecting plate 10 is controlled to be adjusted, so as to adjust the height of the inkjet coding mechanism.
[0049] Specifically, as Figures 1 to 4 shown, the sliding seat 7 is a U-shaped seat covering the top of the cross beam 8. The sliding seat 7 includes a top plate and two side plates. A first elevating motor 9 and a second elevating motor 22 are respectively arranged on one of the side plates. The output shafts of the first elevating motor 9 and the second elevating motor 22 both extend downward, and threaded rods are respectively connected at the output shafts of the first elevating motor 9 and the second elevating motor 22. The bottoms of the threaded rods are both threadedly connected to the connecting plate 10. The first elevating motor 9 and the second elevating motor 22 are arranged along the width direction of the connecting plate 10. By rotating the first elevating motor 9 and the second elevating motor 22, the heights of both sides of the connecting plate 10 are respectively adjusted, so as to adjust the heights of both sides of the inkjet coding mechanism, and the adjustment can be made according to the height of the surface of the curved steel plate to ensure the uniformity and accuracy of the inkjet coding.
[0050] A control mechanism 4 is electrically connected to the first motor, the second motor, the first elevating motor 9, and the second elevating motor 22 respectively, so as to control the movement of the inkjet coding mechanism on the steel plate 1 to be printed, and at the same time adjust the heights of both sides of the inkjet coding mechanism.
[0051] It should be noted that the first guide rail 3 is arranged along the length direction of the steel plate 1 to be printed, and the cross beam 8 is arranged along the width direction of the steel plate 1 to be printed.
[0052] It also should be noted that the connection structure between the moving trolley 5 and the first guide rail 3 includes but is not limited to:
[0053] Roller connection structure, slider-guide rail connection structure, magnetic attraction connection structure, and gear-rack connection structure.
[0054] Specifically, the roller - type connection structure between the mobile trolley 5 and the slide rail includes a roller assembly provided on the mobile trolley 5 and a guide groove on the slide rail. The roller assembly consists of multiple rollers symmetrically distributed. Each roller is installed on the bracket 16 at the bottom of the mobile trolley 5 through an independent bearing. This symmetric distribution design enables the mobile trolley 5 to be evenly stressed when moving on the slide rail, reducing shaking or deviation caused by uneven stress. The guide groove is opened on the two side edges of the slide rail, and its shape is adapted to the outer contour of the roller. The roller rolls within the guide groove.
[0055] The slider - guide - type connection structure between the mobile trolley 5 and the slide rail includes a slider provided at the bottom of the mobile trolley 5 and a guide rail provided on the slide rail to cooperate with it. The slider is made of high - strength alloy material and is internally provided with multiple balls or rollers to form a rolling friction pair. The cross - sectional shape of the guide rail is T - shaped, dovetail - shaped or rectangular, etc., and closely fits the inner contour of the slider. Taking the dovetail - shaped guide rail as an example, the inner groove of the slider is dovetail - shaped, which can constrain the mobile trolley 5 in three dimensions, effectively preventing the mobile trolley 5 from shaking and deviating in the vertical and horizontal directions and ensuring its stable movement on the slide rail. On the contact surface between the slider and the guide rail, a lubrication channel is also provided. By injecting lubricating oil or grease, the friction coefficient is further reduced and wear is decreased. In addition, an elastic pre - tightening device is provided on the slider, which can adjust the contact pressure between the slider and the guide rail according to actual needs to ensure the stability and reliability of the connection.
[0056] The magnetic - adsorption - type connection structure between the mobile trolley 5 and the slide rail includes multiple electromagnets arranged at intervals on the slide rail, and a magnetic adsorption device is correspondingly installed on the mobile trolley 5. The electromagnet is connected to an external power supply through a control circuit, and the on - off state and magnetic force magnitude of the electromagnet can be controlled as needed. The magnetic adsorption device uses high - performance permanent magnetic materials such as neodymium - iron - boron magnets, which have a strong adsorption force. When the mobile trolley 5 needs to move on the slide rail, the electromagnet is energized to generate magnetism and attracts the magnetic adsorption device on the mobile trolley 5, making the mobile trolley 5 tightly connected to the slide rail. By adjusting the magnetic force magnitude of the electromagnet, the connection strength between the mobile trolley 5 and the slide rail can be controlled to adapt to different operating conditions. During the movement, by utilizing the adsorption effect of the magnetic force, the gap between the mobile trolley 5 and the slide rail can be effectively reduced, improving the movement accuracy and stability. At the same time, the magnetic - adsorption - type connection structure also has the characteristics of quick connection and separation, facilitating the installation, disassembly and maintenance of the mobile trolley 5.
[0057] The gear-rack connection structure between the mobile trolley 5 and the slide rail includes a rack provided on one side of the slide rail, and a gear transmission mechanism meshing with the rack is installed on the mobile trolley 5. The gear transmission mechanism includes a motor, a reducer and a gear, and the motor is connected to the gear through the reducer to provide power for the rotation of the gear. When the motor is started, the speed is reduced and the torque is increased by the reducer, and the drive gear rotates on the rack, thereby driving the mobile trolley 5 to move on the slide rail. In order to ensure the correct meshing of the gear and the rack, a guide wheel is also provided on the mobile trolley 5, and the guide wheel contacts the side of the slide rail to guide and constrain the moving direction of the mobile trolley 5. At the same time, the tooth profile of the gear and the rack is optimized and designed, and an involute tooth profile is adopted, which can improve the transmission efficiency and reduce the impact and noise during the transmission process. In addition, the gear-rack connection structure can also realize various motion states of the mobile trolley 5 such as forward, backward, acceleration and deceleration by changing the direction and speed of the motor, and has a strong motion control ability.
[0058] In an practicable manner, a second guide rail 26 is disposed on the top of the crossbeam 8, the upper surface of the second guide rail 26 is a rack, a gear is disposed in the sliding seat 7, and the gear is meshed with the rack; a second motor is also disposed in the sliding seat 7, and the second motor is connected to the gear through a speed reducer. The second motor controls the rotation of the gear, thereby controlling the position of the sliding seat 7 on the second guide rail 26.
[0059] In an practicable manner, a mounting plate 13 is disposed on the outer side of the connecting plate 10, and the mounting plate 13 is rotatably connected to the connecting plate 10; the coding mechanism is fixedly connected to the bottom of the mounting plate 13;
[0060] A fixing pin 14 is provided at the top of the connecting plate 10, and a mounting hole is provided at a corresponding position of the mounting plate 13, and the fixing pin 14 is inserted into the mounting hole so that the mounting plate 13 can be rotated and adjusted on the surface of the connecting plate 10 with the fixing pin 14 as the center.
[0061] In an operative manner, a first height sensor 15 and a second height sensor 18 are respectively arranged on the bottom surface of the mounting plate 13. The first height sensor 15 and the second height sensor 18 respectively obtain the distance between the bottom surface of the mounting plate 13 and the steel plate 1 to be printed, and the first height sensor 15 and the second height sensor 18 are respectively connected to the control mechanism 4 for communication. The control mechanism 4 adjusts the height of both sides of the connecting plate 10 through the first lifting motor 9 and the second lifting motor 22 according to the distance, so as to adjust the height of both sides of the coding mechanism in real time.
[0062] In an implementable manner, the mounting plate 13 is a trapezoidal plate arranged forward; the width of the bottom edge of the mounting plate 13 is equal to the width of the connecting plate 10, so that when the mounting plate 13 is attached to the connecting plate 10, mounting areas are formed on both sides of the top of the mounting plate 13;
[0063] A first fine-tuning motor 11 and a second fine-tuning motor 20 are respectively arranged on the mounting areas on both sides. A first lead screw 12 and a second lead screw 19 are respectively arranged at the output shafts of the first fine-tuning motor 11 and the second fine-tuning motor 20. After the first lead screw 12 and the second lead screw 19 extend downward, they are respectively threadedly connected to both sides of the mounting plate 13; the heights of both sides of the mounting plate 13 are finely adjusted by the first fine-tuning motor 11 and the second fine-tuning motor 20, so as to adjust the rotation angles of the inkjet printing mechanisms on both sides of the bottom edge of the mounting plate 13, thereby further improving the uniformity and accuracy of inkjet printing.
[0064] In an implementable manner, a first height sensor 15 and a second height sensor 18 are respectively arranged at the bottom of the mounting plate 13. During the inkjet printing process, the real-time distances between the bottom surface of the mounting plate 13 and the steel plate 1 to be printed are respectively obtained by the first height sensor 15 and the second height sensor 18 and sent to the control mechanism 4. The control mechanism 4 finely adjusts the first fine-tuning motor 11 and the second fine-tuning motor 20 according to the real-time distances, so that the bottom plane of the inkjet printing mechanism is kept consistent with the steel plate plane, thereby improving the inkjet printing quality.
[0065] In an implementable manner, the inkjet printing mechanism includes a plurality of brackets 16 and inkjet printers 17. Two rows of inkjet printers 17 are inserted on each bracket 16, and the two rows of inkjet printers 17 are arranged in a cross pattern. The distance between two adjacent inkjet printers 17 in each row of inkjet printers 17 is less than or equal to the width of the inkjet printer 17, so that the inkjet printing mechanism completely covers along the width direction of the steel plate 1 to be printed during the movement along the first guide rail 3.
[0066] It should be noted that the inkjet printer 17 is inserted vertically and extends downward, and the inkjet printer 17 is a UV inkjet printer 17.
[0067] In an implementable manner, as Figure 5 and Figure 6 shown, the plurality of brackets 16 are detachably and fixedly connected to set the number of brackets 16 according to customer requirements.
[0068] In an implementable manner, the bottom of the mounting plate 13 further includes a light curing lamp assembly 25. During the inkjet printing process, the imprint information is dried and cured by the light curing lamp assembly 25.
[0069] In an implementable manner, a laser scanner 21 is provided at the front end of the sliding seat 7. Before inkjet coding, the position information of the steel plate 1 to be printed is obtained by the laser scanner 21 and sent to the control mechanism 4.
[0070] According to the second aspect of the present application, there is also provided a method for spraying the identity and assembly information of ship parts, using the device for spraying the identity and assembly information of ship parts provided in the first aspect, including the following steps:
[0071] S1. Control the movement of the mobile trolley 5 and the sliding seat 7 in the first direction and the second direction respectively, so that the laser scanner 21 comprehensively detects the steel plate 1 to be printed, obtains the position information of the steel plate 1 to be printed, and sends it to the control mechanism 4.
[0072] It should be noted that the position information at least includes the height difference of the steel plate edge, the origin coordinates of the steel plate, and the specific position where the steel plate is placed. After the scanning is completed, the laser scanner 21 sends the data to the control mechanism 4 for uploading.
[0073] S2. The control mechanism 4 plans the inkjet coding route according to the position information.
[0074] Specifically, after obtaining the inkjet coding information of the ship parts, the control mechanism 4 classifies and combines them, calculates according to the position information of the steel plate 1 to be printed, divides the printing segments to form inkjet coding data packet information of different segments, and sends the inkjet coding data packet information to the inkjet coding controller 6 of the inkjet coding mechanism.
[0075] It should be noted that the inkjet coding information at least includes the classification and combination of the contour information, assembly marking information, text expression information, etc. of the ship parts. As Figure 7 and Figure 8 shown, according to the size of the steel plate 1 to be printed and the effective action width L of the inkjet printer 17, the steel plate 1 to be printed is divided into multiple travel segments with widths of L1, L2, L3... Ln, and the inkjet coding data packet information of different travel segments Ln is obtained respectively.
[0076] In step S2, at least the following content is further included: determining the walking speed and inkjet speed of the inkjet coding mechanism.
[0077] In an implementable manner, before inkjet coding, the initialization state of the inkjet printer 17 is adjusted, at least including: controlling the mobile trolley 5 to move to the waste ink tank 24, controlling the inkjet printer 17 to be powered on for flushing ink, starting the flash inkjet function, and automatically cleaning the nozzle of the inkjet printer 17.
[0078] It should be noted that in this embodiment, the position of the waste ink tank 24 is defined as the initial position.
[0079] S3. Complete the inkjet coding of the ship part information according to the inkjet coding route.
[0080] In step S3, it at least includes the following content:
[0081] S31. As Figure 8 shown, respectively obtain the first local height H1 and the second local height H2 through the first height sensor 15 and the second height sensor 18, and obtain the deflection angle θ based on the first local height H1 and the second local height H2;
[0082] S32. Obtain the optimal specific distance H4 that needs to be maintained between the bottom surface of the inkjet coding mechanism and the steel plate. At this time, obtain the height value H3 of the center point position of the inkjet coding mechanism.
[0083] S33. Based on H3, control the first lifting motor 9 and the second lifting motor 22 to lower the inkjet coding mechanism, and the distance between the center point position of the inkjet coding mechanism and the steel plate is H3.
[0084] S34. Control the mounting plate 13 to rotate through the first fine-tuning motor 11 and the second fine-tuning motor 20 until the bottom surface of the inkjet coding mechanism conforms to the position of the deflection angle θ. Finally, after the plane of the inkjet printer 17 assembly is parallel to the plane of the steel plate, perform inkjet coding.
[0085] S35. Repeat steps S31 to S34 so that during the movement of the moving trolley 5, the angle of the inkjet coding mechanism is adjusted in real time until the inkjet coding task of the specified area is completed.
[0086] In an implementable manner, through the cooperation of the first motor and the second motor, control the movement trajectory of the sliding seat 7 to be an S-shaped route, avoid repeated inkjet coding, and improve the inkjet coding efficiency.
[0087] In summary, in this application, through the first motor and the second motor, the inkjet coding route of the inkjet coding mechanism on the steel plate 1 to be printed can be controlled. Through the first lifting motor 9, the second lifting motor 22, the first fine-tuning motor 11 and the second fine-tuning motor 20, the height on both sides of the inkjet coding mechanism can be adjusted in real time to ensure that the bottom surface of the inkjet coding mechanism is parallel to the steel plate, ensure the uniformity of inkjet coding, and improve the inkjet coding quality. It can move along the specified path and perform continuous inkjet coding. By obtaining the distance from the steel plate in real time, the height of the inkjet coding mechanism is adjusted in real time to achieve the best inkjet coding effect. This application can quickly perform inkjet coding and scribing on steel plates with different plate thicknesses, materials, shapes, and specifications, and has the characteristics of strong adaptability, safety and reliability, and wide application range. It can effectively solve the practical problems of traditional manual handwriting, such as slow speed and high error rate. It can significantly improve the printing efficiency and accuracy of the identity information and assembly scribing of ship parts. At the same time, through the transformation of the existing scribing machine equipment, the waste of energy and cost resources caused by high energy consumption and low operating efficiency of the existing scribing and inkjet coding equipment can be greatly reduced.
[0088] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and substitutions can be made, and these improvements and substitutions should also be regarded as the protection scope of the present invention.
Claims
1. An identity and assembly information spraying device for ship parts, characterized in that, Including: A placement table, with first guide rails arranged on both sides of the placement table; A moving trolley, mounted on the first guide rails. The moving trolley is electrically connected to a first motor, and the movement of the moving trolley along the first guide rails is controlled by the first motor; a cross beam is arranged on the top surface of the moving trolley; A sliding seat, which is slidably connected to the upper part of the cross beam; a lifting motor and a connecting plate are respectively arranged on the outer side surface of the sliding seat, and the output shaft of the lifting motor is threadedly connected to the top surface of the connecting plate; An inkjet coding mechanism, arranged at the bottom of the connecting plate. After the lifting motor rotates, it controls the adjustment of the height of the top of the connecting plate to adjust the height of the inkjet coding mechanism.
2. The identity and assembly information spraying device for ship parts according to claim 1, characterized in that The sliding seat is a U-shaped seat, covering the top of the cross beam. The sliding seat includes a top plate and two side plates; a first lifting motor and a second lifting motor are arranged on one of the side plates. The output shafts of the first lifting motor and the second lifting motor both extend downward, and threaded rods are respectively connected at the output shafts of the first lifting motor and the second lifting motor. The bottoms of the threaded rods are threadedly connected to the connecting plate; The first lifting motor and the second lifting motor are arranged along the width direction of the connecting plate. By rotating the first lifting motor and the second lifting motor, the heights of both sides of the connecting plate are respectively adjusted to adjust the heights of both sides of the inkjet coding mechanism.
3. The identity and assembly information spraying device for ship parts according to claim 2, characterized in that, A second guide rail is arranged on the top of the cross beam. The upper surface of the second guide rail is a rack, and a gear is arranged inside the sliding seat. The gear is meshed and connected to the rack; a second motor is also arranged inside the sliding seat, and the second motor is in transmission connection with the gear.
4. The identity and assembly information spraying device for ship parts according to claim 3, characterized in that, Also including: A control mechanism, which is electrically connected to the first motor, the second motor, the first lifting motor, and the second lifting motor respectively to control the movement of the inkjet coding mechanism on the steel plate to be printed, and at the same time adjust the heights of both sides of the inkjet coding mechanism.
5. The identity and assembly information spraying device for ship parts according to claim 4, characterized in that An installation plate is adhesively arranged on the outer side surface of the connecting plate, and the installation plate is rotatably connected to the connecting plate; the inkjet coding mechanism is fixedly connected to the bottom of the installation plate; A fixed hanging pin is arranged on the top of the connecting plate, and an installation hole is arranged at the corresponding position of the installation plate. The fixed hanging pin is inserted into the installation hole so that the installation plate can rotate and adjust on the surface of the connecting plate with the fixed hanging pin as the center.
6. The printing device for the identity and assembly information of ship parts according to claim 5, characterized in that, A first height sensor and a second height sensor are respectively arranged on the bottom surface of the installation plate; the first height sensor and the second height sensor are respectively used to obtain the distance between the bottom surface of the installation plate and the steel plate to be printed; the first height sensor and the second height sensor are respectively in communication connection with the control mechanism.
7. The identity and assembly information spraying device for ship parts according to claim 6, characterized in that, The installation plate is a trapezoidal plate arranged in the positive direction; the width of the bottom edge of the installation plate is equal to the width of the connecting plate, so that when the installation plate is adhesively arranged with the connecting plate, installation areas are formed on both sides of the top of the installation plate.
8. The identity and assembly information spraying device for ship parts according to claim 7, characterized in that, A first fine-tuning motor and a second fine-tuning motor are respectively arranged on the two installation areas on both sides. First lead screws and second lead screws are respectively arranged at the output shafts of the first fine-tuning motor and the second fine-tuning motor. After the first lead screw and the second lead screw extend downward, they are respectively threadedly connected to both sides of the installation plate.
9. The identity and assembly information spraying device for ship parts according to claim 1, characterized in that, The inkjet coding mechanism includes multiple brackets and inkjet printers. Two rows of inkjet printers are inserted on each bracket, and the two rows of inkjet printers are arranged in a cross pattern. The distance between two adjacent inkjet printers in each row is less than or equal to the width of the inkjet printer. After being inserted vertically, the inkjet printer extends downward.
10. A method for spraying the identity and assembly information of a ship part, characterized in that, The identity and assembly information printing device for ship parts according to any one of claims 1 to 9, comprising the following steps: S1. Control the movement of the mobile trolley and the sliding seat in the first direction and the second direction respectively, so that the laser scanner can comprehensively detect the steel plate to be printed, and obtain the position information of the steel plate to be printed; S2. Plan the inkjet coding route according to the position information; S3. Complete the inkjet coding of the ship part information according to the inkjet coding route.