Automatic packaging equipment for garment production
Through the design of automated packaging equipment, the problems of environmental pollution and high cost in waste fabric treatment are solved, and efficient, safe and environmentally friendly waste fabric treatment and resource utilization are achieved.
Patent Information
- Application Number
- CN202510591487.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-07-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the packaging process of waste cloth in existing clothing production, traditional materials lead to environmental pollution, high cost and low processing efficiency.
Design an automated packaging equipment, including loading treatment, cutting, single-layer shaping and integrated packaging mechanisms, and realizes automatic processing of waste fabrics and efficient volume reduction through fire spraying and filament spraying, atomization and wetting scraping, hot pressing shaping and cordless packaging technologies.
It improves the efficiency and safety of waste fabric treatment, reduces labor intensity and material costs, reduces environmental pollution, and improves resource utilization and transportation efficiency.
Smart Images

Figure CN120348536A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fabric processing equipment, and specifically to an automated packing device for clothing production. Background Art
[0002] In garment processing, fabric cutting is a crucial step, directly related to the quality and appearance of the finished clothing. When the designer's blueprint and the selected fabric are ready, first, the large fabric needs to be carefully spread out to ensure it is flat and wrinkle-free, laying a solid foundation for subsequent precise cutting. Then, the workers hold professional cutting tools, either using sharp cutting scissors or advanced numerical control cutting machines, and carefully cut along the contour of the pattern. Each cut requires full concentration, as even the slightest deviation may lead to problems such as size deviation and component asymmetry of the finished garment, seriously affecting the overall effect of the clothing. During the cutting process, for fabrics with special patterns such as stripes and plaids, special attention needs to be paid to the pattern matching and alignment to ensure the pattern is coherent and coordinated after the clothing is assembled. In addition, to ensure the consistency and efficiency of cutting, a method of stacking multiple layers of fabric and cutting them uniformly is adopted during mass production. The cut fabric components are like delicate puzzles waiting to be assembled, laying a solid foundation for the subsequent sewing process and starting an important process of clothing formation.
[0003] In the garment cutting process, the fabric transforms from a complete large piece to numerous small components. Due to the different design blueprints and layout arrangements of each set of clothing, waste fabrics of different shapes and sizes are inevitably generated during the cutting process. For example, when cutting a fitted dress, many irregular scraps will be cut out to fit the body curve; while making a loose shirt, although the shape of the waste fabric cut out is relatively regular, the quantity is still considerable. As garment production continues, the waste fabric accumulates rapidly.
[0004] Given the large quantity of waste fabric, enterprises usually conduct centralized processing weekly or monthly. Currently, enterprises mostly use cloth bags, plastic bags or cable ties to pack the waste fabric and then transport it to a designated location. However, this packing method has obvious drawbacks. On the one hand, the purchase of cloth bags, plastic bags and cable ties increases the additional consumable costs, and over a long period, this cost cannot be underestimated. On the other hand, most of these packing materials are difficult to degrade naturally after they have completed their mission. Randomly discarded plastic bags will form "white pollution", damaging the soil structure and affecting plant growth; if the cloth bags are not disposed of properly, they will also occupy a large amount of landfill space; most cable ties are made of plastic, which will also pose a pollution hazard to the environment and seriously affect the sustainability of the ecological environment. Therefore, those skilled in the art have proposed an automated packing device for clothing production to solve the above-mentioned technical problems. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides an automated packing device for clothing production, which solves the problem that the materials required in the existing waste fabric packing process are prone to pollute the environment.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: An automated packing device for clothing production, comprising A fabric box, which is one of the basic components of the overall device and is used for assembling and carrying the feeding processing mechanism and its subordinate structural components; An inclined processing box, which is arranged on one side of the fabric box and is used for assembling and carrying the fabric cutting mechanism and its subordinate structural components; A base, which is arranged on one side of the inclined processing box and is used for assembling and carrying the single-layer shaping mechanism and the integrated packing mechanism and their subordinate structural components; A feeding processing mechanism, which is arranged inside the fabric box and is used for automatically feeding and preprocessing the waste fabric generated in the clothing production process; A fabric cutting mechanism, which is arranged inside the inclined processing box and is used for guiding, processing and cutting and dividing the waste fabric conveyed after being processed by the feeding processing mechanism; A single-layer shaping mechanism, which is arranged on the base and is used for performing a single-layer hot pressing and shaping process on the fabric after being processed by the fabric cutting mechanism; An integrated packing mechanism, which is arranged on the base and is used for transferring, integrating and packing the hot-pressed fabric blocks after being processed by the single-layer shaping mechanism.
[0007] Preferably, the feeding processing mechanism includes a moving plate, the moving plate is slidably connected inside the fabric box, two sliding grooves are equidistantly arranged on the front and rear sides of the inner wall of the fabric box, sliding blocks are slidably connected in the sliding grooves, and the inner sides of the sliding blocks are respectively connected to the corresponding positions of the moving plate. Jacking springs are arranged at the four corners of the bottom end of the moving plate, and the bottom ends of the jacking springs are respectively connected to the corresponding positions of the inner bottom end of the fabric box.
[0008] Preferably, the feeding processing mechanism further includes a rotating disk, the rotating disk is rotatably connected to the middle of the top end of the moving plate, a driving motor 1 is arranged in the middle of the bottom end of the moving plate, and the output end of the driving motor 1 penetrates through the moving plate and is connected to the middle of the bottom end of the rotating disk. A flame spraying row is arranged in the middle of the side of the inner wall of the fabric box away from the inclined processing box.
[0009] Preferably, the feeding and processing mechanism further includes an outer ring seat. The middle upper part of the outer wall of the fabric box is fixedly connected with the outer ring seat. One side of the middle part of the top of the outer ring seat is fixedly connected with a connecting frame. The inner middle upper part between the connecting frames is rotatably connected with a rotating seat. A driving motor is arranged at the middle upper part of the rear side of the connecting frame, and the output end of the driving motor penetrates through the connecting frame and is connected with the middle part of one end of the rotating seat. A plurality of arc-shaped rubber plates are circumferentially arranged on the outer wall of the rotating seat, and a plurality of rubber protrusions are evenly arranged on one side of the outer wall of the arc-shaped rubber plate.
[0010] Preferably, the fabric cutting mechanism includes a triangular guiding seat. The triangular guiding seat is fixedly connected to the inner top of the inclined processing box near the fabric box. A plurality of friction conveying rollers are equidistantly arranged in the middle and lower part of the inner side of the inclined processing box. A linkage driver is arranged at the middle and lower part of the rear side of the inclined processing box for driving the plurality of friction conveying rollers. An atomizing spray row is arranged on one side of the inner top of the inclined processing box near the triangular guiding seat. A liquid storage tank is arranged at the middle part of one side of the fabric box, and the top of the liquid storage tank is connected to the corresponding position at the bottom of the inclined processing box. A delivery pump is arranged at the middle part of one side of the top of the inclined processing box. The liquid inlet of the delivery pump is communicated with the inside of the liquid storage tank through a connecting pipe, and the liquid outlet of the delivery pump is communicated with the liquid inlet of the atomizing spray row through a connecting pipe.
[0011] Preferably, the fabric cutting mechanism further includes a scraper. The scraper is fixedly connected to the middle part of the inner top of the inclined processing box. A plurality of groups of openings are equidistantly opened at the middle part of one side of the bottom of the inclined processing box. A collection box is arranged at the middle part of one side of the bottom of the inclined processing box, and the inside of the collection box is communicated with the inside of the corresponding openings. A mounting rod is rotatably connected to the middle part of the inner side of the inclined processing box far from the triangular guiding seat. A plurality of cutting knife discs are fixedly connected to the mounting rod at equal intervals. A driving motor two is arranged at the middle part of one side of the front of the inclined processing box, and the output end of the driving motor two penetrates through the inclined processing box and is connected with the middle part of one end of the mounting rod.
[0012] Preferably, the single-layer shaping mechanism includes a rotary workbench. The rotary workbench is arranged at the middle part of the top of the base. The middle part of the top of the base is fixedly connected with a mounting column, and the top of the mounting column penetrates through the rotary workbench and extends upward. A bearing sleeve is arranged at the middle and lower part of the outer wall of the mounting column. A layered hot pressing barrel is arranged at the middle part of one side of the top of the rotary workbench. Three extension seats are circumferentially arranged at the middle and upper part of the outer wall of the mounting column, namely the first extension seat, the second extension seat, and the third extension seat. Hydraulic cylinders are arranged at the middle part of the side of the bottom of the extension seat far from the mounting column, namely the first hydraulic cylinder, the second hydraulic cylinder, and the third hydraulic cylinder. The top of the rod body of the first hydraulic cylinder is provided with a layered hot pressing seat.
[0013] Preferably, the integration and packaging mechanism includes an integration and hot pressing barrel, the integration and hot pressing barrel is arranged on one side of the middle of the top of the rotary workbench, a suction cup seat is arranged at the top of the rod body of the second hydraulic cylinder, and an integration and hot pressing seat is arranged at the top of the rod body of the third hydraulic cylinder.
[0014] Working principle: When processing the scraps and cut waste fabrics generated during the clothing production process, first, the preparatory work before processing is carried out. The staff stack the fabrics to be processed layer by layer on the rotating disk in the fabric box. As the fabrics on the rotating disk continue to increase, the fabrics on the rotating disk press down on the rotating disk and the moving plate at its bottom moves downward in the fabric box. While moving downward, the moving plate also synchronously squeezes the jacking spring at its bottom to contract. When the jacking spring is compressed to the bottom, the moving plate stops moving downward. At this time, the staff stops stacking the fabrics, thus completing the preparatory work before fabric processing. Then, the feeding and processing mechanism is started. First, the flame spraying row in the fabric box is started and sprays small flames. At the same time, the driving motor 1 at the bottom of the moving plate is also started. While the rotating shaft of the driving motor 1 is rotating, it drives the rotating disk on the moving plate to rotate synchronously. While the rotating disk is rotating, it synchronously drives the stacked fabrics on it to rotate synchronously. While the stacked fabrics on the rotating disk are rotating, the flames sprayed by the flame spraying row are used to process the fiber filaments and thread ends remaining at the convenient places of the fabrics. Then, after the fabrics on the rotating disk rotate one circle, the flame spraying row is turned off. After that, the driving motor on the connecting frame is started. While the rotating shaft of the driving motor is rotating, it drives the rotating seat inside it to rotate synchronously. While the rotating seat is rotating, it drives the arc-shaped rubber plate on it to rotate synchronously. While the arc-shaped rubber plate is rotating, it contacts the uppermost fabric stacked on the rotating disk in the fabric box, and through the cooperation of the rubber protrusions on the arc-shaped rubber plate, the fabric is dialed and sent into the inclined processing box while the arc-shaped rubber plate is moving. This process is repeated to complete the front-end processing and automatic feeding processing of the waste fabrics during the clothing production process;Then the fabric cutting mechanism is activated. After the fabric sheet processed by the feeding mechanism passes through the triangular guiding seat and is guided into the inclined treatment box, the linkage drive on the inclined treatment box drives the friction conveying roller in the inclined treatment box at this time, so that the fabric sheet guided by the triangular guiding seat reaches the bottom position of the atomizing spray row through the guidance and conveyance of the first friction conveying roller. At the same time, the conveying pump on the inclined treatment box is started. The conveying pump pumps the water in the liquid storage tank through the connecting pipe and conveys it to the atomizing spray row, and then atomizes and sprays it on the surface of the fabric sheet through the atomizing spray row, so as to infiltrate the conveyed fabric sheet. Then, after the fabric sheet is atomized and infiltrated by the atomizing spray row, it is frictionally conveyed by the second friction conveying roller. During the process of the second friction conveying roller frictionally conveying it, the moisture in the fabric sheet can also be evenly dispersed to other positions of the fabric sheet by means of friction roller pressing, so as to make the moisture in the fabric sheet evenly dispersed. After that, during the process of conveying it by the second friction conveying roller, the pollutants on the surface of the fabric sheet are scraped and separated by the scraper. Then the pollutants after scraping and separation enter the collection box through the opening on the inclined treatment box for collection. After that, when the scraped fabric reaches the position of the cutting knife disc through the conveyance of the second friction conveying roller, the drive motor two on the inclined treatment box is started at this time. While the rotating shaft of the drive motor two rotates, it drives the mounting rod to rotate. While the mounting rod rotates, it drives the cutting knife disc on it to rotate synchronously. While the cutting knife disc rotates, it cuts the fabric sheet during its conveyance at the bottom. Finally, the cut fabric strip is discharged through the conveyance of the third friction conveying roller, thus completing the cleaning and cutting treatment of the fabric; then the single-layer shaping mechanism is activated. The fabric strip processed by the fabric cutting mechanism continuously slides and falls into the layered hot pressing barrel. After a certain number of fabric strips are collected in the layered hot pressing barrel, the fabric cutting mechanism stops cutting and conveying the fabric. Then the rotary workbench on the base is started. After the rotary workbench is started, it rotates. While the rotary workbench rotates, it rotates the layered hot pressing barrel filled with fabric strips to the position of the first extension seat and the first hydraulic cylinder. Then the first hydraulic cylinder is started. While the first hydraulic cylinder is started, the rod body on it is pushed out. While the rod body of the first hydraulic cylinder is pushed out, it drives the layered hot pressing seat at its bottom to move downward synchronously. As the layered hot pressing seat continuously moves downward, the fabric strip in it is hot-pressed and shaped through cooperation with the layered hot pressing barrel, thus completing the single-layer hot pressing and shaping treatment of the fabric strip;Then the integration and packaging mechanism is activated. After the single-layer shaping mechanism has completed the single-layer hot pressing and shaping process for the fabric strips in the layered hot pressing barrel, the rotary worktable on the base is started again. While the rotary worktable is starting, the layered hot pressing barrel after internal hot pressing and shaping is moved to the bottom of the second extension seat and the second hydraulic cylinder. Then the second hydraulic cylinder is activated. While the second hydraulic cylinder is starting, the rod on it is pushed out. While the rod of the second hydraulic cylinder is being pushed out, the suction cup seat on it is driven to be pushed out. Then, through the suction cup seat, the fabric blocks after hot pressing and shaping in the layered hot pressing barrel are adsorbed. After that, the rotary worktable on the base is started again, and then the integrated hot pressing barrel is moved to the bottom position of the suction cup seat. The rod on the second hydraulic cylinder is pushed out again. While the rod on the second hydraulic cylinder is being pushed out, the fabric blocks after hot pressing and shaping on the suction cup seat are also sent into the integrated hot pressing barrel. When the fabric blocks after hot pressing and shaping enter the integrated hot pressing barrel, the suction cup seat releases the fixation of the fabric blocks. Then the second hydraulic cylinder returns to its original position. After that, the rotary worktable on the base returns to its original position. After repeating the above operations multiple times, when the number of fabric blocks after hot pressing and shaping in the integrated hot pressing barrel increases to a certain amount, the rotary worktable on the base is started, so that the integrated hot pressing barrel on the rotary worktable is moved to the position of the third extension seat and the third hydraulic cylinder. Then the third hydraulic cylinder is activated. While the rod of the third hydraulic cylinder is being pushed out, the integrated hot pressing seat at its bottom is driven to move downward synchronously. Then, through the cooperation with the integrated hot pressing barrel, multiple single-layer fabric blocks in the integrated hot pressing barrel are hot pressed and shaped into a whole fabric block. After that, the staff can directly transport the whole fabric block after hot pressing and shaping in the integrated hot pressing barrel, thus completing the integration and packaging process for the single-layer fabric blocks.;
[0015] The present invention provides an automated packaging device for clothing production. It has the following beneficial effects: 1. By adding and setting the feeding processing mechanism, when dealing with the waste fabric during the clothing processing, on the one hand, this mechanism can effectively process the fiber thread ends at the edge of the stacked fabric through the flame spraying row, ensuring that the fabric edge is neat and smooth, improving the quality of the subsequent fabric processing, and at the same time preventing problems such as fiber entanglement inside the equipment. On the other hand, through the automated feeding processing, it greatly ensures the continuous processing of the waste fabric. This processing method not only significantly improves the processing efficiency of the fabric, reduces the processing time cost, but also significantly reduces the labor intensity of the staff. At the same time, it can also avoid the occurrence probability of safety accidents when the staff feeds the waste fabric, improving the safety during the processing of the waste fabric.
[0016] 2. By adding and setting up a fabric cutting mechanism, when processing waste fabrics, this mechanism can first cut and reduce the volume of larger fabrics. This processing method not only facilitates the subsequent processing and machining of the fabrics, but also ensures the shaping effect after hot pressing the fabrics. At the same time, this mechanism also has a unique infiltration and scraping function, which can completely remove the pollutants remaining on the fabric surface, greatly improving the cleanliness of the fabric. Meanwhile, the infiltration treatment can effectively reduce the adsorption of static electricity on the fibers during fabric cutting, ensuring the cleanliness and flatness of the fabric cutting surface. More importantly, the infiltrated fabric will not be damaged by high temperature during the subsequent hot pressing and shaping process, but instead has stronger plasticity, thus facilitating the subsequent packing treatment of waste fabrics.
[0017] 3. By adding and setting up a single-layer shaping mechanism, when processing the cut waste fabrics, this mechanism compresses and shapes the fabrics through hot pressing and plastic shaping. It can not only greatly reduce the originally fluffy volume of the waste fabrics, and the waste materials that originally occupied a large amount of space will have a sharp reduction in volume after compression, greatly facilitating the subsequent transportation work, reducing the transportation cost and space occupation. On the other hand, the shaped fabrics have a stable shape, which is convenient for classification, stacking and storage, creating favorable conditions for possible subsequent recycling and reuse, and effectively improving the overall efficiency and resource utilization rate of waste fabric treatment.
[0018] 4. By adding and setting up an integrated packing mechanism, when this mechanism is in use, firstly, through the integrated hot pressing technology, it can cleverly fuse multiple originally scattered fabric blocks into a solid whole. This processing method not only effectively improves the bonding tightness between the fibers inside the fabric blocks, ensuring that they will not easily loosen during transportation, but also can, by means of re-hot pressing, compress the volume of the fabric blocks to the greatest extent, significantly improving the transportation efficiency and reducing the occupation of transportation space. Secondly, by adopting a cordless packing method, it greatly reduces the material cost during the packing of fabric waste, reduces the processing cost, and at the same time avoids the pollution to the environment caused by traditional packaging materials, achieving the dual benefits of environmental protection and economy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a front-side structural schematic diagram of the present invention; Figure 2 is a rear-side structural schematic diagram of the present invention; Figure 3 is a rear-side structural schematic diagram of the fabric box of the present invention; Figure 4 is a sectional structural schematic diagram of the interior of the fabric box of the present invention; Figure 5 is a partial structural schematic diagram of the outer ring seat of the present invention; Figure 6 is a sectional structural schematic diagram of the interior of the inclined treatment box of the present invention; Figure 7 The rear side schematic diagram of the partial structure of the rotary table of the present invention; Figure 8 The front side schematic diagram of the partial structure of the rotary table of the present invention.
[0020] Among them, 1. Fabric box; 2. Outer ring seat; 3. Arc rubber plate; 4. Rotating seat; 5. Inclined treatment box; 6. Delivery pump; 7. Extension seat; 8. Layered hot pressing seat; 9. Mounting column; 10. Suction cup seat; 11. Rotary table; 12. Integrated hot pressing barrel; 13. Bearing sleeve; 14. Base; 15. Liquid storage tank; 16. Integrated hot pressing seat; 17. Layered hot pressing barrel; 18. Collection box; 19. Connecting frame; 20. Driving motor; 21. Linkage driver; 22. Hydraulic cylinder; 23. Flame spraying row; 24. Rubber protrusion; 25. Sliding groove; 26. Driving motor 1; 27. Lifting spring; 28. Moving plate; 29. Rotating disk; 30. Friction conveying roller; 31. Triangular guiding seat; 32. Atomizing spray row; 33. Opening; 34. Mounting rod; 35. Cutting knife disk; 36. Driving motor 2; 37. Scraper; 38. Sliding block. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to the attached Figure 1 -attached Figure 2 , the embodiments of the present invention provide an automatic packing device for clothing production, including a fabric box 1, which is one of the basic components of the overall device and is used to assemble and carry the feeding processing mechanism and its subordinate structural components; an inclined treatment box 5, which is arranged on one side of the fabric box 1 and is used to assemble and carry the fabric cutting mechanism and its subordinate structural components; a base 14, which is arranged on one side of the inclined treatment box 5 and is used to assemble and carry the single-layer shaping mechanism and the integrated packing mechanism and their subordinate structural components; Please refer to the attached Figure 3 -attached Figure 5 , the feeding processing mechanism, which is arranged inside the fabric box 1 and is used for automatically feeding and preprocessing the waste fabric generated in the clothing production process; The loading and processing mechanism also includes a rotating disk 29, and the middle part of the top end of the movable plate 28 is rotatably connected to the rotating disk 29. A driving motor 26 is arranged in the middle part of the bottom end of the movable plate 28, and the output end of the driving motor 26 passes through the movable plate 28 and is connected to the middle part of the bottom end of the rotating disk 29. A flame-spraying row 23 is arranged in the middle part of the inner wall of the material distribution box 1 away from the inclined processing box 5.
[0023] When the feeding processing mechanism is started, first the flame-spraying row 23 in the cloth box 1 is started and sprays a small flame. At this time, the driving motor 26 at the bottom of the movable plate 28 is also started synchronously. The rotating shaft of the driving motor 26 drives the rotating disk 29 on the movable plate 28 to rotate synchronously while rotating. The rotating disk 29 drives the stacked cloth thereon to rotate synchronously while rotating. When the stacked cloth on the rotating disk 29 rotates, the flame sprayed by the flame-spraying row 23 processes the residual fiber threads and thread ends in the convenient place of the cloth. Then, after the cloth rotates one circle on the rotating disk 29, the flame-spraying row 23 is closed.
[0024] The material loading and processing mechanism includes a movable plate 28, which is slidably connected to the inside of the fabric box 1. Two sliding grooves 25 are equidistantly provided on the front and rear sides of the inner wall of the fabric box 1. Sliding blocks 38 are slidably connected in the sliding grooves 25, and the inner sides of the sliding blocks 38 are respectively connected to the corresponding positions of the movable plate 28. Lifting springs 27 are provided at the four corners of the bottom end of the movable plate 28, and the bottom ends of the lifting springs 27 are respectively connected to the corresponding positions of the inner bottom end of the fabric box 1.
[0025] Afterwards, the driving motor 20 on the connecting frame 19 is started, and the rotating shaft of the driving motor 20 drives the rotating seat 4 therein to rotate synchronously while rotating. The rotating seat 4 drives the arc-shaped rubber plate 3 thereon to rotate synchronously while rotating. The arc-shaped rubber plate 3 contacts the topmost cloth stacked on the rotating disk 29 in the cloth box 1 while rotating, and with the assistance of the rubber protrusions 24 on the arc-shaped rubber plate 3, the cloth is moved and sent into the inclined processing box 5 while the arc-shaped rubber plate 3 moves.
[0026] The feeding processing mechanism also includes an outer ring seat 2, the outer ring seat 2 is fixedly connected to the middle and upper part of the outer wall of the cloth box 1, a connecting frame 19 is fixedly connected to the middle side of the top of the outer ring seat 2, and a rotating seat 4 is rotatably connected to the inner middle and upper part between the connecting frames 19. A driving motor 20 is arranged at the middle and upper part of the rear side of the connecting frame 19, and the output end of the driving motor 20 passes through the connecting frame 19 and is connected to the middle part of one end of the rotating seat 4. A plurality of arc-shaped rubber plates 3 are arranged in a circular array on the outer wall of the rotating seat 4, and a plurality of rubber protrusions 24 are equidistantly arranged on one side of the outer wall of the arc-shaped rubber plate 3.
[0027] At the same time, as the amount of cloth on the rotating disk 29 continues to decrease, the weight of the cloth will also continue to decrease. At the same time, the lifting spring 27 in the cloth box 1 will also open synchronously, thereby pushing the cloth on the rotating disk 29 to move upward continuously, thereby ensuring the continuous discharge of the upper cloth, and repeating the cycle to complete the front-end processing of waste cloth in the clothing production process and automatic feeding processing.
[0028] Please see attached Figure 6 , a cloth cutting mechanism, which is arranged in the inclined processing box 5, and is used to guide, process and cut the waste cloth transported after being processed by the feeding processing mechanism; The cloth cutting mechanism includes a triangular guide seat 31, a triangular guide seat 31 is fixedly connected to the top of the inner wall of the inclined processing box 5 near the cloth box 1, a plurality of friction conveying rollers 30 are equidistantly arranged in the middle and lower part of the inner side of the inclined processing box 5, a linkage driver 21 is arranged in the middle and lower part of the rear side of the inclined processing box 5, which is used to drive the plurality of friction conveying rollers 30, an atomizing spray row 32 is arranged on the side of the top of the inner wall of the inclined processing box 5 near the triangular guide seat 31, a liquid storage tank 15 is arranged in the middle of one side of the cloth box 1, and the top of the liquid storage tank 15 is connected to the corresponding position of the bottom end of the inclined processing box 5, a delivery pump 6 is arranged on one side of the middle of the top of the inclined processing box 5, the liquid inlet of the delivery pump 6 is connected with the inside of the liquid storage tank 15 through a connecting pipe, and the liquid outlet of the delivery pump 6 is connected with the liquid inlet of the atomizing spray row 32 through a connecting pipe.
[0029] When the cloth cutting mechanism is started, after the cloth piece processed by the feeding processing mechanism passes through the triangular guide seat 31 and is then guided into the inclined processing box 5, the linkage driver 21 on the inclined processing box 5 drives the friction conveying roller 30 in the inclined processing box 5, so that the cloth piece guided by the triangular guide seat 31 is conveyed to the bottom position of the atomizing spray row 32 through the guidance of the first friction conveying roller 30, and at the same time, the conveying pump 6 on the inclined processing box 5 is started, and the conveying pump 6 pumps the water in the liquid storage tank 15 through the connecting pipe and conveys it to the atomizing spray row 32, and then the atomizing spray row 32 atomizes it and sprays it on the surface of the cloth piece, so that the conveyed cloth piece is soaked.
[0030] Through this atomization and infiltration treatment method, not only can the pollutants remaining on the surface of the cloth piece be infiltrated and softened by atomized water, thereby facilitating the removal of pollutants on the cloth surface by subsequent scraping, but also through this atomization and infiltration method, the possibility of static electricity generated by friction during the cutting process can be reduced, thereby avoiding static electricity adsorbing cloth fragments and causing internal blockage of the equipment. At the same time, atomization and infiltration of the cloth can also improve the wettability of the cloth piece, thereby avoiding damage to the cloth in the subsequent hot pressing and shaping process, and facilitating the subsequent recycling of the cloth.
[0031] The fabric cutting mechanism further includes a scraping plate 37. The middle of the top end inside the inclined treatment box 5 is fixedly connected with the scraping plate 37. A plurality of groups of openings 33 are equidistantly arranged on one side of the middle of the bottom end of the inclined treatment box 5. A collection box 18 is arranged on one side of the middle of the bottom end of the inclined treatment box 5, and the inside of the collection box 18 is communicated with the inside of the corresponding position opening 33. A mounting rod 34 is rotatably connected to the side of the middle inside the inclined treatment box 5 far from the triangular guiding seat 31. A plurality of cutting knife discs 35 are fixedly connected to the mounting rod 34 at equal intervals. A second driving motor 36 is arranged on one side of the middle of the front side of the inclined treatment box 5, and the output end of the second driving motor 36 penetrates through the inclined treatment box 5 and is connected to the middle of one end of the mounting rod 34.
[0032] Then, after the fabric sheet is atomized and wetted by the atomizing spray row 32, it is frictionally conveyed by the second friction conveying roller 30. During the process of frictionally conveying the fabric sheet by the second friction conveying roller 30, the moisture inside the fabric sheet can also be evenly squeezed and dispersed to other positions of the fabric sheet by means of frictional roller pressing, so as to make the moisture inside the fabric sheet evenly dispersed. Then, during the process of conveying the fabric sheet by the second friction conveying roller 30, the pollutants on the surface of the fabric sheet are scraped and separated by the scraping plate 37. Then, the pollutants after scraping and separation enter the collection box 18 through the openings 33 on the inclined treatment box 5 for collection.
[0033] After that, when the fabric after scraping treatment reaches the position of the cutting knife disc 35 through the conveying of the second friction conveying roller 30, at this time, the second driving motor 36 on the inclined treatment box 5 is started. While the rotating shaft of the second driving motor 36 is rotating, it drives the mounting rod 34 to rotate. While the mounting rod 34 is rotating, it drives the cutting knife discs 35 thereon to rotate synchronously. While the cutting knife discs 35 are rotating, the fabric sheet during the conveying at the bottom thereof is cut. Finally, the cut fabric strips are discharged through the conveying of the third friction conveying roller 30, so as to complete the cleaning and cutting treatment of the fabric.
[0034] Please refer to the appendix Figure 7 - appendix Figure 8 ., a single-layer shaping mechanism, which is arranged on the base 14 and is used for performing single-layer hot pressing and shaping treatment on the fabric after being processed by the fabric cutting mechanism; The single-layer shaping mechanism includes a rotary worktable 11. The middle part of the top of the base 14 is provided with the rotary worktable 11. The middle part of the top of the base 14 is fixedly connected with a mounting column 9, and the top of the mounting column 9 penetrates through the rotary worktable 11 and extends upward. The middle and lower part of the outer wall of the mounting column 9 is provided with a bearing sleeve 13. One side of the middle part of the top of the rotary worktable 11 is provided with a layered hot pressing barrel 17. Three extension seats 7 are arranged in a circumferential array on the upper middle part of the outer wall of the mounting column 9, namely the first extension seat 7, the second extension seat 7, and the third extension seat 7. The middle part of the bottom end of the extension seat 7 far away from the mounting column 9 is provided with hydraulic cylinders 22, namely the first hydraulic cylinder 22, the second hydraulic cylinder 22, and the third hydraulic cylinder 22. The top of the rod body of the first hydraulic cylinder 22 is provided with a layered hot pressing seat 8.
[0035] When the single-layer shaping mechanism is started, the fabric strips processed by the fabric cutting mechanism continuously slide and fall into the layered hot pressing barrel 17. After a certain number of fabric strips are collected in the layered hot pressing barrel 17, the fabric cutting mechanism stops cutting and conveying the fabric. Then, the rotary worktable 11 on the base 14 is started. After starting, the rotary worktable 11 rotates. While rotating, the rotary worktable 11 rotates the layered hot pressing barrel 17 filled with fabric strips to the positions of the first extension seat 7 and the first hydraulic cylinder 22. Then, the first hydraulic cylinder 22 is started. While starting, the rod body of the first hydraulic cylinder 22 is pushed out. While the rod body of the first hydraulic cylinder 22 is pushed out, it drives the layered hot pressing seat 8 at its bottom to move downward synchronously. As the layered hot pressing seat 8 continuously moves downward, the fabric strips in it are hot-pressed and shaped through cooperation with the layered hot pressing barrel 17, thereby completing the single-layer hot pressing and shaping treatment of the fabric strips.
[0036] Please refer to the appendix Figure 7 -appendix Figure 8 , the integrated packaging mechanism, which is arranged on the base 14 and is used for transferring, integrating, and packaging the hot-pressed fabric blocks processed by the single-layer shaping mechanism.
[0037] The integrated packaging mechanism includes an integrated hot pressing barrel 12. One side of the middle part of the top of the rotary worktable 11 is provided with the integrated hot pressing barrel 12. The top of the rod body of the second hydraulic cylinder 22 is provided with a suction cup seat 10. The top of the rod body of the third hydraulic cylinder 22 is provided with an integrated hot pressing seat 16.
[0038] The integrated packaging mechanism is activated. After the single-layer shaping mechanism has completed the single-layer hot pressing and shaping process of the fabric strips in the layered hot pressing barrel 17, the rotary worktable 11 on the base 14 is started again. While the rotary worktable 11 is starting, the layered hot pressing barrel 17 after internal hot pressing and shaping is moved to the bottom of the second extension seat 7 and the second hydraulic cylinder 22. Then the second hydraulic cylinder 22 is activated. While the second hydraulic cylinder 22 is starting, the rod on it is pushed out. While the rod of the second hydraulic cylinder 22 is being pushed out, the suction cup seat 10 on it is driven to be pushed out. Then the fabric blocks after hot pressing and shaping in the layered hot pressing barrel 17 are adsorbed through the suction cup seat 10.
[0039] After that, the rotary worktable 11 on the base 14 is started again, and then the integrated hot pressing barrel 12 is moved to the bottom position of the suction cup seat 10. The rod on the second hydraulic cylinder 22 is pushed out again. While the rod on the second hydraulic cylinder 22 is being pushed out, the fabric blocks after hot pressing and shaping on the suction cup seat 10 are also sent into the integrated hot pressing barrel 12. When the fabric blocks after hot pressing and shaping enter the integrated hot pressing barrel 12, the suction cup seat 10 releases the fixation of the fabric blocks. Then the second hydraulic cylinder 22 returns to its original position. After that, the rotary worktable 11 on the base 14 returns to its original position.
[0040] After repeating the above operations multiple times, when the number of fabric blocks after hot pressing and forming in the integrated hot pressing barrel 12 increases to a certain amount, the rotary worktable 11 on the base 14 is started, so that the integrated hot pressing barrel 12 on the rotary worktable 11 is moved to the position of the third extension seat 7 and the third hydraulic cylinder 22. Then the third hydraulic cylinder 22 is activated. While the rod of the third hydraulic cylinder 22 is being pushed out, the integrated hot pressing seat 16 at its bottom is driven to move downward synchronously. Then, through the cooperation with the integrated hot pressing barrel 12, multiple single-layer fabric blocks in the integrated hot pressing barrel 12 are hot pressed and shaped into an integral fabric block. After that, the staff can directly transport the integral fabric block after hot pressing and shaping in the integrated hot pressing barrel 12, thus completing the integrated packaging process of the single-layer fabric blocks.
[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated packing device for clothing production, characterized in that, including a fabric box (1), which is one of the basic components of the overall device and is used for assembling and carrying the feeding processing mechanism and its subordinate structural components; an inclined processing box (5), which is arranged on one side of the fabric box (1) and is used for assembling and carrying the fabric cutting mechanism and its subordinate structural components; a base (14), which is arranged on one side of the inclined processing box (5) and is used for assembling and carrying the single-layer shaping mechanism and the integrated packing mechanism and their subordinate structural components; a feeding processing mechanism, which is arranged inside the fabric box (1) and is used for automatically feeding and preprocessing the waste fabric generated in the clothing production process; a fabric cutting mechanism, which is arranged inside the inclined processing box (5) and is used for guiding, processing and cutting and dividing the waste fabric conveyed after being processed by the feeding processing mechanism; a single-layer shaping mechanism, which is arranged on the base (14) and is used for performing a single-layer hot pressing and shaping process on the fabric after being processed by the fabric cutting mechanism; an integrated packing mechanism, which is arranged on the base (14) and is used for transferring, integrating and packing the hot-pressed fabric blocks after being processed by the single-layer shaping mechanism.
2. The automated packing device for clothing production according to claim 1, wherein The feeding processing mechanism includes a moving plate (28). The moving plate (28) is slidably connected inside the fabric box (1). Two sliding grooves (25) are equidistantly arranged on the front and rear sides of the inner wall of the fabric box (1). Sliding blocks (38) are slidably connected in the sliding grooves (25), and the inner sides of the sliding blocks (38) are respectively connected to the corresponding positions of the moving plate (28). Lifting springs (27) are arranged at the four corners of the bottom end of the moving plate (28), and the bottom ends of the lifting springs (27) are respectively connected to the corresponding positions of the inner bottom end of the fabric box (1).
3. An automated packing device for clothing production according to claim 2, characterized in that, The feeding processing mechanism further includes a rotating disk (29). The rotating disk (29) is rotatably connected to the middle of the top end of the moving plate (28). A driving motor I (26) is arranged at the middle of the bottom end of the moving plate (28), and the output end of the driving motor I (26) penetrates through the moving plate (28) and is connected to the middle of the bottom end of the rotating disk (29). A flame spraying row (23) is arranged at the middle of the side of the inner wall of the fabric box (1) far from the inclined processing box (5).
4. An automated packaging device for clothing production according to claim 2, characterized in that, The feeding processing mechanism further includes an outer ring seat (2). The outer ring seat (2) is fixedly connected to the middle and upper part of the outer wall of the fabric box (1). One side of the middle of the top end of the outer ring seat (2) is fixedly connected to a connecting frame (19). A rotating seat (4) is rotatably connected to the middle and upper part inside the connecting frames (19). A driving motor (20) is arranged at the middle and upper part of the rear side of the connecting frame (19), and the output end of the driving motor (20) penetrates through the connecting frame (19) and is connected to the middle of one end of the rotating seat (4). A plurality of arc-shaped rubber plates (3) are circumferentially arranged on the outer wall of the rotating seat (4), and a plurality of rubber protrusions (24) are equidistantly arranged on one side of the outer wall of the arc-shaped rubber plates (3).
5. An automated packing device for clothing production according to claim 1, characterized in that, The fabric cutting mechanism includes a triangular guiding seat (31). One side of the inner wall top of the inclined processing box (5) close to the fabric box (1) is fixedly connected with a triangular guiding seat (31). A plurality of friction conveying rollers (30) are equidistantly arranged in the middle and lower parts inside the inclined processing box (5). A linkage driver (21) is arranged in the middle and lower part at the rear side of the inclined processing box (5) for driving the plurality of friction conveying rollers (30). An atomizing spray row (32) is arranged on one side of the inner wall top of the inclined processing box (5) close to the triangular guiding seat (31). One side in the middle of the fabric box (1) is provided with a liquid storage tank (15), and the top end of the liquid storage tank (15) is connected to the corresponding position at the bottom end of the inclined processing box (5). A delivery pump (6) is arranged on one side in the middle of the top end of the inclined processing box (5). The liquid inlet of the delivery pump (6) is communicated with the inside of the liquid storage tank (15) through a connecting pipe, and the liquid outlet of the delivery pump (6) is communicated with the liquid inlet of the atomizing spray row (32) through a connecting pipe.
6. An automated packing device for clothing production according to claim 5, characterized in that, The fabric cutting mechanism further includes a scraping plate (37). The middle part at the top end inside the inclined processing box (5) is fixedly connected with a scraping plate (37). A plurality of groups of openings (33) are equidistantly formed on one side in the middle of the bottom end of the inclined processing box (5). A collection box (18) is arranged on one side in the middle of the bottom end of the inclined processing box (5), and the inside of the collection box (18) is communicated with the inside of the corresponding position openings (33). One side in the middle inside the inclined processing box (5) far from the triangular guiding seat (31) is rotatably connected with a mounting rod (34). A plurality of cutting tool discs (35) are equidistantly fixedly connected to the mounting rod (34). A second driving motor (36) is arranged on one side in the middle of the front side of the inclined processing box (5), and the output end of the second driving motor (36) penetrates through the inclined processing box (5) and is connected to the middle part of one end of the mounting rod (34).
7. An automated packaging device for clothing production according to claim 1, characterized in that, The single-layer shaping mechanism includes a rotary workbench (11). The rotary workbench (11) is arranged in the middle of the top end of the base (14). A mounting column (9) is fixedly connected to the middle of the top end of the base (14), and the top end of the mounting column (9) penetrates through the rotary workbench (11) and extends upward. A bearing sleeve (13) is arranged in the middle and lower parts of the outer wall of the mounting column (9). A layered hot pressing barrel (17) is arranged on one side in the middle of the top end of the rotary workbench (11). Three extension seats (7) are circumferentially arranged on the middle and upper parts of the outer wall of the mounting column (9), namely a first extension seat (7), a second extension seat (7), and a third extension seat (7). A hydraulic cylinder (22) is arranged in the middle of the side far from the mounting column (9) at the bottom end of each extension seat (7), namely a first hydraulic cylinder (22), a second hydraulic cylinder (22), and a third hydraulic cylinder (22). The top end of the rod body of the first hydraulic cylinder (22) is provided with a layered hot pressing seat (8).
8. An automated packing device for clothing production according to claim 7, characterized in that, The integration and packaging mechanism includes an integration and hot pressing barrel (12). An integration and hot pressing barrel (12) is arranged on one side of the middle part of the top of the rotary worktable (11). A suction cup seat (10) is arranged at the top of the rod body of the second hydraulic cylinder (22), and an integration and hot pressing seat (16) is arranged at the top of the rod body of the third hydraulic cylinder (22).