Sludge loading frame for sludge plant
By designing an adaptive height adjustment sludge loading rack, using rope and spring linkage, the automated support and transfer of sludge bags are achieved, solving the problem of sludge bag dumping and multi-person coordination, and improving the efficiency and safety of sludge treatment.
Patent Information
- Application Number
- CN202510802531.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-07-22
AI Technical Summary
In the end link of sludge treatment, sludge bags are easy to dump, and multiple people need to work together. The labor intensity is high and the efficiency is low. The existing devices cannot adapt to the bag ports of different specifications, and lack height adjustment and dynamic feedback mechanisms, resulting in high leakage risk.
A sludge loading rack including a carrier carrier, a foldable carrier plate, a vertical frame and a support rod assembly is designed. Adaptive height adjustment is achieved by linking rope and spring, and the bag opening is quickly fixed through the snap structure of the sleeve rod and the support rod sleeve, and automatic filling and transport are achieved by combining the mobile wheel and the gear set.
It reduces labor intensity, improves loading efficiency, adapts to different bag sizes, reduces leakage risks, realizes loading-transport integration, and reduces manual monitoring needs.
Smart Images

Figure CN120348592A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of sewage treatment, and particularly to a sludge loading rack for a sludge plant. Background Art
[0002] At present, in the end link of sludge treatment in a sewage treatment plant, after the sludge is collected, it needs to be bagged and transported to a designated area (such as a draining area). Currently, the manual cooperation mode is generally adopted: after the sludge dewatering equipment dehydrates the sludge, in the sludge buffer hopper, one operator manually opens the sludge bag and maintains the position of the bag mouth, and another operator shovels the sludge in the sludge buffer hopper into the bag. After being filled, it is manually carried or transferred by a simple trolley. In some sludge transfer trolleys in certain scenarios, the bracket is provided with an edge blocking structure, and the sludge bag is located in the center. However, during the bagging process, an additional person is still required to continuously straighten the bag body to prevent it from tipping over. Moreover, its structure is mostly rigidly welded and fixed, unable to adapt to different specifications of bag mouths, and lacking a height adjustment function.
[0003] In the prior art, such devices have significant defects: manual bag opening and shoveling require two people to cooperate, with high labor intensity and low efficiency; the simple bracket or trolley cannot automatically adjust the support height according to the sludge filling amount, and the bag mouth is prone to shift due to the filling impact, resulting in leakage. The height adjustment depends on manual step-by-step operation, and the filling process needs to be interrupted repeatedly to adjust the bag mouth height, seriously affecting the continuity of the operation; the size of the carrying platform is fixed, it is difficult to adapt to different specifications of bag mouths, and it is easy to cause unstable fixation due to too large a gap between the bag body and the platform; the overall structure lacks a folding or modular design, and the components need to be disassembled during storage, occupying a large space and having a low deployment efficiency; in addition, there is no dynamic feedback mechanism during the filling process, and the support height cannot be automatically adjusted according to the sludge filling amount. The operator needs to monitor the state of the bag body throughout the process to prevent deviation or leakage. The sludge bagging link has a high labor cost, low operation efficiency, and a risk of leakage and pollution, restricting the coherence and safety of the overall sludge treatment process. Summary of the Invention
[0004] The present invention provides a sludge loading rack for a sludge plant, which solves the problem that during the transfer of sludge in the end link of sludge treatment, the sludge bag is prone to tipping over and requires multiple people to cooperate.
[0005] To solve the above technical problems, the technical solution adopted by the present invention is: a sludge loading rack for a sludge plant, including a carrying rack, a plurality of moving wheels are provided at the lower end of the carrying rack. The carrying rack includes a plurality of foldable carrying plates. An upright rack and a plurality of support rod assemblies are provided on the carrying rack. A plurality of rope belts are provided between the upright rack and each support rod assembly in the height direction. The upright rack, the support rod assemblies and the rope belts form a sludge bag placement position.
[0006] In a preferred solution, the support rod assembly includes a sleeve rod, a lifting rod is provided inside the sleeve rod, and a support rod is provided at the upper end of the lifting rod for supporting the bag mouth of the sludge bag.
[0007] In a preferred embodiment, a support rod sleeve with an opening on one side is further provided. The support rod sleeve is buckled on the outside of the support rod. An articulated part is provided at the upper end of the lifting rod. One end of the support rod sleeve is articulated with the upper end of the lifting rod through the articulated part.
[0008] In a preferred embodiment, a notch groove is provided on one side of the lifting rod. The first end of the rope belt passes through the sleeve rod and is inserted into the sleeve rod. A connecting seat is provided in the notch groove at the first end of the rope belt. An abutting buckle is provided on the side of the connecting seat close to the lifting rod. A second spring abutting against the inner wall of the sleeve rod is provided on one side of the connecting seat. A first spring is provided at the bottom end of the lifting rod in the sleeve rod.
[0009] In a preferred embodiment, a plurality of rotatable rotating shafts are provided in the vertical frame. The second ends of the respective rope belts pass through the vertical frame and are wound around the respective rotating shafts. Driven gears are provided at the upper ends of the respective rotating shafts. A housing is provided at the upper end of the vertical frame. A through hole is provided in the center of the housing. A rotatable rotating handle is provided at the through hole. A third spring is provided at the lower end of the rotating handle. The respective driven gears are respectively engaged with the third spring.
[0010] In a preferred embodiment, a cap is provided at the lower end of the rotating handle. A locking tooth is provided at the orifice of the through hole on the inner side of the housing. A third spring is further provided in the housing. One end of the third spring abuts against the cap so that the cap abuts against the locking tooth.
[0011] In a preferred embodiment, the carrying plate is of a semi-circular structure. The carrying frame includes two carrying plates that can be spliced into a complete circular structure. The two carrying plates are articulated between them. The carrying plate close to the vertical frame is articulated with the lower end of the vertical frame.
[0012] In a preferred embodiment, a plurality of positioning holes are provided on each carrying plate. The lower end of the sleeve rod is sleeved with the positioning holes.
[0013] In a preferred embodiment, a movable joint is provided at the lower end of the sleeve rod. The movable joint is rotatably sleeved with the sleeve rod. The lower end of the movable joint is threadedly connected with the positioning hole.
[0014] In a preferred embodiment, a plurality of annular grooves are provided on the outer wall of the lower end of the sleeve rod. A plurality of top screw pins connected by threads are provided on the side wall of the upper end of the movable joint. One end of the top screw pin is inserted into the annular groove. The beneficial effects of the present invention are as follows: By adopting a movable sludge bag supporting tooling, it can not only replace manual support of the sludge bag, but also facilitate direct transfer to the stacking area; an adjustable support assembly, the sleeve rod flexibly matches with the positioning holes on the carrying plate through the protrusion at the bottom, and inserting into different hole positions can adapt to various bag mouth sizes, and cooperate with the buckle structure of the support rod and the support rod sleeve to achieve quick fixing and loosening; adaptive height adjustment, through the linkage of the rope belt, the abutting buckle and the second spring, when the sludge is filled to the set height, the bag body expands to trigger the rope belt to be stressed, so that the abutting buckle disengages from the abutting hole of the lifting rod, and the first spring pushes the lifting rod to automatically lift, realizing dynamic adjustment of the bag mouth with the filling height, which can minimize the lifting height of the shovel during manual shoveling of sludge and reduce the labor intensity. Brief Description of the Drawings
[0015] The present invention will be further described below in conjunction with the drawings and embodiments.
[0016] Figure 1 is the structure of the present invention Figure 1 .
[0017] Figure 2 is the structure of the present invention Figure 3 .
[0018] Figure 3 is the structure of the present invention Figure 3 .
[0019] Figure 4 is a cross-sectional view of the present invention.
[0020] Figure 5 is a schematic diagram of the lifting rod of the present invention.
[0021] Figure 6 is a schematic diagram of the bottom end of the sleeve rod of the present invention.
[0022] Figure 7 is a schematic cross-sectional view of the abutting hole of the present invention.
[0023] Figure 8 is a folding schematic diagram of the present invention.
[0024] Figure 9 is the internal structure of the housing of the present invention Figure 1 .
[0025] Figure 10 is the internal structure of the housing of the present invention Figure 2 .
[0026] Figure 11 is a cross-sectional view of the rotating handle of the present invention.
[0027] Figure 12 is a schematic diagram of the guide seat of the present invention.
[0028] In the figure: vertical frame 1; buckle 2; carrier plate 3; armrest 4; moving wheel 5; positioning hole 6; sleeve rod 7; lifting rod 8; first spring 9; guide rail 10; docking chute 11; support rod 12; support rod collar 13; hinge 14; rotating shaft 15; cord 16; connecting seat 17; second spring 18; abutting buckle 19; housing 20; driving gear 21; driven gear 22; third spring 23; rotating handle 24; connecting block 25; teeth 26; cap 27; abutting hole 28; movable joint 29; set screw pin 30; U-shaped clamp 31; counterbore 32; fourth spring 33; guide seat 34; guide rod 35. Detailed Description of the Preferred Embodiment
[0029] Example 1: As shown in Figure 1-11 , a sludge loading rack for a sludge plant includes a carrier rack. A plurality of moving wheels 5 are provided at the lower end of the carrier rack. The carrier rack includes a plurality of foldable carrier plates 3. An upright frame 1 and a plurality of support rod assemblies are provided on the carrier rack. A plurality of cord belts 16 are provided between the upright frame 1 and each support rod assembly in the height direction. The upright frame 1, the support rod assemblies, and the cord belts 16 form a sludge bag placement position.
[0030] An armrest 4 is provided at the upper end of the upright frame 1 for convenient gripping.
[0031] One support rod assembly is provided on each side of the upright frame 1. The upright frame 1 and the two support rod assemblies are arranged in a V shape. After connecting the upper cord belt 16, the inner side of the V-shaped layout is the sludge bag placement position. The outer side of the sludge bag can lean against the upright frame 1, the two support rods, and the cord belt 16 to prevent tipping over.
[0032] In a preferred solution, the support rod assembly includes a sleeve rod 7. A lifting rod 8 is provided inside the sleeve rod 7. A support rod 12 is provided at the upper end of the lifting rod 8. The support rod 12 is used to support the mouth of the sludge bag.
[0033] After the sludge bag is manually opened, the bottom end is placed on the carrier rack, and the mouth of the bag can be turned up and rolled on the support rod 12 to be opened.
[0034] In a preferred solution, a support rod clamping sleeve 13 with an opening on one side is further provided. The support rod clamping sleeve 13 is buckled outside the support rod 12. A hinge member 14 is provided at the upper end of the lifting rod 8. One end of the support rod clamping sleeve 13 is hinged to the upper end of the lifting rod 8 through the hinge member 14.
[0035] After the mouth of the sludge bag is turned up and rolled on the support rod 12, the support rod clamping sleeve 13 can be turned to buckle outside the support rod 12 to clamp the mouth of the bag.
[0036] In a preferred solution, a notch groove is provided on one side of the lifting rod 8. The first end of the cord belt 16 passes through the sleeve rod 7 and is inserted into the sleeve rod 7. A connecting seat 17 is provided for the first end of the cord belt 16 in the notch groove. An abutting buckle 19 is provided on the side of the connecting seat 17 close to the lifting rod 8. A second spring 18 is provided on one side of the connecting seat 17 to abut against the inner wall of the sleeve rod 7. A first spring 9 is provided at the bottom end of the lifting rod 8 protruding out of the sleeve rod 7.
[0037] There is only one abutting hole 28.
[0038] Initially, the lifting rod 8 is in the lowest position and the mouth of the sludge bag is relatively low. When the staff shovels sludge into the sludge bag, the shovel does not need to be lifted very high, which can save physical strength. At this time, the abutting hole 28 is in the lowest position and the first spring 9 is in a compressed state. When the sludge in the sludge bag gradually increases, the sludge bag expands and squeezes the lower rope belt 16. This rope belt 16 pulls the lowermost connecting seat 17, causing the abutting buckle 19 to disengage from the abutting hole 28. Under the thrust of the first spring 9, the mouth of the sludge bag rises as the lifting rod 8 rises, and the abutting hole 28 rises accordingly until it is locked by the abutting buckle 19 at the upper layer height. When the sludge continues to be filled, the upper part of the sludge bag expands and squeezes the rope belt 16 at this height, and the abutting buckle 19 at this height is pulled out of the abutting hole 28, and the lifting rod 8 rises again. This cycle continues until the lifting rod 8 raises the mouth of the sludge bag to the apex.
[0039] In a preferred embodiment, a plurality of rotatable rotating shafts 15 are provided inside the vertical frame 1. The second ends of the respective rope belts 16 pass through the vertical frame 1 and are wound around the respective rotating shafts 15. Driven gears 22 are provided at the upper ends of the respective rotating shafts 15. A housing 20 is provided at the upper end of the vertical frame 1. A through hole is provided in the center of the housing 20. A rotatable rotating handle 24 is provided at the through hole. A third spring 23 is provided at the lower end of the rotating handle 24. The respective driven gears 22 are respectively engaged with the third spring 23.
[0040] Rotating the rotating handle 24 drives the respective rotating shafts 15 to rotate, and the rope belts 16 can be wound around the rotating shafts 15. A cavity is provided at this position of the vertical frame 1 to accommodate the wound rope belts 16.
[0041] In a preferred embodiment, a cap 27 is provided at the lower end of the rotating handle 24. A toothed portion 26 is provided at the orifice of the through hole on the inner side of the housing 20. A third spring 23 is also provided inside the housing 20. One end of the third spring 23 abuts against the cap 27 so that the cap 27 abuts against the toothed portion 26.
[0042] When the toothed portion 26 and the cap 27 are disengaged, the rotating handle 24 is stuck and cannot be rotated. It is necessary to manually press the rotating handle 24 while disengaging the cap 27 from the toothed portion 26 and rotate the rotating handle 24 to wind up the rope belt 16.
[0043] In a preferred embodiment, the carrier plate 3 is of a semi-circular structure. The carrier frame includes two carrier plates 3 that can be spliced into a complete circular structure. The two carrier plates 3 are hinged to each other, and the carrier plate 3 close to the vertical frame 1 is hinged to the lower end of the vertical frame 1.
[0044] A guide seat 34 is provided at the lower end of the vertical frame 1. A slidable guide rod 35 is provided inside the guide seat 34. A U-shaped clamp 31 is provided at the end of the guide rod 35. A counterbore 32 is provided at the end of the guide seat 34. A fourth spring 33 is provided inside the counterbore 32. The fourth spring 33 abuts against the end of the U-shaped clamp 31. When the carrier plate 3 is flattened, the U-shaped clamp 31 clamps the carrier plate 3 to prevent the carrier plate 3 from flipping. When the carrier plate 3 needs to be folded, first pull the U-shaped clamp 31 to withdraw it from the carrier plate 3.
[0045] In a preferred embodiment, a plurality of positioning holes 6 are provided on each carrier plate 3. The lower end of the sleeve rod 7 is sleeved with the positioning hole 6.
[0046] According to the size of the sludge bag, a suitable positioning hole 6 can be selected to install the sleeve rod 7, and the size of the placement position of the sludge bag can be adjusted arbitrarily.
[0047] When folding, the support rod assembly can be removed as a whole and snapped into the buckle rings 2 on both sides.
[0048] In a preferred embodiment, a movable joint 29 is provided at the lower end of the sleeve rod 7. The movable joint 29 is rotatably sleeved with the sleeve rod 7, and the lower end of the movable joint 29 is threadedly connected to the positioning hole 6.
[0049] When the movable joint 29 is screwed into the positioning hole 6, the outlet of the cord 16 on the sleeve rod 7 can always face the vertical frame 1, avoiding the cord 16 being wound around the sleeve rod 7 due to the rotation of the sleeve rod 7.
[0050] In a preferred embodiment, a plurality of annular grooves are provided on the outer wall of the lower end of the sleeve rod 7. A plurality of setscrew pins 30 connected by threads are provided on the side wall of the upper end of the movable joint 29. One end of the setscrew pin 30 is inserted into the annular groove. The setscrew pin 30 is only inserted into the annular groove and is not tightened, ensuring that the movable joint 29 can rotate relative to the sleeve rod 7 without moving around.
[0051] Embodiment 2: A sludge loading rack for a sludge plant, comprising: a vertical frame 1, a plurality of buckle rings 2, and two carrier plates 3; an installation cavity is formed inside the vertical frame 1, and two push handrails 4 are installed on the upper part. A plurality of buckle rings 2 are respectively installed on both sides of the vertical frame 1. Two carrier plates 3 are rotatably arranged on one side of the bottom end of the vertical frame 1 through hinge seats. The carrier plates 3 are arranged in a semicircular shape and are connected by hinges. A plurality of moving wheels 5 are provided at the bottom ends of the vertical frame 1 and the two carrier plates 3. A number of positioning holes 6 are provided on the two carrier plates 3.
[0052] Support component, the support component includes: two sleeve rods 7, two lifting rods 8 and a first spring 9; the bottom ends of the two sleeve rods 7 are installed with protrusions, and the sleeve rods 7 are inserted into the corresponding positioning holes 6 through the protrusions, thereby completing the positioning of the sleeve rods 7. By inserting into different positioning holes 6, bags of different sizes can be fixed, thereby completing the loading and transportation of sludge. The lifting rods 8 are arranged in the sleeve rods 7 so as to be movable in the vertical direction. The bottom end of the first spring 9 is fixedly installed at the bottom end inside the sleeve rod 7, and the top end is fixedly connected to the bottom end of the lifting rod 8.
[0053] A plurality of guide rails 10 are arranged inside the sleeve rod 7, and a plurality of docking chutes 11 matching the guide rails 10 are arranged on the lifting rod 8. The guide rails 10 and the docking chutes 11 are used to limit the lifting rod 8 during vertical movement and ensure the stable movement of the lifting rod 8.
[0054] Fixing component, the fixing component includes: a support rod 12 and a support rod collar 13. The two support rods 12 are respectively fixedly installed at the top ends of the two lifting rods 8. Hinged parts 14 are installed on the two support rod collars 13 and are rotatably arranged on the two support rods 12 through the hinged parts 14. Anti-slip patterns that match each other are provided on the surfaces of the support rod 12 and the support rod collar 13, and the two are buckled with each other by means of a buckle to fix the bag mouth of the sludge bag.
[0055] A rotating shaft 15 and a rope 16 are arranged inside the placement cavity. Among them, the two rotating shafts 15 are respectively rotatably arranged inside the placement cavity and are parallel to the vertical frame 1. The top end of the rotating shaft 15 extends to the top end of the vertical frame 1, and one ends of a plurality of ropes 16 are respectively wound around the two rotating shafts 15, and the other ends extend into the sleeve rod 7; A connecting seat 17 is fixedly arranged at one end of the rope 16. The connecting seat 17 is fixed inside the sleeve rod 7 through a plurality of second springs 18, and a contact buckle 19 is correspondingly installed at the other end of the connecting seat 17; The top end of the vertical vertical rod is installed with a housing 20. Inside the housing 20, there are a driving gear 21, a driven gear 22, a third spring 23 and a rotating handle 24. The two driven gears 22 are respectively fixedly installed at the top ends of the two rotating shafts 15. The driven gears 22 are rotatably arranged in the middle part inside the housing 20 and mesh with the two driven gears 22. A connecting block 25 is fixedly installed on the driving gear 21. The connecting block 25 is set to be polygonal. The third spring 23 is arranged on the driving gear 21. The rotating handle 24 is set to be in the shape of a capital I and is fixedly connected to the third spring 23. The rotating handle 24 is inserted into the connecting block 25. A plurality of teeth 26 are arranged inside the housing 20. The plurality of teeth 26 mesh with the rotating handle 24. A rotatable gear disk 27 is also installed on the rotating handle 24; When it is necessary to bag the sludge, the staff first turn the carrier plate 3 so that it is perpendicular to the vertical frame 1. Then, remove the sleeve rod 7 on the loop and insert the sleeve rod 7 through the bottom protrusion into the corresponding positioning hole 6 according to the opening size of the bag. During the movement of the sleeve rod 7, press down the rotating handle 24. At this time, the rotating handle 24 disengages from the tooth 26, and at the same time, pull the sleeve rod 7. The rope belt 16 will extend as the rotating shaft 15 rotates. Finally, the sleeve rod 7 is inserted into the appropriate positioning hole 6. Then, turn the rod holder sleeve 13 on the support rod 12 and place the opening part of the bag outside the outer wall of the support rod 12. Finally, turn the rod holder sleeve 13 to engage with the fixing part, which realizes the support and fixation of the bag opening. The anti-slip pattern is used to increase the friction between the support rod 12 and the rod holder sleeve 13, making the fixation of the bag opening more firm; press the rotating handle 24 to release the tooth disc 27, and by pulling the sleeve rod 7, the rotating handle 24 can be rotated smoothly.
[0056] During the use process, when the sludge does not fill the height of the rope belt 16 at the lowest end, the rope belt 16 at this position is not stressed, and the abutting buckle 19 is stably inserted into the abutting hole 28 of the lifting rod 8 to realize the positioning of the lifting rod 8. When the sludge fills to the height of this rope belt 16, by filling the sludge into the bag, the bag expands, and then the rope belt 16 is stressed and moves. The connecting seat 17 drives the second spring 18 to contract, causing the abutting buckle 19 to disengage from the abutting hole 28. At this time, the first spring 9 extends and pushes the lifting rod 8 upward, so that the lifting rod 8 rises a certain distance. During the rising process of the lifting rod 8, the rope belt 16 and the abutting buckle 19 above the bottom rope belt 16 are squeezed, and the second spring 18 contracts. When the abutting hole 28 on the lifting rod 8 corresponds to the abutting buckle 19 on the connecting seat 17, the abutting buckle 19 is inserted into the abutting hole 28. When the sludge fills to the position of this rope belt 16, due to the expansion of the bag, the rope belt 16 is stressed and pulls the connecting seat 17 to move outward from the sleeve rod 7. At this time, the abutting hole 28 and the abutting buckle 19 disengage, and the lifting rod 8 continues to rise, causing the abutting hole 28 to be correspondingly stuck with the upper abutting buckle 19. When bagging the sludge, there is no need for manual operation, and the bag automatically rises upward with the filling height. After filling, move the bag full of sludge through the moving wheel 5 at the bottom end of the carrier plate 3. After moving to the designated position, turn the rod holder sleeve 13 to disengage from the support rod 12, so that the bag opening is completely exposed. Finally, remove the bag full of sludge.
[0057] The linkage effect of the rope belt and the second spring can, on the one hand, realize the automatic lifting and lowering of the lifting rod according to the filling height, and on the other hand, support and limit the bag.
[0058] After the use of the device is completed, the protrusion at the bottom end of the sleeve rod 7 is disengaged from the positioning hole 6, and the sleeve rod 7 is stored in the ring buckle, and the two supporting plates 3 are folded by the hinge, so that the supporting plate 3 and the stand 1 are finally in a state of being parallel to each other, and the rotating handle 24 is pressed and rotated, and the rotation of the rotating shaft 15 is achieved through the linkage of the driving gear 21 and the driven gear 22, so that the rope 16 is wound. The device is small in size and easy to store and carry. At the same time, it can adapt to bags of different sizes to meet the filling requirements of different materials. At the same time, it can be automatically lifted upward according to the height of the filling material, without the need for manual operation by the staff, saving time and effort and reducing work intensity.
[0059] There are some problems with traditional auxiliary tooling: High dependence on manual labor: Height adjustment requires frequent manual operation, resulting in interruptions in the filling process and low efficiency; Insufficient adaptability: The size of the supporting platform is fixed and cannot adapt to bags of different specifications. The bag may slip or become unstable due to excessive gaps. Poor portability: The non-foldable rigid structure requires the disassembly of components for storage, which takes up a lot of space and is time-consuming to repeatedly deploy; Lack of dynamic feedback: There is a lack of automatic response mechanism to the expansion state of the bag during the filling process, and manual real-time monitoring of height changes is required, which can easily lead to leakage risks due to support lag.
[0060] This device has the following advantages: Adaptive height adjustment is achieved through the linkage of rope, abutment buckle and the second spring. When the sludge is filled to the set height, the bag expands, triggering the rope to be stressed, causing the abutment buckle to detach from the abutment hole of the lifting rod. The first spring pushes the lifting rod to automatically rise, realizing dynamic adjustment of the bag opening with the filling height.
[0061] Multi-level trigger control, multiple ropes and belts are set in layers, and lifting and lowering are triggered step by step to ensure the height adaptation at different filling stages. No manual intervention is required throughout the process, which significantly reduces the operation intensity.
[0062] Adjustable support assembly, the sleeve rod is flexibly matched with the positioning hole on the support plate through the bottom protrusion, and can be inserted into different hole positions to adapt to various bag opening sizes. The buckle structure of the support rod and the support rod sleeve can achieve quick fixing and loosening.
[0063] The anti-slip patterns on the surface of the support rod and the support rod sleeve enhance the friction, and the hinged hinges are combined to achieve double locking of the bag opening to ensure the stability of bags made of different materials.
[0064] The foldable support plate, the double semicircular support plate connected by hinges can be folded to be parallel to the stand, and the sleeve rod can be stored in the buckle, which greatly compresses the size of the device.
[0065] The rotating shaft is linked with the gear set. Press the rotating handle to drive the driving gear to drive the driven gear to rotate, wind up the rope belt, and improve the storage efficiency.
[0066] The I-shaped rotating handle and the cap, the rotating handle, the third spring and the engaging structure of the teeth can be freely rotated after pressing to adjust the length of the rope belt.
[0067] The moving wheels are integrally arranged. Moving wheels are provided at the bottom of the vertical frame and the carrier plate. After being filled, it can be directly pushed and transported, realizing the integration of loading and transportation.
[0068] Through mechanical linkage and modular design, it has the characteristics of adaptive adjustment, multi-size compatibility, and rapid storage. It uses the physical feedback of springs, rope belts, and gear sets to replace manual monitoring, solving the pain points such as the need for two people to cooperate in the sludge loading process, difficult height adjustment, unstable bag mouth fixation, and large equipment footprint, achieving a double breakthrough in efficiency and portability.
[0069] The above embodiments are only the preferred technical solutions of the present invention and should not be regarded as limitations on the present invention. The protection scope of the present invention should be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, the equivalent replacement improvements within this scope are also within the protection scope of the present invention.
Claims
1. A sludge loading rack for a sludge plant, characterized in that: It includes a carrier frame. Multiple moving wheels (5) are provided at the lower end of the carrier frame. The carrier frame includes multiple foldable carrier plates (3). An upright frame (1) and multiple support rod assemblies are provided on the carrier frame. Multiple cord belts (16) are provided between the upright frame (1) and each support rod assembly in the height direction. The upright frame (1), the support rod assemblies and the cord belts (16) form a sludge bag placement position.
2. The sludge loading rack for a sludge plant according to claim 1, wherein: The support rod assembly includes a sleeve rod (7). A lifting rod (8) is provided inside the sleeve rod (7). A support rod (12) is provided at the upper end of the lifting rod (8). The support rod (12) is used to support the mouth of the sludge bag.
3. The sludge loading rack for a sludge plant according to claim 2, wherein: A support rod clamping sleeve (13) with an opening on one side is also provided. The support rod clamping sleeve (13) is buckled on the outside of the support rod (12). A hinge member (14) is provided at the upper end of the lifting rod (8). One end of the support rod clamping sleeve (13) is hinged to the upper end of the lifting rod (8) through the hinge member (14).
4. The sludge loading rack for a sludge plant according to claim 2, wherein: A notch groove is provided on one side of the lifting rod (8). The first end of the cord belt (16) passes through the sleeve rod (7) and is inserted into the sleeve rod (7). A connection seat (17) is provided for the first end of the cord belt (16) in the notch groove. An abutting buckle (19) is provided on the side of the connection seat (17) close to the lifting rod (8). A second spring (18) that abuts against the inner wall of the sleeve rod (7) is provided on one side of the connection seat (17). A first spring (9) is provided at the bottom end of the lifting rod (8) inside the sleeve rod (7).
5. The sludge loading rack for a sludge plant according to claim 4, characterized in that: Multiple rotatable rotating shafts (15) are provided inside the upright frame (1). The second ends of the cord belts (16) pass through the upright frame (1) and are wound around the rotating shafts (15). Driven gears (22) are provided at the upper ends of the rotating shafts (15). A housing (20) is provided at the upper end of the upright frame (1). A through hole is provided in the center of the housing (20). A rotatable rotating handle (24) is provided at the through hole. A third spring (23) is provided at the lower end of the rotating handle (24). Each driven gear (22) meshes with the third spring (23) respectively.
6. The sludge loading rack for a sludge plant according to claim 5, characterized in that: A cap (27) is provided at the lower end of the rotating handle (24). A tooth (26) is provided at the orifice of the through hole on the inner side of the housing (20). A third spring (23) is also provided inside the housing (20). One end of the third spring (23) abuts against the cap (27) so that the cap (27) abuts against the tooth (26).
7. The sludge loading rack for a sludge plant according to claim 1, characterized in that: The carrier plate (3) is of a semi-circular structure. The carrier frame includes two carrier plates (3) that can be spliced into a complete circular structure. The two carrier plates (3) are hinged to each other. The carrier plate (3) close to the upright frame (1) is hinged to the lower end of the upright frame (1).
8. The sludge loading rack for a sludge plant according to claim 7, characterized in that: Multiple positioning holes (6) are provided on each carrier plate (3). The lower end of the sleeve rod (7) is sleeved with the positioning hole (6).
9. The sludge loading rack for a sludge plant according to claim 8, characterized in that: A movable joint (29) is provided at the lower end of the sleeve rod (7). The movable joint (29) is rotatably sleeved with the sleeve rod (7). The lower end of the movable joint (29) is threadedly connected to the positioning hole (6).
10. The sludge loading rack for a sludge plant according to claim 9, characterized in that: Multiple annular grooves are provided on the outer wall of the lower end of the sleeve rod (7). Multiple threaded top pins (30) are provided on the side wall of the upper end of the movable joint (29). One end of the top pin (30) is inserted into the annular groove.