Material distributing and feeding equipment for small-size flaky materials

By designing the material silo, switching and discharge mechanism of the material feeding equipment, the problem of separation and low loading efficiency of small-sized sheet materials is solved, efficient and reliable automatic loading is achieved, and labor intensity is reduced.

CN120348708APending Publication Date: 2025-07-22YIMO (CHONGQING) INTELLIGENT MFG RES INST CO LTD
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Patent Information

Application Number
CN202510723086.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2025-07-22

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently and reliably separate and load small-sized sheet materials, especially lightweight and easily sticky materials, resulting in low efficiency, high cost and poor consistency of manual separation.

Method used

A material feeding equipment was designed, including a material silo mechanism, a silo switching mechanism and a material discharge mechanism to realize multi-batch material storage, rapid switching and precise loading, and reduce manual intervention.

Benefits of technology

It improves the feeding efficiency and reliability of small-sized sheet materials, reduces the labor intensity of operators, and ensures the stability and consistency of feeding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses distributing and feeding equipment for small-size flaky materials. The distributing and feeding equipment comprises a rack, a rack sliding rail, a rack supporting table arranged on the rack and matched with the rack sliding rail for installation, a material bin mechanism arranged on the rack supporting table, a bin switching mechanism installed on the rack supporting table and a material discharging mechanism. The material discharging mechanism is used for popping up and feeding materials, and the stock bin switching mechanism is used for driving the material stock bin mechanism to switch different feeding stock bins; according to the distributing and feeding equipment for the small-size flaky materials, multi-batch material storage can be achieved at a time through the material bin mechanism, rapid bin switching can be achieved through the bin switching mechanism, continuous feeding work is achieved, the flaky materials in the bins can be accurately popped up and fed through the material discharging mechanism, and the working efficiency is improved. Through cooperative use of multiple mechanisms, manual intervention is reduced; the labor intensity of operators is obviously reduced, and the feeding working efficiency is improved; and the reliability and the stability of flaky material supply are improved.
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Description

Technical Field

[0001] The present invention relates to the field of mechanical manufacturing and processing, and particularly relates to a material feeding and loading device for small-sized sheet materials. Background Art

[0002] In industries such as military, 3C electronics, new energy, and machining, it is often necessary to process a large number of small-sized sheet materials, such as various celluloid spacers, metal gaskets, insulating sheets, thin sheets, etc.

[0003] Determined by the processing method and material characteristics, some materials are extremely light in weight, and due to reasons such as processing adhesion and electrostatic adsorption, they will stick together. For such small-sized sheet materials with light weight, thin thickness, and easy adhesion, the use of manual material separation is too inefficient, the labor cost is too high, and at the same time, the accuracy and consistency cannot be guaranteed; while the existing common methods of material separation and feeding such as vibrating bowls, although they can achieve automatic material separation and feeding, due to the characteristics of the materials, the reliability of their material separation and feeding cannot be guaranteed either.

[0004] Therefore, to solve the above problems, a material feeding and loading device for small-sized sheet materials is needed to solve the above problems. Summary of the Invention

[0005] In view of this, the material feeding and loading device for small-sized sheet materials of this technical solution can achieve the storage of multiple batches of materials at one time through the material bin mechanism, can achieve the rapid switching of the material bin through the bin switching mechanism, realize continuous feeding work, can accurately eject the sheet materials in the bin for feeding through the material discharging mechanism, and reduce manual intervention through the cooperation of multiple mechanisms; significantly reduce the labor intensity of operators, improve the feeding work efficiency; and improve the reliability and stability of the sheet material feeding.

[0006] A material feeding and loading device for small-sized sheet materials includes a frame, a frame slide rail installed on the frame, a frame support table arranged on the frame and installed in cooperation with the frame slide rail, a material bin mechanism arranged on the frame support table, a bin switching mechanism installed on the frame support table, and a material discharging mechanism; the material discharging mechanism is used for ejecting and feeding materials, and the bin switching mechanism is used to drive the material bin mechanism to switch different feeding bins.

[0007] Further, the frame support table includes a transverse support table and a longitudinal support table arranged perpendicular to each other. The material discharging mechanism includes a discharging cylinder installed on the transverse support table, a discharging guide slider slidably adjusted and installed on the transverse support table, and a material separation push plate installed in cooperation with the discharging guide slider. A material separation push plate slot for the transverse movement of the material separation push plate is opened on the longitudinal support table.

[0008] Further, the material bin mechanism includes a material bin plate installed on the longitudinal support platform, a vertical material bin installed in cooperation with the material bin plate, and a spring pressing assembly installed on the vertical material bin. Materials are stacked in the vertical material bin, and the spring pressing assembly is used to press the materials in the vertical direction.

[0009] Further, a plurality of material inner bins are evenly distributed along the longitudinal direction of the material bin plate. Inner bin springs and inner bin positioning tongue pieces installed in cooperation with the inner bin springs are arranged in the material inner bins. Tongue piece positioning holes for cooperating with the materials are formed in the inner bin positioning tongue pieces.

[0010] Further, the bin switching mechanism includes a cylinder pushing assembly installed on the transverse support platform, an engaging rack assembly used in cooperation with the cylinder pushing assembly, a longitudinal push plate assembly installed in cooperation with the engaging rack assembly, and a bin plate push plate assembly used in cooperation with the material bin plate; the longitudinal push plate assembly can be slidably adjusted along the length direction of the longitudinal support platform, and the bin plate push plate assembly is installed on the longitudinal push plate assembly and can drive the material bin plate to slide and adjust along the length direction of the longitudinal support platform.

[0011] Further, the cylinder pushing assembly includes a longitudinal cylinder installed on the transverse support platform, a transverse cylinder support frame slidably adjustable on the transverse support platform, and a transverse cylinder installed on the transverse cylinder support frame. The longitudinal cylinder can push the transverse cylinder support frame to move in the longitudinal direction, and the transverse cylinder can be telescopically adjusted in the transverse direction.

[0012] Further, the engaging rack assembly includes a longitudinal rack and a driving rack installed in cooperation with the longitudinal rack. The driving rack is installed in cooperation with the transverse cylinder.

[0013] Further, the longitudinal push plate assembly includes a longitudinal push plate installed in cooperation with the longitudinal rack and a pressing quick clamp installed on the longitudinal push plate. The longitudinal push plate is slidably adjusted and installed on the longitudinal support platform, and the pressing quick clamp can be used to press the material bin plate.

[0014] Further, the bin plate push plate assembly includes a bin plate push plate slidably adjustable on the longitudinal push plate and a vertical locking member for locking the bin plate push plate. A push plate positioning slot for cooperating with the material bin plate is formed in the bin plate push plate.

[0015] The beneficial effects of the present invention are as follows: The feeding and loading equipment for small-sized sheet materials in this technical solution can achieve multi-batch material storage at one time through the material bin mechanism, can achieve rapid bin switching through the bin switching mechanism to realize continuous feeding work, can accurately eject the sheet materials in the bin for loading through the material discharging mechanism, and reduces manual intervention through the cooperation of multiple mechanisms; significantly reduces the labor intensity of operators, improves the feeding work efficiency; and improves the reliability and stability of sheet material feeding. Brief Description of the Drawings

[0016] The present invention will be further described below in conjunction with the drawings and embodiments:

[0017] Figure 1 It is a schematic diagram of the whole of the present invention;

[0018] Figure 2 It is a schematic diagram of the installation of the material discharging mechanism of the present invention;

[0019] Figure 3 It is a schematic diagram of the layout of the material bin plates of the present invention;

[0020] Figure 4 It is a schematic diagram of the layout of the bin switching mechanism of the present invention;

[0021] Figure 5 It is a schematic top view of the present invention;

[0022] Figure 6 For the present invention Figure 5 Schematic B-B cross-sectional view in the middle. Detailed Embodiment

[0023] Figure 1 It is a schematic diagram of the whole of the present invention; Figure 2 It is a schematic diagram of the installation of the material discharging mechanism of the present invention; Figure 3 It is a schematic diagram of the layout of the material bin plates of the present invention; Figure 4 It is a schematic diagram of the layout of the bin switching mechanism of the present invention; Figure 5 It is a schematic top view of the present invention; Figure 6 For the present invention Figure 5 Schematic B-B cross-sectional view in the middle; As shown in the figure, a material sorting and feeding device for small-sized sheet materials includes a frame 1, a frame slide rail 2 installed on the frame 1, a frame support table 3 arranged on the frame 1 and installed in cooperation with the frame slide rail 2, a material bin mechanism 5 arranged on the frame support table 3, a bin switching mechanism 4 installed on the frame support table 3, and a material discharging mechanism 6; the material discharging mechanism 6 is used for ejecting and feeding materials, and the bin switching mechanism 4 is used to drive the material bin mechanism 5 to switch different feeding bins; the material sorting and feeding device for small-sized sheet materials in this technical solution can achieve multi-batch material storage at one time through the material bin mechanism, can achieve rapid bin switching through the bin switching mechanism, realize continuous feeding work, can accurately eject and feed the sheet materials in the bin through the material discharging mechanism, and reduce manual intervention through the cooperation of multiple mechanisms; significantly reduce the labor intensity of operators, improve the feeding work efficiency; improve the reliability and stability of sheet material feeding.

[0024] In this embodiment, the frame support table 3 includes a transverse support table 7 and a longitudinal support table 8 arranged perpendicular to each other ( Figure 1The horizontal direction of the frame 1 is the horizontal direction, and the longitudinal direction is the direction perpendicular to the frame 1, that is, the length direction of the longitudinal support platform 8). The material discharging mechanism 6 includes a discharging cylinder 9 installed on the transverse support platform 7, a discharging guide slider 10 slidably adjusted and installed on the transverse support platform 7, and a material dividing push plate 11 installed in conjunction with the discharging guide slider 10. The longitudinal support platform 8 is provided with a material dividing push plate slot for the material dividing push plate 11 to push it transversely. The discharging cylinder 9 is installed in conjunction with the discharging guide slider 10, and the discharging guide slider 10 is slidably installed in conjunction with the discharging guide slider guide rail 12. The front end of the discharging guide slider 10 is installed in conjunction with the material dividing push plate 11. The discharging cylinder 9 drives the discharging guide slider 10 to telescopically slide along the discharging guide slider guide rail 12, thereby allowing the material dividing push plate 11 to telescopically load materials. The front end of the material dividing push plate 11 can extend out of the motor push plate assembly (including the lower motor mounting seat 16, the upper motor mounting seat, the push plate motor 17 and the limit push plate 18 installed in conjunction with the push plate motor output end). A mounting seat gap for the installation of the material dividing push plate 11 is formed between the lower motor mounting seat 16 and the upper motor mounting seat, and the front end of the material dividing push plate 11 is recessed downward to form a push plate lower A push plate arc portion 28 for limiting the placement of the material 26 is formed on the push plate sinking step 29. When the material 26 falls onto the push plate arc portion 28 of the push plate sinking step 29, the material dividing push plate 11 pushes the material out for loading. A strip opening 27 is provided at the front end of the material dividing push plate 11. When the material 26 is placed on the push plate arc portion 28 for pushing out, by cooperating with the laser sensing device 13, the laser of the laser sensing device 13 passes through the strip opening 27 (the laser sensing device 13 can be installed and used using a device in the prior art), which can detect that the material 26 is stably pushed out for loading. When the material piece is not pushed out accordingly, the laser sensing device 13 can detect a signal for corresponding prompting.

[0025] In this embodiment, the material bin mechanism 5 includes a material bin plate 19 installed on the longitudinal support platform 8, a vertical material bin 14 installed in conjunction with the material bin plate 19, and a spring pressing assembly 15 installed on the vertical material bin. The material 26 is stacked in the vertical material bin 14 and the spring pressing assembly 15 is used to press the material 26 in the vertical direction. The vertical material bin 14 and the material bin plate 19 are installed in a close-fitting manner and both are arranged vertically relative to the longitudinal support platform 8. The vertical material bin 14 is a rectangular parallelepiped structure as a whole and is evenly distributed inside to form a plurality of parallelly arranged bins. A plurality of materials 26 are stacked in each bin along its height direction. The spring pressing assembly 15 is also multiple and one-to-one correspondingly installed directly above the bin. The lower end of the spring pressing assembly 15 (the spring pressing assembly 15 adopts the existing spring pressing structure to achieve pressing on the upper end of the material) is always pressed against the uppermost end of the material 26 through the spring, forming a pressing effect on the material 26.

[0026] In this embodiment, a plurality of material inner bins 23 are evenly distributed along the longitudinal direction of the material bin plate 19. An inner bin spring 25 and an inner bin positioning tongue piece 24 installed in cooperation with the inner bin spring 25 are arranged in the material inner bin 23. A tongue piece positioning hole 22 for cooperating with the material 26 is formed in the inner bin positioning tongue piece 24. As Figure 3 (When all the inner bin positioning tongue pieces 24 are in the extended state, only the one at the leftmost end cooperating with the material distributing push plate 11 will be in the compressed state during normal use), Figure 6 As shown, the material bin plate 19 is integrally in the shape of a cuboid. A plurality of material inner bins 23 are evenly distributed along the length direction of the lower end of the material bin plate 19. An inner bin spring 25 is installed in the material inner bin 23. One end of the inner bin spring 25 is fixed in the material inner bin 23, and the other end of the inner bin spring 25 is installed in cooperation with the inner bin positioning tongue piece 24. Under normal conditions, the inner bin positioning tongue piece 24 is pushed out by the inner bin spring 25 and is in the extended state; when the material inner bin 23 in the working state cooperates with the material distributing push plate 11, the inner bin positioning tongue piece 24 inside the material inner bin 23 in the use state is pressed tightly by the limit push plate 18 installed at the output end of the push plate motor. At this time, the inner bin spring 25 is in the compressed state (the inner bin springs 25 not in the use state are always in the extended state. A tongue piece opening is formed at the lower end of the vertical material bin 14. The inner bin positioning tongue piece 24 passes through the tongue piece opening so that the material 26 will not pass through the tongue piece positioning hole 22. At this time, the material 26 and the tongue piece positioning hole 22 are in a misaligned state, that is, the inner bin positioning tongue piece 24 plays a role in supporting the material, avoiding the situation of misalignment and inclination caused by the upper spring pressing assembly 15 squeezing the material, effectively ensuring the accuracy of the subsequent material position), so that the material 26 just passes through the tongue piece positioning hole 22. The material distributing push plate 11 quickly extends and retracts to realize the continuous and rapid feeding of the material 26.

[0027] In this embodiment, the bin switching mechanism includes a cylinder pushing assembly installed on the horizontal support platform 7, a meshing rack assembly used in cooperation with the cylinder pushing assembly, a longitudinal push plate assembly installed in cooperation with the meshing rack assembly, and a bin plate push plate assembly used in cooperation with the material bin plate; the longitudinal push plate assembly can slide and adjust along the length direction of the longitudinal support platform 8, and the bin plate push plate assembly is installed on the longitudinal push plate assembly and can drive the material bin plate 19 to slide and adjust along the length direction of the longitudinal support platform. The cylinder pushing assembly cooperates to enable the driving rack 34 of the meshing rack assembly to move along the horizontal and longitudinal directions, and then drives the longitudinal rack 35 to perform corresponding longitudinal movements to achieve the purpose of bin switching.

[0028] In this embodiment, the cylinder pushing assembly includes a longitudinal cylinder 32 installed on the lateral support platform 7, a lateral cylinder support frame 31 slidably and adjustably installed on the lateral support platform 7, and a lateral cylinder 33 installed on the lateral cylinder support frame 31. The longitudinal cylinder 32 can push the lateral cylinder support frame 31 to move in the longitudinal direction, and the lateral cylinder can be telescopically adjusted in the lateral direction. As Figure 1 Figure 4 shown, the lateral support platform 7 can be slidably adjusted in the lateral direction. As an installation support platform, a transition support platform 30 and a lateral cylinder support frame 31 installed on the transition support platform 30 are installed on the lateral support platform 7. The transition support platform 30 and the lateral cylinder support frame 31 are also installed in a matching manner using a slider guide. During use, the telescopic movement of the output end of the lateral cylinder 33 drives the engagement of the active rack 34 with the longitudinal rack 35, and then the longitudinal cylinder 32 can be telescoped to enable the active rack 34 to drive the longitudinal rack 35 to adjust its position in the longitudinal direction, thereby realizing the movement of the material bin plate 19 and the vertical material bin 14 and achieving bin switching.

[0029] In this embodiment, the meshing rack assembly includes a longitudinal rack 35 and an active rack 34 installed in cooperation with the longitudinal rack. The active rack 34 is installed in cooperation with the lateral cylinder (the output end of the lateral cylinder 33).

[0030] In this embodiment, the longitudinal push plate assembly includes a longitudinal push plate 40 installed in cooperation with the longitudinal rack 35 and a clamping fastener 36 installed on the longitudinal push plate 40. The longitudinal push plate 40 is slidably and adjustably installed on the longitudinal support platform 8, and the clamping fastener 36 can be used to clamp the material bin plate 19. A fixed connection is provided between the longitudinal rack 35 and the longitudinal push plate 40. A longitudinal push plate guide rail slider for cooperating with the longitudinal support platform 8 is provided at the lower end of the longitudinal push plate 40, so that the longitudinal push plate 40 can slide on the longitudinal support platform 8. The two clamping fasteners 36 are provided to clamp the material bin plate 19 to ensure the stability of the structure during feeding.

[0031] In this embodiment, the bin plate pushing plate assembly includes a bin plate pushing plate 38 slidably and adjustably arranged on the longitudinal pushing plate 40 and a vertical locking member 39 for locking the bin plate pushing plate 38. A pushing plate positioning slot for cooperating with the material bin plate 19 is formed on the bin plate pushing plate 38. A pushing plate upper slide rail 37 is installed on the upper surface of the longitudinal pushing plate 40. Correspondingly, the bin plate pushing plate 38 is slidably installed in cooperation with the pushing plate upper slide rail 37. After the bin plate pushing plate 38 slides to a suitable position, the bin plate pushing plate 38 is locked to the longitudinal pushing plate 40 by the vertical locking member 39 (using an existing locking rod or locking pin, etc., and cooperating with the positioning holes on the longitudinal pushing plate 40 to achieve locking). A material bin plate positioning platform 21 is formed by the convexity on the upper end surface of the material bin plate 19 and a quick clamp positioning block 20 for cooperating with the pressing quick clamp 36. A pushing plate positioning slot structure is machined on the end surface of the bin plate pushing plate 38. When it is necessary to push the material bin plate 19, the pushing plate positioning slot structure cooperates with the bin plate positioning platform 21 to engage and make it move longitudinally. After moving to a suitable position, the pressing quick clamp is pressed to ensure the structural stability thereof.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A feeding and loading device for small-sized sheet materials, characterized in that: It includes a frame, a frame slide rail installed on the frame, a frame support table arranged on the frame and installed in cooperation with the frame slide rail, a material bin mechanism arranged on the frame support table, a bin switching mechanism installed on the frame support table, and a material discharging mechanism; the material discharging mechanism is used for ejecting materials for feeding, and the bin switching mechanism is used for driving the material bin mechanism to switch different feeding bins.

2. The feeding and loading device for small-sized sheet materials according to claim 1, characterized in that: The frame support table includes a transverse support table and a longitudinal support table arranged perpendicular to each other. The material discharging mechanism includes a discharging air cylinder installed on the transverse support table, a discharging guide slider slidably adjusted and installed on the transverse support table, and a material dividing push plate installed in cooperation with the discharging guide slider. A material dividing push plate slot for the transverse movement of the material dividing push plate is formed on the longitudinal support table.

3. The material distributing and feeding device for small-sized sheet materials according to claim 2, wherein: The material bin mechanism includes a material bin plate installed on the longitudinal support table, a vertical material bin installed in cooperation with the material bin plate, and a spring pressing assembly installed on the vertical material bin. Materials are stacked in the vertical material bin, and the spring pressing assembly is used for pressing the materials in the vertical direction.

4. The feeding and loading device for small-sized sheet materials according to claim 3, characterized in that: A plurality of material inner bins are evenly distributed along the longitudinal direction of the material bin plate. An inner bin spring and an inner bin positioning tongue piece installed in cooperation with the inner bin spring are arranged in the material inner bin. A tongue piece positioning hole for the use of materials is formed on the inner bin positioning tongue piece.

5. The feeding and loading device for small-sized sheet materials according to claim 4, characterized in that: The bin switching mechanism includes a cylinder pushing assembly installed on the transverse support table, an engaging rack assembly used in cooperation with the cylinder pushing assembly, a longitudinal push plate assembly installed in cooperation with the engaging rack assembly, and a bin plate push plate assembly used in cooperation with the material bin plate; the longitudinal push plate assembly can be slidably adjusted along the length direction of the longitudinal support table, and the bin plate push plate assembly is installed on the longitudinal push plate assembly and can drive the material bin plate to be slidably adjusted along the length direction of the longitudinal support table.

6. The feeding and loading device for small-sized sheet materials according to claim 5, wherein: The cylinder pushing assembly includes a longitudinal air cylinder installed on the transverse support table, a transverse air cylinder support frame slidably adjusted and installed on the transverse support table, and a transverse air cylinder installed on the transverse air cylinder support frame. The longitudinal air cylinder can push the transverse air cylinder support frame to move in the longitudinal direction, and the transverse air cylinder can be telescopically adjusted in the transverse direction.

7. The feeding and loading equipment for small-sized sheet materials according to claim 6, characterized in that: The engaging rack assembly includes a longitudinal rack and a driving rack installed in cooperation with the longitudinal rack. The driving rack is installed in cooperation with the transverse air cylinder.

8. The feeding and loading device for small-sized sheet materials according to claim 7, wherein: The longitudinal push plate assembly includes a longitudinal push plate installed in cooperation with the longitudinal rack and a pressing quick clamp installed on the longitudinal push plate. The longitudinal push plate is slidably adjusted and installed on the longitudinal support table, and the pressing quick clamp can be used for pressing the material bin plate.

9. The feeding and loading device for small-sized sheet materials according to claim 8, wherein: The bin plate push plate assembly includes a bin plate push plate slidably adjusted and arranged on the longitudinal push plate and a vertical locking piece for locking the bin plate push plate. A push plate positioning slot for the use of the material bin plate is formed on the bin plate push plate.