Automatic profile shifting and sorting device

Abstract

The invention belongs to the technical field of mechanical equipment, and particularly relates to an automatic profile shifting and sorting device which comprises a machine base, a storage plate and a shifting mechanism, the storage plate is arranged on the machine base and used for stacking materials, the shifting mechanism comprises a driving oil cylinder and a sorting shifting wheel, the sorting shifting wheel is rotationally arranged on the machine base and connected with a piston rod of the driving oil cylinder, and the driving oil cylinder is arranged on the machine base. A material stirring notch is formed in the sorting stirring wheel, the material storage plate is obliquely arranged on the machine base, materials on the material storage plate can roll into the material stirring notch along the material storage plate, the driving oil cylinder is driven to work to drive the sorting stirring wheel to rotate, and at the moment, the sorting stirring wheel stirs the materials to one side of the sorting device. According to the automatic profile shifting and sorting device, the function of automatically discharging and sorting a single profile is achieved, the automation degree is high, the operation time is short, the requirement of automatic production can be met, the labor cost is greatly reduced, and the discharging efficiency is improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of mechanical equipment, and particularly relates to an automatic profile feeding and sorting device. Background Art

[0002] Profiles are metal materials widely used in various industries, such as common round tube profiles, square tube profiles, and slat profiles, etc. The existing profile blanking methods are all manual blanking and sorting, which not only greatly increase the labor cost, but also have extremely low blanking efficiency and do not have functions such as high efficiency and automation. Summary of the Invention

[0003] The purpose of the present invention is to provide an automatic profile feeding and sorting device with a simple structure, which realizes the function of automatically blanking and sorting profiles one by one, has a high degree of automation, less operation time, can meet the needs of automated production, and greatly reduces the labor cost and increases the blanking efficiency.

[0004] The purpose of the present invention is achieved as follows:

[0005] An automatic profile feeding and sorting device includes a machine base, a storage plate arranged on the machine base for stacking materials, and a feeding mechanism. The feeding mechanism includes a driving oil cylinder and a sorting feeding wheel. The sorting feeding wheel is rotatably arranged on the machine base, and the sorting feeding wheel is connected to the piston rod of the driving oil cylinder. The sorting feeding wheel is provided with a feeding notch. The storage plate is inclinedly arranged on the machine base, and the materials on the storage plate can roll into the feeding notch along the storage plate. Driving the driving oil cylinder to work can drive the sorting feeding wheel to rotate. At this time, the sorting feeding wheel moves the materials to one side of the sorting device.

[0006] Further, buffer plates are arranged on both sides of the sorting feeding wheel, and the feeding notch is located between the two buffer plates.

[0007] Further, a support frame plate is arranged on the machine base, a synchronous shaft is rotatably arranged on the support frame plate, and the number of the feeding mechanisms is two. The two sorting feeding wheels are respectively connected to both ends of the synchronous shaft.

[0008] Further, a rotating groove is opened at the top end of the support frame plate, a shaft sleeve is sleeved on the synchronous shaft, the rotating groove is in a "U" shape, and the shaft sleeve is located in the rotating groove.

[0009] Further, an installation groove is arranged on the synchronous shaft, a connecting block is fixedly arranged in the installation groove, a connecting hole is opened on the connecting block, an installation hole is arranged in the installation groove, a connecting rod is arranged in the installation hole and the connecting hole, and the sorting feeding wheel is fixedly connected to the connecting block.

[0010] Furthermore, the stock plate includes a number of plate bodies inclinedly arranged on the machine base, sorting deflecting wheels are provided between adjacent plate bodies, and the sorting deflecting wheels are all connected to the synchronous shaft.

[0011] Furthermore, a feeding device is also provided on the machine base. The feeding device is located on one side of the stock plate. The feeding device includes a feeding seat, a number of feeding components arranged on the feeding seat, and a power mechanism for driving the feeding seat to move upward. Each feeding component includes a mounting plate fixedly arranged on the feeding seat and a feeding plate inclinedly arranged on the mounting plate. The inclination direction of the feeding plate is the same as that of the stock plate.

[0012] Furthermore, a mounting seat is provided on the machine base. The bottom end of the driving oil cylinder is connected to the mounting seat, a connecting seat is provided at the top end of the piston rod, and the connecting seat is rotatably connected to one end of the sorting deflecting wheel.

[0013] The prominent and beneficial technical effects of the present invention compared with the prior art are:

[0014] The present invention belongs to the technical field of mechanical equipment, and particularly refers to an automatic profile feeding and sorting device, which includes a machine base, a storage plate arranged on the machine base for stacking materials, and a feeding mechanism. The feeding mechanism consists of a driving oil cylinder and a sorting dial wheel, and the sorting dial wheel is rotatably arranged on the machine base and connected to the piston rod on the driving oil cylinder. When the upstream sawing production line saws the profile raw materials into finished products, they will be conveyed to the storage plate, such as common round tube profiles, square tube profiles, and strip profiles. Since the storage plate is inclined on the machine base and there are feeding notches on the sorting dial wheel, at this time, the round tube profiles will roll into the feeding notches of the sorting dial wheel along the inclined storage plate due to their own weight. The storage plate can store 10 - 20 pieces of materials. When the materials enter the feeding notches, the piston rod on the driving oil cylinder contracts at this time. The contraction of the piston rod will drive the sorting dial wheel to rotate, and the sorting dial wheel will drive the materials in the feeding notches to rotate synchronously. At the same time, the outer side of the sorting dial wheel will abut against the next material, thus preventing the subsequent materials from falling off the storage plate. When the sorting dial wheel rotates to a certain angle, the materials will fall from the feeding notches at this time, causing the sorting dial wheel to move the materials to one side of the sorting device, so that the materials are sorted to the downstream process. When the feeding and sorting of a single material is completed, the piston rod on the driving oil cylinder will extend again at this time, thereby driving the sorting dial wheel to reset, so that the next material abutting against the outer side of the sorting dial wheel enters the feeding notch of the sorting dial wheel. The opening angle of the feeding notch is suitable for single-piece sorting of round bars with a diameter of 50mm - 110mm. By repeating this process, rapid feeding and sorting can be achieved, and single-piece sorting can avoid the mutual impact and damage of the bars during falling. Compared with the current profile feeding method, which is all manual feeding and sorting, it not only greatly increases the labor cost, but also has extremely low feeding efficiency and does not have functions such as high efficiency and automation. However, the present invention can realize the function of automatic single-piece feeding and sorting of profiles. Compared with traditional feeding, it has a higher degree of automation and less operation time, can meet the needs of automated production, has a wide application space in the field of profile feeding and sorting, and greatly reduces the labor cost and increases the feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the three-dimensional Figure 1 .

[0016] Figure 2 is a state reference diagram of the materials of the present invention stacked on the storage plate.

[0017] Figure 3 is the three-dimensional Figure 2 .

[0018] Figure 4 is a structural schematic diagram of the machine base and the feeding mechanism of the present invention.

[0019] Figure 5 is Figure 4 a partial enlarged view of A in

[0020] Figure 6 It is an exploded view of the sorting dial, synchronous shaft and machine base of the present invention.

[0021] Figure 7 It is a three-dimensional view of the sorting dial and synchronous shaft of the present invention.

[0022] Figure 8 It is an exploded view of the sorting dial and synchronous shaft of the present invention.

[0023] Figure 9 It is a three-dimensional view of the feeding device of the present invention.

[0024] Figure 10 It is a three-dimensional view of the sorting dial and buffer plate of the present invention Figure 1 .

[0025] Figure 11 It is a three-dimensional view of the sorting dial and buffer plate of the present invention Figure 2 .

[0026] The meanings represented by the reference numerals in the figure:

[0027] 1 - Machine base; 2 - Stock plate; 3 - Material feeding mechanism; 4 - Driving oil cylinder; 5 - Sorting dial;

[0028] 6 - Material feeding notch; 7 - Buffer plate; 8 - Support frame plate; 9 - Synchronous shaft; 10 - Rotation groove;

[0029] 11 - Bush; 12 - Installation groove; 13 - Connecting block; 14 - Connecting hole; 15 - Installation hole; 17 - Plate body;

[0030] 18 - Feeding device; 19 - Feeding base; 20 - Feeding assembly; 21 - Power mechanism;

[0031] 22 - Installation plate; 23 - Feeding plate; 24 - Installation seat; 25 - Connecting seat. Detailed implementation manners

[0032] The present invention will be further described below in conjunction with specific embodiments:

[0033] The present invention belongs to the technical field of mechanical equipment, and particularly refers to an automatic profile feeding and sorting device, which includes a machine base 1, a storage plate 2 arranged on the machine base 1 for stacking materials, and a feeding mechanism 3. The feeding mechanism 3 is composed of a driving oil cylinder 4 and a sorting dial 5, and the sorting dial 5 is rotatably arranged on the machine base 1 and connected to the piston rod on the driving oil cylinder 4. When the upstream sawing production line saws the profile raw materials into finished products, they will be conveyed onto the storage plate 2, such as common round tube profiles, square tube profiles, and strip profiles. Since the storage plate 2 is inclined on the machine base 1 and there is a feeding notch 6 on the sorting dial 5, at this time, the round tube profile will roll into the feeding notch 6 of the sorting dial 5 along the inclined storage plate 2 due to its own weight. And the storage plate 2 can store 10 - 20 pieces of materials. When the material enters the feeding notch 6, at this time, the piston rod on the driving oil cylinder 4 contracts, and the contraction of the piston rod will drive the sorting dial 5 to rotate, and the sorting dial 5 will drive the material in the feeding notch 6 to rotate synchronously. At the same time, the outer side of the sorting dial 5 will abut against the next material, so as to prevent the subsequent materials from falling off the storage plate 2. When the sorting dial 5 rotates to a certain angle, at this time, the material will fall from the feeding notch 6, so that the sorting dial 5 can move the material to one side of the sorting device, and the material is sorted to the downstream process. And when the single-piece material feeding and sorting is completed, at this time, the piston rod on the driving oil cylinder 4 will extend again, so as to drive the sorting dial 5 to reset, so that the next material abutting against the outer side of the sorting dial 5 enters the feeding notch 6 of the sorting dial 5. And the opening angle of the feeding notch 6 is suitable for single-piece sorting of round bars with a diameter of 50 mm - 110 mm. In this way, reciprocating can achieve rapid feeding and sorting, and single-piece sorting can avoid the mutual impact and injury of the bars when they fall. Compared with the current profile feeding method, which is all manual feeding and sorting, it not only greatly increases the labor cost, but also has extremely low feeding efficiency and does not have functions such as high efficiency and automation. And the present invention can realize the function of automatic single-piece sorting of profiles. Compared with the traditional feeding method, it has a higher degree of automation and less operation time, can meet the needs of automatic production, has a wide application space in the field of profile feeding and sorting, and greatly reduces the labor cost and increases the feeding efficiency.

[0034] Preferably, buffer plates 7 are arranged on both sides of the sorting dial 5, and the feeding notch 6 is located between the two buffer plates 7; and the bottom of the feeding notch 6 is lower than the top of the buffer plates 7. Thus, when the profile moves along the storage plate 2, it will generate a certain inertia. Therefore, buffer plates 7 are arranged on the left and right sides of the feeding notch 6. When the profile enters the feeding notch 6, it will contact the buffer plates 7. And the buffer plates 7 are common nylon plates on the market, which have a certain amount of deformation and wear resistance, so as to prevent the situation that the profile directly impacts the relatively hard sorting dial 5 due to its own inertia after entering the feeding notch 6 and causes profile damage.

[0035] Preferably, a support plate 8 is provided on the machine base 1, and a synchronous shaft 9 is rotatably provided on the support plate 8. The number of the material feeding mechanisms 3 is two, and the two sorting pulleys 5 are respectively connected to the two ends of the synchronous shaft 9. The provision of the support plate 8 on the machine base 1 enables the synchronous shaft 9 to be smoothly rotatably installed on the support plate 8. The number of the support clamping plates of the present invention is at least two, so that the synchronous shaft 9 can be rotatably supported between the two support plates 8. Moreover, the profile will simultaneously enter the feeding notches 6 of the two sorting pulleys 5, and the two sorting pulleys 5 can provide better supporting force for the profile, enabling the profile to smoothly stay on the storage plate 2. In addition, the number of the driving oil cylinders 4 is also two groups, so that the profile can roll smoothly during blanking, reducing noise.

[0036] Preferably, a rotating groove 10 is formed at the top end of the support plate 8, and a shaft sleeve 11 is sleeved on the synchronous shaft 9. The rotating groove 10 is in a "U" shape, and the shaft sleeve 11 is located in the rotating groove 10. The shaft sleeve 11 on the synchronous shaft 9 is common in the market and is cylindrical in shape. The shaft sleeve 11 located in the "U"-shaped rotating groove 10 can be smoothly placed in the rotating groove 10 and fit with the rotating groove 10, thereby restricting the left and right movement of the bearing in the rotating groove 10. Finally, the synchronous shaft 9 can only rotate in place on the support plate 8. Moreover, due to the provision of the shaft sleeve 11, the synchronous shaft 9 cannot contact the support clamping plate. Therefore, when the synchronous shaft 9 rotates, the friction generated during the rotation of the synchronous shaft 9 can be greatly reduced, increasing the service life of the synchronous shaft 9.

[0037] Preferably, an installation groove 12 is provided on the synchronization shaft 9, a connection block 13 is fixedly provided in the installation groove 12, a connection hole 14 is formed in the connection block 13, an installation hole 15 is provided in the installation groove 12, a connecting rod is provided in the installation hole 15 and the connection hole 14, and the sorting dial 5 is fixedly connected with the connection block 13; the stock storage plate 2 includes a plurality of plate bodies 17 obliquely arranged on the machine base 1, sorting dials 5 are arranged between adjacent plate bodies 17, and the sorting dials 5 are all connected with the synchronization shaft 9; the connection block 13 is fixedly installed in the installation groove 12 of the synchronization shaft 9 through the connecting rod in the connection hole 14 and the installation hole 15, and the sorting dial 5 is fixedly connected with the connection block 13, so that the sorting dial 5 is rotatably arranged on the machine base 1. When the sorting dial 5 rotates, the synchronization shaft 9 can be smoothly driven to rotate. Since the stock storage plate 2 is composed of a plurality of plate bodies 17 obliquely arranged on the machine base 1, sorting dials 5 are arranged between adjacent plate bodies 17, and the sorting dials 5 are all connected with the synchronization shaft 9, profiles of different lengths can be stacked on the stock storage plate 2. The present invention not only has a stock storage function, but also can carry profiles of different specifications with a load capacity of 3T and lengths from L600mm to L2000mm. All the sorting dials 5 are provided with material guiding notches 6. When the synchronization shaft 9 rotates, the sorting dials 5 on the synchronization shaft 9 will all flip, so as to realize blanking.

[0038] Preferably, a feeding device 18 is further provided on the machine base 1. The feeding device 18 is located on one side of the stock storage plate 2. The feeding device 18 includes a feeding seat 19, a plurality of feeding components 20 arranged on the feeding seat 19, and a power mechanism 21 for driving the feeding seat 19 to move upward. Each feeding component 20 includes a mounting plate 22 fixedly arranged on the feeding seat 19 and a feeding plate 23 obliquely arranged on the mounting plate 22. The feeding plate 23 has the same inclination direction as the stock storage plate 2; when the upstream sawing production line saws the profile raw material into finished products, it will first be conveyed onto the feeding plate 23, so that the profiles are placed horizontally on a plurality of feeding plates 23. Since the feeding device 18 is located on one side of the stock storage plate 2 and the feeding plate 23 has the same inclination direction as the stock storage plate 2, when the profiles are placed horizontally on a plurality of feeding plates 23, the power mechanism 21 will work to drive the feeding seat 19 to move upward, and the mounting plate 22 on the feeding seat 19 and the feeding plate 23 on the mounting plate 22 will move upward synchronously. When the feeding plate 23 moves to the same height as the stock storage plate 2, due to the feeding plate 23 being obliquely arranged on the mounting plate 22, the materials on the feeding plate 23 will enter the stock storage plate 2 along the feeding plate 23, and finally the materials will enter the material guiding notches 6 of the sorting dials 5 along the stock storage plate 2. The power device can be a common hydraulic cylinder or oil cylinder on the market.

[0039] Preferably, a mounting seat 24 is provided on the machine base 1, the bottom end of the driving oil cylinder 4 is connected to the mounting seat 24, a connecting seat 25 is provided at the top end of the piston rod, and the connecting seat 25 is rotatably connected to one end of the sorting dial 5; the setting of the mounting seat 24 enables the driving oil cylinder 4 to be smoothly installed on the machine base 1, and the connecting seat 25 at the top end of the piston rod is rotatably connected to the sorting dial 5, so that the sorting dial 5 can be driven to rotate more smoothly when the piston rod contracts or extends.

[0040] The above embodiments are only preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.

Claims

1. An automatic profile feeding and sorting device, comprising a machine base (1), a stock plate (2) arranged on the machine base (1) for stacking materials, and a feeding mechanism (3), characterized in that: The material shifting mechanism (3) comprises a driving oil cylinder (4) and a sorting dial wheel (5); the sorting dial wheel (5) is rotatably arranged on the machine base (1), and the sorting dial wheel (5) is connected to the piston rod of the driving oil cylinder (4); a material shifting notch (6) is provided on the sorting dial wheel (5); the material storage plate (2) is tiltedly arranged on the machine base (1); the material on the material storage plate (2) can roll along the material storage plate (2) into the material shifting notch (6); the driving oil cylinder (4) can drive the sorting dial wheel (5) to rotate, and at this time, the sorting dial wheel (5) shifts the material to one side of the sorting device.

2. The automatic profile feeding and sorting device according to claim 1, characterized in that: Buffer plates (7) are provided on both sides of the sorting wheel (5), and the material selecting notch (6) is located between the two buffer plates (7).

3. An automatic profile feeding and sorting device according to any one of claims 1-2, characterized in that: The machine base (1) is provided with a support frame plate (8), a synchronous shaft (9) is rotatably provided on the support frame plate (8), the number of the material selection mechanisms (3) is two, and the two sorting wheels (5) are respectively connected to the two ends of the synchronous shaft (9).

4. An automatic profile feeding and sorting device according to claim 3, characterized in that: A rotation groove (10) is provided at the top end of the support frame plate (8), a shaft sleeve (11) is sleeved on the synchronous shaft (9), the rotation groove (10) is U-shaped, and the shaft sleeve (11) is located in the rotation groove (10).

5. An automatic profile feeding and sorting device according to claim 3, characterized in that: The synchronous shaft (9) is provided with a mounting groove (12), a connecting block (13) is fixedly provided in the mounting groove (12), a connecting hole (14) is opened in the connecting block (13), a mounting hole (15) is provided in the mounting groove (12), connecting rods are provided in the mounting hole (15) and the connecting hole (14), and the sorting dial wheel (5) is fixedly connected to the connecting block (13).

6. The automatic profile feeding and sorting device according to claim 3, wherein: The material storage plate (2) comprises a plurality of plate bodies (17) arranged obliquely on the machine base (1), and sorting wheels (5) are arranged between adjacent plate bodies (17), and the sorting wheels (5) are connected to the synchronous shaft (9).

7. An automatic profile feeding and sorting device according to any one of claims 1-2, characterized in that: The machine base (1) is also provided with a feeding device (18), the feeding device (18) is located on one side of the material storage plate (2), the feeding device (18) comprises a feeding seat (19), a plurality of feeding components (20) arranged on the feeding seat (19), and a power mechanism (21) for driving the feeding seat (19) to move upward, the feeding components (20) each comprise a mounting plate (22) fixedly arranged on the feeding seat (19) and a feeding plate (23) obliquely arranged on the mounting plate (22), and the inclination direction of the feeding plate (23) is consistent with that of the material storage plate (2).

8. An automatic profile feeding and sorting device according to any one of claims 1-2, characterized in that: The machine base (1) is provided with a mounting seat (24), the bottom end of the driving oil cylinder (4) is connected to the mounting seat (24), the top end of the piston rod is provided with a connecting seat (25), and the connecting seat (25) is rotatably connected to one end of the sorting wheel (5).

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