Industrial waste continuous handling and stacking device and working method thereof
The design of the breaking unit and the leveling unit solves the problems of uneven distribution of strip-shaped granular waste and uneven surface in the woven bags, achieves the stability and safety of woven bag palletizing, and improves the palletizing efficiency.
Patent Information
- Application Number
- CN202510841402.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-06-23
AI Technical Summary
During the stacking process of strip-shaped granular waste in woven bags, the deformation of the woven bags leads to uneven distribution, affecting the stability and neatness of the stacking. In addition, the high hardness of the strip-shaped granular matter causes the surface of the woven bags to be uneven, resulting in collapse and low efficiency.
The machine adopts the design of breaking unit and leveling unit, and uses the main and auxiliary breaking plates and three-axis transport mechanism to pinch off and level the strip-shaped particles on the surface of the woven bag, ensuring the flatness of the woven bag surface and avoiding bulges on the woven bag surface and uneven extrusion pressure.
It improves the stability and efficiency of palletizing, avoids the collapse of woven bags, and ensures the safety and stability between woven bags.
Smart Images

Figure CN120348714B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial waste treatment, and more particularly to an industrial waste continuous transporting and stacking device and a working method thereof. Background Art
[0002] Industrial waste (industrial waste) refers to solid, liquid or gaseous waste generated in the industrial production process, including by-products, residues, waste slag, waste liquid, waste gas, etc.; if these wastes are not handled properly, they may cause pollution to the environment, but through reasonable recycling and resource utilization, they can be turned into treasure; among them, solid industrial waste is also divided into metal waste, non-metallic waste and inorganic waste.
[0003] In real life, non-metallic waste usually needs to undergo a series of processing after recycling in order to facilitate better secondary utilization, such as sorting and classification, crushing, extrusion, etc. After processing, the non-metallic waste can be in the form of fragments, strip-shaped particles, or blocks; finally, it is stacked neatly by a stacking mechanism.
[0004] At present, fragmented non-metallic waste is collected through ton bags, block-shaped non-metallic waste is compressed and packaged through extruders, and strip-shaped granular non-metallic waste is packaged through woven bags. During the packaging process, the staff will lift the woven bag and shake it off, leaving space at the entrance of the woven bag for subsequent sealing.
[0005] However, when stacking woven bags containing strip-shaped granular waste, it was found that regardless of whether the strip-shaped granular waste in the woven bags was evenly distributed in advance, the woven bags would always deform during the process of being grasped and transported by the robotic arm, resulting in uneven distribution of the strip-shaped granular waste in the woven bags, which in turn affected the stability and neatness of the stacking.
[0006] At the same time, since the non-metallic waste strips of granular matter are formed by high-temperature extrusion, the hardness of the strips of granular waste is relatively high. During the stacking process, the strips of granular waste located on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven, which will make the upper woven bag unstable during subsequent stacking and stacking, thereby causing the collapse of the entire woven bag, which is not conducive to the safety of stacking and also reduces the stacking efficiency. For this reason, a continuous handling and stacking device for industrial waste and a working method thereof are proposed to improve the existing problems. Summary of the Invention
[0007] In view of the shortcomings of the prior art, the object of the present invention is to provide an industrial waste continuous handling and stacking device and a working method thereof.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for continuously transporting and stacking industrial waste, comprising a stacking unit, a breaking unit being provided below the stacking unit, and a leveling unit being provided at one end of the stacking unit; the breaking unit comprising main slide rails symmetrically provided on both sides of the stacking unit in the axial direction, a main slider sliding on the main slide rails, a lifting cylinder provided on the top of the main slider, a lifting plate provided at the telescopic end of the lifting cylinder, a main breaking plate provided between the lifting plates, an auxiliary breaking plate provided on one side of the main breaking plate, and a lifting plate provided on the auxiliary breaking plate. Rotating parts at both ends of the breaking plate, a secondary slider arranged at the end of the rotating part away from the auxiliary breaking plate, and a secondary slide rail arranged on the side of the secondary slider away from the rotating part; the leveling unit includes a three-axis transport mechanism, a long plate arranged below the three-axis transport mechanism, a driving cylinder arranged on the top of the long plate, a driving shaft rotatably connected to the telescopic end of the driving cylinder, a half-tooth column arranged on the driving shaft, a half-gear meshing with the half-tooth column for transmission, a movable plate arranged on one side of the half-gear, a roller rotatably connected to the bottom of the movable plate, and a leveling part arranged on one side of the roller.
[0009] The present invention is further configured as follows: the stacking unit includes a bracket, a Y-axis horizontal electric linear guide symmetrically arranged on the top of the bracket in the radial direction, an X-axis horizontal electric linear guide arranged between the Y-axis horizontal electric linear guides, a vertical electric linear guide arranged on one side of the X-axis horizontal electric linear guide, and a clamping member arranged on the side of the vertical electric linear guide away from the X-axis horizontal electric linear guide; the clamping member includes a clamping cylinder and a clamping plate symmetrically arranged at the clamping end of the clamping cylinder; the clamping plate is L-shaped and relatively distributed, and a vibrator is provided on the side wall of the clamping plate.
[0010] The present invention is further configured as follows: the main breaking plate and the auxiliary breaking plate have equal structural sizes and are relatively distributed; a slope is provided on the top of the main breaking plate; and both ends of the main breaking plate are connected to the side walls of the corresponding lifting plate.
[0011] The present invention is further configured as follows: the rotating member includes a support block, a rotating motor arranged on one side of the support block, and a rotating shaft arranged at the output end of the rotating motor; the output end of the rotating motor passes through the side wall of the support block and is connected to the rotating shaft, and the end of the rotating shaft away from the rotating motor is connected to the end corresponding to the auxiliary breaking plate, and an arc groove is also provided on the side wall of the support block, and a movable pin slides in the arc groove, and the end of the movable pin away from the arc groove is connected to the end corresponding to the auxiliary breaking plate.
[0012] The present invention is further configured as follows: a side of the secondary slider away from the secondary slide rail is connected to a side wall of a corresponding support block; the secondary slider can be slidably connected to the secondary slide rail; and the secondary slide rail is tilted.
[0013] The present invention is further configured as follows: the long board is in an inverted L-shape, a guide rod is provided on the side wall in the vertical direction of the long board, and guide blocks are symmetrically sleeved on the guide rod, one end of one of the guide blocks is connected to one end of the half gear, and the half gear can be sleeved on the guide rod; the movable board is L-shaped, and one side of the guide block can be connected to the side wall in the vertical direction of the movable board.
[0014] The present invention is further configured as follows: a micro slide rail is further provided at the bottom of the movable plate in the horizontal direction; a micro slider slides on the micro slide rail; and a side of the micro slider away from the micro slide rail is connected to the leveling piece.
[0015] The present invention is further configured as follows: the leveling member includes a fixed plate, an adjusting motor evenly arranged at the bottom of the fixed plate, a cam arranged at the output end of the adjusting motor, a connecting rod rotatably connected to the end of the cam away from the adjusting motor, a first bracket rotatably connected to the end of the connecting rod away from the cam, a second bracket rotatably connected to the end of the first bracket away from the connecting rod, and a leveling plate arranged between the second brackets.
[0016] The present invention is further configured as follows: the end of the connecting rod away from the cam is rotatably connected to the middle inner wall of the first bracket, the end of the first bracket away from the second bracket is rotatably connected to the bottom of the fixed plate, and the end of the second bracket away from the first bracket is rotatably connected to the top of the screed plate.
[0017] A method for operating an industrial waste continuous transport and stacking device, using the industrial waste continuous transport and stacking device as described above, comprises the following steps:
[0018] S1. When stacking woven bags containing strip-shaped granular waste, the stacking unit starts, grabs the woven bags conveyed to the bottom of the stacking unit, and then places them on the stacking rack;
[0019] S2. When the woven bags on the first layer of the stacking rack are placed, the main slide starts, and the main breaking plate slides along the opening direction of the main slide rail; during this process, the lifting cylinder starts, driving the lifting plate and the main breaking plate to descend, so that the main breaking plate fits the surface of the woven bags;
[0020] S3. When the main breaking plate encounters a raised strip of waste granular material during its sliding process, the main slider stops sliding and the secondary slider starts, driving the secondary breaking plate to slide along the opening direction of the secondary slide rail and gradually approach the main breaking plate, so that the raised strip of waste granular material between the main breaking plate and the secondary breaking plate is pinched off, thereby achieving the purpose of primary breaking; then, the rotating part starts, driving the secondary breaking plate to rotate around one side of the secondary breaking plate, and at the same time, breaking off some of the raised strip of waste granular material that has not been pinched off, thereby achieving the purpose of secondary breaking;
[0021] S4. When the subsequent woven bags are staggered, the middle of the woven bags is tilted downward, and some strip-shaped granular waste is raised again. The three-axis transport mechanism is activated, and the long plate is moved to the top of the corresponding woven bag. At this time, the roller is in contact with the bottom of the inclined surface of the woven bag;
[0022] S5. During the working process of S4, the driving cylinder is started, and its telescopic end is extended to push the driving shaft to rotate, so that the half-tooth column rotates synchronously, thereby causing the half-gear to rotate accordingly. During the rotation process, the half-gear will also drive the movable plate to rotate at an angle, so that the roller rolls along the inclined surface, and because the roller is attached to the bottom of the inclined surface of the woven bag, the movable plate will also move upward along the inclined surface of the woven bag during the angular rotation process, thereby achieving the purpose of leveling by adhering to various inclined surfaces; during this process, the leveling piece is started to knead and level the strip-shaped granular waste protruding from the inclined surface of the woven bag.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] (1) Through the design of the breaking unit, the surface of the woven bag containing the strip-shaped granular waste can be clamped and broken, so that the strip-shaped granular waste in the woven bag no longer bulges against the woven bag, avoiding the strip-shaped granular waste on the surface of the woven bag from lifting the surface of the woven bag, making the surface of the woven bag uneven, which makes the upper woven bag unstable during subsequent stacking, and thus causes the collapse of the entire woven bag; thereby improving the efficiency of stacking and ensuring the stability of stacking.
[0025] (2) Through the design of the leveling unit, the strip-shaped granular waste that is raised again on the inclined surface of the woven bag can be kneaded and leveled, so that the surface flatness of the woven bag is always maintained during the subsequent staggered swinging of the woven bag, and the strip-shaped granular waste on the surface of the woven bag is avoided again. It is avoided that the surface of the woven bag will be lifted up by the strip-shaped granular waste, making the surface of the woven bag uneven, which will make the upper woven bag unstable during subsequent stacking, and then cause the collapse of the entire woven bag; it also avoids the problem that the contact area between the inclined surfaces of the woven bags is reduced during the staggered stacking of the woven bags, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag; thereby ensuring the safety and stability of the stacking between the woven bags. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the industrial waste continuous handling and stacking device of the present invention.
[0027] Figure 2 It is a schematic diagram of the overall structure of the palletizing unit in the present invention.
[0028] Figure 3 Schematic diagram of the overall structure of the clamping member in the present invention.
[0029] Figure 4 Schematic diagram of the overall structure of the breaking unit in the present invention.
[0030] Figure 5 for Figure 4 Enlarged view of point A in the middle.
[0031] Figure 6 It is a schematic diagram of the overall structure of the leveling unit in the present invention.
[0032] Figure 7 It is a schematic diagram of the isometric structure of the leveling unit in the present invention.
[0033] Figure 8 It is a schematic diagram of the overall structure of the movable plate in the present invention.
[0034] Figure 9 This is an exploded view of the flattening piece in the present invention.
[0035] Description of the accompanying drawings: 1. Palletizing unit; 11. Bracket; 12. Y-axis horizontal electric linear guide; 13. X-axis horizontal electric linear guide; 14. Vertical electric linear guide; 15. Clamping member; 151. Clamping cylinder; 152. Clamping plate; 153. Vibrator;
[0036] 2. Breaking unit; 21. Main slide rail; 22. Main slider; 23. Lifting cylinder; 24. Lifting plate; 25. Main breaking plate; 251. Inclined surface; 26. Secondary breaking plate; 27. Rotating member; 271. Support block; 272. Rotating motor; 273. Rotating shaft; 274. Arc groove; 275. Movable pin; 28. Secondary slider; 29. Secondary slide rail;
[0037] 3. Leveling unit; 31. Three-axis transport mechanism; 32. Long board; 321. Guide rod; 322. Guide block; 33. Driving cylinder; 34. Driving shaft; 35. Half-tooth column; 36. Half-gear; 37. Movable plate; 371. Micro slide rail; 372. Micro slider; 38. Roller; 39. Leveling piece; 391. Fixed plate; 392. Adjusting motor; 393. Cam; 394. Connecting rod; 395. First bracket; 396. Second bracket; 397. Leveling plate. DETAILED DESCRIPTION
[0038] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0039] See also Figures 1-9, the present invention provides the following technical solutions:
[0040] Example 1, see Figures 1-9 A continuous transport and stacking device for industrial waste includes a stacking unit 1, a breaking unit 2 is provided below the stacking unit 1, and a leveling unit 3 is also provided at one end of the stacking unit 1.
[0041] Among them, the function of the breaking unit 2 is to pinch and break the surface of the woven bag containing strip-shaped granular waste, so that the strip-shaped granular waste in the woven bag no longer bulges against the woven bag, avoiding the strip-shaped granular waste located on the surface of the woven bag from lifting the surface of the woven bag, making the surface of the woven bag uneven, so that when stacked and stacked later, the upper woven bag will be unstable, and then lead to the collapse of the entire woven bag; thereby improving the efficiency of stacking and ensuring the stability of stacking.
[0042] The function of the leveling unit 3 is to knead and level the strip-shaped granular waste that is raised again on the inclined surface of the woven bag, so that the surface flatness of the woven bag is always maintained during the subsequent staggered swinging of the woven bag, and the strip-shaped granular waste located on the surface of the woven bag is avoided from lifting the surface of the woven bag, making the surface of the woven bag uneven, which makes the upper woven bag unstable during subsequent stacking, and thus causes the collapse of the entire woven bag; it also avoids the problem that the contact area between the inclined surfaces of the woven bags is reduced during the staggered stacking of the woven bags, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag; thereby ensuring the safety and stability of the stacking between the woven bags.
[0043] See Figure 1-Figure 3 Specifically, the palletizing unit 1 includes a bracket 11, a Y-axis horizontal electric linear guide 12 symmetrically arranged on the top of the bracket 11 in the radial N direction, an X-axis horizontal electric linear guide 13 arranged between the Y-axis horizontal electric linear guide 12, a vertical electric linear guide 14 arranged on one side of the X-axis horizontal electric linear guide 13, and a clamping member 15 arranged on the side of the vertical electric linear guide 14 away from the X-axis horizontal electric linear guide 13; the clamping member 15 includes a clamping cylinder 151, and a clamping plate 152 symmetrically arranged at the clamping end of the clamping cylinder 151; the clamping plate 152 is L-shaped and relatively distributed, and a vibrator 153 is provided on the side wall of the clamping plate 152.
[0044] Among them, through the design of the Y-axis horizontal electric linear guide 12, the X-axis horizontal electric linear guide 13 and the vertical electric linear guide 14, the clamping part 15 can be driven to move in the three-axis direction, so that the clamping part 15 can be continuously transported and stacked; in this process, the clamping cylinder 151 is started, driving the two clamping plates 152 to approach, and the woven bag containing the strip-shaped granular waste is horizontally clamped from the bottom of the woven bag, so that the woven bag is located above the two clamping plates 152, and then during the displacement process, the vibrator 153 is started, and the strip-shaped granular waste in the woven bag is initially evenly distributed through the vibration force, avoiding the problem of uneven distribution of the strip-shaped granular waste in the woven bag due to the deformation of the woven bag during the grasping and transporting process of the robot, thereby ensuring the stability and neatness of the transportation.
[0045] See Figure 4-Figure 5 Specifically, the breaking unit 2 includes a main slide rail 21 symmetrically arranged on both sides of the stacking unit 1 in the axial direction M, a main slider 22 sliding on the main slide rail 21, a lifting cylinder 23 arranged on the top of the main slider 22, a lifting plate 24 arranged at the telescopic end of the lifting cylinder 23, a main breaking plate 25 arranged between the lifting plates 24, an auxiliary breaking plate 26 arranged on one side of the main breaking plate 25, a rotating part 27 arranged at both ends of the auxiliary breaking plate 26, a secondary slider 28 arranged at the end of the rotating part 27 away from the secondary breaking plate 26, and a secondary slide rail 29 arranged on the side of the secondary slider 28 away from the rotating part 27.
[0046] Among them, when the woven bags on the first layer of the stacking rack are placed, the main slider 22 starts, and the main breaking plate 25 slides along the opening direction of the main slide rail 21; during this process, the lifting cylinder 23 starts, driving the lifting plate 24 and the main breaking plate 25 to descend, so that the main breaking plate 25 fits the surface of the woven bag.
[0047] When the main breaking plate 25 encounters the raised strip-shaped granular waste during the sliding process, the main slider 22 stops sliding, and the secondary slider 28 starts, driving the secondary breaking plate 26 to slide along the opening direction of the secondary slide rail 29 and gradually approaching the main breaking plate 25, so that the raised strip-shaped granular waste between the main breaking plate 25 and the secondary breaking plate 26 is pinched off, achieving the purpose of preliminary breaking; immediately afterwards, the rotating member 27 starts, driving the secondary breaking plate 26 to rotate around one side of the secondary breaking plate 26, and at the same time breaking off some of the raised strip-shaped granular waste that has not been pinched off, achieving the purpose of secondary breaking; so that the strip-shaped granular waste in the woven bag no longer protrudes against the woven bag, avoiding the strip-shaped granular waste on the surface of the woven bag from lifting the surface of the woven bag, making the surface of the woven bag uneven, which makes the upper woven bag unstable when stacked and stacked later, and thus leads to the problem of collapse of the entire woven bag; thereby improving the efficiency of stacking and ensuring the stability of stacking.
[0048] See Figure 6-Figure 9 Specifically, the leveling unit 3 includes a three-axis transport mechanism 31, a long plate 32 arranged below the three-axis transport mechanism 31, a driving cylinder 33 arranged on the top of the long plate 32, a driving shaft 34 rotatably connected to the telescopic end of the driving cylinder 33, a half-tooth column 35 arranged on the driving shaft 34, a half gear 36 engaged with the half-tooth column 35 for transmission, a movable plate 37 arranged on one side of the half gear 36, a roller 38 rotatably connected to the bottom of the movable plate 37, and a leveling member 39 arranged on one side of the roller 38.
[0049] Among them, when the subsequent woven bags are staggered, the middle part of the woven bags is distributed in an inclined downward manner, and some strip-shaped granular waste materials are raised again. The three-axis transport mechanism 31 is started, and the long plate 32 is moved to the top of the corresponding woven bag. At this time, the roller 38 is in contact with the bottom of the inclined surface of the woven bag; in this working process, the driving cylinder 33 is started, and its telescopic end is extended to push the driving shaft 34 to rotate, so that the half-tooth column 35 rotates synchronously, thereby causing the half-gear 36 to rotate accordingly. During the rotation process, the half-gear 36 will also drive the movable plate 37 to rotate at an angle, so that the roller 38 rolls along the inclined surface, and because the roller 38 is in contact with the bottom of the inclined surface of the woven bag, it will also rise along the inclined surface of the woven bag during the angular rotation of the movable plate 37. The bag is then moved so that it can be flattened on various inclined surfaces. During this process, the flattening member 39 is activated to knead and flatten the raised strip-shaped granular waste on the inclined surface of the woven bag. This ensures that the surface flatness of the woven bag is always maintained during the subsequent staggered swinging of the woven bag. This again avoids the strip-shaped granular waste on the surface of the woven bag from lifting the surface of the woven bag, making the surface of the woven bag uneven, which makes the upper woven bag unstable during subsequent stacking and leads to the collapse of the entire woven bag. It also avoids the problem that the contact area between the inclined surfaces of the woven bags is reduced during the staggered stacking of the woven bags, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag. This ensures the safety and stability of the stacking between the woven bags.
[0050] It should be noted that the three-axis transport mechanism 31 has the same movement mode and working principle as the Y-axis horizontal electric linear guide 12, the X-axis horizontal electric linear guide 13 and the vertical electric linear guide 14, and will not be explained in detail here.
[0051] See Figure 1-Figure 5 Furthermore, the main breaking plate 25 and the auxiliary breaking plate 26 have equal structural sizes and are relatively distributed. A slope 251 is provided on the top of the main breaking plate 25, and both ends of the main breaking plate 25 are connected to the side walls of the corresponding lifting plate 24.
[0052] Among them, through the design of the inclined surface 251, when the strip-shaped granular waste between the main breaking plate 25 and the auxiliary breaking plate 26 is broken, the woven bag at the breaking point will bulge, and the strip-shaped granular waste after breaking will be located within the range of the bulged woven bag. At the same time, the strip-shaped granular waste after breaking will also be located between the two inclined surfaces 251, so that the strip-shaped granular waste after breaking is not squeezed into powder, but retains the original strip-shaped granular shape to the maximum extent, which is conducive to subsequent incineration.
[0053] See Figure 1-Figure 5 Furthermore, the rotating member 27 includes a support block 271, a rotating motor 272 arranged on one side of the support block 271, and a rotating shaft 273 arranged at the output end of the rotating motor 272; the output end of the rotating motor 272 passes through the side wall of the support block 271 and is connected to the rotating shaft 273, and the end of the rotating shaft 273 away from the rotating motor 272 is connected to the corresponding end of the auxiliary breaking plate 26. An arc groove 274 is also provided on the side wall of the support block 271, and a movable pin 275 slides in the arc groove 274, and the end of the movable pin 275 away from the arc groove 274 is connected to the corresponding end of the auxiliary breaking plate 26.
[0054] See Figure 1-Figure 5 Furthermore, the side of the secondary slider 28 away from the secondary slide rail 29 is connected to the side wall of the corresponding support block 271, and the secondary slider 28 can be slidably connected to the secondary slide rail 29, and the secondary slide rail 29 is tilted.
[0055] Among them, when the main breaking plate 25 encounters the raised strip-shaped waste particles during the sliding process, the main slider 22 stops sliding, and the secondary slider 28 starts, driving the secondary breaking plate 26 to slide obliquely along the opening direction of the secondary slide rail 29, and gradually approaches the main breaking plate 25, so that the raised strip-shaped waste particles between the main breaking plate 25 and the secondary breaking plate 26 are pinched off, achieving the purpose of preliminary breaking; then, the rotating motor 272 is started, and the secondary breaking plate 26 is driven to rotate through the rotating shaft 273, so that the secondary breaking plate 26 rotates around the rotating shaft 273, and the main breaking plate 25 and the secondary breaking plate 26 are at this time. The strip-shaped granular waste materials raised between the plates 26 rotate synchronously and are broken, achieving the purpose of secondary breaking; in this process, the movable pin 275 will slide along the arc groove 274, thereby achieving the purpose of guidance; so that the strip-shaped granular waste materials in the woven bag no longer protrude against the woven bag, avoiding the strip-shaped granular waste materials on the surface of the woven bag from lifting the surface of the woven bag, making the surface of the woven bag uneven, so that the upper woven bag will be unstable when stacked later, and then lead to the collapse of the entire woven bag; thereby improving the efficiency of stacking and ensuring the stability of stacking.
[0056] Embodiment 2: Although the technical solution of embodiment 1 solves the problem in the prior art that the non-metallic waste strip-shaped granular materials are formed by high-temperature extrusion, the hardness of the strip-shaped granular waste is relatively high. During the stacking process, the strip-shaped granular waste located on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven, thereby making the upper woven bag unstable during subsequent stacking, thereby causing the collapse of the entire woven bag; however, it still does not solve the problem that during the staggered stacking of woven bags, the contact area between the inclined surfaces of the woven bags is reduced, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag; for this reason, the following solution is proposed:
[0057] See Figure 6-Figure 9 Furthermore, the long plate 32 is in an inverted L-shape, and a guide rod 321 is provided on the vertical side wall of the long plate 32, and a guide block 322 is symmetrically sleeved on the guide rod 321, one end of one guide block 322 is connected to one end of the half gear 36, and the half gear 36 can be sleeved on the guide rod 321; the movable plate 37 is L-shaped, and one side of the guide block 322 can be connected to the vertical side wall of the movable plate 37.
[0058] See Figure 6-Figure 9 Furthermore, a micro slide rail 371 is provided at the bottom of the movable plate 37 in the horizontal direction, and a micro slider 372 slides on the micro slide rail 371 , and the side of the micro slider 372 away from the micro slide rail 371 is connected to the leveling piece 39 .
[0059] Among them, the driving cylinder 33 is started, and its telescopic end is extended, pushing the driving shaft 34 to rotate, so that the half-tooth column 35 rotates synchronously, thereby causing the half-gear 36 to rotate accordingly. During the rotation process, the half-gear 36 will also drive the movable plate 37 to rotate at an angle through the two guide blocks 322, so that the roller 38 rolls along the inclined surface, and because the roller 38 is in contact with the bottom of the inclined surface of the woven bag, during the angular rotation of the movable plate 37, it will also move upward along the inclined surface of the woven bag. In this process, the movable plate 37 will also rise synchronously on the guide rod 321 with the two guide blocks 322 and the half-gear 36, thereby achieving the purpose of leveling by contacting various inclined surfaces; During this process, the leveling member 39 is activated to knead and level the strip-shaped granular waste material that is raised on the inclined surface of the woven bag; so that in the subsequent staggered swinging of the woven bag, the surface flatness of the woven bag is always maintained, and the strip-shaped granular waste material on the surface of the woven bag is again avoided from lifting the surface of the woven bag, making the surface of the woven bag uneven, which makes the upper woven bag unstable during subsequent stacking, and then causes the collapse of the entire woven bag; it also avoids the problem that the contact area between the inclined surfaces of the woven bags is reduced during the staggered stacking of the woven bags, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag; thereby ensuring the safety and stability of the stacking between the woven bags.
[0060] By starting the micro slider 372 , the leveling member 39 is driven to slide on the micro slide rail 371 , thereby achieving the purpose of adjusting the leveling radius of the leveling member 39 .
[0061] See Figure 6-Figure 9 Furthermore, the leveling member 39 includes a fixed plate 391, an adjusting motor 392 evenly arranged at the bottom of the fixed plate 391, a cam 393 arranged at the output end of the adjusting motor 392, a connecting rod 394 rotatably connected to the end of the cam 393 away from the adjusting motor 392, a first bracket 395 rotatably connected to the end of the connecting rod 394 away from the cam 393, a second bracket 396 rotatably connected to the end of the first bracket 395 away from the connecting rod 394, and a leveling plate 397 arranged between the second brackets 396.
[0062] See Figure 6-Figure 9 Furthermore, one end of the connecting rod 394 away from the cam 393 is rotatably connected to the middle inner wall of the first bracket 395, one end of the first bracket 395 away from the second bracket 396 is rotatably connected to the bottom of the fixed plate 391, and one end of the second bracket 396 away from the first bracket 395 is rotatably connected to the top of the screed plate 397.
[0063] Among them, the adjusting motor 392 is started, driving the cam 393 to rotate, so that the cam 393 pushes the connecting rod 394, so that the connecting rod 394 pushes the first bracket 395 to rotate again, so that the angle of the second bracket 396 can change, and the corresponding angle of the leveling plate 397 can be driven to rise or fall; the three adjusting motors 392 are started repeatedly in this way, so that the leveling plate 397 can knead and level the strip-shaped granular waste material that protrudes from the inclined surface of the woven bag; so that in the subsequent staggered swinging of the woven bag, the surface flatness of the woven bag is always maintained, and the strip-shaped granular waste material on the surface of the woven bag is again avoided from lifting the surface of the woven bag, making the surface of the woven bag uneven, which makes the upper woven bag unstable during subsequent stacking and stacking, and thus causes the collapse of the entire woven bag; it also avoids the problem that the contact area between the inclined surfaces of the woven bags is reduced during the staggered stacking of the woven bags, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag; thereby ensuring the safety and stability of the stacking between the woven bags.
[0064] Example 3, a method for operating an industrial waste continuous transport and stacking device, using the above-mentioned industrial waste continuous transport and stacking device, includes the following steps:
[0065] S1. When stacking woven bags containing strip-shaped granular waste, the stacking unit 1 is started, the woven bags transported to the bottom of the stacking unit 1 are grabbed, and then placed on the stacking rack.
[0066] S2. When the woven bags on the first layer of the stacking rack are placed, the main slider 22 starts, and the main breaking plate 25 slides along the opening direction of the main slide rail 21; during this process, the lifting cylinder 23 starts, driving the lifting plate 24 and the main breaking plate 25 to descend, so that the main breaking plate 25 fits the surface of the woven bags.
[0067] S3. When the main breaking plate 25 encounters the raised strip-shaped granular waste during the sliding process, the main slider 22 stops sliding, and the secondary slider 28 starts, driving the secondary breaking plate 26 to slide along the opening direction of the secondary slide rail 29, and gradually approaches the main breaking plate 25, so that the raised strip-shaped granular waste between the main breaking plate 25 and the secondary breaking plate 26 is pinched off, achieving the purpose of initial breaking; immediately afterwards, the rotating part 27 starts, driving the secondary breaking plate 26 to rotate around one side of the secondary breaking plate 26, and at the same time breaking some of the raised strip-shaped granular waste that has not been pinched off, achieving the purpose of secondary breaking.
[0068] S4. When the subsequent woven bags are placed in an interlaced manner, the middle part of the woven bags is distributed in an inclined downward manner, and some strip-shaped granular waste materials are raised again. The three-axis transport mechanism 31 is started, and the long plate 32 is moved to the top of the corresponding woven bag. At this time, the roller 38 is in contact with the bottom of the inclined surface of the woven bag.
[0069] S5. During the working process of S4, the driving cylinder 33 is started, and its telescopic end is extended, pushing the driving shaft 34 to rotate, so that the half-tooth column 35 rotates synchronously, thereby causing the half-gear 36 to rotate accordingly. During the rotation process, the half-gear 36 also drives the movable plate 37 to rotate at an angle, so that the roller 38 rolls along the inclined surface, and because the roller 38 is in contact with the bottom of the inclined surface of the woven bag, the movable plate 37 is also moved upward along the inclined surface of the woven bag during the angular rotation process, thereby achieving the purpose of leveling various inclined surfaces; during this process, the leveling member 39 is started to knead and level the strip-shaped granular waste protruding from the inclined surface of the woven bag.
[0070] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
Claims
1. A continuous transport and stacking device for industrial waste, characterized by: include, A palletizing unit (1), wherein a breaking unit (2) is provided below the palletizing unit (1), and a leveling unit (3) is further provided at one end of the palletizing unit (1); The breaking unit (2) comprises a main slide rail (21) symmetrically arranged on both sides of the stacking unit (1) in the axial direction, a main slider (22) sliding on the main slide rail (21), a lifting cylinder (23) arranged on the top of the main slider (22), a lifting plate (24) arranged at the telescopic end of the lifting cylinder (23), a main breaking plate (25) arranged between the lifting plates (24), a secondary breaking plate (26) arranged on one side of the main breaking plate (25), a rotating member (27) arranged at both ends of the secondary breaking plate (26), a secondary slider (28) arranged at the end of the rotating member (27) away from the secondary breaking plate (26), and a secondary slide rail (29) arranged on the side of the secondary slider (28) away from the rotating member (27); The leveling unit (3) includes a three-axis transport mechanism (31), a long plate (32) arranged below the three-axis transport mechanism (31), a driving cylinder (33) arranged on the top of the long plate (32), a driving shaft (34) rotatably connected to the telescopic end of the driving cylinder (33), a half-tooth column (35) arranged on the driving shaft (34), a half gear (36) meshing with the half-tooth column (35) for transmission, a movable plate (37) arranged on one side of the half gear (36), a roller (38) rotatably connected to the bottom of the movable plate (37), and a leveling member (39) arranged on one side of the roller (38); The long plate (32) is in an inverted L-shape, and a guide rod (321) is provided on a side wall in a vertical direction of the long plate (32), and guide blocks (322) are symmetrically sleeved on the guide rod (321), wherein one end of one of the guide blocks (322) is connected to one end of a half gear (36), and the half gear (36) can be sleeved on the guide rod (321); The movable plate (37) is L-shaped, and one side of the guide block (322) can be connected to a side wall of the movable plate (37) in a vertical direction; The bottom of the movable plate (37) in the horizontal direction is further provided with a micro slide rail (371), a micro slider (372) slides on the micro slide rail (371), and the side of the micro slider (372) away from the micro slide rail (371) is connected to the leveling member (39); The leveling member (39) includes a fixed plate (391), an adjustment motor (392) uniformly arranged at the bottom of the fixed plate (391), a cam (393) arranged at the output end of the adjustment motor (392), a connecting rod (394) rotatably connected to an end of the cam (393) away from the adjustment motor (392), a first bracket (395) rotatably connected to an end of the connecting rod (394) away from the cam (393), a second bracket (396) rotatably connected to an end of the first bracket (395) away from the connecting rod (394), and a leveling plate (397) arranged between the second brackets (396); The end of the connecting rod (394) away from the cam (393) is rotatably connected to the middle inner wall of the first bracket (395), the end of the first bracket (395) away from the second bracket (396) is rotatably connected to the bottom of the fixed plate (391), and the end of the second bracket (396) away from the first bracket (395) is rotatably connected to the top of the screed plate (397).
2. The continuous transport and stacking device for industrial waste according to claim 1, characterized in that: The stacking unit (1) includes a bracket (11), a Y-axis horizontal electric linear guide (12) symmetrically arranged on the top of the bracket (11) in a radial direction, an X-axis horizontal electric linear guide (13) arranged between the Y-axis horizontal electric linear guide (12), a vertical electric linear guide (14) arranged on one side of the X-axis horizontal electric linear guide (13), and a clamping member (15) arranged on the side of the vertical electric linear guide (14) away from the X-axis horizontal electric linear guide (13); The clamping member (15) includes a clamping cylinder (151) and a clamping plate (152) symmetrically arranged at the clamping end of the clamping cylinder (151); the clamping plate (152) is L-shaped and relatively distributed, and a vibrator (153) is arranged on the side wall of the clamping plate (152).
3. The continuous transport and stacking device for industrial waste according to claim 1, characterized in that: The main breaking plate (25) and the auxiliary breaking plate (26) are of equal size and relatively distributed. A slope (251) is provided on the top of the main breaking plate (25). Both ends of the main breaking plate (25) are connected to the side walls of the corresponding lifting plate (24).
4. The continuous transport and stacking device for industrial waste according to claim 3, characterized in that: The rotating member (27) includes a support block (271), a rotating motor (272) arranged on one side of the supporting block (271), and a rotating shaft (273) arranged at the output end of the rotating motor (272); The output end of the rotating motor (272) passes through the side wall of the support block (271) and is connected to the rotating shaft (273). The end of the rotating shaft (273) away from the rotating motor (272) is connected to the corresponding end of the auxiliary breaking plate (26). The side wall of the support block (271) is also provided with an arc groove (274). A movable pin (275) slides in the arc groove (274). The end of the movable pin (275) away from the arc groove (274) is connected to the corresponding end of the auxiliary breaking plate (26).
5. The continuous transport and stacking device for industrial waste according to claim 4, characterized in that: The side of the secondary slider (28) away from the secondary slide rail (29) is connected to the side wall of the corresponding support block (271), and the secondary slider (28) can be slidably connected to the secondary slide rail (29), and the secondary slide rail (29) is inclined.
6. A method for operating an industrial waste continuous transport and stacking device, using the industrial waste continuous transport and stacking device according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1, when stacking woven bags containing strip-shaped granular waste, the stacking unit (1) is started, the woven bags conveyed to the bottom of the stacking unit (1) are grabbed, and then placed on the stacking rack; S2. When the woven bags on the first layer of the stacking rack are placed, the main slide (22) is started, and the main breaking plate (25) is slid along the opening direction of the main slide rail (21); during this process, the lifting cylinder (23) is started, driving the lifting plate (24) and the main breaking plate (25) to descend, so that the main breaking plate (25) is in contact with the surface of the woven bags; S3. When the main breaking plate (25) encounters the raised strip-shaped waste particles during the sliding process, the main slider (22) stops sliding, and the secondary slider (28) starts, driving the secondary breaking plate (26) to slide along the opening direction of the secondary slide rail (29), and gradually approaches the main breaking plate (25), so that the raised strip-shaped waste particles between the main breaking plate (25) and the secondary breaking plate (26) are pinched off, achieving the purpose of primary breaking; then, the rotating member (27) starts, driving the secondary breaking plate (26) to rotate around one side of the secondary breaking plate (26), and at the same time, breaking off part of the raised strip-shaped waste particles that have not been pinched off, achieving the purpose of secondary breaking; S4, when the subsequent woven bags are staggered, the middle of the woven bags is tilted downward, and some strip-shaped granular waste is raised again. The three-axis transport mechanism (31) is started, and the long plate (32) is moved to the top of the corresponding woven bag. At this time, the roller (38) is attached to the bottom of the inclined surface of the woven bag; S5. During the working process of S4, the driving cylinder (33) is started, and its telescopic end is extended, pushing the driving shaft (34) to rotate, so that the half-tooth column (35) rotates synchronously, thereby causing the half-gear (36) to rotate accordingly. During the rotation process, the half-gear (36) also drives the movable plate (37) to rotate at an angle, so that the roller (38) rolls along the inclined surface, and because the roller (38) is in contact with the bottom of the inclined surface of the woven bag, the movable plate (37) is also moved upward along the inclined surface of the woven bag during the angular rotation process, thereby achieving the purpose of flattening by being in contact with various inclined surfaces; during this process, the flattening member (39) is started to knead and flatten the strip-shaped granular waste protruding from the inclined surface of the woven bag.
Citation Information
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