Automatic feeding and positioning equipment for POE (Polyolefin Elastomer) adhesive film
Through temperature control components and automatic temperature control system, the tensile deformation problem caused by uneven temperature in the POE film automatic feeding and positioning equipment is solved, and the rapid replacement of film rolls and adaptability to different thicknesses are achieved, which improves production efficiency and quality.
Patent Information
- Application Number
- CN202510763745.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-07-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing POE film automatic feeding and positioning equipment is prone to stretching and deformation of the film due to uneven temperature, which reduces the yield rate, and cannot quickly replace the film coil, and cannot adapt to film conveying of different thicknesses.
The temperature control components and automatic temperature control system are adopted to adjust the power of the heating network in real time through infrared temperature detectors and processing modules. Combined with adjustable film adjustment components and quick replacement mechanism, we ensure the temperature uniformity of the film during the conveying process and adapt to different thicknesses.
It effectively avoids tensile deformation caused by uneven temperature of the adhesive film, improves the yield rate, realizes rapid replacement of the adhesive film coil and the conveying adaptability of the device, and improves production efficiency and quality.
Smart Images

Figure CN120348784A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic feeding of POE films, and specifically to an automatic feeding and positioning device for POE films. Background Art
[0002] POE films have both the dual characteristics of rubber and plastic, and have excellent flexibility, tear resistance, heat resistance, chemical corrosion resistance, and electrical insulation properties. With the rapid development of the photovoltaic industry, as a key material for photovoltaic module encapsulation, the market demand for POE films continues to grow. In addition, the applications of POE films in fields such as automobiles, packaging, and construction are also constantly expanding, posing higher requirements for production efficiency and product quality. In the production process of POE films, traditional manual feeding and positioning methods have problems such as low efficiency and poor accuracy, and are difficult to meet the needs of large-scale production. However, in existing automatic feeding and positioning devices for POE films, the stretching deformation of the film caused by uneven temperature easily reduces the yield rate.
[0003] The defects of existing automatic feeding and positioning devices for POE films are as follows: 1. Patent document CN112357548A discloses a material automatic positioning and conveying device and its conveying method, "including a solid material device and a material clamping device. The solid material device includes a conveying table and a material blocking mechanism. A conveyor belt is arranged on the top of the conveying table. The material blocking mechanism includes a first material blocking component, a first sensor, and a second material blocking component; during operation, a number of electronic components are placed on the surface of the conveyor belt. When the second material blocking component is activated and the first sensor senses that the electronic component is moving away, the first material blocking component is activated and intercepts the electronic component at the first material blocking component. The electronic component is further driven to be conveyed to the second material blocking component, and the second interception group intercepts the electronic component. Finally, the material clamping device clamps the electronic component and transports it towards the detection mechanism. Through the above structure and the setting of the conveying method, the detection efficiency of electronic components can be effectively improved", but in existing automatic feeding and positioning devices for POE films, the stretching deformation of the film caused by uneven temperature easily reduces the yield rate; 2. Patent document CN114932356A discloses an automatic material conveying and positioning welding device and its working method. "The device includes a base, a rotatable workbench, an automatic positioning mechanism, an automatic clamping mechanism, and a welding robot. The rotatable workbench includes a cross-shaped table board and a turning drive assembly. Four bearing plates are arranged on the cross-shaped table board in a circumferential order. One set of opposite bearing plates of the cross-shaped table board is rotatably connected to the base through a horizontally axled rotating shaft. The cross-shaped table board can rotate around the base. During the working process, four baffle materials are respectively placed on the four bearing plates. The seams between any two adjacent baffle materials are all suspended. Automatic positioning mechanisms and automatic clamping mechanisms are installed on all four bearing plates of the cross-shaped table board. In the present invention, the frame structure is flipped during the welding operation, and the frame structure is in a downward posture when the welding is completed. The automatic blanking of the frame structure can be realized by releasing the clamping. The structure is simple and reliable, and the working efficiency is high", but the existing automatic feeding and positioning device for POE film cannot convey the POE film at a suitable temperature during the conveying process, resulting in stretching deformation of the film due to uneven temperature and reducing the conveying quality; 3. Patent document CN117655392A discloses a mechanical plate shearing device with a positioning function for automatic guiding and feeding. "During the use of the existing plate shearing machine device, it is mostly detected by sensors. It often needs to sample the gas containing oil and gas before detection, which is very likely to affect the convenience of use of the entire detection device. Technical solution: A mechanical plate shearing device with a positioning function for automatic guiding and feeding includes a bracket assembly, a positioning assembly, an anti-deviation assembly, a pressing assembly, a fixing assembly, a plate shearing assembly, a storage assembly, and a suction assembly. In the present invention, a double positioning structure is set to replace the original leveling structure to achieve the anti-deviation treatment of the mechanical plate shearing device", but the used POE film roll of the existing automatic feeding and positioning device for POE film cannot be quickly replaced, increasing the manual labor and reducing the working efficiency; 4. Patent document CN209110412U discloses an automatic feeding and positioning welding device. "It includes a frame. An automatic feeding device for conveying workpieces, a welding device for welding workpieces, and a positioning device for adsorbing workpieces are successively arranged on the frame. The automatic feeding device includes a manipulator for clamping workpieces, a guiding component for guiding the workpieces to the manipulator, and a driving component for driving the manipulator to rotate from the guiding component to the welding device. It has the function of automatically sending the workpieces to the welding device for placement and positioning the workpieces, improving the welding efficiency and welding quality, and having a high degree of automation", but the existing automatic feeding and positioning device for POE film cannot convey POE films with different thicknesses, reducing the conveying adaptability of the device. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic feeding and positioning device for POE film, so as to solve the technical problem in the above-mentioned background technology that the existing automatic feeding and positioning device for POE film is prone to stretching deformation of the film caused by uneven temperature, resulting in a reduction in the yield rate.
[0005] To achieve the above purpose, the present invention provides the following technical solution: an automatic feeding and positioning device for POE film, including a housing, a machine door, a No. 9 port, a No. 9 motor, a POE film roll, a through port and a temperature control component. A machine door is installed on the outer wall of the housing, a No. 9 port is opened on the outer wall of the housing, a No. 9 motor is installed on the inner wall of the housing, a connecting block is installed on the outer wall of the No. 9 motor, a POE film roll is installed through the inner wall of the connecting block, a through port is opened on the outer wall of the housing, a temperature control component is installed on the inner wall of the housing, a No. 9 box is installed on the inner wall of the housing, and an automatic temperature adjustment component is installed at the bottom of the No. 9 box; The temperature control component includes an No. 8 box, a heating mesh, a blower, a flow distribution mesh, a No. 9 rod, an No. 8 motor, an No. 8 port, a rotating cylinder. The No. 8 box is located on the inner wall of the housing, the heating mesh is located on the inner wall of the No. 8 box, the blower is located on the inner wall of the No. 8 box, the No. 9 rod is located on the inner wall of the No. 8 box. A No. 9 cylinder is installed on the outer wall of the No. 9 rod, a flow distribution mesh is installed on the outer wall of the No. 9 cylinder, a No. 9 support block is installed on the outer wall of the flow distribution mesh, an No. 8 motor is installed on the outer wall of the No. 9 rod, a striking head is installed on the outer wall of the No. 8 motor, a buffer pad is installed on the inner wall of the No. 8 box, a No. 9 spring is installed on the outer wall of the flow distribution mesh, an No. 8 rod is installed on the inner wall of the No. 8 box, an No. 8 cylinder is installed on the outer wall of the No. 8 rod, and the outer wall of the No. 8 cylinder is connected to the outer wall of the flow distribution mesh. The No. 8 port is located at the top of the No. 8 box, the rotating cylinder penetrates through the inner wall of the No. 8 port. The rotating cylinder positions the POE film during feeding to prevent deviation.
[0006] Preferably, the blower is located below the heating mesh, the flow distribution mesh is located above the heating mesh, the No. 3 port coincides with the through port, and the No. 9 cylinder moves through the support of the No. 9 rod.
[0007] Preferably, the automatic temperature adjustment component includes an infrared temperature detector and a processing module. The infrared temperature detector is located at the bottom of the No. 9 box, the processing module is located on the outer wall of the housing, the processing module is electrically connected to the infrared temperature detector, and the processing module is electrically connected to the heating mesh. The infrared temperature detector is used to detect the real-time temperature data during the feeding of the POE film, and the processing module stores the appropriate temperature data during the feeding of the POE film. The appropriate temperature data is 40 - 60 °C.
[0008] Preferably, the real-time temperature data during the feeding of the POE film is transmitted into the processing module. The processing module compares the real-time temperature data during the feeding of the POE film with the appropriate temperature data during the feeding of the POE film. When the real-time temperature data during the feeding of the POE film is greater than the appropriate temperature data during the feeding of the POE film, it is set as the over-temperature state. When the real-time temperature data during the feeding of the POE film is less than the appropriate temperature data during the feeding of the POE film, it is set as the under-temperature state. When the real-time temperature data during the feeding of the POE film is within the appropriate temperature data during the feeding of the POE film, it is set as the appropriate temperature state.
[0009] Preferably, a replacement component is installed through the inner wall of the connecting block, and a film pressing and adjusting component is installed through the inner wall of the No. 9 box.
[0010] Preferably, the replacement component includes a groove, a No. 9 card slot, an No. 8 chuck, a support frame, a No. 4 motor, and a No. 3 spring. The groove is opened on the outer wall of the connecting block, the No. 9 card slot is opened on the outer wall of the POE film roll. A No. 4 cylinder is installed through the outer wall of the groove. The support frame runs through the inner wall of the No. 4 cylinder. The No. 8 chuck is located on the outer wall of the support frame. The No. 3 spring is located on the outer wall of the No. 8 chuck, and one end of the No. 3 spring is connected to the inner wall of the groove. The No. 4 motor is located in the inner wall of the connecting block. A collecting wheel is installed at the output end of the No. 4 motor. A pull rope is installed on the outer wall of the collecting wheel, and one end of the pull rope is connected to the outer wall of the support frame.
[0011] Preferably, the support frame moves through the support of the No. 4 cylinder, and the No. 8 chuck is inserted into the No. 9 card slot.
[0012] Preferably, the film pressing and adjusting component includes a No. 9 electric moving rod, a card row, an No. 8 electric moving rod, a No. 5 rod, a No. 6 cylinder, a No. 5 block, and a No. 6 opening. The No. 9 electric moving rod is located in the inner wall of the No. 9 box. The No. 8 electric moving rod is located in the inner wall of the No. 9 box. The No. 5 rod is located in the inner wall of the No. 9 box. The No. 6 cylinder is located on the outer wall of the No. 5 rod. The card row is located on the outer wall of the No. 6 cylinder, and the output end of the No. 8 electric moving rod is connected to the outer wall of the card row. The No. 5 block is located on the outer wall of the No. 9 electric moving rod. A No. 7 groove is opened on the outer wall of the No. 5 block. A pressing wheel runs through the outer wall of the No. 6 opening. A No. 7 motor is installed on the outer wall of the No. 5 block, and one end of the pressing wheel is connected to the output end of the No. 7 motor.
[0013] Preferably, the No. 6 cylinder moves through the support of the No. 5 rod, the card row is inserted into the No. 7 groove, and the pressing wheel moves through the No. 6 opening.
[0014] Preferably, the usage method of this automatic feeding and positioning device includes the following steps: Step S1: The fan rotates to generate wind that blows towards the heating mesh. At this time, the heating mesh heats up to heat the wind, and then the hot wind blows towards the flow - dividing mesh. The eighth motor rotates to drive the striking head to rotate. The rotation of the striking head drives the ninth support block to move. The movement of the ninth support block drives the flow - dividing mesh to move. The movement of the flow - dividing mesh drives the ninth cylinder to move. The movement of the ninth cylinder causes the flow - dividing mesh to drive the ninth spring to move. The movement of the ninth spring causes the flow - dividing mesh to drive the eighth cylinder to move. The movement of the eighth cylinder causes the flow - dividing mesh to disperse the blown hot air and discharge it through the eighth opening. The discharged hot air heats the POE film, realizing the function of avoiding the stretching deformation of the film caused by uneven temperature and improving the yield rate. Step S2: When the processing module detects an over - temperature state, it controls the heating mesh to reduce power. After the heating mesh reduces power, the infrared temperature detector continuously detects the real - time temperature data during the feeding of the POE film until the processing module detects an under - temperature state or a suitable temperature state. When the processing module detects an under - temperature state, it controls the heating mesh to increase power. After the heating mesh increases power, the infrared temperature detector continuously detects the real - time temperature data during the feeding of the POE film until the processing module detects an over - temperature state or a suitable temperature state. When the processing module detects a suitable temperature state, it controls the heating mesh to maintain power. After the heating mesh maintains power, the infrared temperature detector continuously detects the real - time temperature data during the feeding of the POE film until the processing module detects an over - temperature state or an over - temperature state, realizing the function of maintaining a suitable temperature during the transportation of the POE film by the POE film automatic feeding and positioning device, avoiding the stretching deformation of the film caused by uneven temperature, and improving the transportation quality. Step S3: The fourth motor rotates to drive the collecting wheel to rotate. The rotation of the collecting wheel drives the pulling rope to move. The movement of the pulling rope drives the support frame to move. The movement of the support frame drives the eighth chuck to move. The movement of the eighth chuck drives the third spring to move. The movement of the third spring causes the eighth chuck to move out of the ninth card slot. At this time, open the machine door and pull the POE film roll to move it out of the groove for quick replacement, realizing the function of quickly replacing the used POE film roll, reducing manual labor, and improving work efficiency. Step S4: The eighth electric moving rod moves to drive the card row to move. The movement of the card row drives the sixth cylinder to move. The movement of the sixth cylinder causes it to move out of the seventh slot. At this time, the ninth electric moving rod moves to drive the fifth block to move. The movement of the fifth block drives the seventh motor to move. The movement of the seventh motor drives the pressure wheel to adjust the spacing. After the spacing is appropriate, the eighth electric moving rod drives the card row to snap into the seventh slot to fix it, realizing the function of transporting POE films with different thicknesses and improving the transportation adaptability of the device.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. In the present invention, a fan is installed to generate wind that blows towards a heating grid. At this time, the heating grid heats up to heat the wind, and then the hot wind blows towards a diversion grid. The eighth motor rotates to drive a striking head to rotate. The rotation of the striking head drives the ninth support block to move. The movement of the ninth support block drives the diversion grid to move. The movement of the diversion grid drives the ninth cylinder to move. The movement of the ninth cylinder causes the diversion grid to drive the ninth spring to move. The movement of the ninth spring causes the diversion grid to drive the eighth cylinder to move. The movement of the eighth cylinder causes the diversion grid to disperse the blown hot wind and discharge it through the eighth opening. The discharged hot wind heats the POE film, realizing the function of avoiding the stretching deformation of the film caused by uneven temperature and improving the yield rate; 2. When the processing module in the present invention detects an over-temperature state, the processing module controls the heating grid to reduce its power. After the heating grid reduces its power, the infrared temperature detector continuously detects the real-time temperature data of the POE film during feeding until the processing module detects an under-temperature state or a suitable temperature state. When the processing module detects an under-temperature state, the processing module controls the heating grid to increase its power. After the heating grid increases its power, the infrared temperature detector continuously detects the real-time temperature data of the POE film during feeding until the processing module detects an over-temperature state or a suitable temperature state. When the processing module detects a suitable temperature state, the processing module controls the heating grid to maintain its power. After the heating grid maintains its power, the infrared temperature detector continuously detects the real-time temperature data of the POE film during feeding until the processing module detects an over-temperature state or an over-temperature state, realizing the function of maintaining a suitable temperature during the transportation of the POE film by the automatic feeding and positioning device of the POE film, avoiding the stretching deformation of the film caused by uneven temperature, and improving the transportation quality; 3. In the present invention, the fourth motor rotates to drive a collecting wheel to rotate. The rotation of the collecting wheel drives a pulling rope to move. The movement of the pulling rope drives a support frame to move. The movement of the support frame drives an eighth chuck to move. The movement of the eighth chuck drives a third spring to move. The movement of the third spring causes the eighth chuck to move out of the ninth card slot. At this time, the machine door is opened and the POE film roll is pulled to move it out of the groove for quick replacement, realizing the function of quickly replacing the used POE film roll, reducing manual labor, and improving work efficiency; 4. In the present invention, the eighth electric moving rod moves to drive a card row to move. The movement of the card row drives a sixth cylinder to move. The movement of the sixth cylinder causes it to move out of the seventh slot. At this time, the ninth electric moving rod moves to drive a fifth block to move. The movement of the fifth block drives a seventh motor to move. The movement of the seventh motor drives a pressing wheel to adjust the distance. After the distance is appropriate, the eighth electric moving rod drives the card row to be inserted into the seventh slot to fix it, realizing the function of transporting POE films of different thicknesses and improving the transportation adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a front view structural schematic diagram of the present invention; Figure 2Schematic front view of the present invention; Figure 3 Schematic view of the structure of Box No. 8 of the present invention; Figure 4 For the present invention Figure 3 Schematic view of Structure A; Figure 5 For the present invention Figure 3 Schematic view of Structure B; Figure 6 For the present invention Figure 3 Schematic view of Structure C; Figure 7 Schematic view of the temperature detection process of the present invention; Figure 8 Schematic view of the structure of the POE film roll of the present invention; Figure 9 For the present invention Figure 8 Schematic view of Structure D; Figure 10 Schematic view of the structure of the pressure wheel of the present invention; Figure 11 For the present invention Figure 10 Schematic view of Structure E.
[0017] In the figure: 1. Outer shell; 2. Machine door; 4. No. 9 port; 6. No. 9 motor; 7. POE film roll; 8. Through port; 9. Box No. 8; 10. No. 3 port; 11. No. 8 port; 12. Rotating cylinder; 13. Heating mesh; 14. Fan; 15. Buffer pad; 16. No. 9 rod; 17. No. 9 cylinder; 18. No. 8 motor; 19. Shunt mesh; 20. Striking head; 21. No. 9 support block; 22. No. 9 spring; 23. No. 8 rod; 24. No. 8 cylinder; 25. No. 9 box; 26. Infrared temperature detector; 27. Connecting block; 28. No. 9 card slot; 29. No. 8 chuck; 30. Groove; 31. No. 4 cylinder; 32. Support frame; 33. No. 3 spring; 34. No. 4 motor; 35. Collection wheel; 36. Pull rope; 37. No. 6 port; 38. No. 9 electric moving rod; 39. No. 5 block; 40. No. 7 motor; 41. Pressure wheel; 42. No. 6 cylinder; 43. No. 5 rod; 44. No. 7 groove; 45. No. 8 electric moving rod; 46. Card row. Detailed implementation manners
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0019] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0020] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. Those of ordinary skill in the art can understand according to specific circumstances.
[0021] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5, an embodiment provided by the present invention: an automatic feeding and positioning device for POE film, including a housing 1, a machine door 2, a ninth port 4, a ninth motor 6, a POE film roll 7, a through port 8 and a temperature control component. A machine door 2 is installed on the outer wall of the housing 1, a ninth port 4 is opened on the outer wall of the housing 1, a ninth motor 6 is installed on the inner wall of the housing 1, a connecting block 27 is installed on the outer wall of the ninth motor 6, a POE film roll 7 is installed through the inner wall of the connecting block 27, a through port 8 is opened on the outer wall of the housing 1, a temperature control component is installed on the inner wall of the housing 1, a ninth box 25 is installed on the inner wall of the housing 1, an automatic temperature adjustment component is installed at the bottom of the ninth box 25, a replacement component is installed through the inner wall of the connecting block 27, a film pressing adjustment component is installed through the inner wall of the ninth box 25. The POE film roll 7 is placed in the housing 1 and is transported through a pressure wheel 41 and a rotating cylinder 12, and the transported POE film is discharged through the ninth port 4. The temperature control component includes an eighth box 9, a heating mesh 13, a blower 14, a flow dividing mesh 19, a ninth rod 16, an eighth motor 18, an eighth port 11, a rotating cylinder 12. The eighth box 9 is located on the inner wall of the housing 1, the heating mesh 13 is located on the inner wall of the eighth box 9, the blower 14 is located on the inner wall of the eighth box 9, the ninth rod 16 is located on the inner wall of the eighth box 9, a ninth cylinder 17 is installed on the outer wall of the ninth rod 16, a flow dividing mesh 19 is installed on the outer wall of the ninth cylinder 17, a ninth support block 21 is installed on the outer wall of the flow dividing mesh 19, an eighth motor 18 is installed on the outer wall of the ninth rod 16, a striking head 20 is installed on the outer wall of the eighth motor 18, a buffer pad 15 is installed on the inner wall of the eighth box 9, a ninth spring 22 is installed on the outer wall of the flow dividing mesh 19, an eighth rod 23 is installed on the inner wall of the eighth box 9, an eighth cylinder 24 is installed on the outer wall of the eighth rod 23, and the outer wall of the eighth cylinder 24 is connected to the outer wall of the flow dividing mesh 19. The eighth port 11 is located at the top of the eighth box 9, the rotating cylinder 12 passes through the inner wall of the eighth port 11. The rotating cylinder 12 positions the POE film during feeding to prevent deviation. The blower 14 is located below the heating mesh 13, the flow dividing mesh 19 is located above the heating mesh 13. The third port 10 coincides with the through port 8. The ninth cylinder 17 moves by the support of the ninth rod 16. The blower 14 rotates to generate wind and blows towards the heating mesh 13. At this time, the heating mesh 13 heats up and heats the wind. Then the hot wind blows towards the flow dividing mesh 19. The eighth motor 18 rotates to drive the striking head 20 to rotate. The striking head 20 rotates to drive the ninth support block 21 to move. The ninth support block 21 moves to drive the flow dividing mesh 19 to move. The flow dividing mesh 19 moves to drive the ninth cylinder 17 to move. The movement of the ninth cylinder 17 causes the flow dividing mesh 19 to drive the ninth spring 22 to move. The movement of the ninth spring 22 causes the flow dividing mesh 19 to drive the eighth cylinder 24 to move. The movement of the eighth cylinder 24 causes the flow dividing mesh 19 to disperse the blown hot wind and discharge it through the eighth port 11. The discharged hot wind heats the POE film, realizing the function of avoiding the stretching deformation of the film caused by uneven temperature and improving the yield rate.
[0022] Embodiment 2: Please refer toFigure 2 , Figure 6 and Figure 7 , an embodiment provided by the present invention: The automatic temperature control component includes an infrared temperature detector 26 and a processing module. The infrared temperature detector 26 is located at the bottom of the ninth box 25, and the processing module is located on the outer wall of the housing 1. The processing module is electrically connected to the infrared temperature detector 26 and the processing module is electrically connected to the heating grid 13. The infrared temperature detector 26 is used to detect the real-time temperature data during the feeding of the POE film. The processing module stores the appropriate temperature data during the feeding of the POE film, and the appropriate temperature data is 40-60°C. The real-time temperature data during the feeding of the POE film is transmitted into the processing module. The processing module compares the real-time temperature data during the feeding of the POE film with the appropriate temperature data during the feeding of the POE film. When the real-time temperature data during the feeding of the POE film is greater than the appropriate temperature data during the feeding of the POE film, it is set as the over-temperature state. When the real-time temperature data during the feeding of the POE film is less than the appropriate temperature data during the feeding of the POE film, it is set as the under-temperature state. When the real-time temperature data during the feeding of the POE film is within the appropriate temperature data during the feeding of the POE film, it is set as the appropriate temperature state. When the processing module detects the over-temperature state, the processing module controls the heating grid 13 to reduce the power. After the heating grid 13 reduces the power, the infrared temperature detector 26 continuously detects the real-time temperature data during the feeding of the POE film until the processing module detects the under-temperature state or the appropriate temperature state. When the processing module detects the under-temperature state, the processing module controls the heating grid 13 to increase the power. After the heating grid 13 increases the power, the infrared temperature detector 26 continuously detects the real-time temperature data during the feeding of the POE film until the processing module detects the over-temperature state or the appropriate temperature state. When the processing module detects the appropriate temperature state, the processing module controls the heating grid 13 to maintain the power. After the heating grid 13 maintains the power, the infrared temperature detector 26 continuously detects the real-time temperature data during the feeding of the POE film until the processing module detects the over-temperature state or the over-temperature state, realizing the function of maintaining a suitable temperature during the transportation of the POE film by the POE film automatic feeding and positioning device, avoiding the stretching deformation of the film caused by uneven temperature, and improving the transportation quality.
[0023] Embodiment 3: Please refer to Figure 2 , Figure 8 and Figure 9, An embodiment provided by the present invention: The replacement component includes a groove 30, a ninth card slot 28, an eighth chuck 29, a support frame 32, a fourth motor 34, and a third spring 33. The groove 30 is opened on the outer wall of the connection block 27, the ninth card slot 28 is opened on the outer wall of the POE film roll 7, a fourth cylinder 31 is installed through the outer wall of the groove 30, the support frame 32 runs through the inner wall of the fourth cylinder 31, the eighth chuck 29 is located on the outer wall of the support frame 32, the third spring 33 is located on the outer wall of the eighth chuck 29, and one end of the third spring 33 is connected to the inner wall of the groove 30. The fourth motor 34 is located inside the connection block 27, a collecting wheel 35 is installed at the output end of the fourth motor 34, a pulling rope 36 is installed on the outer wall of the collecting wheel 35, and one end of the pulling rope 36 is connected to the outer wall of the support frame 32. The support frame 32 moves through the support of the fourth cylinder 31, the eighth chuck 29 is inserted into the ninth card slot 28, the fourth motor 34 rotates to drive the collecting wheel 35 to rotate, the collecting wheel 35 rotates to drive the pulling rope 36 to move, the pulling rope 36 moves to drive the support frame 32 to move, the support frame 32 moves to drive the eighth chuck 29 to move, the eighth chuck 29 moves to drive the third spring 33 to move, and the movement of the third spring 33 causes the eighth chuck 29 to move out of the ninth card slot 28. At this time, the machine door 2 is opened and the POE film roll 7 is pulled to move it away from the groove 30 for quick replacement, realizing the function of quickly replacing the used POE film roll 7, reducing manual labor, and improving work efficiency.
[0024] Embodiment 4: Please refer to Figure 2 , Figure 10 and Figure 11, an embodiment provided by the present invention: The film pressing adjustment assembly includes a ninth electric moving rod 38, a card row 46, an eighth electric moving rod 45, a fifth rod 43, a sixth cylinder 42, a fifth block 39, and a sixth opening 37. The ninth electric moving rod 38 is located on the inner wall of the ninth box 25, the eighth electric moving rod 45 is located on the inner wall of the ninth box 25, the fifth rod 43 is located on the inner wall of the ninth box 25, the sixth cylinder 42 is located on the outer wall of the fifth rod 43, the card row 46 is located on the outer wall of the sixth cylinder 42, and the output end of the eighth electric moving rod 45 is connected to the outer wall of the card row 46. The fifth block 39 is located on the outer wall of the ninth electric moving rod 38. A seventh groove 44 is provided on the outer wall of the fifth block 39. A pressing wheel 41 passes through the outer wall of the sixth opening 37. A seventh motor 40 is installed on the outer wall of the fifth block 39, and one end of the pressing wheel 41 is connected to the output end of the seventh motor 40. The sixth cylinder 42 moves through the support of the fifth rod 43. The card row 46 is inserted into the seventh groove 44. The pressing wheel 41 moves through the sixth opening 37. The movement of the eighth electric moving rod 45 drives the movement of the card row 46. The movement of the card row 46 drives the movement of the sixth cylinder 42. The movement of the sixth cylinder 42 causes it to move out of the seventh groove 44. At this time, the movement of the ninth electric moving rod 38 drives the movement of the fifth block 39. The movement of the fifth block 39 drives the movement of the seventh motor 40. The movement of the seventh motor 40 drives the pressing wheel 41 to adjust the spacing. After the spacing is appropriate, the eighth electric moving rod 45 drives the card row 46 to be inserted into the seventh groove 44 to fix it, realizing the function of improving the conveying adaptability of the device for POE adhesive films of different thicknesses.
[0025] The usage method of this automatic feeding and positioning device includes the following steps: Step S1: The fan 14 rotates to generate wind blowing towards the heating grid 13. At this time, the heating grid 13 heats up to heat the wind. Then the hot wind blows towards the shunt grid 19. The eighth motor 18 rotates to drive the striking head 20 to rotate. The rotation of the striking head 20 drives the movement of the ninth support block 21. The movement of the ninth support block 21 drives the movement of the shunt grid 19. The movement of the shunt grid 19 drives the movement of the ninth cylinder 17. The movement of the ninth cylinder 17 causes the shunt grid 19 to drive the movement of the ninth spring 22. The movement of the ninth spring 22 causes the shunt grid 19 to drive the movement of the eighth cylinder 24. The movement of the eighth cylinder 24 causes the shunt grid 19 to disperse the blown hot wind and discharge it through the eighth opening 11. The discharged hot wind heats the POE adhesive film, realizing the function of avoiding the stretching deformation of the adhesive film caused by uneven temperature and improving the product qualification rate. Step S2: When the processing module detects an over-temperature state, it controls the heating grid 13 to reduce the power. After the heating grid 13 reduces the power, the infrared temperature detector 26 continuously detects the real-time temperature data during the feeding of the POE film until the processing module detects an under-temperature state or a proper temperature state. When the processing module detects an under-temperature state, it controls the heating grid 13 to increase the power. After the heating grid 13 increases the power, the infrared temperature detector 26 continuously detects the real-time temperature data during the feeding of the POE film until the processing module detects an over-temperature state or a proper temperature state. When the processing module detects a proper temperature state, it controls the heating grid 13 to maintain the power. After the heating grid 13 maintains the power, the infrared temperature detector 26 continuously detects the real-time temperature data during the feeding of the POE film until the processing module detects an over-temperature state or an over-temperature state, realizing the function of maintaining a proper temperature during the transportation of the POE film by the automatic feeding and positioning device of the POE film, avoiding the stretching deformation of the film caused by uneven temperature, and improving the transportation quality; Step S3: The rotation of the fourth motor 34 drives the rotation of the collecting wheel 35. The rotation of the collecting wheel 35 drives the movement of the pull rope 36. The movement of the pull rope 36 drives the movement of the support frame 32. The movement of the support frame 32 drives the movement of the eighth chuck 29. The movement of the eighth chuck 29 drives the movement of the third spring 33. The movement of the third spring 33 causes the eighth chuck 29 to move out of the ninth card slot 28. At this time, the machine door 2 is opened, and the POE film roll 7 is pulled to move it away from the groove 30 for quick replacement, realizing the function of quickly replacing the used POE film roll 7, reducing manual labor, and improving work efficiency; Step S4: The movement of the eighth electric moving rod 45 drives the movement of the card row 46. The movement of the card row 46 drives the movement of the sixth cylinder 42. The movement of the sixth cylinder 42 causes it to move out of the seventh slot 44. At this time, the movement of the ninth electric moving rod 38 drives the movement of the fifth block 39. The movement of the fifth block 39 drives the movement of the seventh motor 40. The movement of the seventh motor 40 drives the adjustment of the spacing of the pressure wheel 41. After the spacing is appropriate, the eighth electric moving rod 45 drives the card row 46 to be inserted into the seventh slot 44 to fix it, realizing the function of transporting POE films with different thicknesses and improving the transportation adaptability of the device.
[0026] Working principle: The fan 14 rotates to generate wind that blows towards the heating grid 13. At this time, the heating grid 13 heats up to heat the wind, and then the hot wind blows towards the diversion grid 19. The eighth motor 18 rotates to drive the striking head 20 to rotate. The rotation of the striking head 20 drives the ninth support block 21 to move. The movement of the ninth support block 21 drives the diversion grid 19 to move. The movement of the diversion grid 19 drives the ninth cylinder 17 to move. The movement of the ninth cylinder 17 causes the diversion grid 19 to drive the ninth spring 22 to move. The movement of the ninth spring 22 causes the diversion grid 19 to drive the eighth cylinder 24 to move. The movement of the eighth cylinder 24 causes the diversion grid 19 to disperse the blown hot wind and discharge it through the eighth opening 11. The discharged hot wind heats the POE film, realizing the function of avoiding the stretching deformation of the film caused by uneven temperature and improving the qualified product rate. When the processing module detects an over-temperature state, the processing module controls the heating grid 13 to reduce the power. After the heating grid 13 reduces the power, the infrared temperature detector 26 continuously detects the real-time temperature data of the POE film during feeding until the processing module detects an under-temperature state or a suitable temperature state. When the processing module detects an under-temperature state, the processing module controls the heating grid 13 to increase the power. After the heating grid 13 increases the power, the infrared temperature detector 26 continuously detects the real-time temperature data of the POE film during feeding until the processing module detects an over-temperature state or a suitable temperature state. When the processing module detects a suitable temperature state, the processing module controls the heating grid 13 to maintain the power. After the heating grid 13 maintains the power, the infrared temperature detector 26 continuously detects the real-time temperature data of the POE film during feeding until the processing module detects an over-temperature state or an over-temperature state, realizing the function of maintaining a suitable temperature during the transportation of the POE film by the POE film automatic feeding and positioning device, avoiding the stretching deformation of the film caused by uneven temperature, and improving the transportation quality. The fourth motor 34 rotates to drive the collecting wheel 35 to rotate. The rotation of the collecting wheel 35 drives the pull rope 36 to move. The movement of the pull rope 36 drives the support frame 32 to move. The movement of the support frame 32 drives the eighth chuck 29 to move. The movement of the eighth chuck 29 drives the third spring 33 to move. The movement of the third spring 33 causes the eighth chuck 29 to move out of the ninth card slot 28. At this time, the machine door 2 is opened, and the POE film roll 7 is pulled to move it away from the groove 30 for quick replacement, realizing the function of quickly replacing the used POE film roll 7, reducing manual labor, and improving work efficiency. The eighth electric moving rod 45 moves to drive the card row 46 to move. The movement of the card row 46 drives the sixth cylinder 42 to move. The movement of the sixth cylinder 42 causes it to move out of the seventh slot 44. At this time, the ninth electric moving rod 38 moves to drive the fifth block 39 to move. The movement of the fifth block 39 drives the seventh motor 40 to move. The movement of the seventh motor 40 drives the pressure wheel 41 to adjust the spacing. After the spacing is appropriate, the eighth electric moving rod 45 drives the card row 46 to be inserted into the seventh slot 44 to fix it, realizing the function of transporting POE films with different thicknesses and improving the transportation adaptability of the device.
[0027] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. An automatic feeding and positioning device for POE film, comprising a housing (1), a machine door (2), a ninth port (4), a ninth motor (6), a POE film roll (7), a through port (8) and a temperature control component, characterized in that: An organic door (2) is installed on the outer wall of the housing (1). A ninth opening (4) is provided on the outer wall of the housing (1). A ninth motor (6) is installed on the inner wall of the housing (1). A connecting block (27) is installed on the outer wall of the ninth motor (6). A POE film roll (7) is installed through the inner wall of the connecting block (27). A through opening (8) is provided on the outer wall of the housing (1). A temperature control component is installed on the inner wall of the housing (1). A ninth box (25) is installed on the inner wall of the housing (1). An automatic temperature adjustment component is installed at the bottom of the ninth box (25). The temperature control component includes an eighth box (9), a heating grid (13), a blower (14), a flow splitting grid (19), a ninth rod (16), an eighth motor (18), an eighth opening (11), a rotating cylinder (12). The eighth box (9) is located on the inner wall of the housing (1). The heating grid (13) is located on the inner wall of the eighth box (9). The blower (14) is located on the inner wall of the eighth box (9). The ninth rod (16) is located on the inner wall of the eighth box (9). A ninth cylinder (17) is installed on the outer wall of the ninth rod (16). A flow splitting grid (19) is installed on the outer wall of the ninth cylinder (17). A ninth support block (21) is installed on the outer wall of the flow splitting grid (19). An eighth motor (18) is installed on the outer wall of the ninth rod (16). A striking head (20) is installed on the outer wall of the eighth motor (18). A buffer pad (15) is installed on the inner wall of the eighth box (9). A ninth spring (22) is installed on the outer wall of the flow splitting grid (19). An eighth rod (23) is installed on the inner wall of the eighth box (9). An eighth cylinder (24) is installed on the outer wall of the eighth rod (23), and the outer wall of the eighth cylinder (24) is connected to the outer wall of the flow splitting grid (19). The eighth opening (11) is located at the top of the eighth box (9). The rotating cylinder (12) passes through the inner wall of the eighth opening (11). A third opening (10) is provided on the outer wall of the eighth box (9). The rotating cylinder (12) positions the POE film during feeding to prevent deviation.
2. The automatic feeding and positioning device for a POE film according to claim 1, characterized in that: The blower (14) is located below the heating grid (13). The flow splitting grid (19) is located above the heating grid (13). The third opening (10) coincides with the through opening (8). The ninth cylinder (17) moves with the support of the ninth rod (16).
3. The automatic feeding and positioning device for POE film according to claim 1, characterized in that: The automatic temperature adjustment component includes an infrared temperature detector (26) and a processing module. The infrared temperature detector (26) is located at the bottom of the ninth box (25). The processing module is located on the outer wall of the housing (1). The processing module is electrically connected to the infrared temperature detector (26). The processing module is electrically connected to the heating grid (13). The infrared temperature detector (26) is used to detect the real-time temperature data during the feeding of the POE film. The processing module stores the appropriate temperature data during the feeding of the POE film. The appropriate temperature data is 40 - 60 °C.
4. The automatic feeding and positioning device for POE film according to claim 3, characterized in that: The real-time temperature data during the feeding of the POE film is transmitted into the processing module. The processing module compares the real-time temperature data during the feeding of the POE film with the appropriate temperature data during the feeding of the POE film. When the real-time temperature data during the feeding of the POE film is greater than the appropriate temperature data during the feeding of the POE film, it is set as the over-temperature state. When the real-time temperature data during the feeding of the POE film is less than the appropriate temperature data during the feeding of the POE film, it is set as the under-temperature state. When the real-time temperature data during the feeding of the POE film is within the appropriate temperature data during the feeding of the POE film, it is set as the appropriate temperature state.
5. An automatic feeding and positioning device for a POE film, according to claim 1, characterized in that: A replacement component is installed through the inner wall of the connecting block (27), and a film pressing and adjusting component is installed through the inner wall of the ninth box (25).
6. The automatic feeding and positioning device for POE film according to claim 5, characterized in that: The replacement component includes a groove (30), a ninth card slot (28), an eighth chuck (29), a support frame (32), a fourth motor (34), and a third spring (33). The groove (30) is opened on the outer wall of the connecting block (27), the ninth card slot (28) is opened on the outer wall of the POE film roll (7), a fourth cylinder (31) is installed through the outer wall of the groove (30), the support frame (32) penetrates through the inner wall of the fourth cylinder (31), the eighth chuck (29) is located on the outer wall of the support frame (32), the third spring (33) is located on the outer wall of the eighth chuck (29), and one end of the third spring (33) is connected to the inner wall of the groove (30). The fourth motor (34) is located inside the connecting block (27), a collecting wheel (35) is installed at the output end of the fourth motor (34), a pulling rope (36) is installed on the outer wall of the collecting wheel (35), and one end of the pulling rope (36) is connected to the outer wall of the support frame (32).
7. An automatic feeding and positioning device for POE film according to claim 6, characterized in that: The support frame (32) moves through the support of the fourth cylinder (31), and the eighth chuck (29) is inserted into the ninth card slot (28).
8. The automatic feeding and positioning device for POE film according to claim 5, characterized in that: The film pressing and adjusting component includes a ninth electric moving rod (38), a card row (46), an eighth electric moving rod (45), a fifth rod (43), a sixth cylinder (42), a fifth block (39), and a sixth opening (37). The ninth electric moving rod (38) is located inside the ninth box (25), the eighth electric moving rod (45) is located inside the ninth box (25), the fifth rod (43) is located inside the ninth box (25), the sixth cylinder (42) is located on the outer wall of the fifth rod (43), the card row (46) is located on the outer wall of the sixth cylinder (42), and the output end of the eighth electric moving rod (45) is connected to the outer wall of the card row (46). The fifth block (39) is located on the outer wall of the ninth electric moving rod (38), a seventh groove (44) is opened on the outer wall of the fifth block (39), a pressing wheel (41) penetrates through the outer wall of the sixth opening (37), a seventh motor (40) is installed on the outer wall of the fifth block (39), and one end of the pressing wheel (41) is connected to the output end of the seventh motor (40).
9. The automatic feeding and positioning device for POE film according to claim 8, characterized in that: The sixth cylinder (42) moves through the support of the fifth rod (43), the card row (46) is inserted into the seventh groove (44), and the pressing wheel (41) moves through the sixth opening (37).
10. A method for using an automatic feeding and positioning device for POE film, applicable to the automatic feeding and positioning device for POE film described in any one of claims 1-9, characterized in that, The usage method of this automatic feeding and positioning device includes the following steps: Step S1: The rotation of the striking head (20) drives the movement of the ninth support block (21). The movement of the ninth support block (21) drives the movement of the flow dividing net (19). The movement of the flow dividing net (19) drives the movement of the ninth cylinder (17). The movement of the ninth cylinder (17) causes the flow dividing net (19) to drive the movement of the ninth spring (22). The movement of the ninth spring (22) causes the flow dividing net (19) to drive the movement of the eighth cylinder (24). The movement of the eighth cylinder (24) causes the flow dividing net (19) to disperse the blown hot air and discharge it through the eighth opening (11). The discharged hot air heats the POE film. Step S2: When the processing module detects a too low temperature state, the processing module controls the heating net (13) to increase the power. After the heating net (13) increases the power, the infrared temperature detector (26) continuously detects the real-time temperature data during the feeding of the POE film until the processing module detects a too high temperature state or a suitable temperature state. When the processing module detects a suitable temperature state, the processing module controls the heating net (13) to maintain the power. After the heating net (13) maintains the power, the infrared temperature detector (26) continuously detects the real-time temperature data during the feeding of the POE film until the processing module detects a too high temperature state or a too high temperature state. Step S3: The rotation of the fourth motor (34) drives the rotation of the collecting wheel (35). The rotation of the collecting wheel (35) drives the movement of the pulling rope (36). The movement of the pulling rope (36) drives the movement of the support frame (32). The movement of the support frame (32) drives the movement of the eighth chuck (29). The movement of the eighth chuck (29) drives the movement of the third spring (33). The movement of the third spring (33) causes the eighth chuck (29) to move out of the ninth card slot (28). At this time, open the machine door (2) and pull the POE film roll (7) to move it away from the groove (30) for quick replacement. Step S4: The movement of the eighth electric moving rod (45) drives the movement of the card row (46). The movement of the card row (46) drives the movement of the sixth cylinder (42). The movement of the sixth cylinder (42) causes it to move out of the seventh slot (44). At this time, the movement of the ninth electric moving rod (38) drives the movement of the fifth block (39). The movement of the fifth block (39) drives the movement of the seventh motor (40). The movement of the seventh motor (40) drives the pressure wheel (41) to adjust the distance. After the distance is appropriate, the eighth electric moving rod (45) drives the card row (46) to be inserted into the seventh slot (44) to fix it.
Citation Information
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