Efficient descaling device

Abstract

The invention relates to the technical field of fish scale crushing devices, in particular to an efficient descaling device. Comprising a top plate mounted above a bottom plate, a clamping mechanism is mounted at the front end of the top plate, a descaling mechanism is arranged in the middle, and a pressing mechanism is arranged at the rear end; the clamping mechanism comprises a fish head clamping seat capable of rotating with a piston rod of a bottom air cylinder a as the circle center, the fish head clamping seat is controlled by stretching and retracting of an air cylinder b on the top to steer, a rotating handle block is fixed to the tail of the air cylinder b, and a universal ball head rotationally connected with the base block is fixed to the bottom of the rotating handle block. The descaling mechanism comprises a scale plane with the upper portion rotationally connected with electric cylinders a on the two sides of the top plate, and the electric cylinders a are rotationally connected to scale scraping sliding blocks of the sliding table modules on the two sides through angle blocks a and angle blocks b; the technical effects of fixing the fish body and improving the descaling efficiency can be achieved, meanwhile, different programs can be edited, and different descaling angles can be adjusted in a user-defined mode so as to adapt to different varieties of fishes.

Description

Technical Field

[0001] The invention relates to the technical field of fish scale crushing devices, and in particular to a high-efficiency scale removal device. Background Art

[0002] At present, all walks of life are undergoing a transformation from manual to mechanical automation. Although domestic descaling equipment has been developed, the overall technical level still lags behind Japan, Germany and other countries. Automated descaling machines have begun to be used, but high-end equipment relies on imports. Domestic equipment has deficiencies in adaptability and stability, and the manufacturing cost is relatively high.

[0003] Therefore, there is an urgent need for an efficient descaling device which can achieve stable operation and reliable descaling effect while saving manufacturing costs. Summary of the invention

[0004] In order to make up for the deficiencies in the prior art and achieve the above functions, the present invention provides a high-efficiency descaling device.

[0005] The present invention is realized by the following technical scheme: an efficient descaling device, comprising a top plate installed above a bottom plate, a clamping mechanism installed at the front end of the top plate, a descaling mechanism arranged in the middle, and a pressing mechanism arranged at the rear end; The clamping mechanism includes a fish head clamping seat that can rotate with the piston rod of the bottom cylinder a as the center of the circle, and the fish head clamping seat is controlled to turn by the telescopic cylinder b at the top. A handle block is fixed to the tail of the cylinder b, and a universal ball head rotatably connected to the base block is fixed to the bottom of the handle block; The descaling mechanism includes a fish scaler rotatably connected to the electric cylinders a on both sides of the top plate, and the electric cylinders a are rotatably connected to the descaling sliders of the slide modules on both sides through the corner blocks a and b; The clamping mechanism includes an electric cylinder c whose telescopic rod passes through a slide slot hole. A base block is fixed to the end of the telescopic rod of the electric cylinder c. A "丿"-shaped force-bearing seat is fixed to the front end of the base block, and a pressure plate is installed on the arc surface of the force-bearing seat. The electric cylinder c is fixed on the slide module b under the top plate and can move forward and backward under its control.

[0006] Furthermore, a wedge-shaped bayonet is provided at the bottom of the fish head holder, and three sides of the bayonet are inclined surfaces, and anti-skid pads a are glued and fixed on both sides of the bayonet, and an anti-skid pad b is installed at the bottom of the fish head holder; A guide column passing through the arc slot hole on the top plate is fixed at one end of the fish head holder; The ball center of the universal ball head is located in the base block.

[0007] Furthermore, horizontal rotating blocks are installed at both ends of the fish scaler, and the horizontal rotating blocks are fixed on the piston rod of the electric cylinder a; A cylinder block holder is fixed on the cylinder block of the electric cylinder a. A column block a is rotatably connected to the cylinder block holder. A cylinder block joint is rotatably connected to the card slot of the column block a. The cylinder block joint is fixedly connected to the inclined electric cylinder b on the scale scraping slider. A corner block c is fixed to the bottom of the electric cylinder b. A column block b is rotatably connected to the scale scraping slider. The corner block c is rotatably connected to the column block b.

[0008] Furthermore, two clamping plates are horizontally and rotatably connected to the left and right sides of the base block. Springs are fixed to both sides of the force receiving seat. The springs are in a normal telescopic state and the other ends are fixed to the inner sides of the clamping plates.

[0009] Furthermore, the clamping plates extend out in front of the force receiving seat. A number of elastic telescopic rods facing inwards are fixed to the inner sides of the two clamping plates. Horizontal rollers are provided at the tops of each telescopic rod.

[0010] Furthermore, the corner block a is fixedly installed upside down at the bottom of the electric cylinder a and is rotatably connected to the card slot of the corner block b. The corner block b is rotatably connected to the scale scraping slider.

[0011] Furthermore, a number of pressure sensors are installed between the force receiving seat and the pressure plate.

[0012] The beneficial effects of the present invention are: The present invention can achieve the technical effects of fixing the fish body and improving the scale removal efficiency. At the same time, different programs can be edited to customize and adjust different scale removal angles to adapt to different varieties of fish. The present invention can automatically process and remove scales on one side of the fish body without manual participation, improving work efficiency. The automation components of the present invention are all conventional products, and the manufacturing cost is extremely low. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional view of the overall structure of the present invention; Figure 2 is a side view of the present invention; Figure 3 is a top view of the present invention; Figure 4 is an enlarged schematic view of the electric cylinder a and its components in the present invention; Figure 5 is another perspective view of the present invention; Figure 6 is a three-dimensional schematic view of the fish head holder; Figure 7 is a perspective view of the fish head holder of the present invention; Figure 8 is a schematic view of the force receiving seat and its related components of the present invention.

[0014] In the figure: 1. Top plate, 101. Bottom plate, 102. Arc groove hole, 103. Slide groove hole, 104. Cylinder a, 2. Base block, 201. Universal ball head, 202. Rotating handle block, 203. Cylinder b, 204. Rotating joint, 205. Rotating block 3. Fish head clamping seat, 301. Bayonet, 302. Anti-slip pad a, 303. Anti-slip pad b, 304. Guide post 4. Fish scale planer, 401. Horizontal rotating block, 402. Electric cylinder a, 4021. Angle block a, 4022. Angle block b, 403. Electric cylinder b, 4031. Cylinder body clamping seat, 4032. Column block a, 4033. Cylinder body joint, 404. Angle block c, 405. Column block b 5. Slide table module a, 501. Scale scraping slider 6. Slide table module b, 601. Electric cylinder c 7. Base block, 701. Force bearing seat, 702. Pressure plate 8. Clamping plate, 801. Telescopic rod, 802. Roller, 803. Spring Detailed implementation manners

[0015] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Usually, the components of the embodiments of the present invention described and shown in the accompanying drawings here can be arranged and designed in various different configurations.

[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0017] Refer to Figures 1 to 8 , the present invention includes a top plate 1 installed above a bottom plate 101. A clamping mechanism is installed at the front end of the top plate 1 for clamping the fish head. A descaling mechanism is arranged in the middle, which can efficiently remove scales. A pressing mechanism is arranged at the rear end for fixing the fish tail and the fish body; The clamping mechanism includes a fish head clamping seat 3 that can rotate around the piston rod of a bottom cylinder a 104. The fish head clamping seat 3 is controlled by the telescopic movement of a top cylinder b 203 to turn, so as to facilitate the operator to place the fish to be processed. A rotating handle block 202 is fixed at the tail of the cylinder b 203 for carrying the cylinder b 203. A universal ball head 201 rotatably connected to a base block 2 is fixed at the bottom of the rotating handle block 2, ensuring that the cylinder b 203 can also deflect up and down; The descaling mechanism includes a fish scaler 4 rotatably connected to the electric cylinders a402 on both sides of the top plate 1, which is a conventional descaling tool and will not be described in detail. The electric cylinder a402 is rotatably connected to the scale scraping slider 501 of the slide module 5 on both sides through the corner block a4021 and the corner block b4022, so that the electric cylinder a402 can deflect forward and backward and left and right to adapt to the curved surface of the fish body; The clamping mechanism includes an electric cylinder c601 whose telescopic rod passes through a slide slot hole 103. The clamping height is adjusted according to the size of different types of fish. A base block 7 is fixed to the end of the telescopic rod of the electric cylinder c601. A force-bearing seat 701 in the shape of a Chinese character "丿" is fixed to the front end of the base block 7. The "丿" shape can adapt to the curved surface of the fish tail, and a pressure plate 702 is installed on the curved surface of the force-bearing seat 701. The electric cylinder c601 is fixed on the slide module b6 below the top plate 1 and can move forward and backward under its control; the force-bearing seat 701 serves as a force carrier, which has an internal electric control component. The pressure plate 702 serves as a unit that is in direct contact with the fish tail and directly bears the extrusion force. A pressure sensor (reference Figure 8 ) will transmit the pressure signal to the electronic control component of the force-bearing seat 701. When the designed pressure is reached, the slide module b6 stops moving.

[0018] The bottom of the fish head holder 3 is provided with a wedge-shaped bayonet 301 to adapt to the shape of the fish head. The three sides of the bayonet 301 are all inclined surfaces. Anti-skid pads a302 are pasted and fixed on the two sides of the bayonet 301 to prevent the fish head from slipping and falling off. Anti-skid pads b303 are installed at the bottom of the fish head holder 3. After pressing against the top plate 1, the relative displacement between the fish head holder 3 and the top plate 1 is reduced; A guide post 304 passing through the arc slot 102 on the top plate 1 is fixed at one end of the fish head holder 3 to play a role of rotational guidance; The center of the universal ball head 201 is located in the base block 2 .

[0019] Horizontal rotating blocks 401 are installed at both ends of the fish scaler 4 to ensure the rotation of the fish scaler 4. The horizontal rotating blocks 401 are fixed on the piston rod of the electric cylinder a402. The different lengths of the piston rods of the electric cylinders a402 on both sides will cause the fish scaler 4 to deflect. Of course, the electric cylinders a402 and b403 themselves will also deflect to adapt to the changing spacing. refer to Figure 4, a cylinder base holder 4031 is fixed on the cylinder body of the electric cylinder a402. A column block a4032 is rotatably connected to the cylinder base holder 4031. A cylinder joint 4033 is rotatably connected to the card slot of the column block a4032. The cylinder joint 4033 is fixedly connected to the inclined electric cylinder b403 on the scale scraping slider 501. A corner block c404 is fixed at the bottom of the electric cylinder b403. A column block b405 is rotatably connected to the scale scraping slider 501. The corner block c404 is rotatably connected to the column block b405. The corner block a4021 is inversely fixed at the bottom of the electric cylinder a402 and rotatably connected to the card slot of the corner block b4022. The corner block b4022 is rotatably connected to the scale scraping slider 501. That is, the above rotation components can ensure the quantitative deflection of the electric cylinder a402 and the electric cylinder b403 according to the set program, adapting to the distance and angle changes of each component caused by the rotation of the fish scale planer 4.

[0020] Two clamping plates 8 are horizontally rotatably connected to the left and right sides of the base block 7. Springs 803 are fixed on both sides of the force receiving seat 701. The springs 803 are in a normal telescopic state and the other ends are fixed to the inner sides of the clamping plates 8 for clamping the fish body. The springs 803 play a role of resetting and clamping.

[0021] The clamping plates 8 extend in front of the force receiving seat 701. A number of elastic telescopic rods 801 facing inwards are fixed to the inner sides of the two clamping plates 8 for abutting and fixing the fish body. A horizontal roller 802 is provided at the top end of each telescopic rod 801 for convenient sliding.

[0022] The electrical components in the present invention are linearly connected to the host computer (or control components such as PLC). The electrical control is prior art and will not be elaborated here.

[0023] The working principle of the present invention is as follows: Fixing: Place the fish to be descaled on the top plate 1, then extend the cylinder b203 to rotate the fish head holder 3. After reaching the position, contract the cylinder a104 to lower the fish head holder 3, thereby clamping the fish head. At the same time, the slide module b6 controls the base block 7 to move forward and stops when reaching the specified pressing pressure. At this time, the pressure plate 702 and the rollers 802 clamp the fish tail and the fish body respectively. Descaling: The slide module a5 moves back and forth to ensure front and back descaling. The cylinder a402 and the cylinder b403 cooperate to ensure the deflection of the fish scale planer 4 so that it can descale along the fish body.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.

Claims

1. An efficient descaling device, characterized in that: It comprises a top plate (1) installed above a bottom plate (101), wherein a clamping mechanism is installed at the front end of the top plate (1), a descaling mechanism is arranged in the middle, and a pressing mechanism is arranged at the rear end; The clamping mechanism comprises a fish head clamp (3) which can rotate with the piston rod of the bottom cylinder a (104) as the center of the circle, the fish head clamp (3) is controlled to turn by the telescopic cylinder b (203) at the top, a handle block (202) is fixed to the tail of the cylinder b (203), and a universal ball head (201) rotatably connected to the base block (2) is fixed to the bottom of the handle block (2); The descaling mechanism comprises a fish scaler (4) rotatably connected to electric cylinders a (402) on both sides of the top plate (1); the electric cylinders a (402) are rotatably connected to the descaling sliders (501) of the slide modules (5) on both sides via corner blocks a (4021) and corner blocks b (4022); The clamping mechanism comprises an electric cylinder c (601) whose telescopic rod passes through a slide slot hole (103); a base block (7) is fixed to the end of the telescopic rod of the electric cylinder c (601); a "丿"-shaped force bearing seat (701) is fixed to the front end of the base block (7); and a pressure plate (702) is mounted on the arc surface of the force bearing seat (701); the electric cylinder c (601) is fixed to a slide table module b (6) below the top plate (1) and is controlled by the slide table module b (6) to be able to move forward and backward.

2. The high-efficiency descaling device according to claim 1, wherein: The bottom of the fish head holder (3) is provided with a wedge-shaped bayonet (301), the three sides of the bayonet (301) are all inclined surfaces, anti-skid pads a (302) are glued and fixed to the two side surfaces of the bayonet (301), and the bottom of the fish head holder (3) is installed with an anti-skid pad b (303); A guide column (304) passing through the arc slot hole (102) on the top plate (1) is fixed at one end of the fish head holder (3); The ball center of the universal ball head (201) is located in the base block (2).

3. The high-efficiency descaling device according to claim 1, wherein: Horizontal rotating blocks (401) are installed at both ends of the fish scale planer (4), and the horizontal rotating blocks (401) are fixed on the piston rod of the electric cylinder a (402); A cylinder holder (4031) is fixed on the cylinder body of the electric cylinder a (402), a column block a (4032) is rotatably connected to the cylinder holder (4031), a cylinder joint (4033) is rotatably connected in the slot of the column block a (4032), and the cylinder joint (4033) is fixedly connected to the inclined electric cylinder b (403) on the scale-scraping slider (501); A corner block c (404) is fixed at the bottom of the electric cylinder b (403), a column block b (405) is rotatably connected to the scraping slider (501), and the corner block c (404) is rotatably connected to the column block b (405).

4. The high-efficiency descaling device according to claim 1, characterized in that: The left and right sides of the base block (7) are horizontally rotatably connected to two clamping plates (8), and springs (803) are fixed on both sides of the force bearing seat (701). The springs (803) are in a normal telescopic state and the other end is fixed to the inner side of the clamping plate (8).

5. The high-efficiency descaling device according to claim 4, wherein: The clamping plates (8) extend in front of the force bearing seat (701), and a plurality of inwardly facing elastic telescopic rods (801) are fixed on the inner sides of the two clamping plates (8), and a horizontal roller (802) is arranged at the top end of each telescopic rod (801).

6. The high-efficiency descaling device according to claim 1, characterized in that: The corner block a (4021) is inversely fixed at the bottom of the electric cylinder a (402) and rotatably connected in the card slot of the corner block b (4022), and the corner block b (4022) is rotatably connected with the scale scraping slider (501).

7. The high-efficiency descaling device according to claim 1, wherein: A plurality of pressure sensors are installed between the force receiving seat (701) and the pressure plate (702).

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