A filter press treatment device for sunset yellow production

The synergistic effect of the hydraulically driven lifting mechanism and the knocking assembly solves the problem of low filter residue removal efficiency in sunset yellow production, realizes automated filter residue removal and real-time monitoring, and improves cleaning efficiency.

CN120361587BActive Publication Date: 2025-09-16HEBEI TSAKER NEW MATERIALS TECH CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202510863627.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-26
Publication Date
2025-09-16
Estimated Expiration
2045-06-26

AI Technical Summary

Technical Problem

During the production of sunset yellow, the filter residue removal efficiency of the filter press device is low, real-time monitoring is impossible, and manual operation is required, resulting in low cleaning efficiency.

Method used

The hydraulically driven lifting mechanism works in conjunction with the knocking assembly to create a vibration effect through vertical impact and horizontal knocking. The electronic force gauge is used to monitor the quality of the filter residue in real time to achieve automated filter residue removal.

Benefits of technology

It improves the efficiency of filter residue removal, ensures that the filter residue removal meets the standards, realizes automatic operation, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120361587B_ABST
    Figure CN120361587B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of sunset yellow filter press devices, and specifically to a filter press processing device for sunset yellow production, comprising a filter press frame and a filter press plate slidably arranged on the filter press frame, pulley assemblies being arranged on both sides of the filter press plate, and separation units being symmetrically arranged on both sides of the filter press frame for driving the pulley assemblies to achieve separation of the filter press plates. The present invention improves the filter press residue processing efficiency through the synergistic effect of mechanical linkage and monitoring, which is specifically manifested as follows: the combined effect of a hydraulically driven lifting mechanism and a knocking assembly is adopted to achieve a vibration synergistic effect formed by the vertical impact generated by the fall of the filter press plate and the horizontal knocking driven by an eccentric wheel, thereby overcoming the problem of high-viscosity filter residue adhering to the filter press plate; the electronic force gauge senses the quality of the residual filter residue during the lifting process of the filter press plate to ensure that the filter residue removal meets the standards.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of filter press devices, and in particular to a filter press treatment device for sunset yellow production. Background Art

[0002] During the production process of food colorings such as sunset yellow, the filter residue formed on the filter plate of the filter press tends to adhere stubbornly due to its high viscosity. Traditional equipment requires manual scraping to remove the remaining filter residue on the filter plate, and manual observation of the filter residue removal effect is also required during the stripping process.

[0003] The patent number is CN202221132397.6, which discloses a filter press, including: a frame, a filter press plate and a limit assembly; a plurality of filter press plates are attached and arranged in sequence on the frame; a support seat is provided on both sides of the filter press plate; a limit base is installed on the frame; the limit base is provided with a first limit opening; the support seat is provided with a second limit opening; the limit block is provided at the first limit opening; one end of the limit block is provided with a first inclined surface, and the driving block is provided with a second inclined surface; the driving block is used to drive the limit block to move horizontally, and the second inclined surface is attached to the first inclined surface.

[0004] When the above device is in use, it is impossible to monitor the filter residue removal effect in real time during the stripping process. The operator needs to manually scrape off the filter residue remaining on the filter plate, resulting in low cleaning efficiency. Summary of the Invention

[0005] In view of this, the purpose of the present invention is to propose a filter press treatment device for sunset yellow production to solve the problem of low efficiency in filter residue removal of the sunset yellow filter press device.

[0006] Based on the above purpose, the present invention provides a filter press processing device for sunset yellow production, comprising a filter press frame and a filter press plate slidably arranged thereon;

[0007] Pulley assemblies are provided on both sides of the filter press plate;

[0008] The separation units are symmetrically arranged on both sides of the filter press frame, including:

[0009] A screw assembly provided on the side of the filter press frame;

[0010] A lever assembly and a knocking assembly are provided on the screw assembly;

[0011] The lever assembly comprises:

[0012] A hydraulic cylinder fixed on the upper side of the screw assembly;

[0013] The hydraulic cylinder piston rod end is fixed with a support block;

[0014] A guide hole is provided on the support block, and a slider is slidably arranged in the guide hole;

[0015] The side of the slider close to the filter press plate is fixed to the support plate and the shift bar; the other side is fixed to the mounting block;

[0016] An electronic dynamometer is provided on the support block, and a force measuring spring at the bottom of the electronic dynamometer is connected to the mounting block;

[0017] in:

[0018] The hydraulic cylinder drives the support block to slowly lift the filter plate and then quickly reset it, causing the filter plate to fall back and produce a vertical impact;

[0019] The knocking assembly applies horizontal knocking during the lifting and falling process of the filter press plate, which forms a synergistic vibration effect with the vertical impact to peel off the filter residue;

[0020] During lifting, the force is transmitted through the force measuring spring, and the electronic force measuring instrument determines the mass of the residual filter residue by monitoring the weight.

[0021] Furthermore, the screw assembly includes a driving motor fixed to the end of the filter press frame, the output end of the driving motor is connected to the screw, the screw is threaded with a moving block, the side of the moving block close to the filter press frame is fixed with a sliding plate, and the sliding plate slides with the filter press frame; the bottom end of the hydraulic cylinder is fixed to the top of the moving block.

[0022] Furthermore, the knocking assembly includes a lower hanging plate fixed to the bottom of the screw assembly, a cross bar is fixed to the side of the lower hanging plate close to the filter press frame, a side plate is fixed to the other end of the cross bar, a sliding rod is slidingly provided on the side plate, a knocking head is provided at the end of the sliding rod close to the filter press frame, and a driving part is provided on the lower hanging plate to drive the sliding rod to move back and forth.

[0023] Furthermore, the driving part includes a rotating rod arranged on the lower hanging plate, an eccentric wheel is provided at one end of the rotating rod close to the sliding rod, an arc-shaped pressure plate is fixed at one end of the sliding rod close to the eccentric wheel, a return spring is connected between the pressure plate and the side plate, and the return spring is sleeved on the sliding rod; a trigger component for triggering the rotation of the rotating rod is provided on the lower hanging plate.

[0024] Furthermore, the trigger assembly includes a driven gear arranged at the other end of the rotating rod, and a tooth plate meshing with the driven gear, and the top of the tooth plate is fixedly connected to the support block; when the hydraulic cylinder drives the support block to move, the support block drives the driven gear to rotate through the tooth plate, thereby driving the eccentric wheel to perform eccentric motion to drive the slide rod to move back and forth.

[0025] Furthermore, the rotating rod includes a fixed cylinder fixed to the lower hanging plate and a rotating rod rotatably arranged with the lower hanging plate, one end of the rotating rod is connected to the eccentric wheel, and the other end is connected to the driven gear; a coil spring is provided in the fixed cylinder, one end of the coil spring is connected to the fixed cylinder, and the other end is connected to the rotating rod; when the hydraulic cylinder is reset, the teeth on the tooth plate are located on the lower side of the driven gear; when the hydraulic cylinder drives the support block to lift the filter plate, the teeth on the tooth plate are located on the upper side of the driven gear.

[0026] Furthermore, the sliding rod includes an outer rod slidably arranged with the side plate, an inner rod is slidably arranged inside the outer rod, a knocking head is fixed to the end of the inner rod close to the filter press frame, a first spring is connected between the knocking head and the outer rod, and the first spring is sleeved on the inner rod.

[0027] Furthermore, the pulley assembly includes an L-shaped side support, a pulley is fixed to the bottom of the side support, and a block adapted to the pulley is provided on the filter press frame to limit the moving route of the pulley.

[0028] Furthermore, the filter press frame includes two groups of support beams for supporting both sides of the filter press plates. The support beams are provided with infusion pipes for infusing liquid into the filter press part composed of the filter press plates. Supports are symmetrically provided at both ends of the bottom of the support beams, and a receiving hopper for receiving materials is fixed between the supports.

[0029] Furthermore, the horizontal knocking of the knocking assembly and the vertical impact of the lever assembly are carried out synchronously in time; when the hydraulic cylinder drives the support block to quickly reset, the descending action of the support block synchronously triggers the horizontal knocking of the knocking assembly, and the duration of the horizontal knocking covers the entire falling process of the filter press plate.

[0030] The filter press treatment device for sunset yellow production provided by the present invention improves the filter press residue treatment efficiency through the synergistic effect of mechanical linkage and monitoring, which is specifically manifested in: the combined effect of a hydraulically driven lifting mechanism and a knocking assembly is adopted to achieve a vibration synergistic effect formed by the vertical impact generated by the fall of the filter press plate and the horizontal knocking driven by the eccentric wheel, thereby overcoming the problem of high-viscosity filter residue adhering to the filter press plate and improving the cleaning efficiency; the electronic force gauge senses the quality of the residual filter residue during the lifting process of the filter press plate to ensure that the filter residue removal meets the standards. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0032] Figure 1 This is a schematic diagram of the structure from a first perspective of an embodiment of the present invention;

[0033] Figure 2 For the embodiment of the present invention Figure 1 Schematic diagram of the enlarged structure of A;

[0034] Figure 3 This is a structural schematic diagram of the pulley assembly according to an embodiment of the present invention;

[0035] Figure 4This is a structural schematic diagram of the lever assembly according to an embodiment of the present invention;

[0036] Figure 5 This is a schematic structural diagram of the striking assembly according to an embodiment of the present invention;

[0037] Figure 6 This is a schematic structural diagram of the driven gear according to an embodiment of the present invention;

[0038] Figure 7 This is a schematic diagram of the internal structure of the rotating rod according to an embodiment of the present invention;

[0039] Figure 8 Schematic diagram of the internal structure of the sliding rod according to an embodiment of the present invention.

[0040] The following are marked in the figure:

[0041] 1. Filter press frame; 11. Support beam; 111. Screw; 112. Moving block; 113. Clamping block; 114. Drive motor; 12. Support column; 13. Hopper; 2. Filter press plate; 21. Side support; 22. Pulley; 3. Lever assembly; 31. Hydraulic cylinder; 32. Support block; 321. Guide hole; 322. Slider; 33. Support plate; 331. Lever; 34. Mounting block; 35. Electronic dynamometer; 351. Force-measuring spring; 4. Striking assembly; 41. Lower hanging plate; 42. Rotating rod; 421. Fixed cylinder; 422. Rotating rod; 423. Coil spring; 424. Driven gear; 43. Eccentric wheel; 44. Cross bar; 45. Side plate; 46. Sliding bar; 461. Outer rod; 462. Inner rod; 463. First spring; 47. Pressure plate; 471. Return spring; 48. Striking head; 49. Tooth plate. DETAILED DESCRIPTION

[0042] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to specific embodiments.

[0043] It should be noted that, unless otherwise defined, the technical or scientific terms used in the present invention should have the usual meanings understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0044] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 As shown, a filter press treatment device for sunset yellow production includes a filter press frame 1 and a filter press plate 2 slidably arranged thereon;

[0045] Pulley assemblies are provided on both sides of the filter press plate 2;

[0046] Separation units are symmetrically arranged on both sides of the filter press frame 1, including:

[0047] A screw assembly provided on the side of the filter press frame 1;

[0048] A lever assembly 3 and a knocking assembly 4 are provided on the screw assembly;

[0049] The lever assembly 3 includes:

[0050] A hydraulic cylinder 31 fixed on the upper side of the screw assembly;

[0051] The piston rod end of the hydraulic cylinder 31 is fixedly connected to the support block 32;

[0052] The support block 32 is provided with a guide hole 321, in which a slider 322 is slidably arranged;

[0053] The slider 322 is fixed to the support plate 33 and the shift bar 331 on one side close to the filter press plate 2; and is fixed to the mounting block 34 on the other side.

[0054] An electronic dynamometer 35 is provided on the support block 32 , and a force measuring spring 351 at the bottom of the electronic dynamometer 35 is connected to the mounting block 34 ;

[0055] in:

[0056] The hydraulic cylinder 31 drives the support block 32 to slowly lift the filter press plate 2 and then quickly reset it, causing the filter press plate 2 to fall back and produce a vertical impact;

[0057] The knocking assembly 4 applies horizontal knocking during the lifting and falling process of the filter press plate 2, which forms a synergistic vibration effect with the vertical impact to peel off the filter residue;

[0058] During the lifting process, the force is transmitted via the force measuring spring 351 , and the electronic force measuring instrument 35 determines the mass of the residual filter residue by monitoring the weight.

[0059] In this embodiment, after the filtration process is completed, in the initial state, the screw assembly drives the separation unit to move to the target filter press plate 2 position; at this time, the hydraulic cylinder 31 is started, pushing its piston rod to slowly lift the support block 32, and the pull bar 331 is inserted into the side of the pulley assembly of the filter press plate 2, and then the filter press plate 2 is separated by the screw assembly; thereafter, the support block 32 transmits the force to the filter press plate 2 through the support plate 33, overcoming the friction between the pulley assembly and the filter press frame 1, and the filter press plate 2 is then lifted upward at a uniform speed; during this lifting process, the knocking assembly 4 simultaneously begins to continuously apply horizontal reciprocating knocking force to the side of the filter press plate 2; when the filter press plate 2 is lifted to a predetermined height and remains stable, the electronic force gauge 35 calculates the total weight of the lifted filter press plate 2 by measuring the deformation of the force measuring spring 351, and judges the filter residue stripping demand accordingly; thereafter, the hydraulic cylinder 31 makes Its piston rod quickly resets, driving the support block 32 to drop rapidly; the support plate 33 and the pulley 331 of the support block 32 instantly separate from the support for the filter press plate 2, and the filter press plate 2 falls freely under the action of its own gravity, and its pulley assembly hits the filter press frame 1 to produce a vertical impact and shake off the filter residue; during the entire falling process, the horizontal knocking applied by the knocking assembly 4 is kept synchronous, and the synergistic vibration effect acts on the filter press plate 2, efficiently destroying the adhesion between the high-viscosity filter residue and the surface of the filter press plate 2, thereby promoting its effective peeling; as the hydraulic cylinder 31 is completely reset, the filter press plate 2 falls back to its original position; after the filter press plate 2 is stable, the filter press plate 2 is lifted again, and the electronic force gauge 35 can judge the residual filter residue peeling effect according to the weight, thereby determining whether the peeling operation is required again; repeating the above steps can realize the separation, unloading and monitoring of each filter press plate 2 piece by piece, and the entire process can be completed automatically.

[0060] Preferably, the screw assembly includes a drive motor 114 fixed to the end of the filter press frame 1, the output end of the drive motor 114 is connected to the screw 111, the screw 111 is screwed to the moving block 112, the side of the moving block 112 close to the filter press frame 1 is fixed to the sliding plate, and the sliding plate and the filter press frame 1 are slidably matched; the bottom end of the hydraulic cylinder 31 is fixed to the top of the moving block 112; the lower hanging plate 41 is fixed to the bottom of the moving block 112;

[0061] After the filtration process is completed, the drive motor 114 fixed to the end of the filter press frame 1 is started, and its output end drives the screw 111 to rotate; the rotation of the screw 111 causes the moving block 112 screwed thereon to produce axial displacement; a sliding plate is fixed to the side of the moving block 112 close to the filter press frame 1, and the sliding plate slides with the guide structure on the filter press frame 1, effectively limiting the moving direction of the moving block 112, preventing it from rotating with the screw 111, and ensuring that it can only translate along a predetermined straight path.

[0062] Preferably, the knocking assembly 4 includes a lower hanging plate 41 fixed to the bottom of the screw assembly, a cross bar 44 is fixed to one side of the lower hanging plate 41 close to the filter press frame 1, a side plate 45 is fixed to the other end of the cross bar 44, a slide rod 46 is slidably provided on the side plate 45, a knocking head 48 is provided at the end of the slide rod 46 close to the filter press frame 1, and a driving part for driving the slide rod 46 to move back and forth is provided on the lower hanging plate 41;

[0063] The driving unit includes a rotating rod 42 provided on the lower hanging plate 41. An eccentric wheel 43 is provided on the end of the rotating rod 42 near the sliding rod 46. An arc-shaped pressure plate 47 is fixed to the end of the sliding rod 46 near the eccentric wheel 43. A return spring 471 is connected between the pressure plate 47 and the side plate 45. The return spring 471 is sleeved on the sliding rod 46. A trigger assembly for triggering the rotation of the rotating rod 42 is provided on the lower hanging plate 41.

[0064] The trigger assembly includes a driven gear 424 arranged at the other end of the rotating rod 42, and a tooth plate 49 engaged with the driven gear 424, and the top of the tooth plate 49 is fixedly connected to the support block 32; when the hydraulic cylinder 31 drives the support block 32 to move, the support block 32 drives the driven gear 424 to rotate through the tooth plate 49, thereby driving the eccentric wheel 43 to perform eccentric motion to drive the slide rod 46 to move back and forth.

[0065] During this implementation, the driving motor 114 is started, the driving screw 111 rotates, and the screwed moving block 112 moves axially along the filter press frame 1, and the sliding plate on the side of the moving block 112 slides with the filter press frame 1 to ensure linear displacement; it simultaneously drives the hydraulic cylinder 31 fixed on the top of the moving block 112, the shift rod assembly 3 and the knocking assembly 4 fixed on the bottom of the moving block 112 to move horizontally as a whole until the support plate 33 of the shift rod assembly 3 and the knocking head 48 of the knocking assembly 4 are positioned to the target filter press plate 2; then, the piston rod of the hydraulic cylinder 31 slowly extends, driving the support block 32 and the tooth plate 49 fixed thereon to rise slowly synchronously, and the support block 32 drives the support plate 33 to lift the filter press plate 2 to lift it off its original supporting position. During this process, the lifting force is transmitted to the force measuring spring 351 through the slider 322 and the mounting block 34, and the total weight of the filter press plate 2 and the residual filter residue is monitored in real time by the electronic force gauge 35; during the lifting process, the tooth plate 49 rises The engagement with the driven gear 424 causes the eccentric wheel 43 to rotate and drive the striking head 48 to strike the filter press plate 2 reciprocatingly, loosening the filter residue stuck on the filter press plate 2; after the jacking is in place, the piston rod of the hydraulic cylinder 31 contracts rapidly, driving the support block 32 and the tooth plate 49 to descend rapidly, and the support plate 33 is separated from the filter press plate 2, causing it to fall freely, and the pulley 22 hits the filter press frame 1 to produce impact vibration and peeling off the filter residue; synchronously, the descending tooth plate 49 engages in the reverse direction to drive the driven gear 424 to reverse, driving the rotating rod 42 and the eccentric wheel 43 to rotate, and the eccentric wheel 43 passes through the arc-shaped pressure plate 47, forcing the slide bar 46 to overcome the resistance of the return spring 471 and reciprocate forward, reciprocatingly driving the striking head 48 to strike the side of the filter press plate 2. The knocking vibration cooperates with the aforementioned fall-back impact to shake off the adhered filter residue; the fallen filter residue is collected by the receiving hopper 13, and the data of the electronic dynamometer 35 is used to judge the residual amount and decide to repeat the operation; the device moves and executes the cycle plate by plate.

[0066] Preferably, the rotating rod 42 includes a fixed cylinder 421 fixed to the lower hanging plate 41 and a rotating rod 422 rotatably arranged with the lower hanging plate 41, one end of the rotating rod 422 is connected to the eccentric point of the eccentric wheel 43, and the other end is connected to the driven gear 424, a coil spring 423 is provided in the fixed cylinder 421, one end of the coil spring 423 is connected to the inner wall of the fixed cylinder 421, and the other end is connected to the outer periphery of the rotating rod 422; when the hydraulic cylinder 31 is reset, the rack on the tooth plate 49 is located at the lower side of the driven gear 424; when the hydraulic cylinder 31 drives the support block 32 to lift the filter press plate 2, the rack on the tooth plate 49 is located at the upper side of the driven gear 424;

[0067] The piston rod of the hydraulic cylinder 31 slowly extends, driving the support block 32 and the toothed plate 49 fixed thereon to rise; the toothed plate 49 moves upward from the lower side of the driven gear 424 and engages to drive the driven gear 424, driving the rotating rod 422 to rotate forward relative to the fixed cylinder 421, and at the same time causing the coil spring 423 in the fixed cylinder 421 to twist and store energy, and during the jacking process, the rotating rod 422 will drive the eccentric wheel 43 to rotate to drive the knocking head to knock on the filter press plate 2, loosening the filter residue adhered to the filter press plate 2; after the jacking is in place, the rack on the toothed plate 49 moves out of the driven gear 424, and after the energy stored in the coil spring 423 is released, it first drives the rotating rod 422 and the eccentric wheel 43 to rotate, driving the knocking head 48 to reciprocate and strike the side of the filter press plate 2, extending the knocking time; after the potential energy of the coil spring 423 is released, the filter press After the plate 2 remains stable, the data of the electronic dynamometer 35 is recorded to maintain the accuracy of the data; thereafter, the hydraulic cylinder 31 is reset, and the piston rod of the hydraulic cylinder 31 contracts rapidly, driving the support block 32 and the tooth plate 49 to descend rapidly. During this process, the tooth plate 49 engages with the driven gear 424 again to drive the knocking head to knock the filter press plate 2; when the tooth plate 49 drops to the lower side of the driven gear 424 and disengages, the energy-stored coil spring 423 releases its elastic potential energy, driving the rotating rod 422 to rotate in the opposite direction, driving the eccentric wheel 43 to hit the pressure plate 47 of the slide bar 46, forcing the knocking head 48 to repeatedly hit the side of the filter press plate 2, so that the filter press plate 2 can continue to be knocked by the knocking head 48 during the falling process; synchronously, the filter press plate 2 that has lost its support falls back downward and hits the filter press frame 1, forming a coordinated peeling with the lateral knocking.

[0068] Preferably, the sliding rod 46 includes an outer rod 461 slidably arranged with the side plate 45, an inner rod 462 is slidably arranged inside the outer rod 461, the knocking head 48 is fixed to the end of the inner rod 462 close to the filter press frame 1, and a first spring 463 is connected between the knocking head 48 and the outer rod 461, and the first spring 463 is sleeved on the inner rod 462;

[0069] The inner rod 462 can slide inside the outer rod 461, so that the slide rod 46 can be extended and retracted to meet the knocking requirements of filter press plates 2 of different sizes.

[0070] Preferably, the pulley assembly includes an L-shaped side support 21 , a pulley 22 is fixed to the bottom of the side support 21 , and a block 113 adapted to the pulley 22 is provided on the filter press frame 1 to limit the moving route of the pulley 22 .

[0071] Preferably, the filter press frame 1 includes two sets of support beams 11 for supporting both sides of the filter press plates 2. The support beams 11 are provided with infusion pipes for infusing liquid into the filter press portion composed of the filter press plates 2. Support pillars 12 are symmetrically provided at both ends of the bottom of the support beams 11. A receiving hopper 13 for receiving materials is fixed between the support pillars 12.

[0072] During the feed filter press stage, the slurry is injected into the filter press chamber composed of multiple groups of filter press plates 2 through the infusion pipe embedded in the support beam 11. The hydraulic system on the filter press frame 1 drives the filter press plates 2 to press tightly to achieve solid-liquid separation, the filtrate is discharged, and the filter residue is retained on the surface of the filter cloth.

[0073] Preferably, the horizontal knocking of the knocking assembly 4 and the vertical impact of the lever assembly 3 are carried out synchronously in time; when the hydraulic cylinder 31 drives the support block 32 to quickly reset, the descending action of the support block 32 synchronously triggers the horizontal knocking of the knocking assembly 4, and the duration of the horizontal knocking covers the entire falling process of the filter press plate 2.

[0074] Working principle: When in use, after the filtration is completed, the driving motor 114 drives the screw rod 111 to rotate, driving the screw-connected moving block 112 and the hydraulic cylinder 31 on its top, the lever assembly 3 and the knocking assembly 4 at the bottom to move synchronously axially along the filter press frame 1 and position it below the target filter press plate 2; the piston rod of the hydraulic cylinder 31 slowly rises, driving the support block 32 to drive the support plate 33 and the lever 331 to move upward, first the lever 331 pushes the side support 21 to separate the adjacent filter press plates 2, and then the support plate 33 lifts the L-shaped side support 21 to lift the filter press plate 2 off the support plate Beam 11; During this process, the lifting force is transmitted to the force measuring spring 351 through the slider 322, and the electronic force gauge 35 monitors the weight of the filter press plate 2 containing residue in real time; After the jacking is in place, the hydraulic cylinder 31 drops rapidly, and the filter press plate 2 falls freely to produce a vertical impact. At the same time, the tooth plate 49 disengages and triggers the coil spring 423 to release energy, driving the eccentric wheel 43 to hit the side of the filter press plate 2 at high speed, forming a vertical impact and horizontal high-frequency knocking composite vibration to peel off the filter residue; the electronic force gauge 35 compares the residual amount and decides to repeat the peeling, and the cycle is completed until all filter press plates 2 are processed.

[0075] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0076] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A filter press treatment device for sunset yellow production, comprising a filter press frame (1) and a filter press plate (2) slidably arranged thereon, characterized in that: Pulley assemblies are provided on both sides of the filter press plate (2); separation units are symmetrically provided on both sides of the filter press frame (1), comprising: a screw assembly provided on the side of the filter press frame (1); a lever assembly (3) and a knocking assembly (4) provided on the screw assembly; the lever assembly (3) comprises: a hydraulic cylinder (31) fixed on the upper side of the screw assembly; a piston rod end of the hydraulic cylinder (31) is fixedly connected to a support block (32); a guide hole (321) is provided on the support block (32), and a slider (322) is slidably provided in the guide hole (321); the slider (322) is fixedly connected to a support plate (33) and a lever (331) on one side close to the filter press plate (2); and is fixedly connected to a mounting block (34) on the other side; an electronic dynamometer (35) is provided on the support block (32), and a force measuring spring (351) at the bottom of the electronic dynamometer (35) is connected to the mounting block (34); The hydraulic cylinder (31) drives the support block (32) to slowly lift the filter plate (2) and then quickly reset it, so that the filter plate (2) falls back to generate a vertical impact; the knocking assembly (4) applies horizontal knocking during the lifting and falling process of the filter plate (2), forming a synergistic vibration effect with the vertical impact to peel off the filter residue; the force during lifting is transmitted through the force measuring spring (351), and the electronic force measuring instrument (35) determines the quality of the residual filter residue by monitoring the weight; The knocking assembly (4) comprises a lower hanging plate (41) fixed to the bottom of the screw rod assembly, a cross bar (44) is fixed to one side of the lower hanging plate (41) close to the filter press frame (1), a side plate (45) is fixed to the other end of the cross bar (44), a slide bar (46) is slidably provided on the side plate (45), a knocking head (48) is provided at the end of the slide bar (46) close to the filter press frame (1), and a driving part for driving the slide bar (46) to move back and forth is provided on the lower hanging plate (41); The driving part includes a rotating rod (42) arranged on the lower hanging plate (41), an eccentric wheel (43) is arranged on one end of the rotating rod (42) close to the sliding rod (46), an arc-shaped pressure plate (47) is fixed on one end of the sliding rod (46) close to the eccentric wheel (43), a return spring (471) is connected between the pressure plate (47) and the side plate (45), and the return spring (471) is sleeved on the sliding rod (46); a trigger component for triggering the rotation of the rotating rod (42) is provided on the lower hanging plate (41); The trigger assembly includes a driven gear (424) arranged at the other end of the rotating rod (42), and a tooth plate (49) meshing with the driven gear (424), and the top end of the tooth plate (49) is fixedly connected to the support block (32); when the hydraulic cylinder (31) drives the support block (32) to move, the support block (32) drives the driven gear (424) to rotate through the tooth plate (49), thereby driving the eccentric wheel (43) to perform eccentric motion to drive the slide rod (46) to reciprocate; The rotating rod (42) comprises a fixed cylinder (421) fixed to the lower hanging plate (41) and a rotating rod (422) rotatably arranged with the lower hanging plate (41); one end of the rotating rod (422) is connected to the eccentric wheel (43), and the other end is connected to the driven gear (424); a coil spring (423) is arranged in the fixed cylinder (421); one end of the coil spring (423) is connected to the fixed cylinder (421), and the other end is connected to the rotating rod (422); when the hydraulic cylinder (31) is reset, the teeth on the tooth plate (49) are located on the lower side of the driven gear (424); when the hydraulic cylinder (31) drives the support block (32) to lift the filter plate (2), the teeth on the tooth plate (49) are located on the upper side of the driven gear (424); The horizontal knocking of the knocking assembly (4) and the vertical impact of the lever assembly (3) are performed synchronously in time; when the hydraulic cylinder (31) drives the support block (32) to quickly reset, the descending action of the support block (32) synchronously triggers the horizontal knocking of the knocking assembly (4), and the duration of the horizontal knocking covers the entire falling process of the filter press plate (2).

2. The filter press treatment device for sunset yellow production according to claim 1, characterized in that: The screw assembly comprises a drive motor (114) fixed to the end of the filter press frame (1); the output end of the drive motor (114) is connected to the screw (111); a moving block (112) is screwed onto the screw (111); a sliding plate is fixed to one side of the moving block (112) close to the filter press frame (1); and the sliding plate and the filter press frame (1) are in sliding engagement; the bottom end of the hydraulic cylinder (31) is fixed to the top of the moving block (112).

3. The filter press treatment device for sunset yellow production according to claim 1, characterized in that: The sliding rod (46) includes an outer rod (461) slidably arranged with the side plate (45), an inner rod (462) slidably arranged inside the outer rod (461), a knocking head (48) is fixed to the end of the inner rod (462) close to the filter press frame (1), a first spring (463) is connected between the knocking head (48) and the outer rod (461), and the first spring (463) is sleeved on the inner rod (462).

4. The filter press treatment device for sunset yellow production according to claim 1, characterized in that: The pulley assembly comprises an L-shaped side support (21), a pulley (22) is fixed to the bottom of the side support (21), and a clamping block (113) adapted to the pulley (22) is provided on the filter press frame (1) to limit the moving route of the pulley (22).

5. The filter press treatment device for sunset yellow production according to claim 1, characterized in that: The filter press frame (1) comprises two groups of support beams (11) for supporting both sides of the filter press plates (2); a liquid infusion pipe for infusing liquid into the filter press portion composed of the filter press plates (2) is provided in the support beams (11); pillars (12) are symmetrically provided at both ends of the bottom of the support beams (11); a receiving hopper (13) for receiving materials is fixed between the pillars (12).

Citation Information

Patent Citations

  • Filter press

    CN217312131U

  • Garbage conveying device in intelligent garbage can

    CN115649686A

  • Automatic filter press utilizing grouped pulling plates to assist in mud unloading and mud unloading control method

    CN119971571A

  • Dry quenching fly ash storage and transportation integrated system

    CN120155005A

  • Filter press for seaweed fertilizer

    CN221831753U