High-speed servo feeder
Through the coordination of dual power transmission and swing down plates, the problems of slow feeding speed and waste of existing feeders are solved, and the rapid, precise feeding and efficient utilization of metal sheets are achieved.
Patent Information
- Application Number
- CN202510721508.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-25
AI Technical Summary
The feeding speed of existing feeders is slow, resulting in waste of metal sheets on the punch and cannot be used to the maximum extent.
The dual power conveying method is adopted, and the lower roller and the upper roller are rotated simultaneously through the first driving device and the second driving device, and combined with the swinging down plate and the driving mechanism, the rapid conveying and precise positioning of the metal plate is achieved, so as to avoid the unprocessed part exceeding the punch processing area.
It realizes rapid feeding and maximum utilization of metal sheets, reduces waste, and improves processing efficiency and accuracy.
Smart Images

Figure CN120362356A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of machining equipment, and particularly relates to a high-speed servo feeder. Background Art
[0002] A punching press is a key equipment widely used in the manufacturing industry and plays an irreplaceable role in the field of metal sheet processing. The main function of the punching press is to perform a series of process operations such as punching, cutting, and forming on metal sheets, providing a convenient and efficient solution for various manufacturing processes. Currently, all punching presses on the market are equipped with fully automatic feeders, which enables workers to avoid manual feeding. Such a feeder not only reduces the labor cost but also greatly improves the efficiency. However, since the feeders currently on the market are basically composed of a machine base, a driving roller disposed on the machine base, several driven rollers, and a motor for driving the driving roller to rotate, the metal sheet is generally placed on the driving roller and the driven rollers. The motor works to drive the driving roller to rotate, and the rotation of the driving roller drives the metal sheet to move, so that the metal sheet moves along the driven rollers and is finally conveyed into the processing area. During this process, the movement of the metal sheet mainly depends on the rotation of the driving roller. In this way of single-power conveying the metal sheet, the feeding speed of the feeding device is relatively slow, resulting in a slow processing efficiency of the punching press. Moreover, if the feeding speed of such a feeding device is increased, the following problems will occur: when the feeding speed is too fast, the moving speed of the metal sheet increases, and thus its own inertia also increases. After the roller stops rotating, the metal sheet will continue to move a certain distance, resulting in a part of the sheet body exceeding the processing area of the punching press, so that the metal sheet cannot be utilized to the greatest extent and it is easy to cause waste of the metal sheet raw material. Summary of the Invention
[0003] The purpose of the present invention is to provide a high-speed servo feeder with a simple structure, which can not only achieve fast feeding, but also enable the metal sheet to stop moving immediately after the first driving device and the second driving device stop working, and the metal sheet will not continue to move forward a certain distance, thus avoiding the situation that the sheet body of the unprocessed metal sheet exceeds the processing area of the punching press, enabling the metal sheet to be utilized to the greatest extent and preventing waste of the metal sheet raw material.
[0004] The purpose of the present invention is achieved as follows:
[0005] A high-speed servo feeder, comprising a machine base, wherein a feeding port and a discharging port are provided on the machine base, a feeding channel is provided between the feeding port and the discharging port, a feeding device is provided in the feeding channel, the feeding device is located between the feeding port and the discharging port, the feeding device includes a lower roller and an upper roller, the machine base is provided with a first driving device and a second driving device respectively for driving the lower roller and the upper roller to rotate, the upper roller is located directly above the lower roller, and a gap for materials to pass through is formed between the lower roller and the upper roller. A swinging lower pressing plate is further provided in the feeding channel, one end of the swinging lower pressing plate is rotatably connected to the machine base, the other end of the swinging lower pressing plate is located above the upper roller, and a linkage seat is provided on the swinging lower pressing plate, the linkage seat is connected to the upper roller, the machine base is further provided with a driving mechanism for driving the swinging lower pressing plate to swing, the driving mechanism is connected to the swinging lower pressing plate, and when the driving mechanism works, it can drive the other end of the swinging lower pressing plate to swing up and down reciprocally, thereby driving the linkage seat and the upper roller to swing synchronously, so that the upper roller presses the materials located in the gap or separates from the materials.
[0006] Further, the driving mechanism includes a third driving device provided on the machine base and a yaw and lift seat connected to the swinging lower pressing plate. The third driving device includes a third servo motor and a third driving shaft. The third driving shaft passes through the machine base and enters the feeding channel. A driving space is provided on the yaw and lift seat, a cam is provided on the third driving shaft, and the cam is located in the driving space and abuts against the yaw and lift seat.
[0007] Further, an installation groove is formed on the yaw and lift seat, the installation groove is communicated with the driving space, a rotating bearing and an installation shaft are provided in the installation groove, the installation shaft is fixedly arranged in the installation groove, the rotating bearing is sleeved on the installation shaft, and the bottom end of the rotating bearing exposes into the driving space and abuts against the cam.
[0008] Further, a first bearing seat and a second bearing seat are provided in the feeding channel, the first bearing seat and the second bearing seat are connected to the machine base, the yaw and lift seat is located between the first bearing seat and the second bearing seat, bearing grooves are formed in both the first bearing seat and the second bearing seat, rotating holes are formed at the bottom ends of the bearing grooves, the third driving shaft sequentially passes through the rotating hole on the first bearing seat, the driving space and the rotating hole on the second bearing seat, movable bearings are provided in the bearing grooves, the movable bearings are all sleeved on the third driving shaft, and bearing gland plates are fixedly arranged on both the first bearing seat and the second bearing seat, and the bearing gland plates abut against the movable bearings in the bearing grooves.
[0009] Furthermore, a rotating end and a connecting end are respectively provided at both ends of the lower roller, a left bearing seat and a right bearing seat are respectively provided in the feeding channel, the left bearing seat and the right bearing seat are both connected to the machine base, the rotating end is rotatably connected to the left bearing seat, the first driving device is a first servo motor, a first motor shaft is provided on the first servo motor, a coupling is provided on the first motor shaft, and the connecting end passes through the right bearing seat and the machine base and is fixedly connected to the coupling.
[0010] Furthermore, the linkage seat includes a left linkage seat and a right linkage seat, and bearing mounting holes are provided on the left linkage seat and the right linkage seat, and linkage bearings are provided in the bearing mounting holes, and rotating parts and connecting parts are provided at both ends of the upper roller, respectively. The rotating part is located in the bearing mounting hole of the right linkage seat, and the linkage bearing in the bearing mounting hole is sleeved on the rotating part. A clearance hole is provided on the machine base, and one end of the connecting part passes through the bearing mounting hole and the clearance hole of the left linkage seat and is exposed outside the machine base. The linkage bearing in the bearing mounting hole of the left linkage seat is sleeved on the connecting part, and the diameter of the connecting part is smaller than the diameter of the clearance hole. The second driving device is a second servo motor, and a transmission device is provided between the second servo motor and the connecting part.
[0011] Furthermore, the transmission device includes a driven wheel, a driving wheel and a synchronous belt mounted on the driven wheel and the driving wheel, the driven wheel is mounted on one end of the connecting part, the second servo motor is provided with a second motor shaft, the driving wheel is mounted on the second motor shaft, a tensioning adjustment device is provided on the machine base, the tensioning adjustment device is located on one side of the synchronous belt, the tensioning adjustment device includes a tensioning seat, an adjustment plate rotatably arranged on the tensioning seat and a tensioning wheel installed on the adjustment plate, the tensioning wheel is located on one side of the synchronous belt and fits with the synchronous belt.
[0012] Furthermore, a feed slide is provided at the feed port, and a discharging slide is provided at the discharging port. A left adjustment groove and a right adjustment groove are symmetrically provided on the discharging slide. A left limit shaft and a right limit shaft are respectively slidably provided in the left adjustment groove and the right adjustment groove. An upper guide roller and a lower guide roller are also provided on the discharging slide. The upper guide roller is located directly above the lower guide roller. A metering motor is also provided on the machine base. A metering wheel shaft is provided on the metering motor. The metering wheel shaft passes through the machine base and is located in the feeding channel. A metering wheel is provided on the metering wheel shaft, and the metering wheel can fit the material.
[0013] Further, a connecting shaft is provided in the feeding channel. Both ends of the connecting shaft are fixedly connected to the machine base. Fulcrum bearing seats are symmetrically provided on the swinging lower pressing plate. Moving holes are formed in the fulcrum bearing seats. The connecting shaft is located in the moving holes, and fulcrum bearings are provided in the moving holes. The fulcrum bearings are sleeved on the connecting shaft. A left positioning seat and a right positioning seat are provided in the feeding channel. The swinging lower pressing plate is located between the left positioning seat and the right positioning seat, and positioning bearings are provided on both the left positioning seat and the right positioning seat. The positioning bearings on the left positioning seat and the positioning bearings on the right positioning seat can respectively abut against the left and right sides of the swinging lower pressing plate.
[0014] Further, an auxiliary clamping device is provided on the machine base. The number of the auxiliary clamping devices is two. The auxiliary clamping device includes a rubber air spring, a lower fixing block provided at the bottom end of the rubber air spring, and an upper pressing plate provided at the top end of the rubber air spring. The lower fixing block is fixedly connected to the swinging lower pressing plate, and the upper pressing plate is fixedly connected to the machine base.
[0015] The prominent and beneficial technical effects of the present invention compared with the prior art are:
[0016] The present invention belongs to the technical field of machining equipment, and particularly refers to a high-speed servo feeder, which includes a machine base. There are a feed inlet, a discharge outlet and a feeding channel on the machine base. The feeding channel is located between the feed inlet and the discharge outlet, and the feeding device in the feeding channel can convey the metal sheet from the feed inlet into the feeding channel and finally convey it from the discharge outlet to the processing area of the punching press. The feeding device is composed of a lower roller and an upper roller. The first driving device and the second driving device on the machine base are respectively used to control the rotation of the lower roller and the upper roller. The upper roller is located directly above the lower roller, and a gap for the material to pass through is formed between the lower roller and the upper roller. When a worker wants to convey the metal sheet normally, it is necessary to first place one end of the metal sheet into the gap between the lower roller and the upper roller. At this time, the first driving device and the second driving device respectively control the lower roller and the upper roller to rotate synchronously, so as to drive the metal sheet to move towards the feeding channel under the cooperation of the lower roller and the upper roller. Compared with the single-power method of conveying metal sheets on the market, the double-power conveying method of the present invention, which controls the lower roller and the upper roller to rotate synchronously through the first driving device and the second driving device, enables the metal sheet to be conveyed faster. At this time, the worker can adjust the processing speed of the punching press. The punching press is a common device on the market, and its processing speed can be adjusted according to the actual processing situation, thereby greatly increasing the processing efficiency of the metal sheet. One end of the swing lower pressing plate in the feeding channel is rotatably connected to the machine base, and the other end of the swing lower pressing plate is located above the upper roller. The swing lower pressing plate is connected to the upper roller through a linkage seat, and the driving mechanism on the machine base can be used to control the swing lower pressing plate to swing up and down reciprocally around one end of the swing lower pressing plate. After the driving mechanism works, it can push the other end of the swing lower pressing plate to move downward. At this time, the linkage seat on the swing lower pressing plate will move downward synchronously, and after the linkage seat moves downward, it will drive the upper roller to move downward synchronously, so as to reduce the gap between the upper roller and the lower roller, and the upper roller presses the metal sheet in the gap tightly. At this time, the friction force between the metal sheet and the upper roller and the lower roller increases greatly. Therefore, when the metal sheet needs to stop during the rapid movement to process the unprocessed sheet conveyed into the processing area of the punching press, after the first driving device and the second driving device stop working, the lower roller and the upper roller will stop rotating. Due to the pressure of the upper roller, the friction force between the metal sheet and the upper roller and the lower roller increases, so that the metal sheet will not continue to move forward a certain distance, thus avoiding the situation that the unprocessed metal sheet exceeds the processing area of the punching press. At present, positioning pins are provided on the punching presses on the market, and the metal sheet can be driven to move according to the positioning pins, so as to eliminate the deviation generated during the movement of the metal sheet. When it is necessary to finely adjust the position of the metal sheet with the positioning pins, at this time, the driving mechanism starts to work, so as to drive the other end of the swing lower pressing plate to move upward. At this time, the linkage seat on the swing lower pressing plate will move upward synchronously, and after the linkage seat moves upward, it will drive the upper roller to move upward synchronously.Thus, the upper roller is moved away from and separated from the metal sheet, so that when the positioning pin fine-tunes the position of the metal sheet, the situation where the fine-tuning work cannot be carried out because the metal sheet is clamped by the upper roller will not occur. After the fine-tuning work is completed, at this time, the driving mechanism starts to work again to drive the other end of the swing lower pressing plate to move downward, and finally the upper roller will clamp the metal sheet again. The feeder of the present invention can not only achieve rapid feeding, but also when the first driving device and the second driving device stop working, the metal sheet can stop moving immediately, enabling the metal sheet to be utilized to the greatest extent and preventing waste of the metal sheet raw material. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional view of the present invention Figure 1 .
[0018] Figure 2 is a three-dimensional view of the present invention Figure 2 .
[0019] Figure 3 is a three-dimensional view of the present invention Figure 3 .
[0020] Figure 4 is a cross-sectional view of the present invention.
[0021] Figure 5 is a structural schematic diagram of the discharge drag plate of the present invention.
[0022] Figure 6 is a structural schematic diagram of the present invention.
[0023] Figure 7 is a structural schematic diagram of the present invention.
[0024] Figure 8 is a three-dimensional view of the auxiliary clamping device of the present invention.
[0025] Figure 9 is an exploded view of the machine base and the lower roller of the present invention.
[0026] Figure 10 is a three-dimensional view of the lower roller and the first driving device of the present invention.
[0027] Figure 11 is an exploded view of the machine base, the swing lower pressing plate, the upper roller, the second driving device, and the third servo motor of the present invention Figure 1 .
[0028] Figure 12 is an exploded view of the machine base, the swing lower pressing plate, the upper roller, the second driving device, and the third servo motor of the present invention Figure 2 .
[0029] Figure 13It is a perspective view of the left positioning seat and the positioning bearing of the present invention.
[0030] Figure 14 It is a perspective view of the right positioning seat and the positioning bearing of the present invention.
[0031] Figure 15 It is an exploded view of the upper roller, the second driving device and the transmission device of the present invention.
[0032] Figure 16 It is an exploded view of the first bearing seat, the movable bearing and the bearing gland of the present invention.
[0033] Figure 17 It is an exploded view of the second bearing seat, the movable bearing and the bearing gland of the present invention.
[0034] Figure 18 It is an exploded view of the swinging lower pressure plate, the yaw lifting seat, the first bearing seat and the second bearing seat of the present invention.
[0035] Figure 19 It is a perspective view of the swinging lower pressure plate and the upper roller of the present invention.
[0036] Figure 20 It is an exploded view of the swinging lower pressure plate and the upper roller of the present invention.
[0037] Figure 21 It is an exploded view of the third drive shaft, the first bearing seat, the second bearing seat and the yaw lifting seat of the present invention.
[0038] Figure 22 It is an exploded view of the yaw lifting seat, the rotating bearing and the mounting shaft of the present invention.
[0039] Figure 23 It is a perspective view of the tensioning and adjusting device of the present invention.
[0040] The meanings represented by the reference numerals in the figure:
[0041] 1 - machine base; 2 - feed inlet; 3 - discharge outlet; 4 - feeding channel; 5 - lower roller; 6 - upper roller;
[0042] 7 - first driving device; 8 - second driving device; 9 - gap; 10 - swinging lower pressure plate;
[0043] 11 - linkage seat; 13 - third servo motor; 14 - third drive shaft;
[0044] 15 - yaw lifting seat; 16 - driving space; 17 - cam; 18 - mounting groove; 19 - rotating bearing;
[0045] 20 - mounting shaft; 21 - first bearing seat; 22 - second bearing seat; 23 - bearing groove; 24 - rotating hole;
[0046] 25 - Movable bearing; 26 - Bearing gland; 27 - Rotating end; 28 - Connecting end; 29 - Left bearing housing;
[0047] 30 - Right bearing housing; 31 - First motor shaft; 32 - Coupling; 33 - Left linkage seat;
[0048] 34 - Right linkage seat; 35 - Bearing mounting hole; 36 - Linkage bearing; 37 - Rotating part; 38 - Connecting part;
[0049] 39 - Relief hole; 40 - Driven wheel; 41 - Driving wheel; 42 - Synchronous belt; 43 - Second motor shaft;
[0050] 44 - Tensioning adjustment device; 45 - Tensioning seat; 46 - Adjusting plate; 47 - Tensioning wheel; 48 - Feeding slide plate;
[0051] 49 - Discharging slide plate; 50 - Left adjustment channel; 51 - Right adjustment channel; 52 - Left limiting shaft;
[0052] 53 - Right limiting shaft; 54 - Upper guiding roller; 55 - Lower guiding roller; 56 - Metering motor;
[0053] 57 - Metering wheel shaft; 58 - Metering wheel; 59 - Connecting shaft; 60 - Fulcrum bearing housing; 61 - Movable hole;
[0054] 62 - Fulcrum bearing; 63 - Left positioning seat; 64 - Right positioning seat; 65 - Positioning bearing;
[0055] 66 - Rubber air spring; 67 - Lower fixing block; 68 - Upper pressure plate; 69 - Auxiliary clamping device. Detailed implementation manners
[0056] The present invention will be further described below in conjunction with specific embodiments:
[0057] The present invention belongs to the technical field of machining equipment, and particularly refers to a high-speed servo feeder, which includes a machine base 1. There are a feed inlet 2, a discharge outlet 3 and a feeding channel 4 on the machine base 1. The feeding channel 4 is located between the feed inlet 2 and the discharge outlet 3. And the feeding device in the feeding channel 4 can convey the metal sheet from the feed inlet 2 into the feeding channel 4 and finally convey it from the discharge outlet 3 to the processing area of the punching press. The feeding device is composed of a lower roller 5 and an upper roller 6. The first driving device 7 and the second driving device 8 on the machine base 1 are respectively used to control the rotation of the lower roller 5 and the upper roller 6. The upper roller 6 is located directly above the lower roller 5, and a gap 9 through which the material can pass is formed between the lower roller 5 and the upper roller 6. When a worker wants to convey the metal sheet normally, it is necessary to first place one end of the metal sheet into the gap 9 between the lower roller 5 and the upper roller 6. At this time, the first driving device 7 and the second driving device 8 respectively control the lower roller 5 and the upper roller 6 to rotate synchronously, so as to drive the metal sheet to move towards the feeding channel 4 under the cooperation of the lower roller 5 and the upper roller 6. Compared with the single-power method of conveying metal sheets on the market, the double-power conveying method of the present invention, which controls the lower roller 5 and the upper roller 6 to rotate synchronously through the first driving device 7 and the second driving device 8, makes the conveying speed of the metal sheet faster. At this time, the worker can adjust the processing speed of the punching press. The punching press is a common device on the market, and its processing speed can be adjusted according to the actual processing situation, so as to greatly increase the processing efficiency of the metal sheet. One end of the swinging lower pressing plate 10 in the feeding channel 4 is rotatably connected to the machine base 1, and the other end of the swinging lower pressing plate 10 is located above the upper roller 6. The swinging lower pressing plate 10 is connected to the upper roller 6 through a linkage seat 11. And the driving mechanism on the machine base 1 can be used to control the swinging lower pressing plate 10 to swing up and down reciprocally around one end of the swinging lower pressing plate 10. After the driving mechanism works, it can push the other end of the swinging lower pressing plate 10 to move downward. At this time, the linkage seat 11 on the swinging lower pressing plate 10 will move downward synchronously. After the linkage seat 11 moves downward, it will drive the upper roller 6 to move downward synchronously, so as to reduce the gap 9 between the upper roller 6 and the lower roller 5, and the upper roller 6 presses the metal sheet in the gap 9 tightly. At this time, the friction force between the metal sheet and the upper roller 6 and the lower roller 5 increases greatly. So when the metal sheet needs to stop during the rapid movement to process the unprocessed sheet body conveyed into the processing area of the punching press, at this time, after the first driving device 7 and the second driving device 8 stop working, the lower roller 5 and the upper roller 6 will stop rotating. Due to the pressure of the upper roller 6, the friction force between the metal sheet and the upper roller 6 and the lower roller 5 increases, so that the metal sheet will not continue to move forward for a certain distance, thus avoiding the situation that the unprocessed metal sheet body exceeds the processing area of the punching press. At present, positioning pins are available on punching presses on the market, and they can drive the metal sheet to move according to the positioning pins, so as to eliminate the deviation generated during the movement of the metal sheet. And when it is necessary to use the positioning pins to finely adjust the position of the metal sheet,At this time, the driving mechanism starts to work, driving the other end of the swinging lower pressing plate 10 to move upward. At this time, the linkage seat 11 on the swinging lower pressing plate 10 will move upward synchronously. After the linkage seat 11 moves upward, it will drive the upper roller 6 to move upward synchronously, so that the upper roller 6 moves away from the metal plate and separates from the metal plate. Thus, when the positioning pin fine-tunes the position of the metal plate, the situation where the fine-tuning work cannot be carried out because the metal plate is clamped by the upper roller 6 will not occur. When the fine-tuning work is completed, at this time, the driving mechanism starts to work again to drive the other end of the swinging lower pressing plate 10 to move downward. Finally, the upper roller 6 will clamp the metal plate again. The feeder of the present invention can not only achieve rapid feeding, but also when the first driving device 7 and the second driving device 8 stop working, the metal plate can stop moving immediately, enabling the metal plate to be utilized to the greatest extent and preventing waste of the metal plate raw material.
[0058] Preferably, the driving mechanism includes a third driving device arranged on the machine base 1 and a yaw and lift seat 15 connected to the swinging lower pressing plate 10. The third driving device includes a third servo motor 13 and a third driving shaft 14. The third driving shaft 14 passes through the machine base 1 and enters the feeding channel 4. The yaw and lift seat 15 is provided with a driving space 16. A cam 17 is arranged on the third driving shaft 14. The cam 17 is located in the driving space 16 and abuts against the yaw and lift seat 15. When the positioning pin is needed to fine-tune the position of the metal plate, at this time, the third servo motor 13 works, driving the third servo motor 13 to drive the third driving shaft 14 to rotate. Since the cam 17 on the third driving shaft 14 is located in the driving space 16 of the yaw and lift seat 15, when the third driving shaft 14 rotates, it will drive the cam 17 to rotate synchronously. The cam 17 is a common component on the market. When the cam 17 rotates, the protruding part of the cam 17 will push the yaw and lift seat 15 upward. And since one end of the swinging lower pressing plate 10 is rotatably connected to the machine base 1, at this time, the yaw and lift seat 15 will drive the other end of the swinging lower pressing plate 10 to move upward, finally causing the upper roller 6 to move upward and away from the metal plate. At this time, the third servo motor 13 stops working, enabling the positioning pin on the punching machine to smoothly fine-tune the position of the metal plate. The third servo motor 13 is a common servo motor on the market, which can accurately control the rotation angle of the third driving shaft 14. And when the upper roller 6 moves upward, at this time, the gap 9 between the lower roller 5 and the upper roller 6 becomes larger, which is also convenient for workers to put one end of the metal plate into the gap 9 between the lower roller 5 and the upper roller 6. When the positioning pin finishes fine-tuning the position of the metal plate, at this time, the third servo motor 13 starts to work again, driving the third driving shaft 14 and the cam 17 to rotate synchronously, so that the protruding part of the cam 17 is disengaged from the abutting state with the yaw and lift seat 15. At this time, the swinging lower pressing plate 10, the upper roller 6 and the yaw and lift seat 15 will reset downward due to their own gravity, causing the upper roller 6 to clamp the metal plate again.
[0059] Preferably, an installation groove 18 is formed in the yaw and lift seat 15. The installation groove 18 communicates with the driving space 16. A rotating bearing 19 and an installation shaft 20 are arranged in the installation groove 18. The installation shaft 20 is fixedly arranged in the installation groove 18. The rotating bearing 19 is sleeved on the installation shaft 20. The bottom end of the rotating bearing 19 exposes into the driving space 16 and abuts against the cam 17. The arrangement of the installation groove 18 enables the rotating bearing 19 and the installation shaft 20 to be smoothly installed on the yaw and lift seat 15. The installation groove 18 communicates with the driving space 16, enabling the bottom end of the rotating bearing 19 to smoothly expose into the driving space 16 and abut against the cam 17. The arrangement of the rotating bearing 19 enables the rotating bearing 19 to rotate with the cam 17 when the cam 17 rotates, thereby reducing the frictional force that needs to be overcome when the cam 17 rotates, reducing the wear caused when the cam 17 rotates, and increasing the service life of the cam 17.
[0060] Preferably, a first bearing seat 21 and a second bearing seat 22 are arranged in the feeding channel 4. The first bearing seat 21 and the second bearing seat 22 are connected to the machine base 1. The yaw and lift seat 15 is located between the first bearing seat 21 and the second bearing seat 22. Bearing grooves 23 are formed in both the first bearing seat 21 and the second bearing seat 22. A rotating hole 24 is formed at the bottom end of the bearing groove 23. The third driving shaft 14 sequentially passes through the rotating hole 24 in the first bearing seat 21, the driving space 16, and the rotating hole 24 in the second bearing seat 22. Movable bearings 25 are arranged in the bearing grooves 23. The movable bearings 25 are sleeved on the third driving shaft 14. Bearing gland plates 26 are fixedly arranged on both the first bearing seat 21 and the second bearing seat 22. The bearing gland plates 26 abut against the movable bearings 25 in the bearing grooves 23. Since the third driving shaft 14 sequentially passes through the rotating hole 24 in the first bearing seat 21, the driving space 16 on the yaw and lift seat 15, and the rotating hole 24 in the second bearing seat 22, and due to the arrangement of the first bearing seat 21 and the second bearing seat 22, the angle of the third driving shaft 14 will not deviate when it rotates. Movable bearings 25 are arranged in the bearing grooves 23 of both the first bearing seat 21 and the second bearing seat 22, and the movable bearings 25 are sleeved on the third driving shaft 14, thereby enabling the third driving shaft 14 to rotate more smoothly, reducing the friction between the third driving shaft 14 and the first bearing seat 21 and the second bearing seat 22, increasing the service life of the third driving shaft 14, and the arrangement of the bearing gland plates 26 on the first bearing seat 21 and the second bearing seat 22 can press the movable bearings 25 in the bearing grooves 23, thereby restricting the movable bearings 25 from disengaging from the bearing grooves 23.
[0061] Preferably, rotating ends 27 and connecting ends 28 are respectively provided at two ends of the lower roller 5. Left bearing seats 29 and right bearing seats 30 are respectively arranged in the feeding channel 4. Both the left bearing seat 29 and the right bearing seat 30 are connected to the machine base 1. The rotating end 27 is rotatably connected to the left bearing seat 29. The first driving device 7 is a first servo motor. A first motor shaft 31 is provided on the first servo motor. A coupling 32 is provided on the first motor shaft 31. The connecting end 28 passes through the right bearing seat 30 and the machine base 1 and is fixedly connected to the coupling 32. Both the left bearing seat 29 and the right bearing seat 30 are common bearing vertical fixing seats on the market. The rotating end 27 at one end of the lower roller 5 is rotatably connected to the left bearing seat 29. The connecting end 28 at the other end of the lower roller 5 passes through the right bearing seat 30 and the machine base 1 and is fixedly connected to the coupling 32 on the first motor shaft 31, so that the lower roller 5 is mounted in the feeding channel 4. The first servo motor is a common servo motor on the market. When the servo motor starts to work, the first motor shaft 31 will rotate at this time, thus driving the coupling 32 to continue rotating. The coupling 32 drives the connecting end 28 of the lower roller 5 to rotate, and finally the lower roller 5 rotates. The setting of the servo motor enables workers to accurately control the number of rotation turns of the lower roller 5, so as to accurately control the moving distance of the metal sheet, ensure that the moving distance of the metal sheet each time is the same, and achieve high-precision feeding.
[0062] Preferably, the linkage seat 11 includes a left linkage seat 33 and a right linkage seat 34. Bearing mounting holes 35 are provided on both the left linkage seat 33 and the right linkage seat 34. Linkage bearings 36 are provided in the bearing mounting holes 35. Rotating parts 37 and connecting parts 38 are respectively provided at both ends of the upper roller 6. The rotating part 37 is located in the bearing mounting hole 35 of the right linkage seat 34. The linkage bearing 36 in the bearing mounting hole 35 is sleeved on the rotating part 37. A relief hole 39 is provided on the machine base 1. One end of the connecting part 38 passes through the bearing mounting hole 35 of the left linkage seat 33 and the relief hole 39 and exposes outside the machine base 1. The linkage bearing 36 in the bearing mounting hole 35 of the left linkage seat 33 is sleeved on the connecting part 38. And the diameter of the connecting part 38 is smaller than the diameter of the relief hole 39. The second driving device 8 is a second servo motor. A transmission device is provided between the second servo motor and the connecting part 38; the linkage seat 11 is composed of the left linkage seat 33 and the right linkage seat 34. The rotating part 37 at one end of the upper roller 6 is located in the bearing mounting hole 35 of the right linkage seat 34. The linkage bearing 36 in the bearing mounting hole 35 of the right linkage seat 34 is sleeved on the rotating part 37. One end of the connecting part 38 passes through the bearing mounting hole 35 of the left linkage seat 33 and the relief hole 39 and exposes outside the machine base 1. And the linkage bearing 36 in the bearing mounting hole 35 of the left linkage seat 33 is sleeved on the connecting part 38. Thus, when the upper roller 6 rotates, the rotating part 37 and the connecting part 38 will rotate synchronously. Finally, under the action of the linkage bearing 36, the rotation of the upper roller 6 is smoother. And the setting of the relief hole 39 on the machine base 1 enables one end of the connecting part 38 to expose outside the machine base 1 smoothly. And the diameter of the connecting part 38 is smaller than the diameter of the relief hole 39. Thus, when the upper roller 6 moves downward or upward, it will not be restricted by the machine base 1, enabling the upper roller 6 to move smoothly. The second servo motor is the same as the first servo motor. It is also a common servo motor on the market. It can accurately control the number of rotation turns of the upper roller 6. And when the second servo motor works, it can smoothly drive the connecting part 38 to rotate through the transmission device. The rotation of the connecting part 38 can drive the upper roller 6 to rotate, enabling the feeding work of the feeder to proceed normally.
[0063] Preferably, the transmission device includes a driven wheel 40, a driving wheel 41, and a synchronous belt 42 sleeved on the driven wheel 40 and the driving wheel 41. The driven wheel 40 is sleeved on one end of the connecting portion 38. A second motor shaft 43 is provided on the second servo motor. The driving wheel 41 is sleeved on the second motor shaft 43. A tension adjusting device 44 is provided on the machine base 1. The tension adjusting device 44 is located on one side of the synchronous belt 42. The tension adjusting device 44 includes a tension seat 45, an adjusting plate 46 rotatably arranged on the tension seat 45, and a tension wheel 47 installed on the adjusting plate 46. The tension wheel 47 is located on one side of the synchronous belt 42 and is in contact with the synchronous belt 42. When the second servo motor works, it will drive the second motor shaft 43 to rotate. The rotation of the second motor shaft 43 will drive the driving wheel 41 to rotate. The rotation of the driving wheel 41 will drive the synchronous belt 42 to rotate. Under the rotation of the synchronous belt 42, the driven wheel 40 will be driven to rotate. Finally, the driven wheel 40 drives the connecting portion 38 to rotate, enabling the upper roller 6 to rotate smoothly. This belt transmission method makes the power transmission more stable. The tension adjusting device 44 on one side of the synchronous belt 42 is composed of a tension seat 45, an adjusting plate 46 rotatably arranged on the tension seat 45, and a tension wheel 47 installed on the adjusting plate 46. Workers can rotate the adjusting plate 46 to make the tension wheel 47 abut against one side of the synchronous belt 42. Under the action of the tension wheel 47, the synchronous belt 42 is in a taut state, so that the two ends of the synchronous belt 42 are not easily separated from the driven wheel 40 and the driving wheel 41. Moreover, workers can adjust the tightness of the synchronous belt 42 by rotating the adjusting plate 46, which is more practical.
[0064] Preferably, a feed drag plate 48 is provided at the feed inlet 2, and a discharge drag plate 49 is provided at the discharge outlet 3. Symmetric left adjustment channels 50 and right adjustment channels 51 are formed in the discharge drag plate 49. Left limiting shafts 52 and right limiting shafts 53 are respectively and slidably arranged in the left adjustment channel 50 and the right adjustment channel 51. An upper guide roller 54 and a lower guide roller 55 are further arranged on the discharge drag plate 49. The upper guide roller 54 is directly above the lower guide roller 55. A length measuring motor 56 is further arranged on the machine base 1. A length measuring wheel shaft 57 is arranged on the length measuring motor 56. The length measuring wheel shaft 57 passes through the machine base 1 and is located in the feeding channel 4. A length measuring wheel 58 is arranged on the length measuring wheel shaft 57. The length measuring wheel 58 can be in contact with the material. The main function of the feed drag plate 48 is to support and fix the material, ensuring the stability of the metal sheet during the feeding process. The function of the discharge drag plate 49 is to enable the metal sheet to be smoothly output from the feeding device to the processing area of the punching machine. The left adjustment channel 50 and the right adjustment channel 51 on the discharge drag plate 49 are symmetrically arranged, and the left limiting shaft 52 and the right limiting shaft 53 are respectively slidably arranged in the left adjustment channel 50 and the right adjustment channel 51. Thus, workers can adjust the distance between the left limiting shaft 52 and the right limiting shaft 53 according to the width of the metal sheet, ensuring that the left limiting shaft 52 and the right limiting shaft 53 can respectively contact the left and right sides of the metal sheet. When the metal sheet comes out of the discharge outlet 3, it will not move left and right, ensuring the processing accuracy of the metal sheet. Finally, the metal sheet will enter the processing area of the punching machine through between the upper guide roller 54 and the lower guide roller 55. The arrangement of the upper guide roller 54 and the lower guide roller 55 plays a guiding role, enabling the metal sheet to smoothly enter the processing area. There is a length measuring wheel 58 on the length measuring wheel shaft 57 of the length measuring motor 56. The length measuring wheel 58 is located in the feeding channel 4. When the metal sheet passes through the feeding channel 4, the metal sheet will contact the length measuring wheel 58. When the metal sheet moves, it will drive the length measuring wheel 58 to rotate. The number of rotations of the length measuring wheel 58 can be used to calculate the moving distance of the metal sheet, and the moving data of the metal sheet is transmitted to the length measuring motor 56. Finally, when the moving distance of the metal sheet reaches the preset value, the first driving device 7 and the second driving device 8 will stop working, thus accurately controlling the moving distance of the metal sheet.
[0065] Preferably, a connecting shaft 59 is provided in the feeding channel 4. Both ends of the connecting shaft 59 are fixedly connected to the machine base 1. Fulcrum bearing seats 60 are symmetrically provided on the swinging lower pressing plate 10. An activity hole 61 is formed in the fulcrum bearing seat 60. The connecting shaft 59 is located in the activity hole 61, and fulcrum bearings 62 are provided in the activity holes 61. The fulcrum bearings 62 are sleeved on the connecting shaft 59. A left positioning seat 63 and a right positioning seat 64 are provided in the feeding channel 4. The swinging lower pressing plate 10 is located between the left positioning seat 63 and the right positioning seat 64. Positioning bearings 65 are provided on both the left positioning seat 63 and the right positioning seat 64. The positioning bearing 65 on the left positioning seat 63 and the positioning bearing 65 on the right positioning seat 64 can respectively abut against the left and right sides of the swinging lower pressing plate 10; the connecting shaft 59 is located in the feeding channel 4, and both ends of the connecting shaft 59 are fixedly connected to the machine base 1, so that the connecting shaft 59 is erected in the feeding channel 4. There are two fulcrum bearing seats 60 on the swinging lower pressing plate 10. The connecting shaft 59 is located in the activity hole 61 of the fulcrum bearing seat 60, and the fulcrum bearings 62 in the activity hole 61 are sleeved on the connecting shaft 59, so that when one end of the swinging lower pressing plate 10 rotates relative to the connecting shaft 59, it is smoother. Positioning bearings 65 are provided on both the left positioning seat 63 and the right positioning seat 64 in the feeding channel 4. The positioning bearing 65 on the left positioning seat 63 and the positioning bearing 65 on the right positioning seat 64 respectively abut against the left and right sides of the swinging lower pressing plate 10, so that the swinging lower pressing plate 10 can be effectively connected to move left and right in the feeding channel 4.
[0066] Preferably, an auxiliary clamping device 69 is provided on the machine base 1. The number of the auxiliary clamping devices 69 is two. The auxiliary clamping device 69 includes a rubber air spring 66, a lower fixing block 67 provided at the bottom end of the rubber air spring 66, and an upper pressing plate 68 provided at the top end of the rubber air spring 66. The lower fixing block 67 is fixedly connected to the swinging lower pressing plate 10, and the upper pressing plate 68 is fixedly connected to the machine base 1. The auxiliary clamping device is composed of a rubber air spring 66, a lower fixing block 67, and an upper pressing plate 68. The rubber air spring 66 is a common device on the market and has advantages such as a long service life and low maintenance cost. The rubber air spring 66 is fixedly connected to the machine base 1 through the upper pressing plate 68 and fixedly connected to the swinging lower pressing plate 10 through the lower fixing block 67. When the third servo motor 13 works, after a series of transmissions, the protruding part of the cam 17 abuts against the yaw lifting seat 15. At this time, while the yaw lifting seat 15 moves upward, it drives one end of the swinging lower pressing plate 10 to move upward synchronously, so that the rubber air spring 66 is in a compressed state. At this time, the upper roller 6 will be separated from the metal sheet. When the third servo motor 13 works again, the protruding part of the cam 17 is disengaged from the yaw lifting seat 15. At this time, the compressed rubber air spring 66 will push the swinging lower pressing plate 10 to reset, and finally the yaw lifting seat 15 and the upper roller 6 are reset, thus ensuring that the swinging lower pressing plate 10 and the upper roller 6 can be reset, enabling the upper roller 6 to clamp the metal sheet and enabling the feeder to be used normally. The number of the auxiliary clamping devices 69 is two. Therefore, under the elastic action of the two rubber air springs 66, without external force, the upper roller 6 will not move upward, thus ensuring that the upper roller 6 can always clamp the metal sheet.
[0067] The above embodiments are only preferred embodiments of the present invention and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.
Claims
1. A high-speed servo feeder, comprising a machine base (1), characterized in that: The base (1) is provided with a feed inlet (2) and a discharge outlet (3). A feeding channel (4) is arranged between the feed inlet (2) and the discharge outlet (3). A feeding device is arranged in the feeding channel (4). The feeding device is located between the feed inlet (2) and the discharge outlet (3). The feeding device includes a lower roller (5) and an upper roller (6). The base (1) is provided with a first driving device (7) and a second driving device (8) respectively for driving the lower roller (5) and the upper roller (6) to rotate. The upper roller (6) is located directly above the lower roller (5), and a gap (9) through which the material can pass is formed between the lower roller (5) and the upper roller (6). A swinging lower pressing plate (10) is further arranged in the feeding channel (4). One end of the swinging lower pressing plate (10) is rotatably connected to the base (1). The other end of the swinging lower pressing plate (10) is located above the upper roller (6), and a linkage seat (11) is arranged on the swinging lower pressing plate (10). The linkage seat (11) is connected to the upper roller (6). The base (1) is further provided with a driving mechanism for driving the swinging lower pressing plate (10) to swing. The driving mechanism is connected to the swinging lower pressing plate (10). When the driving mechanism works, it can drive the other end of the swinging lower pressing plate (10) to swing up and down reciprocally, thereby driving the linkage seat (11) and the upper roller (6) to swing synchronously, so that the upper roller (6) presses the material located in the gap (9) or separates from the material.
2. The high-speed servo feeder according to claim 1, wherein: The driving mechanism includes a third driving device arranged on the base (1) and a yawing and lifting seat (15) connected to the swinging lower pressing plate (10). The third driving device includes a third servo motor (13) and a third driving shaft (14). The third driving shaft (14) passes through the base (1) and enters the feeding channel (4). A driving space (16) is arranged on the yawing and lifting seat (15). A cam (17) is arranged on the third driving shaft (14). The cam (17) is located in the driving space (16) and abuts against the yawing and lifting seat (15).
3. A high-speed servo feeder according to claim 2, characterized in that: An installation groove (18) is formed on the yawing and lifting seat (15). The installation groove (18) communicates with the driving space (16). A rotating bearing (19) and an installation shaft (20) are arranged in the installation groove (18). The installation shaft (20) is fixedly arranged in the installation groove (18). The rotating bearing (19) is sleeved on the installation shaft (20). The bottom end of the rotating bearing (19) exposes into the driving space (16) and abuts against the cam (17).
4. A high-speed servo feeder according to claim 2, wherein: A first bearing seat (21) and a second bearing seat (22) are provided in the feeding channel (4); the first bearing seat (21) and the second bearing seat (22) are connected to the machine base (1); the deflection lifting seat (15) is located between the first bearing seat (21) and the second bearing seat (22); the first bearing seat (21) and the second bearing seat (22) are both provided with a bearing groove (23); a rotation hole (24) is provided at the bottom end of the bearing groove (23); the third driving shaft (14) is arranged according to The first bearing seat (21) and the second bearing seat (22) are respectively passed through the rotating hole (24) on the first bearing seat (21), the driving space (16) and the rotating hole (24) on the second bearing seat (22); a movable bearing (25) is provided in each of the bearing grooves (23); each of the movable bearings (25) is sleeved on the third driving shaft (14); a bearing pressure cover (26) is fixedly provided on each of the first bearing seat (21) and the second bearing seat (22); and the bearing pressure cover (26) is in contact with the movable bearing (25) in the bearing groove (23).
5. A high-speed servo feeder according to any one of claims 1-4, characterized in that: The two ends of the lower roller (5) are respectively provided with a rotating end (27) and a connecting end (28); the feeding channel (4) is respectively provided with a left bearing seat (29) and a right bearing seat (30); the left bearing seat (29) and the right bearing seat (30) are both connected to the machine base (1); the rotating end (27) is rotatably connected to the left bearing seat (29); the first driving device (7) is a first servo motor; the first servo motor is provided with a first motor shaft (31); the first motor shaft (31) is provided with a coupling (32); the connecting end (28) passes through the right bearing seat (30) and the machine base (1) and is fixedly connected to the coupling (32).
6. A high-speed servo feeder according to any one of claims 1-4, characterized in that: The linkage seat (11) comprises a left linkage seat (33) and a right linkage seat (34), the left linkage seat (33) and the right linkage seat (34) are both provided with bearing mounting holes (35), and linkage bearings (36) are both provided in the bearing mounting holes (35), and the two ends of the upper roller (6) are respectively provided with a rotating part (37) and a connecting part (38), the rotating part (37) is located in the bearing mounting hole (35) of the right linkage seat (34), and the linkage bearing (36) in the bearing mounting hole (35) is sleeved on the rotating part (37). The machine base (1) is provided with a clearance hole (39), one end of the connecting portion (38) passes through the bearing mounting hole (35) of the left linkage seat (33) and the clearance hole (39) to be exposed outside the machine base (1), the linkage bearing (36) in the bearing mounting hole (35) of the left linkage seat (33) is sleeved on the connecting portion (38), and the diameter of the connecting portion (38) is smaller than the diameter of the clearance hole (39), the second driving device (8) is a second servo motor, and a transmission device is provided between the second servo motor and the connecting portion (38).
7. A high-speed servo feeder according to claim 6, characterized in that: The transmission device includes a driven wheel (40), a driving wheel (41), and a synchronous belt (42) sleeved on the driven wheel (40) and the driving wheel (41). The driven wheel (40) is sleeved on one end of the connecting portion (38). The second servo motor is provided with a second motor shaft (43), and the driving wheel (41) is sleeved on the second motor shaft (43). A tension adjusting device (44) is provided on the machine base (1), and the tension adjusting device (44) is located on one side of the synchronous belt (42). The tension adjusting device (44) includes a tensioning seat (45), an adjusting plate (46) rotatably arranged on the tensioning seat (45), and a tensioning wheel (47) installed on the adjusting plate (46). The tensioning wheel (47) is located on one side of the synchronous belt (42) and is in contact with the synchronous belt (42).
8. A high-speed servo feeder according to any one of claims 1-4, characterized in that: A feeding drag plate (48) is provided at the feeding port (2), and a discharging drag plate (49) is provided at the discharging port (3). Left and right adjusting channels (50) and (51) are symmetrically formed on the discharging drag plate (49). A left limiting shaft (52) and a right limiting shaft (53) are respectively slidably arranged in the left adjusting channel (50) and the right adjusting channel (51). An upper guiding roller (54) and a lower guiding roller (55) are further provided on the discharging drag plate (49). The upper guiding roller (54) is located directly above the lower guiding roller (55). A metering motor (56) is further provided on the machine base (1). The metering motor (56) is provided with a metering wheel shaft (57). The metering wheel shaft (57) passes through the machine base (1) and is located in the feeding channel (4). A metering wheel (58) is provided on the metering wheel shaft (57), and the metering wheel (58) can be in contact with the material.
9. A high-speed servo feeder according to any one of claims 1-4, characterized in that: A connecting shaft (59) is provided in the feeding channel (4). Both ends of the connecting shaft (59) are fixedly connected to the machine base (1). Support bearing seats (60) are symmetrically provided on the swinging lower pressing plate (10). An activity hole (61) is formed in the support bearing seat (60). The connecting shaft (59) is located in the activity hole (61), and a support bearing (62) is provided in each of the activity holes (61). The support bearing (62) is sleeved on the connecting shaft (59). A left positioning seat (63) and a right positioning seat (64) are provided in the feeding channel (4). The swinging lower pressing plate (10) is located between the left positioning seat (63) and the right positioning seat (64), and positioning bearings (65) are provided on both the left positioning seat (63) and the right positioning seat (64). The positioning bearings (65) on the left positioning seat (63) and the right positioning seat (64) can respectively abut against the left and right sides of the swinging lower pressing plate (10).
10. A high-speed servo feeder according to any one of claims 1-4, characterized in that: An auxiliary clamping device (69) is provided on the machine base (1). The number of the auxiliary clamping devices (69) is two. The auxiliary clamping device (69) includes a rubber air spring (66), a lower fixing block (67) arranged at the bottom end of the rubber air spring (66), and an upper pressing plate (68) arranged at the top end of the rubber air spring (66). The lower fixing block (67) is fixedly connected with the swinging lower pressing plate (10), and the upper pressing plate (68) is fixedly connected with the machine base (1).