Automatic processing equipment for removing steel plate cutting edge

Abstract

The present invention relates to an automatic processing device for removing cutting nodules on steel plates, comprising: a frame; an X-axis moving mechanism mounted on the frame; a Y-axis moving mechanism mounted on the frame via the X-axis moving mechanism, with the Y-axis being perpendicular to the X-axis; a clamping mechanism mounted on the frame for clamping the steel plate; a cutting mechanism connected to the Y-axis moving mechanism and located on a side of the steel plate near the cutting nodules, the cutting mechanism for cutting the nodules; and a tool changing mechanism mounted on the frame for providing a tool to the cutting mechanism. The operating principle is as follows: through the coordinated action of the X-axis and Y-axis moving mechanisms, the clamping mechanism clamps the steel plate, the cutting mechanism moves to a precise position, and uses the tool provided by the tool changing mechanism to remove the cutting nodules on the steel plate, thereby improving the efficiency of cutting the nodules.

Description

Technical Field

[0001] The present disclosure relates to the technical field of removing steel plate cutting nodules, and in particular, to an automatic processing device for removing steel plate cutting nodules. Background Art

[0002] Cutting edge defects in steel plates primarily include slag flanging and burrs, primarily located along the long edges of the steel blank. These flanging defects are caused by solidified slag from the previous flame cutting process. Depending on the cutting performance of the flame cutting machine, the size of the flanging defects varies, with the maximum thickness approaching 15mm and the minimum approximately 2mm. Conventional methods often rely on manual removal, significantly impacting cutting efficiency. Summary of the Invention

[0003] In order to overcome the problem that the existing manual method of removing cutting nodules affects the cutting efficiency, the present invention provides an automatic processing equipment for removing cutting nodules of steel plates.

[0004] In order to achieve the above-mentioned objectives, the present disclosure provides an automatic processing equipment for removing cutting nodules of steel plates, comprising: a frame; an X-direction moving mechanism, mounted on the frame; a Y-direction moving mechanism, mounted on the frame through the X-direction moving mechanism, with the Y direction being perpendicular to the X direction; a clamping mechanism, mounted on the frame, for clamping the steel plate; a cutting mechanism, fixedly connected to the Y-direction moving mechanism and located on a side of the steel plate close to the cutting nodule, the cutting mechanism being used to cut the cutting nodule; and a tool changing mechanism, mounted on the frame, for providing a tool to the cutting mechanism.

[0005] Optionally, the frame is formed with a processing position, the bottom of the processing position is provided with an avoidance groove, and the steel plate is placed above the avoidance groove;

[0006] The clamping mechanism comprises:

[0007] A pressing assembly is installed on a side of the frame away from the cutting knob and is used to press down the steel plate;

[0008] An X-direction pushing component is installed in the avoidance groove;

[0009] In addition, an X-direction positioning surface switching component is arranged in the avoidance groove in an X-direction offset manner with the X-direction pushing component, and the X-direction pushing component and the X-direction positioning surface switching component are used to clamp the steel plate in the X-direction.

[0010] Optionally, there are multiple pressing assemblies, which are spaced apart along the Y direction. The pressing assemblies include a first standard oil cylinder, a first pressure plate, a pressing bracket and a pressure head. The first standard oil cylinder is installed on the frame, and the output shaft of the first standard oil cylinder is hinged to one end of the first pressure plate. The pressure head is installed on the other end of the first pressure plate. The pressure head is used to abut the top surface of the steel plate. The middle part of the first pressure plate is hinged to the pressing bracket, and the bottom of the pressing bracket is fixedly connected to the frame.

[0011] Optionally, the X-direction positioning surface switching assembly includes a third standard oil cylinder, a limit block, a guide shaft, a bearing seat and an L-shaped positioning block. The third standard oil cylinder is installed in the avoidance groove through the cylinder seat. The output shaft of the third standard oil cylinder is passed through the limit block and is slidingly connected to the limit block. The end of the output shaft of the third standard oil cylinder is fixedly connected to the L-shaped positioning block. The vertical side wall of the L-shaped positioning block is used to abut the X direction of the steel plate, and the horizontal side wall of the L-shaped positioning block is used to support the steel plate. The guide shaft is installed in the avoidance groove through a guide rail seat, and the L-shaped positioning block is slidingly connected to the guide shaft through a slider.

[0012] Optionally, the clamp mechanism further includes a plurality of steel plate positioning blocks provided above the avoidance groove, and the top surfaces of the steel plate positioning blocks form a grid surface and a striped surface.

[0013] Optionally, the cutting mechanism includes a first motor, a small pulley, a large pulley, a synchronous belt, a mechanical spindle and a cutting cylinder. The first motor is installed on the slide of the Y-axis moving mechanism through a motor bracket. The small pulley is sleeved on the outer periphery of the output shaft of the first motor and is fixedly connected to the output shaft of the first motor. The large pulley is sleeved on the rear end of the mechanical spindle. The synchronous belt is wound around the small pulley and the large pulley. The cutting cylinder is installed on the motor bracket and is located at the rear end of the mechanical spindle. The cutting cylinder is used to loosen the tool on the front end of the mechanical spindle.

[0014] Optionally, the cutting mechanism also includes a spindle positioning switch and a first sensor, which are installed on the rear end housing of the mechanical spindle. The first sensor is used to detect the rotation of the shaft of the mechanical spindle, and the spindle positioning switch is used for spindle positioning.

[0015] Optionally, a first protrusion and a second protrusion are provided at the bottom of the motor bracket, and two Y-direction stoppers and two Y-direction limit position switches are provided on the slide of the Y-direction moving mechanism. The two Y-direction stoppers are arranged opposite to each other along the Y direction, and the two Y-direction limit position switches are arranged opposite to each other along the Y direction and are provided on the outside of the two Y-direction stoppers. The first protrusion is used to abut against the Y-direction stopper, and the second protrusion is used to abut against the Y-direction limit position switch.

[0016] Optionally, the tool changing mechanism includes a tool changing support, a Y-axis lateral movement cylinder, a lifting cylinder and two tool clamps, the Y-axis lateral movement cylinder is installed on the tool changing support, the lifting cylinder is installed on the output shaft of the Y-axis lateral movement cylinder through a connecting plate, and the two tool clamps are installed on the output shaft of the lifting cylinder.

[0017] Optionally, a first in-position switch is installed on the tool changing support, a first abutment and a second in-position switch are installed on the connecting plate, the first abutment is used to abut against the first in-position switch, and a second abutment is installed on the output shaft of the lifting cylinder, the second abutment is used to abut against the second in-position switch.

[0018] The technical solutions provided by the embodiments of the present disclosure may have the following beneficial effects:

[0019] The X-axis movement mechanism is mounted on the frame, enabling precise forward and backward movement. The Y-axis movement mechanism is mounted on the frame through the X-axis movement mechanism and is perpendicular to the X-axis, enabling precise left and right movement. The clamping mechanism is mounted on the frame to securely clamp the steel plate. The cutting mechanism is fixedly connected to the Y-axis movement mechanism and is located on the side of the steel plate near the cut edge, allowing precise movement and cutting as needed. The tool changing mechanism is mounted on the frame to provide the cutting tool. The working principle is as follows: through the coordinated action of the X-axis and Y-axis movement mechanisms, the clamping mechanism clamps the steel plate, and the cutting mechanism moves to a precise position and uses the tool provided by the tool changing mechanism to remove the cut edge on the steel plate, thereby improving the cutting efficiency of the cut edge. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is an axonometric diagram of an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0021] Figure 2 It is a schematic diagram of a cutting tumor of a steel plate according to an exemplary embodiment of the present disclosure.

[0022] Figure 3 It is a front view of an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0023] Figure 4 This is a schematic diagram of a partial structure of an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure. Figure 1 .

[0024] Figure 5 This is a schematic diagram of a partial structure of an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure. Figure 2 .

[0025] Figure 6 It is a schematic diagram of a cutting mechanism in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0026] Figure 7 It is a schematic diagram of a driving component in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0027] Figure 8 It is a schematic diagram of guide rail protection in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0028] Figure 9 It is a schematic diagram of a tool changing mechanism in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0029] Figure 10 This is a schematic diagram of a clamping mechanism in an automatic processing device for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure. Figure 1 .

[0030] Figure 11 This is a schematic diagram of a clamping mechanism in an automatic processing device for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure. Figure 2 .

[0031] Figure 12 It is a schematic diagram of a pressing component in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0032] Figure 13 It is a schematic diagram of a steel plate positioning block in an automatic processing device for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0033] Figure 14 It is a schematic diagram of an auxiliary support cylinder in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0034] Figure 15 It is a schematic diagram of an X-axis pushing component in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0035] Figure 16 It is a schematic diagram of an X-axis positioning surface switching component in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0036] Figure 17It is a schematic diagram of the workflow of an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0037] Figure 18 It is a schematic diagram of the working process of a clamping mechanism in an automatic processing equipment for removing steel plate cutting tumors according to an exemplary embodiment of the present disclosure.

[0038] 10. Steel plate; 11. Cutting tumor; 100. Rack; 110. Processing position; 120. Avoidance groove; 131. X-axis stopper; 132. X-axis limit position switch; 210. X-axis moving mechanism; 211. Driving component; 2111. First lead screw; 2112. Second motor; 2113. Nut; 2114. Lead screw support; 220. Y-axis moving mechanism; 221. Y-axis stopper; 222. Y-axis limit position switch; 300. Clamp mechanism; 310. Pressing assembly; 311. First standard oil cylinder; 312. First pressing plate; 313. Pressing bracket; 314. Pressing head; 320. X-axis pushing assembly; 321. Second standard oil cylinder; 322. Connecting block; 323. Rotating oil cylinder; 324. Second pressing plate; 330. X-axis positioning surface switching assembly; 3 31. The third standard oil cylinder; 332. The limit block; 333. The guide shaft; 334. The bearing seat; 335. The L-shaped positioning block; 340. The steel plate positioning block; 350. The auxiliary support oil cylinder; 360. The Y-axis blocking block; 400. The cutting mechanism; 410. The first motor; 420. The small pulley; 430. The large pulley; 440. The synchronous belt; 450. The mechanical spindle; 460. The knife-beating oil cylinder; 470. The spindle positioning switch; 480. The first sensor; 500. The tool changing mechanism; 510. The tool changing support; 520. The Y-axis traverse cylinder; 530. The lifting cylinder; 540. The tool clamp; 551. The first position switch; 552. The second position switch; 560. The tool; 610. The guide rail protection; 621. The side protection plate; 622. The front pull cover; 623. The rear pull cover. 710, hydraulic station; 720, electrical cabinet; 730, water cooler; 740, wire trough; 750, drag chain; 760, chip conveyor; 770, foot pedal. DETAILED DESCRIPTION

[0039] The following describes the specific embodiments of the present disclosure in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present disclosure and are not intended to limit the present disclosure.

[0040] In this disclosure, unless otherwise indicated, directional terms such as "upper, lower, front, rear, left, and right" are used for ease of description and are defined based on the drawing orientation of the corresponding drawings. "Inside" and "outside" are defined based on the inherent contours of the corresponding components. Terms such as "first" and "second" used in this disclosure are intended to distinguish one element from another and do not convey order or importance. Furthermore, when the following description refers to the drawings, unless otherwise indicated, identical numbers in different drawings represent identical or similar elements.

[0041] See also Figures 1 to 3 The embodiment of the present disclosure provides an automatic processing equipment for removing cutting nodules of steel plates, including a frame 100, an X-axis moving mechanism 210, a Y-axis moving mechanism 220, a clamping mechanism 300, a cutting mechanism 400 and a tool changing mechanism 500. Among them, the X-axis moving mechanism 210 is installed on the frame 100. The Y-axis moving mechanism 220 is installed on the frame 100 through the X-axis moving mechanism 210, and the Y direction is perpendicular to the X direction. The clamping mechanism 300 is installed on the frame 100 and is used to clamp the steel plate 10. The cutting mechanism 400 is fixedly connected to the Y-axis moving mechanism 220 and is located on the side of the steel plate 10 close to the cutting nodule 11. The cutting mechanism 400 is used to cut the cutting nodule 11. The tool changing mechanism 500 is installed on the frame 100 and is used to provide a tool 560 to the cutting mechanism 400.

[0042] As can be understood, the X-moving mechanism 210 is mounted on the frame 100 to achieve precise forward and backward movement; the Y-moving mechanism 220 is mounted on the frame 100 through the X-moving mechanism 210 and is perpendicular to the X-direction, achieving precise left and right movement; the clamping mechanism 300 is mounted on the frame 100 to firmly clamp the steel plate 10; the cutting mechanism 400 is fixedly connected to the Y-moving mechanism 220 and is located on the side of the steel plate 10 near the cutting nodule 11, capable of precise movement and cutting as needed; and the tool changing mechanism 500 is mounted on the frame 100 to provide a cutting tool 560. The working principle is as follows: through the coordinated action of the X- and Y-moving mechanisms 220, the clamping mechanism 300 clamps the steel plate 10, and the cutting mechanism 400 moves to a precise position and uses the tool 560 provided by the tool changing mechanism 500 to remove the cutting nodule 11 on the steel plate 10, thereby improving the cutting efficiency of the cutting nodule 11.

[0043] In one embodiment, see Figures 10 to 15The frame 100 is formed with a processing position 110, and an avoidance groove 120 is provided at the bottom of the processing position 110, and the steel plate 10 is placed above the avoidance groove 120; the clamping mechanism 300 includes a pressing component 310, an X-direction pushing component 320 and an X-direction positioning surface switching component 330. Among them, the pressing component 310 is installed on the side of the frame 100 away from the cutting tumor 11, and is used to press down the steel plate 10. The X-direction pushing component 320 is installed in the avoidance groove 120. The X-direction positioning surface switching component 330 is arranged in the avoidance groove 120 in an X-direction offset manner with the X-direction pushing component 320. The X-direction pushing component 320 and the X-direction positioning surface switching component 330 are used to clamp the steel plate 10 in the X-direction. The working principle is: first, the steel plate 10 is placed above the avoidance groove 120, and the downward pressure component 310 presses the steel plate 10 downward to ensure its stability; then, the X-axis pushing component 320 and the X-axis positioning surface switching component 330 work together to move and accurately position the steel plate 10 along the X-axis direction, providing precise clamping to ensure high precision requirements in the subsequent cutting process of removing the tumor 11.

[0044] In one embodiment, see Figures 10 to 12 The pressing assembly 310 is provided with multiple parts and spaced apart in the Y direction to ensure the stability and reliability of the pressing. The pressing assembly 310 includes a first standard oil cylinder 311, a first pressing plate 312, a pressing bracket and a pressing head 314. The first standard oil cylinder 311 is mounted on the frame 100, and the output shaft of the first standard oil cylinder 311 is hinged to one end of the first pressing plate 312. The pressing head 314 is mounted on the other end of the first pressing plate 312. The pressing head 314 is used to abut the top surface of the steel plate 10. The middle part of the first pressing plate 312 is hinged to the pressing bracket, and the bottom of the pressing bracket 313 is fixedly connected to the frame 100. Specifically, there can be four down-holding assemblies 310, which function to stably clamp the steel plate 10 on the positioning block. The main clamping mechanism (down-holding assembly 310) is a rocker-hinged type. The main clamping cylinder is mounted on the frame 100 via four M24 screws. The front end of the cylinder piston rod is connected to a joint via an external thread. The joint is connected to the first pressure plate 312 via a pin. The first pressure plate 312 is connected to the down-holding bracket via a connecting plate and a pin. The ram 314 is connected to the first pressure plate 312 via a pin. The down-holding bracket is mounted on the frame 100. The cylinder and down-holding bracket are fixed. When the cylinder piston rod extends, the pressure plate swings around the pin, and the ram 314 swings downward to achieve clamping. When the cylinder piston rod retracts, the ram 314 swings upward to achieve release.

[0045] The clamping mechanism 300 may also include a base, and the downward pressing component 310, the X-direction pushing component 320 and the X-direction positioning surface switching component 330 are all installed on the frame 100 through the base. The user can first assemble the components used for the clamping mechanism 300 on the base, and then directly fix the base on the frame 100 after assembly.

[0046] In one embodiment, see Figure 10 and Figure 15 The X-direction pushing assembly 320 includes a second standard oil cylinder 321, a connecting block 322, a rotating oil cylinder 323 and a second pressure plate 324. The second standard oil cylinder 321 is installed in the avoidance groove 120 through the cylinder seat. The output shaft of the second standard oil cylinder 321 is fixedly connected to the connecting block 322. The rotating oil cylinder 323 is installed at the end of the connecting block 322 away from the second standard oil cylinder 321. The output shaft of the rotating oil cylinder 323 is installed with the second pressure plate 324. The second pressure plate 324 is used to abut the X-direction of the steel plate 10.

[0047] Specifically, the X-direction pushing assembly 320 consists of a 40mm diameter standard cylinder, a rotating cylinder 323, a cylinder seat, a pressure plate, a guide shaft 333, a guide rail seat, and a bearing seat 334. There are three sets of X-direction pushing components. The X-direction pushing assembly 320 and the X-direction positioning surface switching assembly 330 work together to clamp the steel plate 10 in the front-to-back direction. The second standard cylinder 321 is mounted on the cylinder seat, which is fixed to the clamping body. The standard cylinder drives the rotating cylinder 323 and the second pressure plate 324 to move back and forth via two guide shafts 333 to achieve the pushing action. The rotating cylinder 323 is mounted on a movable cylinder seat. During loading, the standard cylinder is extended, and the rotating cylinder 323 is also extended and horizontal. When the steel plate 10 needs to be pushed, the rotating cylinder 323 is swung up and retracted, and then the standard cylinder is retracted (i.e., vertically), pushing the steel plate 10 against the X-direction reference plane for positioning.

[0048] In one embodiment, see Figures 10 to 16 The X-direction positioning surface switching assembly 330 includes a third standard oil cylinder 331, a limit block 332, a guide shaft 333, a bearing seat 334 and an L-shaped positioning block 335. The third standard oil cylinder 331 is installed in the avoidance groove 120 through the cylinder seat. The output shaft of the third standard oil cylinder 331 is passed through the limit block 332 and is slidably connected to the limit block 332. The end of the output shaft of the third standard oil cylinder 331 is fixedly connected to the L-shaped positioning block 335. The vertical side wall of the L-shaped positioning block 335 is used to abut the X direction of the steel plate 10, and the horizontal side wall of the L-shaped positioning block 335 is used to support the steel plate 10. The guide shaft 333 is installed in the avoidance groove 120 through the guide rail seat, and the L-shaped positioning block 335 is slidably connected to the guide shaft 333 through a slider. In this way, the switching of the X-axis positioning surface can be achieved, and the processing surface of the steel plate 10 of different widths can be achieved by switching the positioning surface to meet the processing requirements; the positioning of the steel plate 10 is divided into two gears, and the steel plate 10 with a width of 320mm-475mm needs to retract the X-axis positioning cylinder, and the steel plate 10 with a width of 150mm-320mm needs to extend the X-axis positioning cylinder; the X-axis reference positioning surface switching mechanism is fixed to the fixture body by installing screws.

[0049] In one embodiment, see Figure 10 and Figure 13 The clamp mechanism 300 also includes a plurality of steel plate body positioning blocks 340 arranged above the avoidance groove 120, and the top surfaces of the steel plate body positioning blocks 340 form a grid surface and a striped surface. Specifically, it is composed of 6 steel plate body positioning blocks 340. The arrangement position of the steel plate body positioning blocks 340 on the clamp is based on the consideration of achieving the positioning and placement of steel plates 10 with a length of 800-1700mm, a width of 147-475mm, and a thickness of 70-140mm on the clamp. When loading, the steel plate 10 is directly placed on the steel plate body positioning blocks 340 of the clamp mechanism 300 through a large electromagnet. In order to increase the friction between the steel plate 10 and the positioning blocks, since the lower surface of the steel plate 10 is not very smooth, in order to avoid the situation of material jamming when pushing against the steel plate 10, the positioning blocks are made into two pattern effects, and the surface of the positioning blocks are made into a grid surface form and a striped form; each positioning block is installed on the clamp body by 4 M10 screws.

[0050] In one embodiment, see Figure 10 and Figure 14 The clamping mechanism 300 also includes a plurality of auxiliary support cylinders 350, which are arranged on the frame 100 at intervals along the Y direction and are located at one end of the cutting nodule 11 of the steel plate 10 to support the steel plate 10. The function is to support the wider steel plate 10; after the steel plate 10 with a width of about 475 mm is positioned and clamped on the clamp, there is a certain width dimension below the processing surface side that cannot be supported by the steel plate body positioning block 340, which will generate vibration during processing. In order to reduce the vibration of the steel plate 10 and increase the stability of positioning and clamping, an auxiliary support cylinder 350 is added below the processing surface side. After the main clamp clamps the workpiece, the front end of the auxiliary support is extended through the oil circuit to support the bottom of the steel plate 10. The auxiliary support cylinder 350 is installed on the clamp body by 4 M10 screws;

[0051] In one embodiment, see Figure 10 The clamping mechanism 300 further includes a Y-axis stopper 360, which is mounted on the frame 100 and is used to abut the Y-axis of the steel plate 10. Since the cutting force during machining is relatively large and there is no positioning or clamping in the Y-axis, a stopper is required during machining to ensure that the steel plate 10 does not fall out of the clamp when the cutting force is greater than the clamping force.

[0052] See also Figures 10 to 15 as well as Figure 18Before loading the steel plate 10, the size of the steel plate 10 is identified by the loading platform, and the size information of the steel plate 10 is sent to the processing equipment. If the width of the steel plate 10 is greater than or equal to 320 mm, the cylinder of the X-axis positioning surface switching component 330 is retracted. If the width of the steel plate 10 is less than 320 mm, the cylinder of the X-axis positioning surface switching component 330 is extended, and the reference surface is switched; the positioning switching action corresponds to the X-axis positioning surface switching component 330, the rotary clamping / relaxing action is the rotary cylinder 323 of the X-axis pushing front end, the pushing clamping / relaxing action is the standard cylinder of the X-axis pushing component 320, the main clamping / relaxing action is the main clamping mechanism cylinder action, and the auxiliary clamping / relaxing action is the auxiliary support mechanism;

[0053] Advantages of the clamp mechanism 300:

[0054] 1. This fixture solves the problem of clamping and positioning steel plates 10 within the required size range.

[0055] 2. This fixture can meet the problem of processing and cutting steel plates 10 of different widths by switching the X-axis positioning surface switching component 330.

[0056] 3. This mechanism can be widely used in steel plate 10 processing equipment.

[0057] 4. This fixture has strong rigidity and can meet the needs of heavy cutting.

[0058] In one embodiment, see Figures 1 to 3 as well as Figure 6The cutting mechanism 400 includes a first motor 410, a small pulley 420, a large pulley 430, a synchronous belt 440, a mechanical spindle 450, and a cutting cylinder 460. The first motor 410 is mounted on the slide of the Y-axis moving mechanism 220 via a motor bracket. The small pulley 420 is mounted on the outer periphery of the output shaft of the first motor 410 and is fixedly connected to the output shaft of the first motor 410. The large pulley 430 is mounted on the rear end of the mechanical spindle 450. The synchronous belt 440 is wound around the small pulley 420 and the large pulley 430. The cutting cylinder 460 is mounted on the motor bracket and is located at the rear end of the mechanical spindle 450. The cutting cylinder 460 is used to loosen the tool 560 at the front end of the mechanical spindle 450. The small pulley 420 and the large pulley 430 here refer to the pulley diameters. The tapping cylinder 460 is mounted on the motor bracket. The motor has a rated speed of 590 rpm. The spindle output speed is reduced by the synchronous belt 440 with a reduction ratio of 34:72, reducing the rated spindle speed to 278 rpm. The mechanical spindle 450 is a BT50. To enable automatic tool changing, a tapping cylinder 460 is installed at the rear end of the spindle. The tapping cylinder 460 is mounted on the motor bracket at the rear end of the mechanical spindle 450. The spindle position is required during tool changes, so a spindle position identification switch is installed at the rear end of the spindle. The spindle assembly is connected to the slide assembly via the X-axis guide rail. Specifically, the tapping cylinder 460 provides thrust through the hydraulic system, pushing the tool puller forward, thereby releasing the spindle clamp and enabling tool 560 to be changed. During this process, the spindle remains stationary, while the tapping cylinder 460 uses internal mechanical structures (such as disc springs and a locking mechanism) to offset the axial force during tool changes, protecting the spindle bearings from damage.

[0059] In one embodiment, see Figure 6 The cutting mechanism 400 also includes a spindle positioning switch 470 and a first sensor 480. The spindle positioning switch 470 and the first sensor 480 are mounted on the rear end housing of the mechanical spindle 450. The first sensor 480 is used to detect the rotation of the rotating shaft of the mechanical spindle 450, and the spindle positioning switch 470 is used to position the spindle. The first sensor 480 identifies whether the mechanical spindle 450 is rotating. If the mechanical spindle 450 does not rotate when the motor is rotating, it can be determined that the synchronous belt 440 is broken. The working principles of the spindle positioning switch 470 and the first sensor 480 are conventional and will not be described in detail here.

[0060] In one embodiment, see Figures 1 to 5The bottom of the motor bracket is provided with a first protrusion and a second protrusion. The slide of the Y-axis moving mechanism 220 is provided with two Y-axis stops 221 and two Y-axis limit position switches 222. The two Y-axis stops 221 are arranged opposite each other along the Y direction, and the two Y-axis limit position switches 222 are arranged opposite each other along the Y direction and are located on the outside of the two Y-axis stops 221. The first protrusion is used to abut the Y-axis stops 221, and the second protrusion is used to abut the Y-axis limit position switches 222. The Y-axis limit position switches 222 and the Y-axis stops 221 represent the soft and hard limit positions of the cutting mechanism 400 in the Y-axis travel, serving as travel protection. Also considering the rigidity of the equipment, the slide is cast. The slide is connected to the frame 100 via an X-axis guide rail and a slider. The cutting mechanism 400 can move in the Y direction relative to the slide of the Y-axis moving mechanism 220.

[0061] The slide of the X-axis moving mechanism 210 is equipped with two X-axis stops and two X-axis limit position switches 132. The bottom of the slide of the Y-axis moving mechanism 220 is provided with a third and fourth protrusions. The two X-axis stops 131 are positioned opposite each other along the X-axis, and the two X-axis limit position switches are positioned opposite each other along the X-axis and located outside the two X-axis stops. The third protrusion is designed to abut against the X-axis stops, and the fourth protrusion is designed to abut against the X-axis limit position switches. The X-axis limit position switches and the X-axis stops serve as the soft and hard limits of the cutting mechanism 400's X-axis travel, providing travel protection. Also to ensure equipment rigidity, the slide is cast. The slide of the Y-axis moving mechanism 220 is connected to the slide of the X-axis moving mechanism 210 via an X-axis guide rail and a slider. The slide of the Y-axis moving mechanism 220 can move in the X-axis relative to the slide of the X-axis moving mechanism 210. The slide of the X-axis moving mechanism 210 is fixed to the frame 100.

[0062] In one embodiment, see Figures 1 to 3 as well as Figure 9 The tool changing mechanism 500 includes a tool changing support 510, a Y-axis traverse cylinder 520, a lifting cylinder 530, and two tool holders 540. The Y-axis traverse cylinder 520 is mounted on the tool changing support 510, the lifting cylinder 530 is mounted on the output shaft of the Y-axis traverse cylinder 520 through a connecting plate, and the two tool holders 540 are mounted on the output shaft of the lifting cylinder 530. The function of the tool changing device is to enable the operator to perform automatic tool changing outside the equipment. For details on the specific tool changing action, please refer to the attached figure below. Figure 18 ;The entire tool changing device is connected and installed with the base.

[0063] In one embodiment, a first in-position switch 551 is installed on the tool changing support 510, a first abutment member and a second in-position switch 552 are installed on the connecting plate, the first abutment member is used to abut against the first in-position switch 551, and a second abutment member is installed on the output shaft of the lifting cylinder 530, the second abutment member is used to abut against the second in-position switch 552.

[0064] In one embodiment, see Figures 1 to 3 as well as Figure 7 The X-axis moving mechanism 210 and the Y-axis moving mechanism 220 both include a driving component 211, and the driving component 211 includes a first screw 2111, a second motor 2112, a nut 2113 and a screw support 2114. The second motor 2112 and the screw support 2114 are both installed on the slide of the moving mechanism. The first screw 2111 is connected to the output shaft of the second motor 2112. The nut 2113 is sleeved on the first screw 2111 and screwed to the first screw 2111.

[0065] In one embodiment, see Figure 1 and Figure 8 The automatic processing equipment also includes a guide rail protection 610 and a lead screw protection installed on the slide. The guide rail protection 610 is in the form of a steel pull cover, which is dustproof, waterproof, and oil-resistant, and plays a protective role on the linear guide rail; reduces the damage to the linear guide rail caused by processing iron chips, and increases the service life of the linear guide rail; the guide rail protection 610 includes a side protection plate 621, a front pull cover 622, and a rear pull cover 623. The protective cover is installed on the motor bracket of the cutting mechanism 400. Of course, in other embodiments, the motor bracket can be connected to the Y-axis moving mechanism 220 through the slide body, and the X-axis guide rail and the lead screw are completely covered in the protection. The protective cover moves telescopically with the X-axis movement of the spindle component. The lead screw protection component is in the form of sheet metal, which mainly plays a role in dustproof and chip-proofing; reduces the damage to the lead screw caused by processing iron chips, and increases the service life of the lead screw.

[0066] Hydraulic station 710: provides power to the cylinder.

[0067] Electrical cabinet 720: used for installation of electrical control components.

[0068] Drag chain 750: The cables, switch lines, air pipes, oil pipes, cooling water pipes in the cutting mechanism 400 and the switch lines and cables in the slide need to be connected to the electrical cabinet, hydraulic station, pneumatic plate, and water cooler 730 outside the equipment through the drag chain 750 and the wiring trough 740.

[0069] Chip conveyor 760: The chip conveyor 760 is a chain plate type chip conveyor that discharges the cut iron chips into the chip cart. It is purchased as a whole and provided by the chip conveyor 760 manufacturer;

[0070] External protection: The external protection uses sheet metal to protect the entire equipment to ensure absolute safety during chip cutting; the loading position has an automatic door, the robot loads and unloads, and the protective side has a tool change window and maintenance door;

[0071] Tool 560: BT50 disc milling cutter; blade material is carbide coated VP15TF;

[0072] Water cooler 730: The water cooler 730 is purchased from outside and provides cooling water to the spindle to reduce the spindle temperature, ensuring the spindle's accuracy and extending its service life.

[0073] Pedal 770: for people to step on.

[0074] The dedicated machine is equipped with an automatic door to meet the needs of automated robot loading and unloading. The dedicated machine's control system can be connected to the client's factory control system, transmitting signals and commands to each other. It uses a 55KW spindle motor, connected to the mechanical 450 spindle via a toothed belt.

[0075] See also Figures 1 to 3 The machine features servo drive systems in both X and Y directions, automatically changing machining programs to meet the needs of different workpieces. Chips fall into the machine bed and are ultimately transported by a 760 chip conveyor to an external chip trolley for centralized processing by the operator. The machine's drive system is equipped with a 10-inch steel plate protective shield to effectively protect the guide rails and lead screws from chips.

[0076] The dustproof and soundproof room can effectively prevent the exposure of iron chips, dust and noise. The tool magazine equipped with the equipment is located outside the protective enclosure, allowing operators to replace the tool 560 outside the equipment, which is convenient and safe.

[0077] Advantages of this automatic processing equipment:

[0078] 1. This equipment solves the problem of difficulty in processing the cutting nodules 11 of the steel plate 10.

[0079] 2. This equipment realizes complete automation in removing the steel plate 10 and cutting the tumor 11.

[0080] 3. This equipment can be widely used to process steel plates 10 of different materials and sizes within the processing range.

[0081] The present invention is described by way of example, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the teachings of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be within the scope of the present invention.

Claims

1. An automatic processing equipment for removing steel plate cutting tumors, characterized in that: include: rack(100); An X-direction moving mechanism (210) is mounted on the frame (100); A Y-direction moving mechanism (220) is mounted on the frame (100) via the X-direction moving mechanism (210), with the Y-direction being perpendicular to the X-direction; A clamping mechanism (300) is mounted on the frame (100) and is used to clamp the steel plate (10); a cutting mechanism (400) fixedly connected to the Y-direction moving mechanism (220) and located on a side of the steel plate (10) close to the cutting nodule (11), the cutting mechanism (400) being used to cut the cutting nodule (11); and a tool changing mechanism (500), mounted on the frame (100), for providing a tool (560) to the cutting mechanism (400); The frame (100) is formed with a processing position (110), a avoidance groove (120) is provided at the bottom of the processing position (110), and the steel plate (10) is placed above the avoidance groove (120); The clamp mechanism (300) comprises: A pressing assembly (310) is installed on a side of the frame (100) away from the cutting knob (11) and is used to press down the steel plate (10); An X-direction pushing assembly (320) is installed in the avoidance groove (120); and An X-direction positioning surface switching assembly (330) is disposed in the avoidance groove (120) in an X-direction offset manner with the X-direction pushing assembly (320), and the X-direction pushing assembly (320) and the X-direction positioning surface switching assembly (330) are used to clamp the steel plate (10) in the X-direction; The X-direction positioning surface switching assembly (330) includes a third standard oil cylinder (331), a limit block (332), a guide shaft (333), a bearing seat (334) and an L-shaped positioning block (335), wherein the third standard oil cylinder (331) is installed in the avoidance groove (120) through the oil cylinder seat, the output shaft of the third standard oil cylinder (331) is passed through the limit block (332) and is slidably connected to the limit block (332), the end of the output shaft of the third standard oil cylinder (331) is fixedly connected to the L-shaped positioning block (335), the vertical side wall of the L-shaped positioning block (335) is used to abut the X-direction of the steel plate (10), the horizontal side wall of the L-shaped positioning block (335) is used to support the steel plate (10), the guide shaft (333) is installed in the avoidance groove (120) through the guide rail seat, and the L-shaped positioning block (335) is slidably connected to the guide shaft (333) through a slider; The X-direction pushing assembly (320) includes a second standard oil cylinder (321), a connecting block (322), a rotating oil cylinder (323) and a second pressure plate (324). The second standard oil cylinder (321) is installed in the avoidance groove (120) through a cylinder seat. The output shaft of the second standard oil cylinder (321) is fixedly connected to the connecting block (322). The rotating oil cylinder (323) is installed at one end of the connecting block (322) away from the second standard oil cylinder (321). The output shaft of the rotating oil cylinder (323) is installed with the second pressure plate (324). The second pressure plate (324) is used to abut the X-direction of the steel plate (10).

2. The automatic processing equipment for removing steel plate cutting edge according to claim 1, characterized in that: The pressing assembly (310) is provided in plurality and is spaced apart along the Y direction. The pressing assembly (310) includes a first standard oil cylinder (311), a first pressure plate (312), a pressing bracket and a pressure head (314). The first standard oil cylinder (311) is installed on the frame (100), and the output shaft of the first standard oil cylinder (311) is hinged to one end of the first pressure plate (312). The pressure head (314) is installed on the other end of the first pressure plate (312). The pressure head (314) is used to abut the top surface of the steel plate (10). The middle part of the first pressure plate (312) is hinged to the pressing bracket, and the bottom of the pressing bracket is fixedly connected to the frame (100).

3. The automatic processing equipment for removing steel plate cutting edge according to claim 1, characterized in that: The clamp mechanism (300) further comprises a plurality of steel plate positioning blocks (340) disposed above the avoidance groove (120), wherein top surfaces of the steel plate positioning blocks (340) form a grid surface and a striped surface.

4. The automatic processing equipment for removing steel plate cutting edge according to claim 1, characterized in that: The cutting mechanism (400) comprises a first motor (410), a small pulley (420), a large pulley (430), a synchronous belt (440), a mechanical spindle (450) and a cutting cylinder (460). The first motor (410) is mounted on a slide of the Y-direction moving mechanism (220) via a motor bracket. The small pulley (420) is sleeved on the outer periphery of the output shaft of the first motor (410) and is fixedly connected to the output shaft of the first motor (410). The large pulley (430) is sleeved on the rear end of the mechanical spindle (450). The synchronous belt (440) is wound around the small pulley (420) and the large pulley (430). The cutting cylinder (460) is mounted on the motor bracket and is located at the rear end of the mechanical spindle (450). The cutting cylinder (460) is used to loosen the tool (560) on the front end of the mechanical spindle (450).

5. The automatic processing equipment for removing steel plate cutting edge according to claim 4, characterized in that: The cutting mechanism (400) further includes a spindle positioning switch (470) and a first sensor (480), wherein the spindle positioning switch (470) and the first sensor (480) are mounted on a rear end housing of the mechanical spindle (450), wherein the first sensor (480) is used to detect the rotation of the rotating shaft of the mechanical spindle (450), and the spindle positioning switch (470) is used for spindle positioning.

6. The automatic processing equipment for removing steel plate cutting edge according to claim 4, characterized in that: A first protrusion and a second protrusion are provided at the bottom of the motor bracket, and two Y-direction stoppers (221) and two Y-direction limit position switches (222) are provided on the slide of the Y-direction moving mechanism (220). The two Y-direction stoppers (221) are arranged opposite to each other along the Y direction, and the two Y-direction limit position switches (222) are arranged opposite to each other along the Y direction and are arranged on the outsides of the two Y-direction stoppers (221). The first protrusion is used to abut against the Y-direction stoppers (221), and the second protrusion is used to abut against the Y-direction limit position switches (222).

7. The automatic processing equipment for removing steel plate cutting edge according to claim 1, characterized in that: The tool changing mechanism (500) comprises a tool changing support (510), a Y-direction lateral movement cylinder (520), a lifting cylinder (530) and two tool clamps (540), wherein the Y-direction lateral movement cylinder (520) is mounted on the tool changing support (510), the lifting cylinder (530) is mounted on the output shaft of the Y-direction lateral movement cylinder (520) via a connecting plate, and the two tool clamps (540) are mounted on the output shaft of the lifting cylinder (530).

8. The automatic processing equipment for removing steel plate cutting edge according to claim 7, characterized in that: A first in-position switch (551) is mounted on the tool change support (510), a first abutting member and a second in-position switch (552) are mounted on the connecting plate, the first abutting member being used to abut against the first in-position switch (551), and a second abutting member being mounted on the output shaft of the lifting cylinder (530), the second abutting member being used to abut against the second in-position switch (552).

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