Cigarette channel switching device, cigarette conveying system and cigarette production system
By designing a cigarette channel switching device, and using automatic switching of the conversion disc and block blocks, the safety hazards and material misplacement problems of manually placing the baffle at the feed channel inlet are solved, and the safety and quality assurance of cigarette production is achieved.
Patent Information
- Application Number
- CN202510573404.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-07-25
AI Technical Summary
In the prior art, during the cigarette production process, the baffle at the entrance of the feed channel needs to be placed manually and there is a lack of fixing measures, which leads to safety hazards and the risk of material entering the wrong channel, affecting production quality.
A cigarette channel switching device is designed, including a conversion disk, a block, a drive member and a control member. By automatically controlling the rotation of the conversion disk, the block is switched between the inlets of different feed channels to ensure the correct delivery of materials.
Automatic switching of cigarette channels is realized, safety is improved, materials are avoided accidentally entering the wrong channels, and production quality is ensured.
Smart Images

Figure CN120364397A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cigarette production equipment, and particularly to a cigarette channel switching device, a cigarette conveying system, and a cigarette production system. Background Art
[0002] In a conveying device for conveying cigarette materials, two or more feeding channels are provided, which respectively lead to different types of cigarette production equipment for producing different brands of cigarettes. During the cigarette production process, for the feeding channels that are not in production, baffles need to be placed at their inlets to prevent cigarette materials from mistakenly entering the wrong feeding channels. In the prior art, the operation of placing baffles at the inlets of the feeding channels is manually performed by workers. However, generally, the height of the confluence of the inlets of multiple feeding channels is relatively high, and workers need to manually place the baffles with the help of a climbing ladder, which poses a safety hazard; moreover, after the workers manually place the baffles, there are no fixing measures for the baffles, resulting in the possibility of displacement between the baffles and the inlets of the non-producing feeding channels, making it possible for cigarette materials to mistakenly enter the wrong feeding channels and affecting the quality of cigarette production. Summary of the Invention
[0003] To solve at least one aspect of the above problems, the present invention provides a cigarette channel switching device, a cigarette conveying system, and a cigarette production system.
[0004] In a first aspect, the present application provides a cigarette channel switching device, including a conversion disk, a blocking block, a driving member, a fixing frame, and a control member; the size of the conversion disk matches the size of the side surface of the confluence area of the outlet of the incoming material channel of the cigarette conveying device and the inlets of two feeding channels, so that during the rotation of the conversion disk on the side surface of the confluence area of the outlet of the incoming material channel of the cigarette conveying device and the inlets of two feeding channels, the edge of the conversion disk passes through the inlets of the two feeding channels; the extending direction of the blocking block is perpendicular to the conversion disk, and the end surface of the blocking block perpendicular to its extending direction is fixedly connected to the edge of the side surface of the conversion disk. The size of the first side surface of the blocking block matches the size of the inlets of the two feeding channels, so that when the blocking block is located at the inlet of one of the feeding channels during operation, the material is conveyed from the incoming material channel to the other feeding channel; the fixing frame is located on the side of the conversion disk away from the blocking block and is disposed opposite to the conversion disk; the driving member is fixedly connected to the fixing frame, and the driving part of the driving member is fixedly connected to the rotation center of the conversion disk for driving the conversion disk to rotate; the control member is electrically connected to the driving member for controlling the operation of the driving member.
[0005] Preferably, the blocking block is enclosed by a first side surface, a second side surface and two end faces. The first side surface is an arc surface, the second side surface is a plane, and the cross-section of the blocking block perpendicular to its extending direction is in a bow shape. The dimension of the second side surface in the direction perpendicular to its extending direction is greater than or equal to the dimension of the feeding channel entrance in the direction perpendicular to the extending direction of the second side surface. The center of the cross-section of the blocking block and the rotation center of the conversion disk are on the same straight line.
[0006] Preferably, the conversion disk is a disk, the center of the conversion disk is the rotation center, and the diameter of the conversion disk is equal to the distances from the center to both sides of the entrances of the two feeding channels respectively; the center of the cross-section of the blocking block and the center of the conversion disk are on the same straight line, and the diameter of the first side surface of the blocking block is equal to the diameter of the conversion disk.
[0007] Preferably, the control member includes a controller, and the controller is electrically connected to the driving member for controlling the driving part of the driving member to rotate forward and reverse.
[0008] Preferably, the control member further includes two control buttons, and both of the two control buttons are electrically connected to the controller for respectively controlling the driving part of the driving member to rotate forward and reverse through the controller.
[0009] Preferably, the driving member is a rotary cylinder. The outer shell of the rotary cylinder is fixedly connected to the fixing frame, the free end of the driving rod of the rotary cylinder is fixedly connected to the rotation center of the conversion disk, and the rotary cylinder is electrically connected to the controller for rotating forward and reverse according to the control signal of the controller.
[0010] In a second aspect, the present application provides a cigarette conveying system, including a cigarette conveying device and any one of the above-mentioned cigarette channel switching devices; the cigarette conveying device includes a feeding channel and two feeding channels, and the conveying directions of the feeding channel and the two feeding channels are in a common plane; the conversion disk is rotatably connected to the side surface of the converging area of the outlet of the feeding channel of the cigarette conveying device and the entrances of the two feeding channels, the conversion disk is parallel to the common plane of the conveying directions of the feeding channel and the two feeding channels, the distance from the rotation center of the conversion disk to the entrances of the two feeding channels is equal, and the edge of the conversion disk passes through the entrances of the two feeding channels during the rotation process; the blocking block is located in the converging area of the outlet of the feeding channel and the entrances of the two feeding channels; the fixing frame is fixedly connected to the part of the cigarette conveying device opposite to the conversion disk.
[0011] In a third aspect, the present application provides a cigarette production system, including any one of the above-mentioned cigarette conveying systems and two cigarette production devices, and the two cigarette production devices are respectively arranged at the outlets of the two feeding channels.
[0012] Preferably, the control member includes a controller which is communicatively connected to both cigarette manufacturing devices, and is configured to receive the power-on and power-off signals of the two cigarette manufacturing devices, and control the operation of the driving member according to the received power-on and power-off signals of the two cigarette manufacturing devices.
[0013] Preferably, an alarm device is further included, which is communicatively connected to the controller and is configured to control the operation of the alarm device according to the received power-on signal of the two cigarette manufacturing devices.
[0014] A cigarette channel switching device, a cigarette conveying system and a cigarette manufacturing system of the present invention have the following beneficial effects:
[0015] In the present application, a switching disk is provided in the area where the outlet of the incoming material channel of the cigarette conveying device meets the inlets of two feeding channels, and a blocking block is provided on the switching disk. The driving member and the control member are used to drive the switching disk to rotate according to production requirements, so that the blocking block is located at the inlet of one of the feeding channels. When the production requirements change and the cigarette channel needs to be switched, the driving member and the control member are used to drive the switching disk to rotate so that the blocking block is located at the inlet of the other feeding channel. On the one hand, during the cigarette channel switching process, there is no need for staff to manually place the baffle with the help of a ladder, which helps to improve the safety of cigarette channel switching. On the other hand, when the blocking block is located at the corresponding feeding channel inlet according to production requirements, the driving member does not act, so that the switching disk does not move, thereby keeping the blocking block relatively fixed, solving the problem of the baffle shifting during production, and avoiding the situation where cigarette materials are incorrectly transported to the wrong feeding channel. In a preferred embodiment, the control member includes a controller which is connected to the driving member and both cigarette manufacturing devices, and controls the operation of the driving member according to the production signals of the two cigarette manufacturing devices, realizing automatic switching of the cigarette channel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] To better understand the above and other objects, features, advantages and functions of the present invention, reference may be made to the embodiments shown in the drawings. The same reference numerals in the drawings refer to the same components. Those skilled in the art should understand that the drawings are intended to schematically illustrate the preferred embodiments of the present invention and have no restrictive effect on the scope of the present invention. The components in the drawings are not drawn to scale.
[0017] Figure 1 FIG. 1 shows a schematic structural diagram of a cigarette channel switching device according to an embodiment of the present invention;
[0018] Figure 2 FIG. 2 shows a front view of a cigarette conveying system according to an embodiment of the present invention;
[0019] Figure 3 FIG. 3 shows a block diagram of a cigarette manufacturing system according to an embodiment of the present invention.
[0020] Explanation of reference numerals:
[0021] 1. Conversion disk; 2. Plug block; 3. Rotary cylinder; 4. Fixed frame; 5. Controller; 6. Control button; 71. Incoming material channel; 72. Feeding channel; 8. Cigarette production equipment; 9. Alarm device. Detailed implementation manners
[0022] The following describes exemplary embodiments of the present disclosure with reference to the accompanying drawings. Various details of the embodiments of the present disclosure are included to facilitate understanding, and they should be considered merely exemplary. Therefore, those of ordinary skill in the art should recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present disclosure. Similarly, for clarity and conciseness, descriptions of well-known functions and structures are omitted below.
[0023] As used herein, the term "including" and its variants mean open inclusion, that is, "including but not limited to". Unless otherwise specified, the term "or" means "and / or". The term "based on" means "at least partially based on". The terms "an exemplary embodiment" and "an embodiment" mean "at least one exemplary embodiment". The term "another embodiment" means "at least one additional embodiment". The terms "first", "second", etc. may refer to different or the same objects. There may also be other explicit and implicit definitions below.
[0024] To at least partially solve one or more of the above problems and other potential problems, embodiments of the present disclosure propose a cigarette channel switching device, as Figures 1 to 3 shown, including a conversion disk 1, a plug block 2, a driving member, a fixed frame 4, and a control member.
[0025] The size of the conversion disk 1 matches the size of the side surface of the confluence area where the outlet of the incoming material channel 71 of the cigarette conveying device meets the inlets of the two feeding channels 72. During the rotation of the conversion disk 1 on the side surface of the confluence area where the outlet of the incoming material channel 71 of the cigarette conveying device meets the inlets of the two feeding channels 72, the edge of the conversion disk 1 passes through the inlets of the two feeding channels 72.
[0026] The plug block 2 is located on one side of the conversion disk 1. The extending direction of the plug block 2 is perpendicular to the conversion disk 1. The end surface of the plug block 2 perpendicular to its extending direction is fixedly connected to the edge of the side surface of the conversion disk 1, so that the conversion disk 1 drives the plug block 2 to pass through the inlets of the two feeding channels 72. In a specific embodiment, as Figure 1As shown, the conversion disk 1 is parallel to the YZ plane, and the extending direction of the blocking block 2 is the X direction; the size of the first side surface of the blocking block 2 matches the sizes at the entrances of the two feeding channels 72, so that when the blocking block 2 is located at the entrance of one of the feeding channels 72 during operation, the material is conveyed from the incoming material channel 71 to the other feeding channel 72. In a preferred embodiment, the blocking block 2 is surrounded by a first side surface, a second side surface, and two end surfaces. The first side surface is an arc surface, the second side surface is a flat surface, the cross-section of the blocking block 2 perpendicular to its extending direction is in a bow shape, the size of the second side surface in the direction perpendicular to its extending direction is greater than or equal to the size of the feeding channel 72 entrance in the direction perpendicular to the extending direction of the second side surface, and the center of the cross-section of the blocking block 2 and the rotation center of the conversion disk 1 are on the same straight line, that is, the straight line extending along the x direction and passing through the rotation center. Designing the first side surface as an arc surface in this application helps to adapt to the feeding channels 72 with different entrance sizes.
[0027] In a preferred embodiment, as Figure 2 shown, the conversion disk 1 is a disk, the center of the conversion disk 1 is the rotation center, and the diameter of the conversion disk 1 is equal to the distances from the center to both sides of the entrances of the two feeding channels 72; the center of the cross-section of the blocking block 2 and the center of the conversion disk 1 are on the same straight line, and the diameter of the first side surface of the blocking block 2 is equal to the diameter of the conversion disk 1.
[0028] The fixing frame 4 is located on the side of the conversion disk 1 away from the blocking block 2 and is arranged opposite to the conversion disk 1; the driving member is fixedly connected to the fixing frame 4, and the driving part of the driving member is fixedly connected to the rotation center of the conversion disk 1 for driving the conversion disk 1 to rotate. The driving member can be selected as a motor or a rotary cylinder 3. In a specific embodiment, the driving member is a rotary cylinder 3. The housing of the rotary cylinder 3 is fixedly connected to the fixing frame 4, and the free end of the driving rod of the rotary cylinder 3 is fixedly connected to the rotation center of the conversion disk 1 for driving the conversion disk 1 to rotate forward and backward. Specifically, the free end of the driving rod of the rotary cylinder 3 is fixedly connected to the rotation center of the conversion disk 1 by screws.
[0029] The control member is electrically connected to the driving member for controlling the operation of the driving member. In a preferred embodiment, the control member includes a controller 5. The controller 5 is electrically connected to the driving member for controlling the driving part of the driving member to rotate forward and backward. Specifically, when the driving member is a rotary cylinder 3, the rotary cylinder 3 is electrically connected to the controller 5 for rotating forward and backward according to the control signal of the controller 5. In another preferred embodiment, the control member further includes two control buttons 6. Both of the two control buttons 6 are electrically connected to the controller 5 for respectively controlling the driving part of the driving member to rotate forward and backward through the controller 5, so that the staff can manually control the forward and backward rotation of the driving member through the two control buttons 6 according to the production requirements.
[0030] The present application also provides a cigarette conveying system, as Figure 1 and Figure 2 shown, which includes a cigarette conveying device and a cigarette channel switching device as described in any one of the above; the cigarette conveying device includes a feeding channel 71 and two feeding channels 72. The conveying direction of the feeding channel 71 and the conveying directions of the two feeding channels 72 are in a common plane. In a specific embodiment, the conveying direction of the feeding channel 71 in the cigarette conveying device is the Y direction, the conveying direction of one of the feeding channels 72 is the Y direction, and the conveying direction of the other feeding channel 72 is the Z direction. Then, the common plane of the conveying direction of the feeding channel 71 and the conveying directions of the two feeding channels 72 is parallel to the YZ plane. In other embodiments, the direction of the feeding channel 72 can be other directions in the common plane; the switching disk 1 is rotatably connected to the side of the converging area of the outlet of the feeding channel 71 of the cigarette conveying device and the inlets of the two feeding channels 72. The switching disk 1 is parallel to the common plane of the conveying direction of the feeding channel 71 and the conveying directions of the two feeding channels 72. The rotation center o of the switching disk 1 is equidistant from the inlets of the two feeding channels 72. During the rotation of the switching disk 1, its edge passes through the inlets of the two feeding channels 72; the blocking block 2 is located in the converging area of the outlet of the feeding channel 71 and the inlets of the two feeding channels 72; the fixing frame 4 is fixedly connected to the part of the cigarette conveying device opposite to the switching disk 1. In a specific embodiment, as Figure 1 shown, the switching disk 1 is installed inside the side of the converging area of the outlet of the feeding channel 71 of the cigarette conveying device and the inlets of the two feeding channels 72, and the fixing frame 4 is installed outside the side of the converging area of the outlet of the feeding channel 71 of the cigarette conveying device and the inlets of the two feeding channels 72 where the switching disk 1 is installed. The driving part of the driving member passes through the switching disk 1 and is connected to the rotation center of the switching disk 1 at the side of the converging area of the outlet of the feeding channel 71 of the cigarette conveying device and the inlets of the two feeding channels 72.
[0031] The present application also provides a cigarette production system, as Figure 3 shown, which includes a cigarette conveying system as described above and two cigarette production devices 8. The two cigarette production devices 8 are respectively arranged at the outlets of the two feeding channels 72. In a preferred embodiment, the control member includes a controller 5. The controller 5 is communicatively connected to both of the two cigarette production devices 8, and is used to receive the power-on and power-off signals of the two cigarette production devices 8, and control the driving member to operate according to the received power-on and power-off signals of the two cigarette production devices 8, so as to realize the automatic switching of the cigarette channels.
[0032] In a specific embodiment, according to the production design, the entrance of the infrequently used feeding channel 72 is designed as the default position of the blocking block 2. When the frequently used cigarette production equipment 8 corresponding to the frequently used feeding channel 72 is started or shut down, the controller 5 receives the power-on signal or power-off signal of the frequently used cigarette production equipment 8 and controls the driving member not to act. When the infrequently used cigarette production equipment 8 corresponding to the infrequently used feeding channel 72 is started, the controller 5 receives the power-on signal of the infrequently used cigarette production equipment 8 and controls the driving member to rotate, so that the blocking block 2 runs from the default position to the entrance of the frequently used feeding channel 72. When the infrequently used cigarette production equipment 8 is shut down, the controller 5 receives the power-off signal of the infrequently used cigarette production equipment 8 and controls the driving member to rotate, so that the blocking block 2 runs back from the entrance of the frequently used feeding channel 72 to the default position.
[0033] More preferably, the cigarette production system of the present application further includes an alarm device 9. The alarm device 9 is communicatively connected to the controller 5 and is used to control the operation of the alarm device 9 according to the received power-on signals of the two cigarette production devices 8. Specifically, when both the frequently used cigarette production equipment 8 and the infrequently used cigarette production equipment 8 are started, the controller 5 receives the power-on signals of the frequently used cigarette production equipment 8 and the infrequently used cigarette production equipment 8 and controls the alarm device 9 to give an alarm. When the frequently used cigarette production equipment 8 or the infrequently used cigarette production equipment 8 is started, the controller 5 receives the power-on signal of the frequently used cigarette production equipment 8 or the power-on signal of the infrequently used cigarette production equipment 8 and controls the alarm device 9 not to act.
[0034] The embodiments of the present disclosure have been described above. The above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations are obvious to those of ordinary skill in the art in the technical field without departing from the scope and spirit of the described embodiments. The choice of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to technologies in the market, or to enable other ordinary technicians in the technical field to understand the present disclosure.
Claims
1. A cigarette channel switching device, characterized in that: It includes a conversion disk (1), a blocking block (2), a driving member, a fixing bracket (4), and a control member; The size of the conversion disk (1) matches the size of the side of the converging area where the outlet of the incoming material channel (71) of the cigarette conveying device meets the inlets of the two feeding channels (72). When the conversion disk (1) rotates on the side of the converging area where the outlet of the incoming material channel (71) of the cigarette conveying device meets the inlets of the two feeding channels (72), the edge of the conversion disk (1) passes through the inlets of the two feeding channels (72); The extending direction of the blocking block (2) is perpendicular to the conversion disk (1). The end face of the blocking block (2) perpendicular to its extending direction is fixedly connected to the edge of the side face of the conversion disk (1). The size of the first side face of the blocking block (2) matches the size of the inlets of the two feeding channels (72). When the blocking block (2) is located at the inlet of one of the feeding channels (72) during operation, the material is conveyed from the incoming material channel (71) to the other feeding channel (72); The fixing bracket (4) is located on the side of the conversion disk (1) away from the blocking block (2) and is arranged opposite to the conversion disk (1); The driving member is fixedly connected to the fixing bracket (4). The driving part of the driving member is fixedly connected to the rotation center of the conversion disk (1) and is used to drive the conversion disk (1) to rotate; The control member is electrically connected to the driving member and is used to control the operation of the driving member.
2. The cigarette passage switching device according to claim 1, characterized in that: The blocking block (2) is surrounded by a first side face, a second side face, and two end faces. The first side face is an arc face, the second side face is a plane. The cross-section of the blocking block (2) perpendicular to its extending direction is in a bow shape. The size of the second side face in the direction perpendicular to its extending direction is greater than or equal to the size of the inlet of the feeding channel (72) in the direction perpendicular to the extending direction of the second side face. The center of the cross-section of the blocking block (2) and the rotation center of the conversion disk (1) are on the same straight line.
3. The cigarette channel switching device according to claim 2, characterized in that: The conversion disk (1) is a disk. The center of the conversion disk (1) is the rotation center. The diameter of the conversion disk (1) is equal to the distance from the center to both sides of the inlets of the two feeding channels (72); The center of the cross-section of the blocking block (2) and the center of the conversion disk (1) are on the same straight line. The diameter of the first side face of the blocking block (2) is equal to the diameter of the conversion disk (1).
4. A cigarette channel switching device according to claim 1, characterized in that: The control member includes a controller (5). The controller (5) is electrically connected to the driving member and is used to control the forward rotation and reverse rotation of the driving part of the driving member.
5. The cigarette channel switching device according to claim 4, characterized in that: The control member further includes two control buttons (6). Both of the two control buttons (6) are electrically connected to the controller (5) and are used to respectively control the forward rotation and reverse rotation of the driving part of the driving member through the controller (5).
6. A cigarette channel switching device according to claim 4 or 5, characterized in that: The driving member is a rotary cylinder (3). The housing of the rotary cylinder (3) is fixedly connected to the fixing bracket (4). The free end of the driving rod of the rotary cylinder (3) is fixedly connected to the rotation center of the conversion disk (1). The rotary cylinder (3) is electrically connected to the controller (5) and is used to perform forward rotation and reverse rotation according to the control signal of the controller (5).
7. A cigarette conveying system, characterized in that: It includes a cigarette conveying device and a cigarette channel switching device according to any one of claims 1 to 6; the cigarette conveying device includes a feeding channel (71) and two feeding channels (72), and the conveying directions of the feeding channel (71) and the two feeding channels (72) are in a common plane; the switching disc (1) is rotatably connected to the side surface of the converging area of the outlet of the feeding channel (71) of the cigarette conveying device and the inlets of the two feeding channels (72), the switching disc (1) is parallel to the common plane of the conveying direction of the feeding channel (71) and the conveying directions of the two feeding channels (72), the rotation center of the switching disc (1) is equidistant from the inlets of the two feeding channels (72), and the edge of the switching disc (1) passes through the inlets of the two feeding channels (72) during the rotation process; the blocking block (2) is located in the converging area of the outlet of the feeding channel (71) and the inlets of the two feeding channels (72); the fixing frame (4) is fixedly connected to the position of the cigarette conveying device opposite to the switching disc (1).
8. A cigarette production system, characterized in that: It includes a cigarette conveying system according to claim 7 and two cigarette production devices (8), and the two cigarette production devices (8) are respectively arranged at the outlets of the two feeding channels (72).
9. A cigarette production system according to claim 8, wherein: The control member includes a controller (5), and the controller (5) is communicatively connected to the two cigarette production devices (8) and is used for receiving the power-on and power-off signals of the two cigarette production devices (8) and controlling the operation of the driving member according to the received power-on and power-off signals of the two cigarette production devices (8).
10. A cigarette production system according to claim 9, characterized in that: It further includes an alarm device (9), and the alarm device (9) is communicatively connected to the controller (5) and is used for controlling the operation of the alarm device (9) according to the received power-on signal of the two cigarette production devices (8).