Device for realizing concrete operation process of riveting station of heliostat and operation method

Abstract

The invention relates to the technical field of heliostat processing, in particular to a device for achieving the concrete operation process of a heliostat riveting station and an operation method, and the device comprises a base which is provided with a single-chip microcomputer assembly and a loudspeaker; wherein the single-chip microcomputer assembly comprises a single-chip microcomputer which is provided with an electric appliance element, an electric signal input device and indicator lamps with different colors, the loudspeaker is electrically connected with the circuit board, and the single-chip microcomputer is used for inputting an instruction signal corresponding to the operation process of the riveting platform when the process switch is pressed from the electric signal input device; and the loudspeaker is controlled to play the instruction signal in the form of characters according to the operation process, and the indicating lamp corresponding to each step is lightened. According to the device, the error operation of staff is reduced, and the material cost, the time cost and the labor cost are saved.

Description

Technical Field

[0001] The present invention relates to the technical field of heliostat processing, and specifically relates to a device and an operation method for visualizing the operation process of a heliostat riveting station. Background Art

[0002] As one of the processes in the production of heliostats, the correct use of the operation process of the riveting platform is the key to ensuring the quality of the heliostat frame. During the riveting process of the heliostat frame, the C-beam and the truss need to be installed at the installation position of the riveting platform first, and fixed by a pneumatic clamp. After riveting is completed, the riveting platform is lifted and docked with the ground rail, then the pneumatic clamp is released, and the riveting platform is lowered. The heliostat frame is removed by the ground rail, and the process ends.

[0003] However, in actual production, it often happens that due to forgetting to close the pneumatic clamp, the flatness of the heliostat frame does not meet the quality requirements and leads to scrapping; or due to forgetting to open the pneumatic clamp, the C-beam is pulled and deformed, resulting in scrapping, which not only wastes materials but also wastes time.

[0004] Therefore, it is necessary to provide a device and an operation method for visualizing the operation process of a heliostat riveting station to solve the above problems. Summary of the Invention

[0005] To solve the problems that in actual production, it often happens that due to forgetting to close the pneumatic clamp, the flatness of the heliostat frame does not meet the quality requirements and leads to scrapping; or due to forgetting to open the pneumatic clamp, the C-beam is pulled and deformed, resulting in scrapping, which not only wastes materials but also wastes time, the present invention provides a device and an operation method for visualizing the operation process of a heliostat riveting station to solve the existing problems.

[0006] The device for visualizing the operation process of a heliostat riveting station of the present invention adopts the following technical solutions, including: A base, which is provided with a single-chip microcomputer component and a speaker; Among them, the single-chip microcomputer component includes: a single-chip microcomputer, on which there are electrical components, an electrical signal inputter, and a plurality of indicator lights with different colors. The speaker is electrically connected to the circuit board. The single-chip microcomputer is used to control the speaker to play the command signal in the form of text according to the command signal corresponding to the operation process of the riveting platform when pressing the process switch input from the electrical signal inputter, and light up the corresponding indicator light for each step.

[0007] A further technical solution of the present invention is that the indicator lights include red indicator lights and yellow indicator lights. When the red indicator light is lit, it is used to indicate opening the pneumatic clamp, and when the yellow indicator light is lit, it is used to indicate closing the pneumatic clamp.

[0008] A further technical solution of the present invention is that the indicator light further includes a green indicator light and a purple indicator light. When the green indicator light is lit, it is used to indicate the raising of the riveting platform, and when the purple indicator light is lit, it is used to indicate the lowering of the riveting platform.

[0009] A further technical solution of the present invention is that a lamp cover is provided on the base, and the single-chip microcomputer component and the speaker are both located on the base inside the lamp cover.

[0010] A further technical solution of the present invention is that the base and the lamp cover are connected by screws.

[0011] A further technical solution of the present invention is that symmetrical annular grooves are machined on the side of the lamp cover, and the annular grooves are used to conduct the sound of the base speaker to the outside of the lamp cover.

[0012] A further technical solution of the present invention is that the material of the lamp cover is frosted milky white plastic material, which is used to render the color when the indicator light on the base is lit to the entire lamp cover through diffuse reflection.

[0013] A further technical solution of the present invention is that the single-chip microcomputer component and the speaker are installed on the installation positions provided on the base.

[0014] A method for realizing the riveting operation of a heliostat includes: Install the C-shaped beam of the heliostat mirror frame and the truss at the installation position of the riveting platform; Press the process switch. When the speaker plays the voice content of closing the air clamp and lights the yellow and red indicator lights, close the air clamp to clamp the C-shaped beam and the truss; Rivet the C-shaped beam and the truss; When the speaker plays the voice content of raising the riveting platform and lights the green indicator light, raise the riveting platform and dock it with the ground rail; When the speaker plays the voice content of opening the air clamp and lights the red indicator light, open the air clamp; When the speaker plays the voice content of raising the riveting platform and lights the purple indicator light, lower the riveting platform and remove the heliostat mirror frame.

[0015] The beneficial effects of the present invention are: By transmitting the operation process of the riveting platform to the single-chip microcomputer in the form of an electrical signal, during use, an electrical signal is input to the single-chip microcomputer by pressing the process switch. After receiving the signal, the single-chip microcomputer plays the operation process in the form of text through the speaker according to the command signal, and lights the corresponding color indicator light to illuminate the lamp cover according to the command signal. The operator can clearly know the current process according to the played content and the color of the signal lamp. In this way, the wrong operation of employees is greatly reduced, and the material cost, time and labor cost are saved. Description of the Drawings

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of a device for visualizing the operation process of the heliostat riveting station according to the present invention.

[0018] In the figure: 1. Base; 2. Single-chip microcomputer component; 3. Speaker; 4. Lamp shade. Specific embodiments

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0020] An embodiment of a device for visualizing the operation process of the heliostat riveting station according to the present invention, as Figure 1 shown, includes: a base 1, on which a single-chip microcomputer component 2 and a speaker 3 are provided, and the single-chip microcomputer component 2 and the speaker 3 are installed at the installation positions provided on the base 1; wherein, the single-chip microcomputer component includes: a single-chip microcomputer, on the circuit board of the single-chip microcomputer, there are electrical components (such as capacitors and resistors, capacitors are used for energy storage, and resistors are used for current limiting and voltage reduction), an electrical signal input device, and various indicator lights of different colors. The speaker is electrically connected to the circuit board. The single-chip microcomputer is used to control the speaker to play the command signal in the form of text according to the operation process corresponding to the command signal when pressing the process switch input from the electrical signal input device, and light up the corresponding indicator light for each step.

[0021] Exemplarily, in a specific embodiment, the indicator lights include a red indicator light and a yellow indicator light. When the red indicator light is lit, it is used to indicate opening the air clamp, and when the yellow indicator light is lit, it is used to indicate closing the air clamp.

[0022] Exemplarily, in a specific embodiment, the indicator lights further include: a green indicator light and a purple indicator light. When the green indicator light is lit, it is used to indicate raising the riveting platform, and when the purple indicator light is lit, it is used to indicate lowering the riveting platform.

[0023] Exemplarily, in a specific embodiment, a lamp shade 4 is provided on the base 1, and both the single-chip microcomputer component 2 and the speaker 3 are located on the base 1 inside the lamp shade 4. Specifically, the base 1 and the lamp shade 4 are connected by screws.

[0024] Exemplarily, in a specific embodiment, symmetric annular grooves are machined on the side surface of the lamp cover 4, and the annular grooves are used to conduct the sound of the base speaker to the outside of the lamp cover 4.

[0025] Exemplarily, in a specific embodiment, the lamp cover 4 is made of frosted milky white plastic material, which is used to render the color when the indicator light on the base is lit to the entire lamp cover 4 through diffuse reflection, so as to enhance the effect of intuitively observing the color of the indicator light.

[0026] A method for realizing the riveting operation of a heliostat, comprising: Install the C-shaped beam and the truss of the heliostat frame at the installation position on the riveting platform; Press the process switch, and when the speaker plays the voice content of closing the air clamp and lights the yellow and red indicator lights, close the air clamp to clamp the C-shaped beam and the truss; Rivet the C-shaped beam and the truss; When the speaker plays the voice content of raising the riveting platform and lights the green indicator light, raise the riveting platform and dock it with the ground rail; When the speaker plays the voice content of opening the air clamp and lights the red indicator light, open the air clamp; When the speaker plays the voice content of raising the riveting platform and lights the purple indicator light, lower the riveting platform and remove the heliostat frame.

[0027] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for visualizing the operation process of a heliostat riveting station, characterized in that, Including: A base, on which a single-chip microcomputer component and a speaker are provided; Among them, the single-chip microcomputer component includes: a single-chip microcomputer, on the circuit board of the single-chip microcomputer, electrical components, an electrical signal inputter, and a plurality of indicator lights with different colors are provided. The speaker is electrically connected to the circuit board. The single-chip microcomputer is used to control the speaker to play the command signal in the form of text according to the operation process corresponding to the riveting platform when pressing the process switch input from the electrical signal inputter, and light up the corresponding indicator light for each step.

2. The device for visualizing the operation process of the heliostat riveting station according to claim 1, wherein, The indicator lights include a red indicator light and a yellow indicator light. When the red indicator light is lit, it is used to indicate opening the air clamp. When the yellow indicator light is lit, it is used to indicate closing the air clamp.

3. The device for visualizing the operation process of the heliostat riveting station according to claim 2, characterized in that, The indicator lights also include: a green indicator light and a purple indicator light. When the green indicator light is lit, it is used to indicate raising the riveting platform. When the purple indicator light is lit, it is used to indicate lowering the riveting platform.

4. An apparatus for visualizing the operation process of a heliostat riveting station according to claim 1, characterized in that, A lamp cover is provided on the base, and the single-chip microcomputer component and the speaker are both located on the base inside the lamp cover.

5. An apparatus for visualizing the operation process of a heliostat riveting station according to claim 4, characterized in that, The base and the lamp cover are connected by screws.

6. The device for materializing the operation process of the heliostat riveting station according to claim 4, wherein Symmetrical annular grooves are machined on the side of the lamp cover, and the annular grooves are used to conduct the sound of the base speaker to the outside of the lamp cover.

7. An apparatus for visualizing the operation process of a heliostat riveting station according to claim 4, characterized in that, The material of the lamp cover is frosted milky white plastic material, which is used to render the color when the indicator light on the base is lit to the entire lamp cover through diffuse reflection.

8. An apparatus for visualizing the operation process of the heliostat riveting station according to claim 1, characterized in that, The single-chip microcomputer component and the speaker are installed at the installation positions provided on the base.

9. A method for realizing the riveting operation of a heliostat, characterized in that, Including: Install the C-shaped beam and the truss of the heliostat frame at the installation position of the riveting platform; Press the process switch. When the speaker plays the voice content of closing the air clamp and lights up the yellow indicator light, close the air clamp to clamp the C-shaped beam and the truss; Rivet the C-shaped beam and the truss; When the speaker plays the voice content of raising the riveting platform and lights up the green indicator light, raise the riveting platform and dock it with the ground rail; When the speaker plays the voice content of opening the air clamp and lights up the red indicator light, open the air clamp; When the speaker plays the voice content of raising the riveting platform and lights up the purple indicator light, lower the riveting platform and remove the heliostat frame.

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