Combined pipe type terminal assembly machine
By designing a connecting pipe-type terminal assembly machine, the automatic assembly of copper pipes and the connecting sheath is achieved, solving the problems of low efficiency and unstable quality in the prior art, and improving assembly efficiency and quality.
Patent Information
- Application Number
- CN202510861330.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-06-25
AI Technical Summary
The assembly of existing connected and pipe-type terminals relies on manual operation, resulting in low efficiency and unstable quality, and subjective factors have a great influence.
Design a joint-tube-type terminal assembly machine, including copper tube pressing station, product forming station and sheath feeding station, realize automatic assembly of copper tube and joint-tube sheath, and introduce visual inspection technology and pulling and discharge mechanism to reduce manual intervention.
It improves assembly efficiency, reduces defective rate, reduces labor costs, and ensures stability and consistency of assembly quality.
Smart Images

Figure CN120377032A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tubular terminal assembly, and specifically to an associated tubular terminal assembly machine. Background Art
[0002] The associated tubular terminal is a type of cold-pressed terminal, also known as a tubular cold-pressed end or a tubular connection terminal. The associated tubular terminal is a tinned copper sleeve mainly used to fix each strand of a stranded wire. By adding a cold-pressed terminal to a wire, the characteristics of a stranded conductor and a solid conductor can be given, providing a reliable electrical connection, preventing mechanical influence, and facilitating wiring or rewiring. It is widely used in charging systems, control systems, and various electrical equipment of electronic devices and automation equipment.
[0003] When assembling the associated tubular terminal, a copper tube needs to be placed inside the associated sheath, and a special pre-assembly tool is used to pre-press the sheath to ensure that the cutting edge of the ferrule embeds more than 80% of the raised band on the surface of the copper tube covering the end face of the ferrule, and then a crimping pliers is used to perform a secondary crimping on the sheath to form a hexagonal shrinkage structure, realizing the mechanical locking of the copper tube and the sheath.
[0004] However, the existing associated tubular terminals have the following deficiencies during assembly: In the prior art, there is no assembly equipment for associated tubular terminals. The assembly work of the associated sheath and the copper tube needs to be completed manually, relying too much on manual labor, resulting in low assembly efficiency. Moreover, manual assembly is somewhat subjective. The assembly process requires manual crimping or connection, and the craftsmanship skills and experience levels of operators vary, which will lead to unstable connection quality.
[0005] Therefore, we propose an associated tubular terminal assembly machine to facilitate solving the problems raised above. Summary of the Invention
[0006] The purpose of the present invention is to provide an associated tubular terminal assembly machine. By setting a copper tube pressing-in station, a product forming station, and a sheath feeding station, the three stations are respectively used to press the copper tube into the associated sheath, press and form the associated sheath and the copper tube, and automatically feed the associated sheath, realizing the automatic assembly of the copper tube and the associated sheath, getting rid of manual assembly, improving the assembly efficiency, reducing subjective interference factors at the same time, increasing the qualified rate of assembly, reducing the generation of defective products, and thus improving the assembly quality. A pulling and feeding mechanism is set to unwind the associated sheath wound inside the raw material reel, solving the problem of the associated sheath winding inside the raw material reel, avoiding manual intervention in feeding, and reducing labor costs, so as to solve the problems raised in the above background art.
[0007] To achieve the above object, the present invention provides the following technical solutions: a coupled tube terminal assembly machine, comprising a frame, on the top of the frame is fixedly provided a workbench plate, on the top of the workbench plate is fixedly provided a feeding vibrating bowl, one end of the frame is connected with a receiving tray and a tray supporting mechanism for expanding the receiving tray, and the other end of the frame is connected with a raw material tray and a pulling and feeding mechanism for pulling and releasing the raw materials inside the raw material tray; The pulling and feeding mechanism includes a fixed bottom plate, on one side of the fixed bottom plate is fixedly installed an adjusting motor, on one side of the fixed bottom plate is rotatably connected a material blocking wheel, on one side of the material blocking wheel is fixedly installed a material supporting roller, the output end of the adjusting motor is fixedly connected with a pulling wheel, inside the fixed bottom plate is provided a coupled sheath guiding groove, on one side of the fixed bottom plate is fixedly installed a second cylinder, and the telescopic end of the second cylinder is connected with a pressing wheel, and the pressing wheel is arranged on the top of the coupled sheath guiding groove.
[0008] Preferably, the tray supporting mechanism includes a fixing plate, on the top of the fixing plate is fixedly installed a first cylinder, on one side of the fixing plate is fixedly connected a slide block guide rail, on the outer wall of the slide block guide rail is slidably connected a supporting plate, one end of the supporting plate is fixedly connected with a photoelectric induction switch, inside the inner wall of the supporting plate is fixedly installed a rotating gear, and on the top of the fixing plate is provided a width adjusting screw.
[0009] Preferably, on the top of the workbench plate are respectively installed a left support, a right support and a main support, the left support and the right support are respectively installed on both sides of the main support, on the back of the main support is fixedly provided a vibrating bowl bottom plate, and the vibrating bowl bottom plate is fixedly installed on the top of the workbench plate.
[0010] Preferably, on the top of the workbench plate is provided a sheath material groove, on one side of the right support is fixedly connected a copper tube pushing cam, on one side of the copper tube pushing cam is fixedly connected a pushing slide block, and on one side of the main support is movably installed a forming needle module.
[0011] Preferably, on the top of the workbench plate is fixedly provided a coupled sheath forming positioning block, on one side of the coupled sheath forming positioning block is provided a coupled sheath relaxing cam, and on both sides of the sheath material groove are respectively provided a coupled sheath feeding wheel and a coupled sheath pressing wheel.
[0012] Preferably, inside the frame is fixedly installed a servo motor, the output end of the servo motor is fixedly connected with a speed reducer, and the speed reducer is fixedly provided at the bottom of the workbench plate.
[0013] Preferably, at the bottom of the workbench plate is fixedly installed an encoder, and at the bottom of the workbench plate are provided two synchronous wheels, and the connecting shaft of one of the synchronous wheels is fixedly connected with the main shaft of the encoder.
[0014] Preferably, a crankshaft support is fixedly installed at the bottom of the workbench, the output shaft of the reducer is connected to the crankshaft shaft through a coupling, the crankshaft shaft is inserted into the interior of the crankshaft support, and the other synchronous wheel is fixedly sleeved on the outer wall of the crankshaft shaft, and the outer walls of the two synchronous wheels are meshed and connected with a synchronous belt.
[0015] Preferably, one end of the crankshaft shaft is fixedly connected to a crankshaft connecting rod, a sleeve positioning slider cam is provided on one side of the crankshaft connecting rod, an outer wall of the sleeve positioning slider cam is fixedly connected to a sleeve positioning stroke cam, and one end of the sleeve positioning stroke cam is fixedly connected to a sleeve positioning forming slider.
[0016] Preferably, a CCD visual inspection camera is fixedly installed on the top of the workbench, the CCD visual inspection camera is arranged on the top of the sheath material trough, and a CCD visual inspection computer is arranged on the top of the frame, and the CCD visual inspection computer is connected to the CCD visual inspection camera signal.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention sets a copper tube pressing station, a product forming station and a sheath feeding station. The three stations are respectively used for pressing the copper tube into the inside of the associated sheath, crimping the associated sheath and the copper tube into shape, and automatically feeding the associated sheath, so as to realize automatic assembly of the copper tube and the associated sheath, and to perform assembly without manual work, thereby improving assembly efficiency, reducing subjective interference factors, improving the assembly yield, and reducing the generation of defective products, thereby improving the assembly quality. A pulling and unwinding mechanism is set to unfold the associated sheath rolled up inside the raw material disk, thereby solving the problem of the associated sheath being entangled inside the raw material disk, avoiding manual intervention in feeding, and reducing labor costs.
[0018] 2. The present invention introduces visual inspection technology, and the equipment fixes a CCD visual inspection camera on the top of the workbench and sets its inspection probe above the sheath material trough. The assembled tube-type terminal passes under the inspection probe of the CCD visual inspection camera, and the CCD visual inspection camera transmits the detected image data to the CCD visual inspection computer through a signal. The CCD visual inspection computer analyzes and processes the received image data to determine whether the assembly of the copper tube and the associated sheath meets the assembly specifications, thereby avoiding the production of defective products.
[0019] 3. In the present invention, the equipment installs a material receiving tray on one side of a frame, and then arranges a material supporting tray mechanism on one side of the material receiving tray. The material supporting tray mechanism is used to support the material receiving tray to avoid the situation where the material receiving tray becomes narrower due to deformation of the material receiving tray and affects automatic material receiving. A photoelectric sensor switch is used to control the material receiving motor, and a rotating gear is installed to allow the supporting plate to rotate synchronously with the mirror image, thereby ensuring the quality of automatic material receiving, eliminating manual material receiving, and improving the overall assembly efficiency of the associated tube-type terminals. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three - dimensional front - view structure diagram of the associated tube - type terminal assembly machine of the present invention; Figure 2 It is a three - dimensional sectional - view structure diagram of the associated tube - type terminal assembly machine of the present invention; Figure 3 It is a three - dimensional partial - structure diagram of the associated tube - type terminal assembly machine of the present invention; Figure 4 It is a three - dimensional top - view partial - structure diagram of the associated tube - type terminal assembly machine of the present invention; Figure 5 It is a three - dimensional front - view structure diagram of the material - supporting plate mechanism in the associated tube - type terminal assembly machine of the present invention; Figure 6 It is a three - dimensional side - view structure diagram of the material - supporting plate mechanism in the associated tube - type terminal assembly machine of the present invention; Figure 7 It is a three - dimensional front - view structure diagram of the material - pulling and placing mechanism in the associated tube - type terminal assembly machine of the present invention; Figure 8 It is a three - dimensional side - view structure diagram of the material - pulling and placing mechanism in the associated tube - type terminal assembly machine of the present invention.
[0021] In the figure: 1, frame; 2, feeding vibrating bowl; 3, receiving tray; 4, material - supporting plate mechanism; 401, first cylinder; 402, fixing plate; 403, supporting plate; 404, slider guide; 405, photoelectric induction switch; 406, rotating gear; 407, width - adjusting screw; 5, material - pulling and placing mechanism; 501, fixed bottom plate; 502, adjusting motor; 503, material - blocking wheel; 504, material - supporting roller; 505, material - pulling wheel; 506, associated sheath guide groove; 507, pressing wheel; 508, second cylinder; 6, raw material tray; 7, CCD vision detection camera; 8, sheath material groove; 9, copper - tube pushing cam; 10, pushing slider; 11, forming needle module; 12, associated sheath forming positioning block; 13, associated sheath relaxing cam; 14, associated sheath feeding wheel; 15, associated sheath pressing wheel; 16, CCD vision detection computer; 17, servo motor; 18, speed reducer; 19, encoder; 20, workbench plate; 21, synchronous pulley; 22, synchronous belt; 23, crank support; 24, crankshaft rod; 25, crankshaft connecting rod; 26, sheath positioning slider cam; 27, sheath positioning stroke cam; 28, sheath positioning forming slider; 29, left support; 30, right support; 31, main support; 32, vibrating - bowl bottom plate. DETAILED DESCRIPTION OF THE INVENTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Please refer to the attached Figure 1 -Attached Figure 8 As shown, the present invention provides a technical solution: a tube-type terminal assembly machine, comprising a frame 1, a workbench 20 is fixedly arranged on the top of the frame 1, a feeding vibration plate 2 is fixedly arranged on the top of the workbench 20, one end of the frame 1 is connected to a receiving tray 3 and a supporting tray mechanism 4 for supporting the receiving tray, and the other end of the frame 1 is connected to a raw material tray 6 and a pulling and releasing mechanism 5 for pulling and releasing the raw materials inside the raw material tray 6.
[0024] Embodiment 1, according to Figure 7 and Figure 8 As shown, the material pulling and unloading mechanism 5 includes a fixed base plate 501, an adjusting motor 502 is fixedly installed on one side of the fixed base plate 501, a material blocking wheel 503 is rotatably connected to one side of the fixed base plate 501, a material supporting roller 504 is fixedly installed on one side of the material blocking wheel 503, a material pulling wheel 505 is fixedly connected to the output end of the adjusting motor 502, a joint sheath guide groove 506 is opened inside the fixed base plate 501, a second cylinder 508 is fixedly installed on one side of the fixed base plate 501, a pressing wheel 507 is connected to the telescopic end of the second cylinder 508, and the pressing wheel 507 is arranged on the top of the joint sheath guide groove 506.
[0025] The effect achieved by the entire embodiment 1 is as follows: the above-mentioned components, by setting up a pulling and unwinding mechanism 5 for unfolding the associated protective sleeve rolled up inside the raw material disk 6, solve the problem of the associated protective sleeve being entangled inside the raw material disk 6; the pulling and unwinding mechanism 5 is provided with a fixed bottom plate 501 for installing and fixing the components of the pulling and unwinding mechanism 5, and installing it on one side of the frame 1; by fixing an adjusting motor 502 on one side of the fixed bottom plate 501, the output end of the adjusting motor 502 is inserted through the inside of the fixed bottom plate 501, and a blocking wheel 503 is rotatably connected to one side of the fixed bottom plate 501 for limiting the associated protective sleeve; a supporting roller 504 is fixedly connected to one end of the blocking wheel 503 for the associated protective sleeve The sleeve guide is used to fix the pulling wheel 505 at the output end of the adjusting motor 502, a joint sleeve guide groove 506 is opened inside the fixed base plate 501, and the second cylinder 508 is installed on one side of the fixed base plate 501. The pressing wheel 507 is fixedly connected to the telescopic end of the second cylinder 508, and the joint sleeve is arranged to pass through the connecting area of the supporting roller 504, the pulling wheel 505 and the joint sleeve guide groove 506 in sequence, and the telescopic length of the second cylinder 508 is adjusted. The pressing wheel 507 is arranged above the joint sleeve to press the material strip to prevent bulging from affecting the pulling and releasing effect. Then, the adjusting motor 502 is used to drive the pulling wheel 505 to rotate, and the material strip is pulled apart to realize automatic material discharge, reduce manual contact, and improve assembly efficiency.
[0026] Embodiment 2, according to Figure 5 and Figure 6 As shown, the supporting plate mechanism 4 includes a fixed plate 402, a first cylinder 401 is fixedly installed on the top of the fixed plate 402, a slider guide 404 is fixedly connected to one side of the fixed plate 402, a supporting plate 403 is slidably connected to the outer wall of the slider guide 404, one end of the supporting plate 403 is fixedly connected to a photoelectric sensor switch 405, a rotating gear 406 is fixedly installed on the inner wall of the supporting plate 403, and a width adjustment screw 407 is arranged on the top of the fixed plate 402.
[0027] The effects achieved by the entire Embodiment 2 are as follows: For the above-mentioned components, by setting the material supporting plate mechanism 4 on one side of the material receiving plate 3, the material supporting plate mechanism 4 is used to expand the material receiving plate 3, avoiding the situation that the deformation of the material receiving plate 3 causes the material receiving plate 3 to become narrower and affect automatic material receiving. The material supporting plate mechanism 4 is provided with a fixing plate 402 for installing the material supporting plate mechanism 4 on one side of the frame 1. The installation position of the fixing plate 402 is adjusted according to the size of the material receiving plate 3. A first cylinder 401 is fixedly installed on the top of the fixing plate 402 for extending into and expanding the material receiving plate 3. A slide block guide rail 404 is fixedly installed on one side of the fixing plate 402. A support plate 403 is slidably connected to the outer surface of the slide block guide rail 404. The support plate 403 is used to expand the material receiving plate 3. A photoelectric induction switch 405 is fixedly installed at one end of the support plate 403 for controlling the material receiving motor. A rotating gear 406 is fixedly installed on one side of the support plate 403 for the support plate 403 to perform mirror-synchronous rotation. Then, a width adjustment screw 407 is used to adjust the expanded width of the material receiving plate 3.
[0028] Embodiment 3, according to Figures 1-4 As shown, a left support 29, a right support 30 and a main support 31 are respectively installed on the top of the workbench plate 20. The left support 29 and the right support 30 are respectively installed on both sides of the main support 31. A vibrating plate bottom plate 32 is fixedly arranged on the back of the main support 31, and the vibrating plate bottom plate 32 is fixedly installed on the top of the workbench plate 20; a sheath material groove 8 is arranged on the top of the workbench plate 20. A copper tube pushing cam 9 is fixedly connected to one side of the right support 30. A pushing slider 10 is fixedly connected to one side of the copper tube pushing cam 9. A forming needle module 11 is movably installed on one side of the main support 31; a combined sheath forming positioning block 12 is fixedly arranged on the top of the workbench plate 20. A combined sheath relaxation cam 13 is arranged on one side of the combined sheath forming positioning block 12. A combined sheath feeding wheel 14 and a combined sheath pressing wheel 15 are respectively arranged on both sides of the sheath material groove 8; a servo motor 17 is fixedly installed inside the frame 1. The output end of the servo motor 17 is fixedly connected to a speed reducer 18, and the speed reducer 18 is fixedly arranged at the bottom of the workbench plate 20.
[0029] The effects achieved by the entire Embodiment 3 are as follows: For the above-mentioned components, by respectively installing the left support 29, the right support 30 and the main support 31 on the top of the workbench plate 20, and installing the left support 29 and the right support 30 on both sides of the main support 31 respectively, it is convenient to install and connect the forming components, forming a copper tube pressing-in station and a product forming station for the installation and forming work of copper tubes and associated sheaths. The vibrating disc bottom plate 32 is fixedly installed on the top of the workbench plate 20 to facilitate the installation of the feeding vibrating disc 2. The copper tubes placed inside are conveyed along the established track to the pushing slider 10 by the vibration of the feeding vibrating disc 2. The sheath is arranged inside the sheath material groove 8. The crankshaft rod 24 is driven by the servo motor 17 and acts on the copper tube pushing component, moving up and down linearly in cooperation with the forming component to push the copper tube into the inside of the associated sheath. One rotation (360 degrees) of the crankshaft rod 24 is one forming cycle, and two product assemblies are formed in one cycle. During one forming cycle, the crankshaft rotates to drive the upper and lower slider mounting plates to move up and down linearly. The copper tube pushing cam 9 drives the pushing slider 10 to move back and forth, and the sheath positioning stroke cam 27 drives the sheath positioning forming slider 28 to move up and down. The copper tube pushing cam 9 sends the copper tube to the position above the sheath, and the copper tube pushing component moves up and down directly to press the copper tube into the sheath. At the same time, the sheath positioning stroke cam 27 drives the sheath positioning forming slider 28 to move upward and position the associated sheath. The terminal forming component rivets the associated sheath and the copper tube to complete the assembly work of the copper tube and the associated sheath.
[0030] Embodiment 4, according to Figure 1 and Figure 2 As shown, an encoder 19 is fixedly installed at the bottom of the workbench plate 20. There are two synchronous pulleys 21 arranged at the bottom of the workbench plate 20. The connecting shaft of one synchronous pulley 21 is fixedly connected to the main shaft of the encoder 19. A crankshaft support 23 is fixedly installed at the bottom of the workbench plate 20. The output shaft of the reducer 18 is connected to the crankshaft rod 24 through a coupling. The crankshaft rod 24 is inserted through the inside of the crankshaft support 23. The other synchronous pulley 21 is fixedly sleeved on the outer wall of the crankshaft rod 24. A synchronous belt 22 is meshed and connected to the outer walls of the two synchronous pulleys 21. One end of the crankshaft rod 24 is fixedly connected to a crankshaft connecting rod 25. A sheath positioning slider cam 26 is arranged on one side of the crankshaft connecting rod 25. The outer wall of the sheath positioning slider cam 26 is fixedly connected to a sheath positioning stroke cam 27. One end of the sheath positioning stroke cam 27 is fixedly connected to a sheath positioning forming slider 28. A CCD vision inspection camera 7 is fixedly installed on the top of the workbench plate 20. The CCD vision inspection camera 7 is arranged on the top of the sheath material groove 8. A CCD vision inspection computer 16 is arranged on the top of the frame 1. The CCD vision inspection computer 16 is signal-connected to the CCD vision inspection camera 7.
[0031] The effects achieved by the entire Embodiment 4 are as follows: For the components contained above, a servo motor 17 drives a synchronous pulley 21 to rotate. Since the outer walls of the two synchronous pulleys 21 are meshed and connected to a synchronous belt 22, when one of the synchronous pulleys 21 rotates, it will drive the synchronous belt 22 to mesh with the synchronous pulley 21, causing the other synchronous pulley 21 to rotate accordingly. The connecting shaft of the passively rotating synchronous pulley 21 is fixedly connected to the main shaft of an encoder 19 fixedly installed at the bottom of a workbench plate 20. The encoder 19 is used to accurately record and control the rotation angle of the output shaft of the servo motor 17, improving the assembly accuracy. When the servo motor 17 rotates, it will drive a crankshaft rod 24, acting on a copper tube pushing component, and cooperating with a forming component to perform a linear up-and-down movement to push the copper tube into the interior of the coaxial sheath. One rotation (360 degrees) of the crankshaft rod 24 is one forming cycle, and two product assemblies are formed in one cycle. During one forming cycle, the crankshaft rotates to drive an upper and lower slider mounting plate to perform a linear up-and-down movement. A copper tube pushing cam 9 drives a pushing slider 10 to perform a forward and backward movement, and a sheath positioning stroke cam 27 drives a sheath positioning and forming slider 28 to perform an up-and-down movement. The copper tube pushing cam 9 sends the copper tube to a position above the sheath. The copper tube pushing component performs a direct up-and-down movement to press the copper tube into the sheath. At the same time, the sheath positioning stroke cam 27 drives the sheath positioning and forming slider 28 to perform a rising movement and position the coaxial sheath. A terminal forming component rivets the coaxial sheath and the copper tube. When the product riveting is completed and makes a rising movement to 270 degrees, the sheath feeding servo motor 17 completes one feeding action. At the same time, a CCD vision inspection camera 7 is fixedly installed at the top of the workbench plate 20, and a CCD vision inspection computer 16 is fixedly arranged at the top of a frame 1. The CCD vision inspection camera 7 is signal-connected to the CCD vision inspection computer 16. The detection probe of the CCD vision inspection camera 7 is installed above a sheath material tank 8. The assembled coaxial tube-shaped terminal passes under the detection probe of the CCD vision inspection camera 7. The CCD vision inspection camera 7 transmits the detected image data through a signal to the CCD vision inspection computer 16, and the CCD vision inspection computer 16 analyzes and processes the received image data to determine whether the assembly of the copper tube and the coaxial sheath meets the assembly specifications, avoiding the production of defective products.
[0032] The working principle of the entire device is as follows: When the device is in use, according to its functions, it can be divided into a copper tube pressing station, a product forming station, and a sheath feeding station. The three stations are respectively used for pressing the copper tube into the interior of the coaxial sheath, pressing and forming the coaxial sheath and the copper tube, and automatically feeding the coaxial sheath. When the copper tube and the associated sheath are being assembled, first, the copper tube is placed inside the feeding vibrating bowl 2. The feeding vibrating bowl 2 is installed on top of the vibrating bowl bottom plate 32, which plays a supporting role for the feeding vibrating bowl 2. The copper tube placed inside is conveyed along the guide rail to the pushing slider 10 by the vibration of the feeding vibrating bowl 2. The raw material tray 6 is set at one end of the frame 1. The associated sheath inside the raw material tray 6 is unfolded by the pulling and feeding mechanism 5. The sheath is placed inside the sheath material groove 8. The copper tube pushing assembly and the forming assembly are installed on the upper and lower slider mounting plates, forming the copper tube pressing-in station and the product forming station. The servo motor 17 drives the crankshaft rod 24, which acts on the copper tube pushing assembly and cooperates with the forming assembly to move up and down linearly, pushing the copper tube into the inside of the associated sheath. One rotation (360 degrees) of the crankshaft rod 24 is one forming cycle, and two product assemblies are formed in one cycle. During one forming cycle, the crankshaft rotates to drive the upper and lower slider mounting plates to move up and down linearly. The copper tube pushing cam 9 drives the pushing slider 10 to move back and forth, and the sheath positioning stroke cam 27 drives the sheath positioning and forming slider 28 to move up and down. The copper tube pushing cam 9 sends the copper tube to the position above the sheath. The copper tube pushing assembly moves up and down directly, pressing the copper tube into the sheath. At the same time, the sheath positioning stroke cam 27 drives the sheath positioning and forming slider 28 to move upward and position the associated sheath. The terminal forming assembly rivets the associated sheath and the copper tube. When the product riveting is completed and makes an upward movement to 270 degrees, the sheath feeding servo motor 17 completes one feeding action. This process repeats. The assembled associated tubular terminals pass under the detection probe of the CCD vision inspection camera 7. The CCD vision inspection camera 7 transmits the detected image data through a signal to the CCD vision inspection computer 16. The CCD vision inspection computer 16 analyzes and processes the received image data to determine whether the assembly of the copper tube and the associated sheath meets the assembly specifications, avoiding the production of defective products. After the assembly is completed, due to continuous feeding, the assembled associated tubular terminals are conveyed towards the receiving tray 3 connected to the other end of the frame 1. After the receiving tray 3 is opened by the material supporting tray mechanism 4, the receiving tray 3 automatically collects the associated tubular terminals.
[0033] Among them, in the material supporting tray mechanism 4, the material supporting tray mechanism 4 is set on one side of the material receiving tray 3, and the material supporting tray mechanism 4 is used to support the material receiving tray 3, so as to avoid the situation that the material receiving tray 3 is deformed and causes the material receiving tray 3 to become narrower and affect the automatic material receiving. The material supporting tray mechanism 4 is provided with a fixed plate 402 for installing the material supporting tray mechanism 4 on one side of the frame 1, and the installation position of the fixed plate 402 is adjusted according to the size of the material receiving tray 3. The first cylinder 401 is fixedly installed on the top of the fixed plate 402 for extending into and supporting the material receiving tray 3. A slider guide 404 is fixedly installed on one side of the fixed plate 402, and a supporting plate 403 is slidably connected to the outer wall of the slider guide 404. The supporting plate 403 is used to support the material receiving tray 3. A photoelectric sensor switch 405 is fixedly installed at one end of the supporting plate 403 for controlling the material receiving motor. A rotating gear 406 is fixedly installed on one side of the supporting plate 403 for the supporting plate 403 to rotate synchronously with the mirror image. The width adjusting screw 407 is used to adjust the supporting width of the material receiving tray 3.
[0034] The material pulling and unloading mechanism 5 is used to unfold the associated sheath rolled up inside the raw material disk 6, which solves the problem of the associated sheath being entangled inside the raw material disk 6. The material pulling and unloading mechanism 5 is provided with a fixed bottom plate 501 for installing and fixing the components of the material pulling and unloading mechanism 5, and is installed on one side of the frame 1. An adjusting motor 502 is fixedly installed on one side of the fixed bottom plate 501, and the output end of the adjusting motor 502 is inserted through the inside of the fixed bottom plate 501. A material blocking wheel 503 is rotatably connected to one side of the fixed bottom plate 501 for limiting the associated sheath. A supporting roller 504 is fixedly connected to one end of the material blocking wheel 503 for guiding the associated sheath. The output end is fixedly connected to the pulling wheel 505, and a joint sheath guide groove 506 is opened inside the fixed base plate 501. The second cylinder 508 is installed on one side of the fixed base plate 501, and the pressing wheel 507 is fixedly connected to the telescopic end of the second cylinder 508. The joint sheath is arranged to pass through the connecting area of the supporting roller 504, the pulling wheel 505 and the joint sheath guide groove 506 in sequence. The telescopic length of the second cylinder 508 is adjusted, and the pressing wheel 507 is arranged above the joint sheath to press the material strip to prevent bulging from affecting the pulling and releasing effect. Then, the adjusting motor 502 is used to drive the pulling wheel 505 to rotate, and the material strip is pulled apart to realize automatic material discharge, reduce manual contact, and improve assembly efficiency.
[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. The associated tubular terminal assembly machine is characterized in that: It includes a frame (1), on the top of the frame (1) is fixedly provided with a workbench plate (20), on the top of the workbench plate (20) is fixedly provided with a feeding vibrating bowl (2), one end of the frame (1) is connected with a receiving tray (3) and a tray supporting mechanism (4) for expanding the receiving tray, and the other end of the frame (1) is connected with a raw material tray (6) and a material pulling and placing mechanism (5) for pulling and placing the raw materials inside the raw material tray (6). The material pulling and placing mechanism (5) includes a fixed bottom plate (501), on one side of the fixed bottom plate (501) is fixedly installed an adjusting motor (502), on one side of the fixed bottom plate (501) is rotatably connected with a material blocking wheel (503), on one side of the material blocking wheel (503) is fixedly installed a material supporting roller (504), the output end of the adjusting motor (502) is fixedly connected with a material pulling wheel (505), inside the fixed bottom plate (501) is provided with a connecting sheath guiding groove (506), on one side of the fixed bottom plate (501) is fixedly installed a second cylinder (508), the telescopic end of the second cylinder (508) is connected with a pressing wheel (507), and the pressing wheel (507) is arranged on the top of the connecting sheath guiding groove (506).
2. The associated tube terminal assembly machine according to claim 1, characterized in that: The tray supporting mechanism (4) includes a fixing plate (402), on the top of the fixing plate (402) is fixedly installed a first cylinder (401), on one side of the fixing plate (402) is fixedly connected with a slide rail (404), on the outer wall of the slide rail (404) is slidably connected with a supporting plate (403), one end of the supporting plate (403) is fixedly connected with a photoelectric induction switch (405), inside the wall of the supporting plate (403) is fixedly installed a rotating gear (406), and on the top of the fixing plate (402) is provided with a width adjusting screw (407).
3. The coupled tube terminal assembly machine according to claim 2, characterized in that: On the top of the workbench plate (20) are respectively installed a left support (29), a right support (30) and a main support (31), the left support (29) and the right support (30) are respectively installed on both sides of the main support (31), on the back of the main support (31) is fixedly provided with a vibrating bowl bottom plate (32), and the vibrating bowl bottom plate (32) is fixedly installed on the top of the workbench plate (20).
4. The associated tubular terminal assembling machine according to claim 3, wherein: On the top of the workbench plate (20) is provided with a sheath material groove (8), on one side of the right support (30) is fixedly connected with a copper tube pushing cam (9), on one side of the copper tube pushing cam (9) is fixedly connected with a pushing slider (10), and on one side of the main support (31) is movably installed a forming needle module (11).
5. The associated tube terminal assembly machine according to claim 4, characterized in that: On the top of the workbench plate (20) is fixedly provided with a connecting sheath forming positioning block (12), on one side of the connecting sheath forming positioning block (12) is provided with a connecting sheath releasing cam (13), and on both sides of the sheath material groove (8) are respectively provided with a connecting sheath feeding wheel (14) and a connecting sheath pressing wheel (15).
6. The associated tubular terminal assembling machine according to claim 5, wherein: A servo motor (17) is fixedly installed inside the frame (1). The output end of the servo motor (17) is fixedly connected to a speed reducer (18), and the speed reducer (18) is fixedly arranged at the bottom of the workbench plate (20).
7. The associated tubular terminal assembling machine according to claim 6, wherein: An encoder (19) is fixedly installed at the bottom of the workbench plate (20). Two synchronous pulleys (21) are arranged at the bottom of the workbench plate (20). The connecting shaft of one of the synchronous pulleys (21) is fixedly connected to the main shaft of the encoder (19).
8. The associated tube terminal assembling machine according to claim 7, wherein: A crankshaft support (23) is fixedly installed at the bottom of the workbench plate (20). The output shaft of the speed reducer (18) is connected to a crankshaft rod (24) through a coupling. The crankshaft rod (24) is inserted through the inside of the crankshaft support (23). The other synchronous pulley (21) is fixedly sleeved on the outer wall of the crankshaft rod (24). A synchronous belt (22) is meshed and connected to the outer walls of the two synchronous pulleys (21).
9. The associated tube terminal assembly machine according to claim 8, characterized in that: One end of the crankshaft rod (24) is fixedly connected to a crankshaft connecting rod (25). A sheath positioning slider cam (26) is arranged on one side of the crankshaft connecting rod (25). A sheath positioning travel cam (27) is fixedly connected to the outer wall of the sheath positioning slider cam (26). One end of the sheath positioning travel cam (27) is fixedly connected to a sheath positioning forming slider (28).
10. The associated tubular terminal assembling machine according to claim 4, wherein: A CCD vision detection camera (7) is fixedly installed on the top of the workbench plate (20). The CCD vision detection camera (7) is arranged on the top of the sheath material tank (8). A CCD vision detection computer (16) is arranged on the top of the frame (1). The CCD vision detection computer (16) is in signal connection with the CCD vision detection camera (7).
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