Double-material sliding block mold

Abstract

The invention discloses a double-material sliding block mold, and relates to the technical field of molds, the double-material sliding block mold comprises a lower mold, an upper mold, a sliding block mechanism, pouring pipes, a control mechanism, a mounting rod and a detection mechanism, the upper mold is arranged at the top of the lower mold, the sliding block mechanism is slidably connected in the upper mold, and the pouring pipes are fixedly connected to the front end and the rear end of the top of the upper mold; a pressure sensor, a temperature sensor and a flow sensor are fixedly connected to the left end of the pouring pipe, a control mechanism is fixedly connected to the lower portion of the outer wall of the pouring pipe, a sliding block mechanism is arranged, a first knocking block is driven by a second knocking block to knock the bottom of a sliding block body, micro vibration is applied to the double-material combination face, and therefore the double-material combination face is formed. Vibration is matched with the material melting state, molecular diffusion is improved, and meanwhile the melt wettability of a double-material interface is improved; and the compensation mechanism is arranged, gaps are compensated through memory alloy, the mold closing precision is improved, and melt leakage and air gap formation are prevented.

Description

Technical Field

[0001] The present invention relates to the technical field of molds, and specifically to a dual-material slider mold. Background Art

[0002] Molds are called the mother of industry. More ingenious mold structure designs will greatly improve the structure, quality and production efficiency of products. Therefore, higher requirements are imposed on mold designers. The development and design of dual-material molds are for meeting the requirements of customers to use different materials, hardnesses and colors at different positions of the same product. It can achieve different positions in the same product and make different materials, colors and hardnesses in the same mold as required.

[0003] During the use of existing dual-material slider molds, it is difficult to apply micro-vibrations to the dual-material joint surface and match it with the molten state of the material, which reduces molecular diffusion. At the same time, it is difficult to improve the melt wettability of the dual-material interface, and the practicability is relatively single. During the use of the existing technology, it is difficult to compensate for the gap between the slider and the mold, which reduces the mold closing accuracy, and thus it is difficult to prevent melt leakage and air gap formation. In addition: during the use of existing dual-material slider molds, it is difficult to configure temperature control regions for the injection molding of each material, and thus it is difficult to solve the thermodynamic contradiction of co-injection of multiple materials, increasing product defects. During the flow process of the melt, stratification is easily formed due to uneven flow velocity. The existing technology is difficult to reduce the local differences in melt temperature and viscosity, resulting in a relatively uneven melt state at the gate, increasing the possibility of local blockage or coverage of the test piece. Finally: during the use of existing dual-material slider molds, it is difficult to perform elastic detection on products completed by one injection molding, and thus it is difficult to provide a basic performance anchor point for two-layer injection molding, increasing the product defect rate and shortening the service life of the product. Summary of the Invention

[0004] Therefore, to solve the above deficiencies, the present invention provides a dual-material slider mold here.

[0005] The present invention is implemented as follows. A dual-material slider mold is constructed. The device includes a lower mold. An upper mold is provided on the top of the lower mold. A slider mechanism is slidably connected inside the upper mold. Pouring pipes are fixedly connected to both the front and rear ends of the top of the upper mold. A pressure sensor, a temperature sensor and a flow sensor are fixedly connected to the left end of the pouring pipe. A control mechanism is fixedly connected to the lower part of the outer wall of the pouring pipe. Mounting rods are fixedly connected to both the front and rear sides of the right end of the lower mold. A detection mechanism is fixedly connected to the top of the mounting rod. The slider mechanism includes a slider body, which is slidably connected inside the upper die. A compensation mechanism is plasma-sprayed on the bottom of the slider body. Three mounting plates are fixedly connected to the inner bottom of the slider body. An electromagnetic groove is provided at the right rear end of the mounting plate, and the right end of the electromagnetic groove is slidably connected to the inner rack of the first gear-rack component. Six connecting seats are fixedly connected to the inner bottom of the slider body. Fixed rods are fixedly connected to the upper left ends of three connecting seats inside the slider body. A first knocking block is rotatably connected to the outer wall of the fixed rod. The right end of the inner gear of the first gear-rack component is fixedly connected to a second knocking block through a gear rod. Electromagnetic blocks are fixedly connected to the lower right ends of the first knocking block and the second knocking block, and the electromagnetic blocks are electrically connected to an external current output device.

[0006] Preferably, the compensation mechanism includes a cemented carbide coating. A cemented carbide coating is plasma-sprayed on the bottom of the slider body. A flexible metal mesh is adhesively connected to the bottom of the cemented carbide coating. A self-lubricating PTFE coating is electrostatically sprayed on the bottom of the flexible metal mesh. A shape memory alloy is adhesively connected to the bottom of the self-lubricating PTFE coating. A composite shape memory polymer layer is adhesively connected to the bottom of the shape memory alloy.

[0007] Preferably, the control mechanism includes a heating element. A heating element is fixedly connected to the outer wall of the lower part of the pouring tube. A cooling element is fixedly connected to the outer wall of the lower part of the pouring tube, and the cooling element is arranged below the heating element. A stirring mechanism is fixedly connected to the upper right end of the pouring tube. A second installation box is fixedly connected to the upper part of the back of the upper die. A second motor is fixedly connected to the right end inside the second installation box. The output shaft of the second motor at the left end is fixedly connected to the lower right end of the first rotating rod. The upper left end of the first rotating rod is rotatably connected to a second rotating rod. Sliding blocks are rotatably connected to the upper and lower sides of the left end of the second rotating rod. The outer walls of the sliding blocks are slidably connected to the cross-shaped sliding grooves inside the cross-shaped sliding groove plate. Four control switches are fixedly connected to the cross-shaped sliding grooves inside the cross-shaped sliding groove plate.

[0008] Preferably, the stirring mechanism includes a first installation box. The first installation box is fixedly connected to the upper right end of the pouring tube. A first motor is fixedly connected to the front left end of the first installation box. The output shaft of the first motor at the right end is fixedly connected to a first turntable. A convex rod is eccentrically arranged at the right end of the first turntable. The outer wall of the convex rod is slidably connected to the sliding groove inside the chute plate. The top rear end and the bottom rear end of the chute plate are both fixedly connected to the inner rack of the second gear-rack component. The left end of the inner gear of the second gear-rack component is fixedly connected to a perforated plate through a gear rod, and the outer wall of the perforated plate is slidably connected to the inside of the pouring tube.

[0009] Preferably, the detection mechanism includes a cylinder. A cylinder is fixedly connected to the top of the mounting rod. A third mounting box is fixedly connected to the push rod at the left end of the cylinder. A timer is fixedly connected to the front end of the third mounting box. An industrial camera is fixedly connected to the front end of the bottom of the third mounting box. A third motor is fixedly connected to the left end inside the third mounting box. A second turntable is fixedly connected to the output shaft at the right end of the third motor. An eight-shaped chute is provided at the right end of the second turntable. The eight-shaped chute is slidably connected to the upper left end of the third rotating rod. A connecting block is rotatably connected to the lower part of the outer wall of the third rotating rod. An extrusion rod is fixedly connected to the bottom of the connecting block, and the extrusion rod penetrates through the bottom of the third mounting box and is slidably connected to its interior.

[0010] Preferably, the electromagnetic groove is composed of a chute provided at the right rear end of the mounting plate and six electromagnetic blocks fixedly connected in the chute, and the electromagnetic blocks are electrically connected to an external current output device. The electromagnetic blocks in the electromagnetic groove are magnetically adsorbed to the internal tooth plate of the first gear and tooth plate member, and the chute in the electromagnetic groove is slidably connected to the internal tooth plate of the first gear and tooth plate member.

[0011] Preferably, the left end of the internal gear of the first gear and tooth plate member is rotatably connected to the right front end of the mounting plate, and the gear rod at the right end of the internal gear of the first gear and tooth plate member penetrates through the connecting seat and is rotatably connected to its interior.

[0012] Preferably, the heating member is composed of a ring provided at the lower part of the outer wall of the pouring pipe and a heating wire fixedly connected inside the ring. The cooling member is composed of a ring provided at the lower part of the outer wall of the pouring pipe and an internal semiconductor refrigeration sheet fixedly connected inside the ring.

[0013] Preferably, the control switches at the front and rear ends inside the cross-shaped chute disk are electrically connected to the heating wire in the heating member, and the control switches at the upper and lower ends inside the cross-shaped chute disk are electrically connected to the internal semiconductor refrigeration sheet of the cooling member.

[0014] Preferably, the right end of the internal tooth plate of the second gear and tooth plate member is slidably connected to the right end inside the first mounting box. The right end of the internal gear of the second gear and tooth plate member is rotatably connected to the right end inside the first mounting box. The gear rod at the left end of the internal gear of the second gear and tooth plate member penetrates through the left end of the first mounting box and the right end of the pouring pipe and is rotatably connected to its interior.

[0015] The present invention has the following advantages: The present invention provides a double-material slider mold by improvement. Compared with the same type of equipment, the following improvements are made: The dual-material slider mold described in the present invention is provided with a slider mechanism. The second knocking block drives the first knocking block to knock on the bottom of the slider body, applying micro-vibration to the dual-material joint surface to match the vibration with the molten state of the material, enhancing molecular diffusion, and simultaneously improving the melt wettability of the dual-material interface. A compensation mechanism is provided to compensate for the gap through a shape memory alloy, improving the mold closing accuracy and preventing melt leakage and air gap formation. A stirring mechanism is provided to increase or decrease the temperature of the melt in the pouring tube, configuring a temperature control area for the injection molding of each material to solve the thermodynamic contradiction of co-injection of multiple materials and reduce product defects. A stirring mechanism is provided to reduce the local differences in melt temperature and viscosity through the rotation of the porous plate, improving the uniformity of the melt state at the gate and reducing the possibility of local blockage or coverage of the pressure sensor, temperature sensor, and flow sensor at the left end of the pouring tube. A detection mechanism is provided to perform elastic detection of the sub-mold finished product through the recorded time of the timer, providing a basic performance anchor for two-layer injection molding, reducing the product defect rate, and extending the service life of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of the lower mold and the upper mold of the present invention; Figure 2 is a three-dimensional structural schematic diagram of the interior of the upper mold of the present invention; Figure 3 is a three-dimensional structural schematic diagram of the slider mechanism and the compensation mechanism of the present invention; Figure 4 is a three-dimensional structural schematic diagram of the interior of the slider mechanism of the present invention; Figure 5 is of the present invention Figure 3 magnified structural schematic diagram of part A; Figure 6 is a three-dimensional structural schematic diagram of the control mechanism of the present invention; Figure 7 is a three-dimensional exploded structural schematic diagram of the second installation box of the present invention; Figure 8 is of the present invention Figure 7 magnified structural schematic diagram of part B; Figure 9 is a three-dimensional exploded structural schematic diagram of the stirring mechanism of the present invention; Figure 10 is a three-dimensional exploded structural schematic diagram of the detection mechanism of the present invention.

[0017] Wherein: lower die - 1, upper die - 2, slider mechanism - 3, slider body - 31, compensation mechanism - 32, cemented carbide coating - 321, flexible metal mesh - 322, self-lubricating PTFE coating - 323, shape memory alloy - 324, composite shape memory polymer layer - 325, mounting plate - 33, electromagnetic groove - 34, first gear-tooth plate part - 35, connecting seat - 36, fixed rod - 37, first knocking block - 38, second knocking block - 39, electromagnetic block - 310, pouring pipe - 4, control mechanism - 5, heating element - 51, cooling element - 52, stirring mechanism - 53, first mounting box - 531, first motor - 532, first turntable - 533, convex rod - 534, chute plate - 535, second gear-tooth plate part - 536, perforated plate - 537, second mounting box - 54, second motor - 55, first rotating rod - 56, second rotating rod - 57, sliding block - 58, cross chute plate - 59, control switch - 510, mounting rod - 6, detection mechanism - 7, cylinder - 71, third mounting box - 72, timer - 73, industrial camera - 74, third motor - 75, second turntable - 76, eight-shaped chute - 77, third rotating rod - 78, connecting block - 79, extrusion rod - 710. Detailed implementation manners

[0018] The following combines the attached Figures 1 to 10 The principles and features of the present invention are described below. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described more specifically by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and use non-precise scales, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0019] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "linkage", and "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following describes the embodiments according to the overall structure of the present invention.

[0021] Embodiment 1:

[0022] Please refer to Figures 1 to 4 , a dual-material slider mold of the present invention, including a lower mold 1, an upper mold 2 is provided on the top of the lower mold 1, a slider mechanism 3 is slidably connected inside the upper mold 2, pouring pipes 4 are fixedly connected to both the front and rear ends of the top of the upper mold 2, and a pressure sensor, a temperature sensor, and a flow sensor are fixedly connected to the left end of the pouring pipe 4. A control mechanism 5 is fixedly connected to the lower part of the outer wall of the pouring pipe 4. Installation rods 6 are fixedly connected to both the front and rear sides of the right end of the lower mold 1, and a detection mechanism 7 is fixedly connected to the top of the installation rod 6; The slider mechanism 3 includes a slider body 31, the slider body 31 is slidably connected inside the upper mold 2, a compensation mechanism 32 is plasma sprayed on the bottom of the slider body 31, and three groups of mounting plates 33 are fixedly connected to the inner bottom of the slider body 31. The mounting plates 33 facilitate the installation of the electromagnetic slots 34.

[0023] An electromagnetic slot 34 is provided at the right rear end of the mounting plate 33. The right end of the electromagnetic slot 34 is slidably connected to the inner tooth plate of the first gear and rack member 35. Six groups of connecting seats 36 are fixedly connected to the inner bottom of the slider body 31. Fixed rods 37 are fixedly connected to the upper left ends of three groups of connecting seats 36 inside the slider body 31. The connecting seats 36 facilitate the installation and fixation of the fixed rods 37.

[0024] A first knocking block 38 is rotatably connected to the outer wall of the fixed rod 37. The right end of the inner gear of the first gear and rack member 35 is fixedly connected to a second knocking block 39 through a gear rod. Electromagnetic blocks 310 are fixedly connected to the lower right ends of the first knocking block 38 and the second knocking block 39, and the electromagnetic blocks 310 are electrically connected to an external current output device. The second knocking block 39 facilitates the installation and fixation of the electromagnetic blocks 310.

[0025] The electromagnetic slot 34 is composed of a chute provided at the right rear end of the mounting plate 33 and six groups of electromagnetic blocks fixedly connected in the chute, and the electromagnetic blocks are electrically connected to an external current output device. The electromagnetic blocks in the electromagnetic slot 34 are magnetically adsorbed to the inner tooth plate of the first gear and rack member 35. The electromagnetic slot 34 facilitates driving the first gear and rack member 35 to work.

[0026] The sliding groove in the electromagnetic groove 34 is slidably connected to the internal tooth plate of the first gear tooth plate member 35. The left end of the internal gear of the first gear tooth plate member 35 is rotatably connected to the right front end of the mounting plate 33. The gear rod at the right end of the internal gear of the first gear tooth plate member 35 penetrates through the connecting seat 36 and is rotatably connected to its interior.

[0027] The working principle of a dual-material slider mold based on Embodiment 1 is as follows: First, when using this device, first place this device in the working area, and then connect the device to an external power source to provide the power required for the operation of this device. Second, when using the dual-material slider mold, the operator connects the material conveying member to the pouring tube 4, and then uses external equipment to perform mold closing and injection molding on the lower mold 1 and the upper mold 2. After the injection molding of the first mold is completed, the external machine table bottom plate drives the lower mold 1 to rotate 180 degrees, and then closes the mold again for the second injection molding, which is perfectly welded to the product of the first injection molding to complete the dual-material injection molding. Third, after the lower mold 1 and the upper mold 2 are closed, six electromagnetic blocks in the electromagnetic groove 34 are driven by an external current output device to work step by step, causing the internal tooth plate of the first gear tooth plate member 35 to move up and down under the influence of the magnetic adsorption of the six electromagnetic blocks in the electromagnetic groove 34. The internal tooth plate of the first gear tooth plate member 35 drives the internal gear of the first gear tooth plate member 35 to rotate. The gear rod at the right end of the internal gear of the first gear tooth plate member 35 drives the second knocking block 39 to knock on the bottom of the slider body 31 through rotation. When it is necessary to change the knocking weight, the electromagnetic block 310 is driven by an external current output device to work. Through the magnetic adsorption of the electromagnetic block 310, the second knocking block 39 is magnetically adsorbed to the first knocking block 38 and the three first knocking blocks 38 are magnetically adsorbed to achieve the adjustment of the knocking weight. Then, the second knocking block 39 drives the first knocking block 38 to knock on the bottom of the slider body 31, thereby applying a micro-vibration to the dual-material joint surface and matching the vibration with the molten state of the material to enhance molecular diffusion and improve the melt wettability of the dual-material interface at the same time.

[0028] Embodiment 2:

[0029] Please refer to Figure 5 , for a dual-material slider mold of the present invention, compared with Embodiment 1, this embodiment further includes: a compensation mechanism 32. The compensation mechanism 32 includes a cemented carbide coating 321. The bottom of the slider body 31 is plasma-sprayed with a cemented carbide coating 321, and the cemented carbide coating 321 is convenient for improving the hardness of the contact surface with the upper mold 2.

[0030] The bottom of the cemented carbide coating 321 is adhesively connected with a flexible metal mesh 322. The bottom of the flexible metal mesh 322 is electrostatically sprayed with a self-lubricating PTFE coating 323. The self-lubricating PTFE coating 323 is convenient for reducing the friction coefficient of the contact surface and reducing the sliding resistance of the slider body 31.

[0031] A self-lubricating PTFE coating 323 is adhesively connected to the bottom of a shape memory alloy 324, and a composite shape memory polymer layer 325 is adhesively connected to the bottom of the shape memory alloy 324.

[0032] In this embodiment: After the lower mold 1 and the upper mold 2 are closed, the hardness of the contact surface of the upper mold 2 is increased by the cemented carbide coating 321 to resist the wear caused by the repeated extrusion of the shape memory alloy 324, and a metallurgical bond is formed with the upper mold 2 to prevent the subsequent layer from falling off. Then, the shear stress generated during the deformation of the shape memory alloy 324 is absorbed by the flexible metal mesh 322 to avoid cracking. At the same time, a small amount of lubricating medium is stored through the mesh structure to assist in reducing friction. The self-lubricating PTFE coating 323 is used to reduce the friction coefficient of the contact surface, reduce the sliding resistance of the slider body 31, fill the pores of the flexible metal mesh 322, form a continuous lubricating film, and prevent the melt from penetrating into the composite layer gap. Then, during injection molding, the melting temperature of the melt is transmitted to the shape memory alloy 324, causing its temperature to rise and undergo a phase change, generating deformation, and changing the shape and size of the shape memory alloy 324 through installation and disassembly, so that the amount of deformation matches the change in the gap of the slider body 31 caused by thermal expansion, thereby compensating for the gap, improving the mold closing accuracy, preventing melt leakage and air gap formation, and the composite shape memory polymer layer 325 softens and expands prior to the shape memory alloy 324 at the initial stage of melt injection to fill the micro gaps. The flexibility of the composite shape memory polymer layer 325 can buffer the melt impact and protect the shape memory alloy 324 from instantaneous high-pressure damage.

[0033] Embodiment Three:

[0034] Please refer to Figures 6 to 8 , a double-material slider mold of the present invention. Compared with Embodiment One, this embodiment further includes: a control mechanism 5. The control mechanism 5 includes a heating element 51, and the heating element 51 is fixedly connected to the lower outer wall of the pouring pipe 4. A cooling element 52 is fixedly connected to the lower outer wall of the pouring pipe 4, and the cooling element 52 is arranged below the heating element 51. The pouring pipe 4 facilitates the installation of the cooling element 52 and the heating element 51.

[0035] A stirring mechanism 53 is fixedly connected to the upper right end of the pouring pipe 4. A second installation box 54 is fixedly connected to the upper back of the upper mold 2. A second motor 55 is fixedly connected to the right end inside the second installation box 54. The left output shaft of the second motor 55 is fixedly connected to the lower right end of the first rotating rod 56. The second motor 55 facilitates driving the first rotating rod 56 to rotate.

[0036] The upper left end of the first rotating rod 56 is rotatably connected to a second rotating rod 57. The upper and lower sides of the left end of the second rotating rod 57 are rotatably connected to sliding blocks 58. The outer walls of the sliding blocks 58 are slidably connected to the cross-shaped chutes inside the cross-shaped chute plate 59. There are two groups of sliding blocks 58, and the two groups of sliding blocks 58 are respectively arranged above and in front of the cross-shaped chutes inside the cross-shaped chute plate 59.

[0037] Four control switches 510 are fixedly connected to the cross-shaped sliding groove inside the cross-shaped sliding groove plate 59. The heating element 51 is composed of a ring provided below the outer wall of the pouring pipe 4 and a heating wire fixedly connected inside the ring. The cooling element 52 is composed of a ring provided below the outer wall of the pouring pipe 4 and a built-in semiconductor refrigeration sheet fixedly connected inside the ring. The control switch 510 facilitates the control of the cooling element 52 and the heating element 51 to work.

[0038] The control switch 510 at the front and rear ends inside the cross-shaped sliding groove plate 59 is electrically connected to the heating wire inside the heating element 51, and the control switch 510 at the upper and lower ends inside the cross-shaped sliding groove plate 59 is electrically connected to the built-in semiconductor refrigeration sheet of the cooling element 52.

[0039] In this embodiment: During the conveying process of the melt, the pressure, temperature, and flow rate of the melt are detected by the pressure sensor, temperature sensor, and flow sensor at the left end of the pouring pipe 4. The staff judges whether to increase or decrease the temperature of the melt based on the detection data of the temperature sensor at the left end of the pouring pipe 4. When it is necessary to increase the temperature of the melt, the second motor 55 is started. The second motor 55 drives the first rotating rod 56 to rotate. The first rotating rod 56 drives the upper slider 58 inside the cross-shaped sliding groove plate 59 to move upward through the rotational connection with the second rotating rod 57, and squeezes the upper control switch 510 inside the cross-shaped sliding groove plate 59. Through this control switch 510, the built-in semiconductor refrigeration sheet of the cooling element 52 stops working. At the same time, through the rotational connection between the first rotating rod 56 and the second rotating rod 57, the front slider 58 inside the cross-shaped sliding groove plate 59 is driven to move forward, and the front control switch 510 inside the cross-shaped sliding groove plate 59 is squeezed. Through this control switch 510, the heating wire inside the heating element 51 is driven to work. The heating wire inside the heating element 51 raises the temperature of the melt in the pouring pipe 4 through heat transfer. On the contrary, through the rotational connection between the first rotating rod 56 and the second rotating rod 57, the upper slider 58 inside the cross-shaped sliding groove plate 59 is driven to move downward, and the lower control switch 510 inside the cross-shaped sliding groove plate 59 is squeezed. Through this control switch 510, the built-in semiconductor refrigeration sheet of the cooling element 52 is driven to work. At the same time, through the rotational connection between the first rotating rod 56 and the second rotating rod 57, the front slider 58 inside the cross-shaped sliding groove plate 59 is driven to move backward, and the rear control switch 510 inside the cross-shaped sliding groove plate 59 is squeezed. Through this control switch 510, the heating wire inside the heating element 51 stops working. The built-in semiconductor refrigeration sheet of the cooling element 52 reduces the temperature of the melt in the pouring pipe 4 through heat transfer, configures a temperature control area for each material of injection molding, solves the thermodynamic contradiction of co-injection of multiple materials, and reduces product defects.

[0040] Embodiment Four:

[0041] Please refer to Figure 9, A double-material slider mold of the present invention. Compared with the first embodiment, this embodiment further includes: a stirring mechanism 53. The stirring mechanism 53 includes a first installation box 531. The right upper end of the pouring pipe 4 is fixedly connected to the first installation box 531. The left front end of the first installation box 531 is fixedly connected to a first motor 532. The first installation box 531 facilitates the installation and fixation of the first motor 532.

[0042] The right end output shaft of the first motor 532 is fixedly connected to a first turntable 533. An eccentric convex rod 534 is provided at the right end of the first turntable 533. The outer wall of the convex rod 534 is slidably connected to the inner chute of the chute plate 535. The top rear end and the bottom rear end of the chute plate 535 are both fixedly connected to the inner rack of the second gear-rack member 536. The convex rod 534 facilitates driving the chute plate 535 to move.

[0043] The left end of the inner gear of the second gear-rack member 536 is fixedly connected to a porous plate 537 through a gear rod. And the outer wall of the porous plate 537 is slidably connected to the inside of the pouring pipe 4. The right end of the inner rack of the second gear-rack member 536 is slidably connected to the right end inside the first installation box 531. The second gear-rack member 536 facilitates driving the porous plate 537 to rotate.

[0044] The right end of the inner gear of the second gear-rack member 536 is rotatably connected to the right end inside the first installation box 531. The gear rod at the left end of the inner gear of the second gear-rack member 536 penetrates through the left end of the first installation box 531 and the right end of the pouring pipe 4 and is rotatably connected to its inside.

[0045] In this embodiment: When it is necessary to stir the melt, start the first motor 532. The first motor 532 drives the first turntable 533 to rotate. The first turntable 533 drives the convex rod 534 to do circular motion. The convex rod 534 drives the chute plate 535 to move up and down through the sliding connection with the chute plate 535. The chute plate 535 drives the inner racks of the two second gear-rack members 536 to move up and down. The inner racks of the two second gear-rack members 536 drive the inner gears of the two second gear-rack members 536 to rotate. The inner gears of the two second gear-rack members 536 drive the two porous plates 537 to rotate inside the pouring pipe 4 through the gear rod. By the rotation of the porous plate 537, the local differences in the temperature and viscosity of the melt are reduced, the uniformity of the melt state at the gate is improved, and the possibility of local blockage or coverage of the pressure sensor, temperature sensor, and flow sensor at the left end of the pouring pipe 4 is reduced.

[0046] Embodiment Five:

[0047] Please refer to Figure 10, A double-material slider mold of the present invention. Compared with the first embodiment, this embodiment further includes: a detection mechanism 7. The detection mechanism 7 includes a cylinder 71. The top of the mounting rod 6 is fixedly connected to the cylinder 71. The left end push rod of the cylinder 71 is fixedly connected to a third mounting box 72. The front end of the third mounting box 72 is fixedly connected to a timer 73. The front end of the bottom of the third mounting box 72 is fixedly connected to an industrial camera 74. The timer 73 is electrically connected to the industrial camera 74.

[0048] A third motor 75 is fixedly connected to the left end inside the third mounting box 72. The right end output shaft of the third motor 75 is fixedly connected to a second turntable 76. There is an eight-shaped chute 77 at the right end of the second turntable 76. The third motor 75 is convenient for driving the second turntable 76 to rotate.

[0049] The eight-shaped chute 77 is slidably connected to the upper left end of the third rotating rod 78. The lower part of the outer wall of the third rotating rod 78 is rotatably connected to a connecting block 79. The bottom of the connecting block 79 is fixedly connected to a pressing rod 710. And the pressing rod 710 passes through the bottom of the third mounting box 72 and is slidably connected to its interior.

[0050] In this embodiment: After the first mold completes injection molding, separate the lower mold 1 and the upper mold 2, then start the cylinder 71. The cylinder 71 drives the third mounting box 72 to move leftward. The third mounting box 72 drives the pressing rod 710 to move leftward, so that the pressing rod 710 moves above the first mold finished product. Then start the industrial camera 74 and the third motor 75. The third motor 75 drives the second turntable 76 to rotate. The second turntable 76 drives the eight-shaped chute 77 to rotate. The eight-shaped chute 77 drives the third rotating rod 78 to move. The third rotating rod 78 drives the pressing rod 710 to move downward through the rotational connection with the connecting block 79. The pressing rod 710 presses the first mold finished product. Then start the third motor 75 and repeat the above steps, so that the third motor 75 drives the pressing rod 710 to move upward. When the industrial camera 74 records that the pressing rod 710 is separated from the first mold finished product, the industrial camera 74 transmits an electrical signal to the timer 73. The timer 73 starts timing. Then the industrial camera 74 records the condition of the first mold finished product. When the first mold finished product is restored, the industrial camera 74 transmits an electrical signal to the timer 73. The timer 73 stops timing. Thus, the elastic detection of the first mold finished product is realized through the recorded time of the timer 73, providing a basic performance anchor point for the second-layer injection molding, reducing the product defect rate and extending the service life of the product.

[0051] The present invention provides a double-material slider mold through improvement. A slider mechanism 3 is provided. The second knocking block 39 drives the first knocking block 38 to knock the bottom of the slider body 31, applying micro-vibration to the double-material joint surface, matching the vibration with the molten state of the material, enhancing molecular diffusion, and simultaneously improving the melt wettability of the double-material interface. A compensation mechanism 32 is provided to compensate for the gap through the shape memory alloy 324, improve the mold closing accuracy, and prevent melt leakage and air gap formation. An agitation mechanism 53 is provided to increase or decrease the temperature of the melt in the pouring tube 4, configure a temperature control area for the injection molding of each material, solve the thermodynamic contradiction of co-injection of multiple materials, and reduce product defects. An agitation mechanism 53 is provided to reduce the local differences in melt temperature and viscosity through the rotation of the perforated plate 537, improve the uniformity of the melt state at the gate, and reduce the possibility of local blockage or coverage of the pressure sensor, temperature sensor, and flow sensor at the left end of the pouring tube 4. A detection mechanism 7 is provided to perform elastic detection of the finished product of 1 mold through the recorded time of the timer 73, provide a basic performance anchor point for two-layer injection molding, reduce the product defect rate, and extend the service life of the product.

[0052] The above shows and describes the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market. Special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. Machinery, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.

[0053] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A double-material slider mold, including a lower mold (1), an upper mold (2) is provided on the top of the lower mold (1), a slider mechanism (3) is slidably connected inside the upper mold (2), pouring pipes (4) are fixedly connected to both the front and rear ends of the top of the upper mold (2), and a pressure sensor, a temperature sensor and a flow sensor are fixedly connected to the left end of the pouring pipe (4). A control mechanism (5) is fixedly connected to the lower part of the outer wall of the pouring pipe (4). Mounting rods (6) are fixedly connected to both the front and rear sides of the right end of the lower mold (1), and a detection mechanism (7) is fixedly connected to the top of the mounting rod (6). It is characterized in that: The slider mechanism (3) includes a slider body (31), the slider body (31) is slidably connected inside the upper mold (2), a compensation mechanism (32) is plasma sprayed on the bottom of the slider body (31), three mounting plates (33) are fixedly connected to the inner bottom of the slider body (31), an electromagnetic groove (34) is provided at the right rear end of the mounting plate (33), the right end of the electromagnetic groove (34) is slidably connected to the inner gear of the first gear and rack part (35), six connecting seats (36) are fixedly connected to the inner bottom of the slider body (31), fixing rods (37) are fixedly connected to the upper left ends of three connecting seats (36) inside the slider body (31), a first knocking block (38) is rotatably connected to the outer wall of the fixing rod (37), a second knocking block (39) is fixedly connected to the right end of the inner gear of the first gear and rack part (35) through a gear rod, electromagnetic blocks (310) are fixedly connected to the lower right ends of the first knocking block (38) and the second knocking block (39), and the electromagnetic blocks (310) are electrically connected to an external current output device.

2. The double-material slider die according to claim 1, wherein: The compensation mechanism (32) includes a cemented carbide coating (321), the cemented carbide coating (321) is plasma sprayed on the bottom of the slider body (31), a flexible metal mesh (322) is adhesively connected to the bottom of the cemented carbide coating (321), a self-lubricating PTFE coating (323) is electrostatically sprayed on the bottom of the flexible metal mesh (322), a shape memory alloy (324) is adhesively connected to the bottom of the self-lubricating PTFE coating (323), and a composite shape memory polymer layer (325) is adhesively connected to the bottom of the shape memory alloy (324).

3. The dual-material slider mold according to claim 2, wherein: The control mechanism (5) includes a heating element (51). The heating element (51) is fixedly connected to the lower part of the outer wall of the pouring pipe (4). A cooling element (52) is fixedly connected to the lower part of the outer wall of the pouring pipe (4), and the cooling element (52) is arranged below the heating element (51). A stirring mechanism (53) is fixedly connected to the upper right end of the pouring pipe (4). A second installation box (54) is fixedly connected to the upper part of the back of the upper mold (2). A second motor (55) is fixedly connected to the right end inside the second installation box (54). The left end output shaft of the second motor (55) is fixedly connected to the lower right end of the first rotating rod (56). The upper left end of the first rotating rod (56) is rotatably connected to the second rotating rod (57). The upper and lower sides of the left end of the second rotating rod (57) are rotatably connected to sliding blocks (58). The outer walls of the sliding blocks (58) are slidably connected to the cross-shaped sliding grooves inside the cross-shaped sliding groove plate (59). Four control switches (510) are fixedly connected to the cross-shaped sliding grooves inside the cross-shaped sliding groove plate (59).

4. The dual-material slider mold according to claim 3, wherein: The stirring mechanism (53) includes a first installation box (531). The first installation box (531) is fixedly connected to the upper right end of the pouring pipe (4). A first motor (532) is fixedly connected to the front left end of the first installation box (531). The right end output shaft of the first motor (532) is fixedly connected to a first turntable (533). A convex rod (534) is eccentrically arranged at the right end of the first turntable (533). The outer wall of the convex rod (534) is slidably connected to the sliding groove inside the sliding groove plate (535). The top rear end and the bottom rear end of the sliding groove plate (535) are fixedly connected to the inner teeth of the second gear and rack member (536). The left end of the inner gear of the second gear and rack member (536) is fixedly connected to a porous plate (537) through a gear rod, and the outer wall of the porous plate (537) is slidably connected to the inside of the pouring pipe (4).

5. The dual-material slider mold according to claim 4, wherein: The detection mechanism (7) includes a cylinder (71). The cylinder (71) is fixedly connected to the top of the mounting rod (6). The pushing rod at the left end of the cylinder (71) is fixedly connected to a third installation box (72). A timer (73) is fixedly connected to the front end of the third installation box (72). An industrial camera (74) is fixedly connected to the front bottom end of the third installation box (72). A third motor (75) is fixedly connected to the left end inside the third installation box (72). The right end output shaft of the third motor (75) is fixedly connected to a second turntable (76). An eight-shaped sliding groove (77) is arranged at the right end of the second turntable (76). The upper left end of the eight-shaped sliding groove (77) is slidably connected to the third rotating rod (78). The lower part of the outer wall of the third rotating rod (78) is rotatably connected to a connecting block (79). A pressing rod (710) is fixedly connected to the bottom of the connecting block (79), and the pressing rod (710) penetrates through the bottom of the third installation box (72) and is slidably connected to its inside.

6. The dual-material slider mold according to claim 5, characterized in that: The electromagnetic groove (34) is composed of a sliding groove provided at the right rear end of the mounting plate (33) and six groups of electromagnetic blocks fixedly connected in the sliding groove, and the electromagnetic blocks are electrically connected to an external current output device. The electromagnetic blocks in the electromagnetic groove (34) are magnetically adsorbed to the inner tooth plate of the first gear and tooth plate member (35), and the sliding groove in the electromagnetic groove (34) is slidably connected to the inner tooth plate of the first gear and tooth plate member (35).

7. The double-material slider die according to claim 6, characterized in that: The left end of the inner gear of the first gear and tooth plate member (35) is rotatably connected to the right front end of the mounting plate (33), and the gear rod at the right end of the inner gear of the first gear and tooth plate member (35) penetrates through the connecting seat (36) and is rotatably connected to its interior.

8. The double-material slider mold according to claim 7, wherein: The heating member (51) is composed of a ring provided at the lower part of the outer wall of the pouring pipe (4) and a heating wire fixedly connected inside the ring. The cooling member (52) is composed of a ring provided at the lower part of the outer wall of the pouring pipe (4) and a built-in semiconductor refrigeration sheet fixedly connected inside the ring.

9. The dual-material slider mold according to claim 8, wherein: The control switches (510) at the front and rear ends in the cross sliding groove disc (59) are electrically connected to the heating wire in the heating member (51), and the control switches (510) at the upper and lower ends in the cross sliding groove disc (59) are electrically connected to the built-in semiconductor refrigeration sheet of the cooling member (52).

10. The dual-material slider mold according to claim 9, wherein: The right end of the inner tooth plate of the second gear and tooth plate member (536) is slidably connected to the right end inside the first installation box (531). The right end of the inner gear of the second gear and tooth plate member (536) is rotatably connected to the right end inside the first installation box (531). The gear rod at the left end of the inner gear of the second gear and tooth plate member (536) penetrates through the left end of the first installation box (531) and the right end of the pouring pipe (4) and is rotatably connected to its interior.

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