Multi-core splittable cable
By designing a multi-core splittable cable and utilizing hexagonal insulating sleeves and split connectors, the problems of waste and low efficiency in cable use and manufacturing are solved, and conductor material savings and production efficiency are achieved.
Patent Information
- Application Number
- CN202510883833.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-06-30
AI Technical Summary
The use and manufacturing process of existing cables has problems of material waste and low production efficiency. Especially when the price of copper is high, existing cables cannot flexibly adjust the conductor cross-section specifications, resulting in resource waste and production inconvenience.
A multi-core splittable cable is designed. The conductors are wrapped with an insulating sheath and connected by a connecting and cutting part. The cross-section of the insulating sheath is hexagonal. The connecting and cutting part is provided with unidirectional cutting lines and intermittent cuts, allowing it to be cut into non-standard specification cables according to needs.
Through the design of the split connection part, the waste of conductor materials is reduced, the production efficiency is improved, the flexibility of cable use and the high efficiency of manufacturing are achieved, and the material cost is reduced.
Smart Images

Figure CN120388783B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric wires and cables, in particular to a multi-core splittable cable. Background Art
[0002] The current high price of copper materials has put great pressure on cable manufacturers and cable users. Existing cable users have some waste in the use of cables. For example, the actual working conditions require the use of 7mm 2 The copper core wire has no cross-sectional area of 7mm 2 For copper core wire, you can only choose 10mm 2 The copper core conductor causes a waste of materials. In addition, cable manufacturing companies generally produce according to orders. If too many cross-sectional specifications are produced within a period of time, the company's production and supply work will be extremely cumbersome, the work efficiency will be low, and there will be a waste of manpower and material resources. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a multi-core splittable cable, which overcomes the problems of waste in use and low manufacturing efficiency of existing cables.
[0004] The technical solution adopted by the present invention to solve its technical problems is: a multi-core splittable cable, comprising a plurality of conductors arranged in parallel at intervals and in the same arrangement plane when initially straightened and flattened before use, each conductor being wrapped with an insulating sleeve, the direction perpendicular to the arrangement plane being the height direction of the cable, the axial direction of the conductor being the length direction of the cable, and the arrangement direction of the conductor being the width direction of the cable, each two adjacent insulating sleeves being connected by a connecting and cutting portion integrally provided with the two insulating sleeves, and the minimum height of the connecting and cutting portion being less than or equal to the minimum height of the insulating sleeve.
[0005] Specifically, a structure that helps to keep cables close together during wiring, the outer contour of the cross section of the insulating sleeve is a hexagon.
[0006] Furthermore, the cross-section of the hexagonal outline of the insulating sleeve has a top side and a bottom side that are both parallel to the arrangement plane. The hexagonal shape is composed of a middle rectangle and an isosceles triangle with right angles at the top angles on both sides of the rectangle. The bases of the two isosceles triangles are the two opposite sides of the rectangle, and the connecting and cutting portion connects two adjacent insulating sleeves at the top angles of the isosceles triangles.
[0007] Specifically, in order to facilitate cutting, the connecting and cutting portion is provided with a cutting line in the same direction as the length direction of the cable, and the cutting line has intermittent incisions, and the connecting and cutting portion at the incision is cut off in the width direction of the cable.
[0008] Specifically, the cross-sectional shape of the connecting and cutting portion is a rectangle, or the cross-sectional shape of the connecting and cutting portion is a waist drum shape with a thinner middle portion and wider ends.
[0009] The beneficial effects of the present invention are as follows: the multi-core splittable cable of the present invention is equivalent to connecting several conductor core insulation sleeve units in the lateral direction with a split connection part, and the thin split connection part and the insulation sleeve are an integrated structure. When the cable is used, it can be cut at the split connection part according to the required conductor cross-sectional area to form a non-standard specification cable, thereby reducing the waste of conductor core material. Compared with the slightly increased amount of insulation sleeve material, the excellent effect of saving conductor material and efficient production of the manufacturing enterprise is more prominent; the cross-sectional shape of the insulation sleeve can be designed to be a shape that is convenient for being put together during wiring, such as a hexagon, and the putting together includes curling and putting together or folding and putting together like a folding fan. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a top view of the present invention in a straightened and flattened state;
[0011] Figure 2 yes Figure 1 AA cross-section of
[0012] Figure 3 Schematic diagram of a connecting and cutting portion of the present invention having a rectangular cross section;
[0013] Figure 4 Schematic diagram of the cross section of the connecting and cutting portion of the present invention being in the shape of a waist drum;
[0014] Figure 5 It is a schematic diagram of the present invention being rolled up together in the width direction.
[0015] In the figure: 1. Conductor;
[0016] 2. Insulation sleeve, 2-1, top edge, 2-2, bottom edge;
[0017] 3. Connect the cutting part, 3-1. Incision. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention are described in detail below in conjunction with the accompanying drawings of the present invention specification.
[0019] As attached Figure 1 and 2A multi-core splittable cable has seven conductors 1 arranged in parallel at intervals in the same arrangement plane in an initial straightened and flattened state before use. The number of conductors 1 can be less than seven or more than seven. Each conductor 1 is wrapped with an insulating sleeve 2. The direction perpendicular to the arrangement plane is the height direction of the cable, the axial direction of the conductor 1 is the length direction of the cable, and the arrangement direction of the conductor 1 is the width direction of the cable. Every two adjacent insulating sleeves 2 are connected by a connecting and cutting part 3 integrally provided with the two insulating sleeves 2. The minimum height of the connecting and cutting part 3 is less than or equal to the minimum height of the insulating sleeve 2, the average height of the connecting and cutting part 3 is less than the average height of the insulating sleeve 2, and the connecting and cutting part 3 is The average height is the average of the maximum height and the minimum height of the connecting cutting portion 3. The average height of the insulating sleeve 2 is the average of the maximum height and the minimum height of the insulating sleeve 2. The outer contour shape of the cross section of the insulating sleeve 2 is a hexagon. The outer contour shape of the cross section of the insulating sleeve 2 can also be a circle, an ellipse or a parallelogram with equal sides. The cross section of the hexagonal outline of the insulating sleeve 2 has a top side 2-1 and a bottom side 2-2 parallel to the arrangement plane. The hexagonal shape is composed of a middle rectangle and an isosceles triangle with right angles on both sides of the rectangle. The bases of the two isosceles triangles are two opposite sides of the rectangle. The connecting cutting portion 3 connects two adjacent insulating sleeves 2 at the top corners of the isosceles triangles.
[0020] Still see Figure 1 The connecting and cutting portion 3 is provided with a cutting line in the same direction as the length direction of the cable, and the cutting line has a discontinuous cut 3-1. The connecting and cutting portion 3 at the cut 3-1 is cut in the width direction of the cable.
[0021] A structure such as Figure 3 The cross-sectional shape of the connecting and cutting portion 3 is a rectangle, the height of the connecting and cutting portion 3 is equal to the minimum height of the insulating sleeve 2, and the height of the junction of the insulating sleeve 2 and the connecting and cutting portion 3 is the minimum height of the insulating sleeve 2 and also the height of the connecting and cutting portion 3.
[0022] Another kind of Figure 4 The cross-sectional shape of the connecting and cutting portion 3 is a waist drum shape with a thinner middle portion and wider ends, and the minimum height of the connecting and cutting portion 3 is less than the minimum height of the insulating sleeve 2.
[0023] When the cross-sectional outer contour of the insulating sleeve 2 is a hexagonal cable, the wiring can be as follows: Figure 5 Bend and close together as shown. Figure 5 In order to fully show the close proximity, the shape of the seven-conductor cable is also drawn. Figure 1 The seven conductors have nothing to do with each other, that is, it does not mean Figure 1 The cable cannot be cut. Figure 5 The cable may be cut from a cable with more than seven conductors.
[0024] The cable of the present invention is produced in sheets wound on cable drums.
[0025] This document uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims
1. A multi-core splittable cable, characterized by: The invention relates to a plurality of conductors (1) arranged in parallel and spaced apart from each other and located in the same arrangement plane in an initially straightened and flattened state before use, each conductor (1) being wrapped with an insulating sleeve (2), the direction perpendicular to the arrangement plane being the height direction of the cable, the axial direction of the conductor (1) being the length direction of the cable, the arrangement direction of the conductor (1) being the width direction of the cable, and each two adjacent insulating sleeves (2) being connected by a connecting and cutting portion (3) integrally provided with the two insulating sleeves (2), the minimum height of the connecting and cutting portion (3) being less than or equal to the minimum height of the insulating sleeve (2); The outer contour of the cross section of the insulating sleeve (2) is a hexagon; The cross-section of the insulating sleeve (2) has a hexagonal outline and has a top side (2-1) and a bottom side (2-2) both of which are parallel to the arrangement plane. The hexagonal shape is composed of a middle rectangle and an isosceles triangle with right-angled vertices on both sides of the rectangle. The bases of the two isosceles triangles are two opposite sides of the rectangle. The connecting and cutting portion (3) connects two adjacent insulating sleeves (2) at the vertices of the isosceles triangles.
2. The multi-core splittable cable according to claim 1, characterized in that: The connecting and cutting portion (3) is provided with a cutting line in the same direction as the length direction of the cable, and the cutting line has a discontinuous cut (3-1). The connecting and cutting portion (3) at the cut (3-1) is cut in the width direction of the cable.
3. The multi-core splittable cable according to claim 1, wherein: The cross-sectional shape of the connecting and cutting portion (3) is rectangular.
4. The multi-core splittable cable according to claim 1, wherein: The cross-sectional shape of the connecting and cutting portion (3) is a waist drum shape with a thinner middle portion and wider ends.
Citation Information
Patent Citations
Composite flat cable
JP2001273820A
Insulation cord for easy construction and manufacturing method
KR1020170119615A