Machining device for guide rail production
Through automated clamping and loading and cleaning of oil coating mechanisms, the problems of pollutants removal and uneven oil coating on the surface of the guide rail are solved, efficient and uniform cleaning and oil coating effects are achieved, and the rail processing efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202510595671.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-08-01
AI Technical Summary
During the guide rail processing, metal debris, oil stains and impurities remaining on the surface are difficult to completely remove, affecting the surface finish and equipment stability. The oiling process is low in efficiency and uneven in thickness, which cannot meet the high-precision needs.
A processing device for rail production is designed, including a clamping and loading mechanism, a cleaning and oiling mechanism and an automated robotic arm, to realize the automatic clamping, cleaning and oiling process of the guide rail, and clean the brush and water spray holes, and uniformly oiling is applied in combination with an oil spray sponge.
It improves the efficiency of rail cleaning and oiling, ensures surface cleanliness and oiling uniformity, reduces labor intensity and material waste, and improves equipment operation stability and accuracy.
Smart Images

Figure CN120394404A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of guide rail production, and in particular to a processing device for guide rail production. Background Art
[0002] During the guide rail manufacturing process, metal debris, oil, coolant, and other impurities generated during the cutting, grinding, and milling processes may remain on the rail surface. If these contaminants are not thoroughly removed, they will not only affect the surface finish of the guide rail but may also become embedded in moving parts during subsequent equipment operation, increasing wear, reducing equipment stability and accuracy, and even causing failures.
[0003] Traditional guide rail cleaning methods mostly rely on manual cleaning, with workers using detergent and rags to wipe the guide rail surface. This method is inefficient, labor-intensive, and difficult to ensure consistent cleaning quality. At the same time, the cleaned guide rails need to be oiled for protection and lubrication to extend their service life and ensure smooth equipment operation. Previous oiling methods mostly involved manual brushing or simple dipping. Manual brushing is slow, and the coating thickness is uneven, which is prone to leaks. Although dipping can evenly oil the guide rail surface, it will cause a lot of oil waste and it is difficult to control the coating thickness. For some guide rails that require high oiling precision, it cannot meet production needs. Summary of the Invention
[0004] The object of the present invention is to provide a processing device for guide rail production to solve the deficiencies in the above-mentioned background technology.
[0005] The purpose of the present invention can be achieved through the following technical solutions:
[0006] A processing device for guide rail production, comprising:
[0007] The mounting frame and two first mounting tubes rotatably connected to the mounting frame, the opposite ends of the two first mounting tubes are fixedly connected to a mounting plate, the mounting plate is rotatably connected to two second mounting tubes, the outer surfaces of the second mounting tubes are fixedly connected to a transmission frame via a connecting frame, the first mounting tubes and the transmission frame are respectively transmission-connected to a first driving mechanism and a second driving mechanism for driving the first mounting tubes and the transmission frame to rotate;
[0008] Two clamping and loading mechanisms, each of which is provided on a transmission frame and is used to clamp and fix the guide rail;
[0009] The cleaning and oiling mechanism is arranged on the transmission frame and is used for cleaning the guide rails and applying oil to the cleaned guide rails for protection.
[0010] As a further solution of the present invention: the clamping and loading mechanism includes a plurality of mounting columns fixedly connected to the transmission frame, one end of the mounting column is fixedly connected to a first electric telescopic rod, one end of the first electric telescopic rod is fixedly connected to a first connecting plate, one side of the first connecting plate is fixedly connected to a sliding guide rail, a clamping slider is slidably connected to the sliding guide rail, the outer surface of the clamping slider is fixedly connected to a plurality of clamping support frames, the inside of the clamping support frame is fixedly connected to a second electric telescopic rod, one end of the second electric telescopic rod is fixedly connected to a first clamping block, one side of the clamping support frame is fixedly connected to a third electric telescopic rod fixedly connected to the first connecting plate, and the cleaning and oiling mechanism is connected to the sliding guide rail.
[0011] The transmission mechanism is connected with the cleaning agent, the cleaning agent is connected with the cleaning agent, and the cleaning agent is connected with the cleaning agent to the cleaning agent.
[0012] An oiling mechanism connected to the mounting frame is slidably connected to the sliding guide rail on the other side of the transmission frame.
[0013] As a further solution of the present invention: the first supply mechanism includes a first transmission ring tube, the outer surface of the first transmission ring tube is connected to the cleaning groove of the cleaning slider through a pipe, the outer surface of the first transmission ring tube is fixedly connected to the feeding pipe through a hose, two fourth electric telescopic rods are fixedly connected in the first transmission ring tube, one end of the fourth electric telescopic rod is fixedly connected to the second clamping block, one end of the second mounting tube on one side is rotatably connected to the first connecting tube, the first connecting tube is fixedly connected to the second connecting tube fixedly connected to the first mounting tube, an electromagnetic valve is provided on the second connecting tube, one end of the first mounting tube is rotatably connected to the third connecting tube, one end of the third connecting tube is fixedly connected to a water tank fixedly connected to the mounting frame through a water pump, the outer surface of the second connecting tube is fixedly connected to a hot air blower through a fourth connecting tube, and an electromagnetic valve is provided on the fourth connecting tube.
[0014] As a further solution of the present invention: the oiling mechanism includes an oiling slider slidably connected to the sliding guide rail, an oiling groove is provided on the oiling slider, and a plurality of oil outlet holes communicating with the oiling groove are provided on one side of the oiling slider. An oiling sponge is fixedly connected to one side of the oiling slider, and a second supply mechanism connected to the feed pipe and the transmission block is transmission-connected to one side of the oiling slider, and the second supply mechanism is used to supply protective oil to the oiling slider.
[0015] As a further solution of the present invention: the second supply mechanism includes a second transmission ring tube, the outer surface of the second transmission ring tube is fixedly connected to the oiling groove on the oiling slider through a pipe, the outer surface of the second transmission ring tube is fixedly connected to the feeding pipe through a hose, two fifth electric telescopic rods are fixedly connected in the second transmission ring tube, one end of the fifth electric telescopic rod is fixedly connected to the third clamping block, and one end of the second mounting tube on the other side is rotatably connected to the first transmission connecting tube, the outer surface of the first transmission connecting tube is fixedly connected to the second transmission connecting tube fixedly connected to the first mounting tube, one end of the first mounting tube is rotatably connected to the third transmission connecting tube, and one end of the third transmission connecting tube is fixedly connected to the oil supply tank through an oil pump.
[0016] As a further solution of the present invention: a rubber friction pad is fixedly connected to one side of the sliding guide rail.
[0017] As a further solution of the present invention: it also includes a support block, a robotic arm is fixedly connected to the support block, an output end of the robotic arm is fixedly connected to a clamping frame, a sixth electric telescopic rod is fixedly connected in the clamping frame, and one end of the sixth electric telescopic rod is fixedly connected to a fourth clamping block.
[0018] As a further solution of the present invention: the first driving mechanism includes a first driving motor fixedly connected to the mounting frame, the output end of the first driving motor is fixedly connected to the first driving shaft through a coupling, the outer surface of the first driving shaft is fixedly sleeved with a first driving gear, and the outer surface of the first driving gear is meshedly connected with a second driving gear fixedly sleeved with the first mounting tube.
[0019] As a further solution of the present invention: the second drive mechanism includes a second drive motor fixedly connected to the mounting plate, the output end of the second drive motor is fixedly connected to the second drive shaft through a coupling, the outer surface of the second drive shaft is fixedly sleeved with the third drive gear, and the outer surface of the third drive gear is meshedly connected with the fourth drive gear fixedly sleeved with the transmission frame.
[0020] Beneficial effects of the present invention:
[0021] (1) The manipulator drives the clamping frame to move, and the clamping frame clamps the guide rail, enabling the guide rail to be automatically loaded and unloaded onto the transmission rack. Subsequently, the clamping and loading mechanism on the transmission rack clamps and fixes the guide rail. Then, through the cooperation of the cleaning and oiling mechanism, the surface of the guide rail is automatically cleaned. After cleaning, the surface is automatically oiled. At the same time, loading and unloading, cleaning, and oiling can be carried out simultaneously, greatly improving the cleaning and oiling efficiency of the guide rail and further enhancing the processing efficiency of the guide rail.
[0022] (2) The first feeding mechanism supplies cleaning liquid to the cleaning groove of the cleaning slider. Subsequently, the cleaning slider slides onto the surface of the guide rail. Then, the water spraying holes on the surface of the cleaning slider flush the surface of the guide rail. At the same time, in cooperation with the brushing of the brush, sufficient brushing of the surface of each guide rail is achieved. After brushing, the cleaning water on its surface is thrown out and dried, thus realizing the automatic cleaning and drying of the surface of the guide rail and further improving the cleaning effect of the guide rail.
[0023] (3) For the guide rail after cleaning and drying, the second feeding mechanism supplies protective oil to the oiling slider. Subsequently, the oiling slider is driven to move onto the surface of the guide rail. At the same time, the protective oil is discharged through the oil outlet holes on the oiling slider and penetrates into the oiling sponge. Then, the oiling sponge evenly oils the surface of the guide rail, achieving uniform oiling of the surface of each guide rail and improving the oiling efficiency and oiling effect of the surface of the guide rail. Brief Description of the Drawings
[0024] The present invention will be further described below with reference to the accompanying drawings.
[0025] Figure 1 is the first three-dimensional view of the external structure of the present invention;
[0026] Figure 2 is the second three-dimensional view of the external structure of the present invention;
[0027] Figure 3 is the third three-dimensional view of the external structure of the present invention;
[0028] Figure 4 is the three-dimensional view of the internal structure of the present invention;
[0029] Figure 5 is the three-dimensional view of the external structure of the cleaning slider of the present invention;
[0030] Figure 6 is the three-dimensional view of the external structure of the oiling slider of the present invention;
[0031] Figure 7 is the present invention Figure 2 enlarged view of A in;
[0032] Figure 8 is the present invention Figure 2Enlarged view of B in
[0033] Figure 9 This is the present invention Figure 3 Enlarged view of C in
[0034] Figure 10 This is the present invention Figure 4 Enlarged view of D in
[0035] In the figure: 1, mounting frame; 2, first mounting pipe; 3, mounting plate; 4, second mounting pipe; 5, transmission frame; 11, mounting column; 12, first electric telescopic rod; 13, first connecting plate; 14, sliding guide rail; 15, clamping slider; 16, clamping support frame; 17, second electric telescopic rod; 18, first clamping block; 19, third electric telescopic rod; 21, cleaning slider; 22, mounting ring; 23, brush; 25, water spraying hole; 26, threaded rod; 27, transmission block; 28, wire rod; 29, transmission motor; 290, feeding pipe; 291, partition board; 31, first transmission ring pipe; 32, cleaning groove; 33, fourth electric telescopic rod; 34, second clamping block; 35, first connecting pipe; 36, second connecting pipe; 37, third connecting pipe; 38, water tank; 39, fourth connecting pipe; 390, hot air blower; 41, oiling slider; 42, oil outlet hole; 43, oiling sponge; 51, second transmission ring pipe; 52, fifth electric telescopic rod; 53, third clamping block; 54, first transmission connecting pipe; 55, second transmission connecting pipe; 56, third transmission connecting pipe; 57, oil supply tank; 61, support block; 62, robotic arm; 63, clamping frame; 64, sixth electric telescopic rod; 65, fourth clamping block; 71, first driving motor; 72, first driving shaft; 73, first driving gear; 74, second driving gear; 81, second driving motor; 82, second driving shaft; 83, third driving gear; 84, fourth driving gear. Specific embodiments
[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
[0037] Implemented one
[0038] Please refer to Figures 1 - 10As shown in the figure, the present invention is a processing device for the production of guide rails, including a mounting frame 1 and two first mounting pipes 2 rotatably connected to the mounting frame 1. At opposite ends of the two first mounting pipes 2, mounting plates 3 are fixedly connected. Two second mounting pipes 4 are rotatably connected to the mounting plates 3. A transmission frame 5 is fixedly connected to the outer surface of the second mounting pipe 4 through a connecting frame. The first mounting pipe 2 and the transmission frame 5 are respectively connected to a first driving mechanism and a second driving mechanism for driving the first mounting pipe 2 and the transmission frame 5 to rotate.
[0039] Two clamping and loading mechanisms are provided on the transmission frame 5, and the clamping and loading mechanisms are used for clamping and fixing the guide rails.
[0040] A cleaning and oiling mechanism is provided on the transmission frame 5, and the cleaning and oiling mechanism is used for cleaning the guide rails and applying oil for protection to the cleaned guide rails.
[0041] The first driving mechanism includes a first driving motor 71 fixedly connected to the mounting frame 1. The first driving motor 71 is controlled by a PLC programming program, which can control the forward and reverse rotation and the rotation angle of the first driving motor 71. The output end of the first driving motor 71 is fixedly connected to a first driving shaft 72 through a coupling. A first driving gear 73 is fixedly sleeved on the outer surface of the first driving shaft 72. The outer surface of the first driving gear 73 is meshed with a second driving gear 74 fixedly sleeved on the first mounting pipe 2. By driving the first driving shaft 72 to rotate through the first driving motor 71, the first driving shaft 72 drives the first mounting pipe 2 to rotate through the first driving gear 73 and the second driving gear 74.
[0042] The second driving mechanism includes a second driving motor 81 fixedly connected to the mounting plate 3. The second driving motor 81 is controlled by a PLC programming program, which can control the forward and reverse rotation and the rotation angle of the second driving motor 81. The output end of the second driving motor 81 is fixedly connected to a second driving shaft 82 through a coupling. A third driving gear 83 is fixedly sleeved on the outer surface of the second driving shaft 82. The outer surface of the third driving gear 83 is meshed with a fourth driving gear 84 fixedly sleeved on the transmission frame 5. By driving the second driving shaft 82 to rotate through the second driving motor 81, the second driving shaft 82 drives the transmission frame 5 and the second mounting pipe 4 to rotate on the mounting plate 3 through the third driving gear 83 and the fourth driving gear 84.
[0043] It also includes a support block 61, a robotic arm 62 is fixedly connected to the support block 61. The output end of the robotic arm 62 is fixedly connected to a clamping frame 63. A sixth electric telescopic rod 64 is fixedly connected inside the clamping frame 63. One end of the sixth electric telescopic rod 64 is fixedly connected to a fourth clamping block 65.
[0044] The robotic arm 62 drives the clamping frame 63 to move, so that the clamping frame 63 moves to the production position of the guide rail. Subsequently, the sixth electric telescopic rod 64 drives the fourth clamping block 65 to move, so that the fourth clamping block 65 clamps and fixes the guide rail. Subsequently, the clamped guide rail is loaded onto the clamping and loading mechanism on the transmission frame 5 for clamping and fixing. At the same time, the second driving mechanism drives the transmission frame 5 to rotate, so that multiple guide rails are clamped and fixed on the transmission frame 5. Subsequently, the second driving mechanism drives the first mounting pipe 2 and the mounting plate 3 to rotate, and flips the transmission frame 5 clamping the guide rail by 180°. Subsequently, the cleaning and oiling mechanism on the transmission frame 5 cleans the clamped guide rail and automatically oils the cleaned guide rail. At the same time, during the cleaning and oiling process, the robotic arm 62 drives the clamping frame 63 to move to automatically load or unload the guide rail for another transmission frame 5, thereby realizing automatic cleaning and oiling of the guide rail, greatly improving the efficiency of cleaning and oiling the guide rail, and further improving the processing efficiency of the guide rail.
[0045] Embodiment 2
[0046] On the basis of Embodiment 1, please refer to Figure 2 、 Figure 4 、 Figure 7 、 Figure 8 、and Figure 10 As shown, the clamping and loading mechanism includes a plurality of mounting columns 11 fixedly connected to the transmission frame 5. One end of the mounting column 11 is fixedly connected to a first electric telescopic rod 12. One end of the first electric telescopic rod 12 is fixedly connected to a first connecting plate 13. One side of the first connecting plate 13 is fixedly connected to a sliding guide rail 14. A clamping slider 15 is slidably connected to the sliding guide rail 14. A plurality of clamping support frames 16 are fixedly connected to the outer surface of the clamping slider 15. A second electric telescopic rod 17 is fixedly connected inside the clamping support frame 16. One end of the second electric telescopic rod 17 is fixedly connected to a first clamping block 18. One side of the clamping support frame 16 is fixedly connected to a third electric telescopic rod 19 fixedly connected to the first connecting plate 13. The cleaning and oiling mechanism is connected to the sliding guide rail 14. A rubber friction pad is fixedly connected to one side of the sliding guide rail 14.
[0047] The robotic arm 62 drives the guide rail clamped on the clamping frame 63 to move to the clamping position on the transmission frame 5. Subsequently, the third electric telescopic rod 19 drives the clamping support frame 16 and the clamping slider 15 to move. Subsequently, a plurality of second electric telescopic rods 17 on the clamping support frame 16 drive the first clamping block 18 to move, clamp and fix both ends of the guide rail, and at the same time move and position the guide rail so that the guide rail is aligned with the sliding guide rail 14. Subsequently, the first electric telescopic rod 12 drives the first connecting plate 13 to move. The first connecting plate 13 drives the sliding guide rail 14 to move. The sliding guide rail 14 drives the rubber friction pad to clamp and fix both ends of the guide rail, thereby realizing automatic clamping and fixing of the guide rail.
[0048] Example 3
[0049] Based on the actual example 2, please refer to Figures 2 - 10 As shown, the cleaning and oiling mechanism includes a cleaning slider 21 that is slidably connected to the sliding guide rail 14, a mounting ring 22 is fixedly connected to one side of the cleaning slider 21, a brush 23 is fixedly connected to the mounting ring 22, a cleaning groove is provided on the cleaning slider 21, and a plurality of water spray holes 25 communicating with the cleaning groove are provided on one side of the cleaning slider 21, a threaded rod 26 is rotatably connected to the transmission frame 5, the outer surface of the threaded rod 26 is threadedly matched with a transmission block 27, a wire rod 28 fixedly connected to the transmission frame 5 is slidably connected to the transmission block 27, and one end of the threaded rod 26 is connected to the transmission wheel and The transmission belt is connected to a transmission motor 29 fixedly connected to the transmission frame 5. The transmission motor 29 is controlled by a PLC programming program to control the forward and reverse rotation and the rotation angle of the transmission motor 29. A feed pipe 290 fixedly connected to the second mounting tube 4 is fixedly connected to the transmission frame 5. The transmission block 27 is slidably connected to the feed pipe 290. A partition 291 is fixedly connected to the feed pipe 290. One side of the cleaning slider 21 is transmission-connected to a first supply mechanism connected to the supply pipe 290 and the transmission block 27. The first supply mechanism is used to supply cleaning liquid to the cleaning slider;
[0050] An oiling mechanism connected to the mounting frame 1 is slidably connected to the sliding guide rail 14 on the other side of the transmission frame 5 .
[0051] The first supply mechanism includes a first transmission ring tube 31, the outer surface of the first transmission ring tube 31 is connected to the cleaning groove of the cleaning slider 21 through a pipe, the outer surface of the first transmission ring tube 31 is fixedly connected to the feeding pipe 290 through a hose, two fourth electric telescopic rods 33 are fixedly connected in the first transmission ring tube 31, one end of the fourth electric telescopic rod 33 is fixedly connected to the second clamping block 34, one end of the second mounting tube 4 on one side is rotatably connected to the first connecting tube 35, the first connecting tube 35 is fixedly connected to the second connecting tube 36 fixedly connected to the first mounting tube 2, an electromagnetic valve is provided on the second connecting tube 36, one end of the first mounting tube 2 is rotatably connected to the third connecting tube 37, one end of the third connecting tube 37 is fixedly connected to the water tank 38 fixedly connected to the mounting frame 1 through a water pump, the outer surface of the second connecting tube 36 is fixedly connected to the hot air blower 390 through the fourth connecting tube 39, and an electromagnetic valve is provided on the fourth connecting tube 39.
[0052] After the guide rail on the transmission frame 5 is loaded, at this time, the second electric telescopic rod 17 in the clamping support frame 16 drives the first clamping block 18 to no longer clamp the guide rail. Subsequently, the fourth electric telescopic rod 33 in the first transmission ring pipe 31 drives the second clamping block 34 to move and clamp the transmission block 27. Then, the transmission motor 29 drives the threaded rod 26 to rotate through the transmission wheel and the transmission belt. The threaded rod 26 drives the transmission block 27 to move, thereby driving the first transmission ring pipe 31 to move. The first transmission ring pipe 31 drives the cleaning slider 21 to move through the pipe, so that the cleaning slider 21 slides onto the surface of the clamped guide rail. At the same time, the water pump supplies water into the first installation pipe 2 through the third connecting pipe 37. The first installation pipe 2 supplies water into the second connecting pipe 36. The second connecting pipe 36 supplies water to the feeding pipe 290 through the first connecting pipe 35 and the second installation pipe 4. The feeding pipe 290 supplies water into the first transmission ring pipe 31 through the hose. The first transmission ring pipe 31 supplies water into the cleaning groove of the cleaning slider 21 through the pipeline. Subsequently, the cleaning water passes through the cleaning groove on the cleaning slider 21 and exits through the water spraying holes 25. The direction of the water spraying holes 25 is an inclined direction, so that the water is washed onto the surface of the guide rail through the water spraying holes 25. At the same time, the threaded rod 26 drives the transmission block 27 to move, thereby driving the cleaning slider 21 to move. The cleaning slider 21 drives the installation ring 22 and the brush 23 to move, so that the brush 23 brushes the surface of the guide rail, thereby realizing a full cleaning of the guide rail. After the cleaning is completed, subsequently, the guide rail is clamped and fixed by the first clamping block 18. Then, by driving the transmission frame 5 to rotate, the water on the guide rail is thrown out under the action of centrifugal force. Subsequently, the hot air blower 390 works. The hot air blower 390 supplies hot air into the second connecting pipe 36 through the fourth connecting pipe 39. Subsequently, the hot air is ejected through the water spraying holes 25 on the cleaning slider 21 to dry the surface of the guide rail, thereby realizing the cleaning and drying treatment of the guide rail.
[0053] Embodiment 4
[0054] On the basis of Embodiment 3, please refer to Figure 2 、 Figure 4 and Figures 6 - 10 As shown, the oiling mechanism includes an oiling slider 41 slidably connected to the sliding guide rail 14. An oiling groove is formed on the oiling slider 41. A plurality of oil outlet holes 42 communicating with the oiling groove are formed on one side of the oiling slider 41. An oiling sponge 43 is fixedly connected to one side of the oiling slider 41. A second supply mechanism connected to the feeding pipe 290 and the transmission block 27 is drivingly connected to one side of the oiling slider 41. The second supply mechanism is used to supply protective oil into the oiling slider 41.
[0055] The second supply mechanism includes a second drive ring pipe 51. The outer surface of the second drive ring pipe 51 is fixedly connected to the oiling groove on the oiling slider 41 through a pipeline, and the outer surface of the second drive ring pipe 51 is fixedly connected to the supply pipe 290 through a hose. Two fifth electric telescopic rods 52 are fixedly connected inside the second drive ring pipe 51. One end of the fifth electric telescopic rod 52 is fixedly connected to a third clamping block 53. One end of the other second installation pipe 4 is rotatably connected to a first drive connection pipe 54. The outer surface of the first drive connection pipe 54 is fixedly connected to a second drive connection pipe 55 fixedly connected to the first installation pipe 2. One end of the first installation pipe 2 is rotatably connected to a third drive connection pipe 56. One end of the third drive connection pipe 56 is fixedly connected to an oil supply tank 57 through an oil pump.
[0056] After the guide rail is cleaned and dried, then the fifth electric telescopic rod 52 inside the second drive ring pipe 51 drives the third clamping block 53 to move, so that the third clamping block 53 clamps the transmission block 27. Then the transmission block 27 is driven to move by the threaded rod 26, thereby driving the second drive ring pipe 51 to move. At the same time, the oil pump supplies oil to the first installation pipe 2 through the third drive connection pipe 56. The first installation pipe 2 supplies oil to the second installation pipe 4 through the second drive connection pipe 55 and the first drive connection pipe 54. The second installation pipe 4 supplies oil to one end of the supply pipe 290. Then the supply pipe 290 supplies oil to the second drive ring pipe 51 through the hose. The second drive ring pipe 51 supplies oil to the oiling groove on the oiling slider 41 through the pipeline. The oiling groove discharges the oil through the oil outlet hole 42, and then infiltrates into the oiling sponge 43. Then the oiling sponge 43 fully and evenly oils the surface of the guide rail. At the same time, through the sponge-wrapped oiling, the waste of oil is reduced, and the oiling effect on the guide rail is improved.
[0057] The working principle of the present invention: The robotic arm 62 drives the clamping frame 63 to move, so that the clamping frame 63 moves to the guide rail production position. Then the sixth electric telescopic rod 64 drives the fourth clamping block 65 to move, so that the fourth clamping block 65 clamps and fixes the guide rail. Then the clamped guide rail is fed onto the clamping and feeding mechanism on the transmission frame 5 for clamping and fixing. At the same time, the second driving mechanism drives the transmission frame 5 to rotate, so that multiple guide rails are clamped and fixed on the transmission frame 5. Then the second driving mechanism drives the first installation pipe 2 and the installation plate 3 to rotate, and flips the transmission frame 5 clamping the guide rail by 180°. Then the cleaning and oiling mechanism on the transmission frame 5 cleans the clamped guide rail and automatically oils the cleaned guide rail. At the same time, during the cleaning and oiling process, the robotic arm 62 drives the clamping frame 63 to move to automatically feed or unload the guide rail for another transmission frame 5, thereby realizing the automatic cleaning and oiling of the guide rail, greatly improving the efficiency of cleaning and oiling the guide rail, and further improving the processing efficiency of the guide rail.
[0058] The above has described in detail an embodiment of the present invention, but the above content is only a preferred embodiment of the present invention and cannot be considered as defining the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A processing device for rail production, characterized in that, include: A mounting frame (1) and two first mounting tubes (2) rotatably connected to the mounting frame (1); opposite ends of the two first mounting tubes (2) are fixedly connected to a mounting plate (3); two second mounting tubes (4) are rotatably connected to the mounting plate (3); the outer surfaces of the second mounting tubes (4) are fixedly connected to a transmission frame (5) via a connecting frame; the first mounting tube (2) and the transmission frame (5) are respectively transmission-connected to a first driving mechanism and a second driving mechanism for driving the first mounting tube (2) and the transmission frame (5) to rotate; Two clamping and loading mechanisms, the clamping and loading mechanisms being arranged on a transmission frame (5) and being used to clamp and fix the guide rail; A cleaning and oiling mechanism is provided on a transmission frame (5) and is used for cleaning the guide rails and applying oil to the cleaned guide rails for protection.
2. The processing device for rail production according to claim 1, characterized in that, The clamping and feeding mechanism comprises a plurality of mounting columns (11) fixedly connected to the transmission frame (5), one end of the mounting column (11) is fixedly connected to a first electric telescopic rod (12), one end of the first electric telescopic rod (12) is fixedly connected to a first connecting plate (13), one side of the first connecting plate (13) is fixedly connected to a sliding guide rail (14), a clamping slider (15) is slidably connected to the sliding guide rail (14), the outer surface of the clamping slider (15) is fixedly connected to a plurality of clamping support frames (16), the inner portion of the clamping support frame (16) is fixedly connected to a second electric telescopic rod (17), one end of the second electric telescopic rod (17) is fixedly connected to a first clamping block (18), one side of the clamping support frame (16) is fixedly connected to a third electric telescopic rod (19) fixedly connected to the first connecting plate (13), and the cleaning and oiling mechanism is connected to the sliding guide rail (14).
3. The processing device for rail production according to claim 1, characterized in that, The cleaning and oiling mechanism comprises a cleaning slider (21) slidably connected to the sliding guide rail (14), a mounting ring (22) fixedly connected to one side of the cleaning slider (21), a brush (23) fixedly connected inside the mounting ring (22), a cleaning groove provided on the cleaning slider (21), a plurality of water spray holes (25) communicating with the cleaning groove provided on one side of the cleaning slider (21), a threaded rod (26) rotatably connected inside the transmission frame, a transmission block (27) threadedly fitted on the outer surface of the threaded rod (26), a guide fixedly connected to the transmission frame (5) slidably connected on the transmission block (27), and a guide fixedly connected to the transmission frame (5) provided on the transmission block (27). A threaded rod (28), one end of the threaded rod (26) is connected to a transmission motor (29) fixedly connected to a transmission frame (5) through a transmission wheel and a transmission belt, a feeding pipe (290) fixedly connected to a second mounting tube (4) is fixedly connected inside the transmission frame (5), the transmission block (27) is slidably connected to the feeding pipe (290), a partition (291) is fixedly connected inside the feeding pipe (290), and one side of the cleaning slider (21) is connected to a first supply mechanism connected to the feeding pipe (290) and the transmission block (27), the first supply mechanism being used to supply cleaning liquid to the cleaning slider; An oiling mechanism connected to the mounting frame (1) is slidably connected to the sliding guide rail (14) on the other side of the transmission frame (5).
4. The processing device for rail production according to claim 3, characterized in that, The first supply mechanism includes a first transmission ring tube (31), the outer surface of the first transmission ring tube (31) is connected to the cleaning groove of the cleaning slider (21) through a pipeline, the outer surface of the first transmission ring tube (31) is fixedly connected to the feeding pipe (290) through a hose, two fourth electric telescopic rods (33) are fixedly connected in the first transmission ring tube (31), one end of the fourth electric telescopic rod (33) is fixedly connected to the second clamping block (34), one end of the second mounting tube (4) on one side is rotatably connected to the first connecting tube (35), and the The first connecting pipe (35) is fixedly connected to a second connecting pipe (36) fixedly connected to the first mounting pipe (2), and an electromagnetic valve is provided on the second connecting pipe (36). One end of the first mounting pipe (2) is rotatably connected to a third connecting pipe (37), and one end of the third connecting pipe (37) is fixedly connected to a water tank (38) fixedly connected to the mounting frame (1) through a water pump. The outer surface of the second connecting pipe (36) is fixedly connected to a hot air blower (390) through a fourth connecting pipe (39), and an electromagnetic valve is provided on the fourth connecting pipe (39).
5. The processing device for rail production according to claim 3, characterized in that, The oiling mechanism comprises an oiling slider (41) slidably connected to the sliding guide rail (14), an oiling groove is provided on the oiling slider (41), a plurality of oil outlet holes (42) communicating with the oiling groove are provided on one side of the oiling slider (41), an oiling sponge (43) is fixedly connected to one side of the oiling slider (41), and a second supply mechanism connected to the feed pipe (290) and the transmission block (27) is transmission-connected to one side of the oiling slider (41), and the second supply mechanism is used to supply protective oil to the oiling slider (41).
6. The processing device for guide rail production according to claim 1, characterized in that, The second supply mechanism includes a second transmission ring tube (51), the outer surface of the second transmission ring tube (51) is fixedly connected to the oiling groove on the oiling slider (41) through a pipeline, the outer surface of the second transmission ring tube (51) is fixedly connected to the feeding pipe (290) through a hose, two fifth electric telescopic rods (52) are fixedly connected inside the second transmission ring tube (51), one end of the fifth electric telescopic rod (52) is fixedly connected to the third clamping block (53), and one end of the second mounting tube (4) on the other side is rotatably connected to the first transmission connecting tube (54), the outer surface of the first transmission connecting tube (54) is fixedly connected to the second transmission connecting tube (55) fixedly connected to the first mounting tube (2), one end of the first mounting tube (2) is rotatably connected to the third transmission connecting tube (56), and one end of the third transmission connecting tube (56) is fixedly connected to the oil supply tank (57) through an oil pump.
7. The processing device for rail production according to claim 3, characterized in that, A rubber friction pad is fixedly connected to one side of the sliding guide rail (14).
8. The processing device for rail production according to claim 1, wherein, The invention also includes a support block (61), a mechanical arm (62) is fixedly connected to the support block (61), an output end of the mechanical arm (62) is fixedly connected to a clamping frame (63), a sixth electric telescopic rod (64) is fixedly connected inside the clamping frame (63), and one end of the sixth electric telescopic rod (64) is fixedly connected to a fourth clamping block (65).
9. The processing device for rail production according to claim 1, characterized in that, The first drive mechanism comprises a first drive motor (71) fixedly connected to the mounting frame (1); an output end of the first drive motor (71) is fixedly connected to a first drive shaft (72) via a coupling; a first drive gear (73) is fixedly sleeved on the outer surface of the first drive shaft (72); and a second drive gear (74) is meshedly connected to the outer surface of the first drive gear (73) and fixedly sleeved on the first mounting tube (2).
10. A processing device for rail production according to claim 1, characterized in that, The second drive mechanism comprises a second drive motor (81) fixedly connected to the mounting plate (3); an output end of the second drive motor (81) is fixedly connected to a second drive shaft (82) via a coupling; a third drive gear (83) is fixedly sleeved on an outer surface of the second drive shaft (82); and an outer surface of the third drive gear (83) is meshedly connected to a fourth drive gear (84) fixedly sleeved on the transmission frame (5).