High-precision steel ball cleaning and drying all-in-one machine and operation method thereof

Abstract

The invention belongs to the technical field of steel ball production, and discloses a high-precision steel ball cleaning and drying all-in-one machine which comprises a cleaning box, a cleaning cylinder, a lifting cylinder and a drying box, the cleaning box is arranged on a support, a feeding structure is arranged at the top of the cleaning box, a screen is arranged in the cleaning box, a fixing ring is arranged on the screen, and the lifting cylinder is arranged on the lifting cylinder. A feeding structure is arranged in the cleaning box, a driving structure is arranged in the cleaning box, the cleaning barrel is arranged at the top in the cleaning box, the cleaning box is communicated with the feeding structure, one end of the lifting barrel is arranged in the cleaning box, and the drying box is connected with the top of the lifting barrel. According to the high-precision steel ball drying device, cleaned high-precision steel balls flow out of the lifting cylinder and then fall onto the discharging plate, the high-precision steel balls roll along the surface of the arc-shaped discharging plate, the high-precision steel balls are stirred back and forth through the stirring rod, the high-precision steel balls in the rolling process make full contact with airflow carrying heat, full drying treatment is conducted on the high-precision steel balls, and the drying efficiency is improved. And the drying efficiency and the drying quality of the high-precision steel balls are effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of steel ball processing, and specifically to a high-precision integrated machine for cleaning and drying steel balls and its operation method. Background Art

[0002] After the existing steel balls are processed, they still need to be cleaned to remove the dirt on their surfaces, and then the cleaned steel balls need to be dried. Most of the existing equipment has a single-function structure. The drying method usually stacks the cleaned steel balls in a drying box for drying. Since the steel balls are stacked together, some steel balls cannot fully contact with the hot air, resulting in incomplete drying and poor drying effect of the steel balls.

[0003] For example, the patent with the application number 202020310819.9 discloses a steel ball cleaning device, which solves the problems of high labor intensity and complex operation. However, it has the problems that it is inconvenient to remove impurities from the steel balls before cleaning, the impurities generated during the steel ball cleaning process cannot be quickly separated from the steel balls, and the steel balls cannot be quickly dried after cleaning.

[0004] Based on this, the applicant proposes a high-precision integrated machine for cleaning and drying steel balls and its operation method. Summary of the Invention

[0005] The purpose of the present invention is to address the problems that most of the existing steel ball cleaning and drying equipment has a single-function structure, it is inconvenient to remove impurities from the steel balls before cleaning, the impurities generated during the steel ball cleaning process cannot be quickly separated from the steel balls, and the steel balls cannot be quickly dried after cleaning. The present invention provides a high-precision integrated machine for cleaning and drying steel balls and its operation method with reasonable structural design, combination of cleaning and drying, preliminary impurity removal before cleaning, quick separation of impurities generated during the steel ball cleaning process from the steel balls, and good drying effect.

[0006] The technical solution adopted by the present invention to solve the technical problems is as follows:

[0007] The high-precision steel ball cleaning and drying all-in-one machine comprises a cleaning box, a cleaning drum, a lifting drum and a drying box. The cleaning box is arranged on a bracket, a feeding structure is arranged on the top of the cleaning box, a screen is arranged in the cleaning box, a fixing ring is arranged on the screen, and a driving structure is arranged in the cleaning box. The cleaned high-precision steel balls and impurities can be separated through the screen, so that the cleaned impurities stay on the screen, and the impurities pass through the screen and fall to the bottom of the cleaning box, thereby improving the cleaning quality of the high-precision steel balls. The cleaning drum is arranged on the top of the cleaning box, connecting the cleaning box with the feeding structure, a cleaning roller is arranged in the cleaning drum, and the cleaning roller is connected to the driving structure. The driving structure drives the cleaning roller to rotate in the cleaning drum, and the high-precision steel balls roll between the cleaning roller and the cleaning drum, which can clean the high-precision steel balls in the cleaning drum. The precision steel balls are fully scrubbed to improve the cleaning efficiency and cleaning quality of the high-precision steel balls. One end of the lifting cylinder is arranged in the cleaning box, and the other end passes through the top of the cleaning box. The high-precision steel balls cleaned on the screen rise in the lifting cylinder under the action of the driving structure and enter the drying box. The drying box is connected to the top of the lifting cylinder. A heating structure and a toggle structure are provided on the drying box. A horizontal discharge plate is provided in the drying box, and one end of the discharge plate is passed through the drying box. The cleaned high-precision steel balls entering the drying box fall onto the discharge plate. The heating structure provides heat for drying the high-precision steel balls, and the toggle structure toggle the high-precision steel balls on the discharge plate, so that the high-precision steel balls are fully contacted with the heat, and the high-precision steel balls are fully dried, thereby improving the drying efficiency and drying quality of the high-precision steel balls.

[0008] Preferably, a drain pipe is provided at the bottom of the cleaning box, and a valve is provided on the drain pipe. During the cleaning process of the high-precision steel balls, the valve on the drain pipe is closed and cleaning liquid is injected into the cleaning box to provide sufficient cleaning liquid for the cleaning of the high-precision steel balls. After the cleaning of the high-precision steel balls is completed, the valve is opened to quickly discharge the cleaning liquid carrying impurities from the cleaning box, thereby facilitating the cleaning of the cleaning box.

[0009] Preferably, the drive structure includes a motor. The motor is arranged at the bottom of the cleaning tank. The drive shaft penetrates upward through the fixed ring and extends into the lifting cylinder. A lifting plate with a spiral structure is arranged on the drive shaft above the screen. A drive wheel is arranged on the drive shaft below the screen. The drive wheel is movably connected to the cleaning roller. The motor drives the drive shaft, the drive wheel and the lifting plate on the drive shaft to rotate. The drive wheel drives the driven wheel to rotate through a belt. The driven wheel drives the driven shaft to rotate, so that the cleaning roller rotates in the cleaning cylinder, driving the high-precision steel balls to roll between the cleaning roller and the cleaning cylinder, enabling the cleaning roller to fully scrub the high-precision steel balls in the cleaning cylinder. The cleaned high-precision steel balls fall onto the screen. The screen can separate the cleaned high-precision steel balls from the impurities, causing the cleaned impurities to remain on the screen. The impurities pass through the screen and fall to the bottom of the cleaning tank. The lifting plate pushes the high-precision steel balls upward under the action of the drive shaft, causing the cleaned high-precision steel balls to rise in the lifting cylinder and then enter the drying box for drying treatment, improving the cleaning and drying efficiency of the high-precision steel balls.

[0010] Preferably, the top of the cleaning roller is provided with a spherical structure. A driven shaft is arranged at the bottom of the cleaning roller. The driven shaft vertically penetrates through the fixed ring. A driven wheel is arranged at the bottom of the driven shaft. A stirring rod is arranged on the driven shaft above the screen. A brush rod is arranged at the bottom end of the driven shaft. The driven wheel is connected to the drive wheel through a belt. Cleaning layers are arranged on the inner wall of the cleaning cylinder and the outer wall of the cleaning roller. The top of the cleaning roller is provided with a spherical structure, enabling the high-precision steel balls falling into the cleaning cylinder from the feeding structure to quickly roll along the surface of the top of the cleaning roller to the space between the cleaning roller and the cleaning cylinder for cleaning treatment. The spherical top of the cleaning roller can prevent the high-precision steel balls from staying at the top end of the cleaning roller, thus avoiding the situation where the high-precision steel balls are not cleaned. The cleaning layers on the inner wall of the cleaning cylinder and the outer wall of the cleaning roller. The high-precision steel balls roll between the cleaning roller and the cleaning cylinder. The cleaning layers can fully scrub the high-precision steel balls, enabling the high-precision steel balls to be quickly separated from the impurities, thereby improving the cleaning quality of the high-precision steel balls. The stirring rod rotating with the drive shaft stirs the high-precision steel balls above the screen to the bottom of the lifting cylinder, facilitating the lifting plate to push the high-precision steel balls upward for drying treatment of the cleaned high-precision steel balls. The brush rod at the bottom of the driven shaft rotates with the driven shaft, capable of cleaning the bottom of the cleaning tank to prevent impurities from adhering to the bottom of the cleaning tank and cleaning the cleaning tank.

[0011] Preferably, the feeding structure includes a feeding box, a blanking plate, and a waste box. The feeding box is arranged on the top of the cleaning box, and a feeding bin is arranged on the top of the feeding box. The blanking plate is arranged in the feeding box, and the waste box is arranged in a pull-out manner in the feeding box. A push-pull plate is provided at one end of the waste box, and the waste box is arranged to be able to be extracted from the feeding box. The high-precision steel balls that need to be cleaned are poured into the feeding bin, and the high-precision steel balls fall onto the blanking plate. The bounced-up high-precision steel balls are separated from the impurities they carry, and the high-precision steel balls that need to be cleaned are subjected to preliminary impurity removal treatment, and the impurities separated from the high-precision steel balls fall into the waste box, which is convenient for collecting impurities. The length of the blanking plate is greater than the length of the waste box to prevent high-precision steel balls from falling into the waste box. When impurities need to be processed, the waste box is pulled out from the feeding bin by the push-pull plate, which can improve the impurity removal efficiency.

[0012] Preferably, the blanking plate is arranged as an inclined structure in the feed box, and baffles and impurity discharge grooves are arranged on the blanking plate. When the high-precision steel balls fall from the feed bin to the blanking plate, they roll or bounce along the surface of the blanking plate. The baffles on the blanking plate can make the high-precision steel balls bounce on the blanking plate, so that the high-precision steel balls are separated from impurities. The high-precision steel balls fall into the cleaning cylinder, and the impurities fall into the waste box through the impurity discharge groove. The high-precision steel balls are subjected to preliminary impurity removal treatment, which can reduce the difficulty of cleaning the high-precision steel balls and improve the cleaning quality of the high-precision steel balls.

[0013] Preferably, the heating structure includes a heating box, an air inlet fan, and a heating rod. The heating box is arranged on the top of the drying box, an air inlet pipe is arranged on the top of the heating box, and a heating block is arranged on the inner wall of the heating box. The air inlet fan is arranged in the air inlet pipe, and the heating rod is arranged between the heating blocks. The heating rod generates heat during operation, and the air inlet fan blows air into the heating box. The air flow carries the heat generated by the heating rod into the drying box, and blows and dries the high-precision steel balls that enter the heating box after cleaning, thereby improving the drying efficiency of the high-precision steel balls.

[0014] Preferably, the toggle structure includes a hydraulic cylinder and a push plate. The hydraulic cylinder is arranged on the outer wall of the drying box. A piston rod is provided on the hydraulic cylinder and the piston rod is extended into the drying box. The push plate is connected to the piston rod, and a toggle rod is provided on the push plate. The hydraulic cylinder pushes the piston rod and the push plate on the piston rod to move back and forth. The push plate drives the toggle rod to move back and forth, so that the toggle rod toggle the high-precision steel balls on the discharge plate back and forth, fully drying the high-precision steel balls on the discharge plate and enhancing the drying quality of the high-precision steel balls.

[0015] Preferably, the discharge plate is configured as an arc-shaped structure, and the top of the lifting cylinder is passed upward through the discharge plate, and a ventilation groove is provided on the discharge plate. The high-precision steel balls flowing out of the lifting cylinder fall onto the discharge plate, and the high-precision steel balls roll along the surface of the arc-shaped discharge plate. Combined with the toggle lever to toggle back and forth, the high-precision steel balls in the rolling process are fully in contact with the airflow carrying heat, and the high-precision steel balls are fully dried. The ventilation groove can flow the airflow above the discharge plate to the bottom of the discharge plate, so that the cleaning liquid collected on the discharge plate flows through the ventilation groove with the airflow into the bottom of the drying box. In order to further improve the cleaning efficiency of the high-precision steel balls, a connecting pipe can be provided between the drying box and the cleaning box, so that the cleaning liquid collected in the drying box flows back to the cleaning box through the connecting pipe with the airflow, effectively improving the dryness in the drying box, thereby improving the drying quality of the high-precision steel balls.

[0016] The operating method of the high-precision steel ball cleaning and drying machine is characterized in that the operating method includes the following steps:

[0017] The first step is to check whether the high-precision steel ball cleaning and drying machine is complete, and whether the motor, hydraulic cylinder, fan and heating rod are in good condition;

[0018] The second step is to close the valve on the sewage pipe, inject clean cleaning liquid into the cleaning box, push the waste box into the feed box, start the motor, and the motor drives the driving shaft and the driving wheel and the lifting plate on the driving shaft to rotate. The driving wheel drives the driven wheel to rotate through the belt, and the driven wheel drives the driven shaft to rotate, so that the cleaning roller rotates in the cleaning cylinder;

[0019] In the third step, the high-precision steel balls that need to be cleaned are poured into the feed bin and dropped from the feed bin onto the blanking plate. The baffle on the blanking plate enables the high-precision steel balls to bounce on the blanking plate, separating the high-precision steel balls from impurities. The high-precision steel balls fall into the cleaning cylinder, and the impurities fall into the waste box through the impurity discharge chute.

[0020] In the fourth step, the high-precision steel balls that enter the cleaning cylinder roll along the surface of the cleaning roller to between the cleaning cylinder and the cleaning roller. The cleaning roller drives the high-precision steel balls to roll between the cleaning cylinder and the cleaning roller. The cleaning layer on the inner wall of the cleaning cylinder and the outer wall of the cleaning roller scrubs the high-precision steel balls. The cleaned high-precision steel balls fall from the bottom of the cleaning cylinder onto the screen. The high-precision steel balls are separated from the cleaned impurities, and the stirring rod rotating with the driven shaft moves the high-precision steel balls into the lifting cylinder.

[0021] In the fifth step, the high-precision steel balls entering the lifting cylinder are pushed upward by the lifting plate during the rotation process, so that the cleaned high-precision steel balls enter the drying box and fall onto the discharge plate;

[0022] The sixth step is to start the air inlet fan, heating rod and hydraulic cylinder. The heating rod generates heat during operation, and the air inlet fan blows air into the heating box. The airflow carries the heat generated by the heating rod into the drying box, and blows and dries the high-precision steel balls that have been cleaned and entered into the heating box. The hydraulic cylinder pushes the piston rod and the push plate on the piston rod to move back and forth, and the push plate drives the toggle rod to move back and forth, so that the toggle rod moves the high-precision steel balls on the discharge plate back and forth, and the high-precision steel balls on the discharge plate are fully dried;

[0023] Step 7: After the high-precision steel balls are dried, they are removed from the drying box through the discharge plate and the dried high-precision steel balls are collected;

[0024] Step 8. After the high-precision steel balls are cleaned and dried, open the valve of the sewage pipe fan to discharge the cleaning liquid of the high-precision steel balls from the sewage pipe, turn off the motor, fan, and hydraulic cylinder to clean the impurities generated by the high-precision steel balls during the cleaning and drying process, and cut off the power supply.

[0025] Beneficial effects:

[0026] 1. The top of the cleaning roller is set to a spherical structure, so that the high-precision steel balls that fall into the cleaning cylinder from the feeding structure roll quickly along the top surface of the cleaning roller to the space between the cleaning roller and the cleaning cylinder for cleaning. The spherical structure of the cleaning roller top can prevent the high-precision steel balls from staying on the top of the cleaning roller, thereby preventing the high-precision steel balls from not being cleaned. The cleaning roller drives the high-precision steel balls to roll between the cleaning cylinder and the cleaning roller. The cleaning layer on the inner wall of the cleaning cylinder and the outer wall of the cleaning roller can fully and repeatedly scrub the high-precision steel balls, so that the high-precision steel balls are quickly separated from impurities, thereby improving the cleaning quality of the high-precision steel balls.

[0027] 2. The blanking plate is set as an inclined structure in the feed box. Baffles and impurity discharge grooves are set on the blanking plate. When the material falls from the feed bin to the blanking plate, the high-precision steel balls roll or bounce along the surface of the blanking plate. The baffles on the blanking plate can make the high-precision steel balls bounce on the blanking plate, so that the high-precision steel balls are separated from impurities and fall into the cleaning cylinder. The impurities fall into the waste box through the impurity discharge groove, and the high-precision steel balls are preliminarily cleaned of impurities, which can reduce the difficulty of cleaning the high-precision steel balls and improve the cleaning quality of the high-precision steel balls.

[0028] 3. The high-precision steel balls flowing out of the lifting cylinder fall onto the discharge plate, and roll along the curved surface of the discharge plate. Combined with the toggle lever to toggle back and forth, the high-precision steel balls are fully exposed to the airflow carrying heat during the rolling process, and the high-precision steel balls are fully dried, effectively improving the drying efficiency and drying quality of the high-precision steel balls. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the present invention.

[0030] Figure 2 It is a partial structural diagram of the present invention, illustrating the connection structure between the screen and the fixed ring.

[0031] Figure 3 It is a partial structural diagram of the present invention, illustrating the connection structure between the cleaning cylinder and the cleaning roller.

[0032] Figure 4 It is a partial structural diagram of the present invention, illustrating the connection structure between the driven shaft and the brush rod.

[0033] Figure 5 It is a partial structural diagram of the present invention, illustrating the connection structure between the blanking plate and the baffle.

[0034] Figure 6 It is a partial structural diagram of the present invention, illustrating the connection structure between the discharge plate and the ventilation slot.

[0035] Figure 7 It is a partial structural diagram of the present invention, illustrating the connection structure between the push plate and the toggle rod.

[0036] Figure 8 It is another schematic diagram of the implementation structure of the present invention.

[0037] Figure 9 This invention Figure 8 A partial structural diagram of the driven shaft and the exhaust slot is shown.

[0038] In the figure: 1. cleaning box, 2. cleaning cylinder, 3. lifting cylinder, 4. drying box, 5. bracket, 6. screen, 7. feed box, 8. fixing ring, 9. drain pipe, 10. valve, 11. feed bin, 12. blanking plate, 13. waste box, 14. baffle, 15. discharge chute, 16. push-pull plate, 17. motor, 18. driven shaft, 19. drive shaft, 20. lifting plate, 21. drive wheel, 22. cleaning roller, 23. driven wheel, 24. stirring rod, 25. cleaning layer, 26. belt, 27. brush rod, 28. heating box, 29. discharge plate, 30. air inlet pipe, 31. heating block, 32. air inlet fan, 33. heating rod, 34. ventilation slot, 35. hydraulic cylinder, 36. push plate, 37. piston rod, 38. toggle lever, 39. exhaust slot. DETAILED DESCRIPTION

[0039] The present invention will be described in more detail below with reference to the accompanying drawings.

[0040] Example 1:

[0041] As attached Figures 1-7As shown: A high-precision steel ball cleaning and drying machine includes a cleaning box 1, a cleaning cylinder 2, a lifting cylinder 3 and a drying box 4. The cleaning box 1 is arranged on a bracket 5, and a feeding structure is arranged at the top of the cleaning box 1. A screen 6 is arranged in the cleaning box 1, and a fixing ring 8 is arranged on the screen 6. A driving structure is provided in the cleaning box 1, and the cleaning cylinder 2 is arranged at the top of the cleaning box 1 to connect the cleaning box 1 with the feeding structure. A cleaning roller 22 is arranged in the cleaning cylinder 2, and the cleaning roller 22 is connected to the driving structure. One end of the lifting cylinder 3 is arranged in the cleaning box 1, and the other end passes through the top of the cleaning box 1. The drying box 4 is connected to the top of the lifting cylinder 3. A heating structure and a toggle structure are provided on the drying box 4. A horizontal discharge plate 29 is provided in the drying box 4, and one end of the discharge plate 29 passes through the drying box 4.

[0042] A sewage pipe 9 is provided at the bottom of the cleaning box 1 , and a valve 10 is provided on the sewage pipe 9 .

[0043] Among them, the driving structure includes a motor 17, and the feed motor 17 is arranged at the bottom of the cleaning box 1. The drive shaft 19 is upwardly passed through the fixed ring 8 and then extended into the lifting cylinder 3. A spiral-shaped lifting plate 20 is provided on the drive shaft 19 above the screen 6, and a drive wheel 21 is provided on the drive shaft 19 below the screen 6, and the drive wheel 21 is movably connected to the cleaning roller 22. The top of the cleaning roller 22 is set to a spherical structure, and a driven shaft 18 is provided at the bottom of the cleaning roller 22. The driven shaft 18 passes vertically through the fixed ring 8, and a driven wheel 23 is provided at the bottom of the driven shaft 18. A stirring rod 24 is provided on the driven shaft 18 above the screen 6, and a brush rod 27 is provided at the bottom of the driven shaft 18, and the driven wheel 23 is connected to the drive wheel 21 through a belt 26. A cleaning layer 25 is provided on the inner wall of the cleaning cylinder 2 and the outer wall of the cleaning roller 22.

[0044] Among them, the feeding structure includes a feeding box 7, a blanking plate 12, and a waste box 13. The feeding box 7 is arranged on the top of the cleaning box 1, and a feeding bin 11 is arranged on the top of the feeding box 7. The blanking plate 12 is arranged in the feeding box 7. The waste box 13 is arranged in a pull-out manner in the feeding box 7. A push-pull plate 16 is arranged at one end of the waste box 13, and the waste box 13 is arranged as a structure that can be drawn out from the feeding box 7. The blanking plate 12 is arranged as an inclined structure in the feeding box 7, and a baffle 14 and a debris discharge trough 15 are arranged on the blanking plate 12.

[0045] Among them, the heating structure includes a heating box 28, an air inlet fan 32, and a heating rod 33. The heating box 28 is arranged at the top of the drying box 4. An air inlet pipe 30 is arranged on the top of the heating box 28, and a heating block 31 is arranged on the inner wall of the heating box 28. The air inlet fan 32 is arranged in the air inlet pipe 30, and the heating rod 33 is arranged between the heating blocks 31 and the heating blocks 31.

[0046] Among them, the toggle structure includes a hydraulic cylinder 35 and a push plate 36. The hydraulic cylinder 35 is arranged on the outer wall of the drying box 4. A piston rod 37 is arranged on the hydraulic cylinder 35, and the piston rod 37 is extended into the drying box 4. The push plate 36 is connected to the piston rod 37, and a toggle rod 38 is arranged on the push plate 36. The discharge plate 29 is set to an arc structure, and the top end of the lifting cylinder 3 is passed upward through the discharge plate 29, and a ventilation groove 34 is provided on the discharge plate 29.

[0047] The operating method of the high-precision steel ball cleaning and drying machine is characterized in that the operating method includes the following steps:

[0048] The first step is to check whether the high-precision steel ball cleaning and drying machine is complete, and whether the motor 17, hydraulic cylinder 35, inlet fan 32, and heating rod 33 are in good condition;

[0049] The second step is to close the valve 10 on the sewage pipe 9, inject clean cleaning liquid into the cleaning box 1, push the waste box 13 into the feed box 7, start the motor 17, and the motor 17 drives the drive shaft 19 and the drive wheel 21 and the lifting plate 20 on the drive shaft 19 to rotate. The drive wheel 21 drives the driven wheel 23 to rotate through the belt 26, and the driven wheel 23 drives the driven shaft 18 to rotate, so that the cleaning roller 22 rotates in the cleaning cylinder 2;

[0050] In the third step, the high-precision steel balls to be cleaned are poured into the feed bin 11 and fall from the feed bin 11 onto the blanking plate 12. The baffle 14 on the blanking plate 12 can make the high-precision steel balls bounce on the blanking plate 12, so that the high-precision steel balls are separated from the impurities. The high-precision steel balls fall into the cleaning cylinder 2, and the impurities fall into the waste box 13 through the impurity discharge groove 15;

[0051] In the fourth step, the high-precision steel balls entering the cleaning cylinder 2 roll along the surface of the cleaning roller 22 to between the cleaning cylinder 2 and the cleaning roller 22. The cleaning roller 22 drives the high-precision steel balls to roll between the cleaning cylinder 2 and the cleaning roller 22. The cleaning layer 25 on the inner wall of the cleaning cylinder 2 and the outer wall of the cleaning roller 22 repeatedly scrubs the high-precision steel balls. The cleaned high-precision steel balls fall from the bottom of the cleaning cylinder 2 onto the screen 6. The high-precision steel balls are separated from the cleaned impurities. The stirring rod 24 rotating with the driven shaft 18 moves the high-precision steel balls into the lifting cylinder 3.

[0052] In the fifth step, the high-precision steel balls entering the lifting cylinder 3 are pushed upward by the lifting plate 20 during the rotation process, so that the cleaned high-precision steel balls enter the drying box 4 and fall onto the discharge plate 29;

[0053] Step 6: Start the intake fan 32, heating rod 33, and hydraulic cylinder 35. During the operation of the heating rod 33, heat is generated. The intake fan 32 blows air into the heating box 28. The air flow carries the heat generated by the heating rod 33 into the drying box 4 to blow and dry the high-precision steel balls that enter the heating box 28 after cleaning. The hydraulic cylinder 35 drives the piston rod 37 and the pushing plate 36 on the piston rod 37 to move back and forth. The pushing plate 36 drives the toggling rod 38 to move back and forth, causing the toggling rod 38 to toggle the high-precision steel balls on the discharge plate 29 back and forth, and fully drying the high-precision steel balls on the discharge plate 29;

[0054] Step 7: After the high-precision steel balls are dried, the high-precision steel balls are removed from the drying box 4 through the discharge plate 29, and the dried high-precision steel balls are collected;

[0055] Step 8: After the high-precision steel balls are cleaned and dried, open the valve 10 of the sewage pipe 9 to discharge the cleaning liquid of the high-precision steel balls from the sewage pipe 9. Turn off the motor 17, intake fan 32, and hydraulic cylinder 35 to clean the impurities generated during the cleaning and drying process of the high-precision steel balls, and cut off the power supply.

[0056] Embodiment 2:

[0057] This embodiment is further introduced on the basis of Embodiment 1, as shown in the attached Figures 8-9 As shown: The top of the drive shaft 19 is provided with a hollow structure, and an exhaust slot 39 is provided on the side wall of the drive shaft 19 above the cleaning box 1. The lifting plate 20 rotates with the drive shaft 19 to push the high-precision steel balls upward in the lifting cylinder 3. When the height of the high-precision steel balls in the lifting cylinder 3 is higher than the top of the cleaning box 1, a large amount of cleaning liquid has been separated from the high-precision steel balls. The air flow carrying heat in the drying box 4 enters the hollow drive shaft 19 and is discharged into the lifting cylinder 3 from the exhaust slot 39 to perform preliminary drying treatment on the high-precision steel balls that continue to rise in the lifting cylinder 3, which can not only improve the drying efficiency of the high-precision steel balls but also improve the drying quality of the high-precision steel balls.

[0058] Working principle: Check whether the high-precision steel ball cleaning and drying integrated machine is complete, and whether the motor 17, hydraulic cylinder 35, intake fan 32, and heating rod 33 are in good condition. Close the valve 10 on the sewage discharge pipe 9, inject cleaning liquid into the cleaning tank 1 through the feed bin 11, push the waste box 13 into the feed box 7 below the blanking plate 12 through the push-pull plate 16, start the motor 17, the motor 17 drives the drive shaft 19 and the drive wheels 21 and lifting plates 20 on the drive shaft 19 to rotate, the drive wheel 21 drives the driven wheel 23 to rotate through the belt 26, the driven wheel 23 drives the driven shaft 18 to rotate, so that the cleaning roller 22 rotates in the cleaning cylinder 2, pour the high-precision steel balls to be cleaned into the feed bin 11, and let them fall from the feed bin 11 onto the blanking plate 12. The baffles 14 on the blanking plate 12 can make the high-precision steel balls bounce on the blanking plate 12, separating the high-precision steel balls from the impurities. The high-precision steel balls fall into the cleaning cylinder 2, and the impurities fall into the waste box 13 through the impurity discharge groove 15. The high-precision steel balls that enter the cleaning cylinder 2 roll along the surface of the cleaning roller 22 to the space between the cleaning cylinder 2 and the cleaning roller 22. The cleaning roller 22 drives the high-precision steel balls to roll between the cleaning cylinder 2 and the cleaning roller 22. The cleaning layers 25 on the inner wall of the cleaning cylinder 2 and the outer wall of the cleaning roller 22 repeatedly scrub the high-precision steel balls. The cleaned high-precision steel balls fall from the bottom end of the cleaning cylinder 2 onto the sieve 6, separating the high-precision steel balls from the cleaned impurities. The stirring rod 24 rotating with the driven shaft 18 deflects the high-precision steel balls into the lifting cylinder 3. The high-precision steel balls that enter the lifting cylinder 3 are pushed upward under the action of the lifting plate 20 during rotation, so that the cleaned high-precision steel balls enter the drying box 4 and fall onto the discharge plate 29. Start the intake fan 32, heating rod 33, and hydraulic cylinder 35. During the operation of the heating rod 33, heat is generated. The intake fan 32 blows air into the heating box 28, and the air flow carries the heat generated by the heating rod 33 into the drying box 4 to blow and dry the high-precision steel balls that enter the heating box 28 after cleaning. The hydraulic cylinder 35 pushes the piston rod 37 and the pushing plate 36 on the piston rod 37 to move back and forth, and the pushing plate 36 drives the deflecting rod 38 to move back and forth, so that the deflecting rod 38 deflects the high-precision steel balls on the discharge plate 29 back and forth to fully dry the high-precision steel balls on the discharge plate 29. After the high-precision steel balls are dried, the high-precision steel balls are removed from the drying box 4 through the discharge plate 29, and the dried high-precision steel balls are collected. After the collection of the high-precision steel balls is completed, open the valve 10 on the sewage discharge pipe 9 to discharge the cleaning liquid of the high-precision steel balls from the sewage discharge pipe 9. The brush rod 27 at the bottom section of the driven shaft 18 cleans the bottom of the cleaning tank 1, and discharges the impurities at the bottom of the cleaning tank 1 from the sewage discharge pipe 9, completing the cleaning and drying process of the high-precision steel balls.

[0059] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

[0060] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention.

[0061] Parts not involved in the present invention are the same as the prior art or can be implemented using the prior art.

Claims

1. High-precision steel ball cleaning and drying integrated machine, comprising a cleaning tank, a cleaning cylinder, a lifting cylinder and a drying box, characterized in that, The cleaning box is arranged on a bracket, a feeding structure is arranged on the top of the cleaning box, a screen is arranged in the cleaning box, a fixing ring is arranged on the screen, and a driving structure is arranged in the cleaning box. The cleaning cylinder is arranged on the top of the cleaning box to connect the cleaning box with the feeding structure, a cleaning roller is arranged in the cleaning cylinder, and the cleaning roller is connected to the driving structure, one end of the lifting cylinder is arranged in the cleaning box, and the other end passes through the top of the cleaning box, the drying box is connected to the top of the lifting cylinder, a heating structure and a toggle structure are arranged on the drying box, a horizontal discharge plate is arranged in the drying box, and one end of the discharge plate passes through the drying box.

2. The high-precision steel ball cleaning and drying integrated machine according to claim 1, wherein: A sewage pipe is provided at the bottom of the cleaning box, and a valve is provided on the sewage pipe.

3. The high-precision steel ball cleaning and drying integrated machine according to claim 1, wherein: The driving structure includes a motor, which is arranged at the bottom of the cleaning box. The driving shaft is inserted upward into the fixed ring and then extended into the lifting cylinder. A spiral-shaped lifting plate is provided on the driving shaft above the screen, and a driving wheel is provided on the driving shaft below the screen, and the driving wheel is movably connected to the cleaning roller.

4. The high-precision steel ball cleaning and drying integrated machine according to claim 1, wherein: The top of the cleaning roller is set as a spherical structure, a driven shaft is set at the bottom of the cleaning roller, the driven shaft is vertically passed through the fixed ring, a driven wheel is set at the bottom of the driven shaft, a stirring rod is set on the driven shaft above the screen, a brush rod is set at the bottom of the driven shaft, and the driven wheel is connected to the driving wheel through a belt, and a cleaning layer is set on the inner wall of the cleaning cylinder and the outer wall of the cleaning roller.

5. The high-precision steel ball cleaning and drying integrated machine according to claim 1, wherein: The feeding structure includes a feeding box, a blanking plate, and a waste box. The feeding box is arranged on the top of the cleaning box, and a feeding bin is arranged on the top of the feeding box. The blanking plate is arranged in the feeding box. The waste box is arranged in a pull-out manner in the feeding box, and a push-pull plate is arranged at one end of the waste box, and the waste box is arranged as a structure that can be extracted from the feeding box.

6. The high-precision steel ball cleaning and drying integrated machine according to claim 5, characterized in that: The blanking plate is arranged as an inclined structure in the feed box, and a baffle and a debris discharge groove are arranged on the blanking plate.

7. The high-precision steel ball cleaning and drying integrated machine according to claim 1, characterized in that: The heating structure includes a heating box, an air inlet fan, and a heating rod. The heating box is arranged on the top of the drying box, an air inlet pipe is arranged on the top of the heating box, and a heating block is arranged on the inner wall of the heating box. The air inlet fan is arranged in the air inlet pipe, and the heating rod is arranged between the heating blocks.

8. The high-precision steel ball cleaning and drying integrated machine according to claim 1, wherein: The toggle structure includes a hydraulic cylinder and a push plate. The hydraulic cylinder is arranged on the outer wall of the drying box. A piston rod is arranged on the hydraulic cylinder and extends into the drying box. The push plate is connected to the piston rod and a toggle rod is arranged on the push plate.

9. The high-precision steel ball cleaning and drying integrated machine according to claim 1, wherein: The discharge plate is configured as an arc-shaped structure, the top end of the lifting cylinder is passed upward through the discharge plate, and a ventilation slot is provided on the discharge plate.

10. An operating method applicable to the high-precision steel ball cleaning and drying integrated machine as described in claim 1, characterized in that, The operating method comprises the following steps: The first step is to check whether the high-precision steel ball cleaning and drying machine is complete, and whether the motor, hydraulic cylinder, fan and heating rod are in good condition; The second step is to close the valve on the sewage pipe, inject clean cleaning liquid into the cleaning box, push the waste box into the feed box, start the motor, and the motor drives the driving shaft and the driving wheel and the lifting plate on the driving shaft to rotate. The driving wheel drives the driven wheel to rotate through the belt, and the driven wheel drives the driven shaft to rotate, so that the cleaning roller rotates in the cleaning cylinder; In the third step, the high-precision steel balls that need to be cleaned are poured into the feed bin and dropped from the feed bin onto the blanking plate. The baffle on the blanking plate enables the high-precision steel balls to bounce on the blanking plate, separating the high-precision steel balls from impurities. The high-precision steel balls fall into the cleaning cylinder, and the impurities fall into the waste box through the impurity discharge chute. In the fourth step, the high-precision steel balls that enter the cleaning cylinder roll along the surface of the cleaning roller to between the cleaning cylinder and the cleaning roller. The cleaning roller drives the high-precision steel balls to roll between the cleaning cylinder and the cleaning roller. The cleaning layer on the inner wall of the cleaning cylinder and the outer wall of the cleaning roller repeatedly scrubs the high-precision steel balls. The cleaned high-precision steel balls fall from the bottom of the cleaning cylinder onto the screen, where they are separated from the cleaned impurities. The stirring rod rotating with the driven shaft moves the high-precision steel balls into the lifting cylinder. In the fifth step, the high-precision steel balls entering the lifting cylinder are pushed upward by the lifting plate during the rotation process, so that the cleaned high-precision steel balls enter the drying box and fall onto the discharge plate; The sixth step is to start the air inlet fan, heating rod and hydraulic cylinder. The heating rod generates heat during operation, and the air inlet fan blows air into the heating box. The airflow carries the heat generated by the heating rod into the drying box, and blows and dries the high-precision steel balls that have been cleaned and entered into the heating box. The hydraulic cylinder pushes the piston rod and the push plate on the piston rod to move back and forth, and the push plate drives the toggle rod to move back and forth, so that the toggle rod moves the high-precision steel balls on the discharge plate back and forth, and the high-precision steel balls on the discharge plate are fully dried; Step 7: After the high-precision steel balls are dried, they are removed from the drying box through the discharge plate and the dried high-precision steel balls are collected; Step 8. After the high-precision steel balls are cleaned and dried, open the valve of the sewage pipe fan to discharge the cleaning liquid of the high-precision steel balls from the sewage pipe, turn off the motor, fan, and hydraulic cylinder to clean the impurities generated by the high-precision steel balls during the cleaning and drying process, and cut off the power supply.

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