Environment-friendly stainless steel fine wire automatic cleaning device
Through the combination of ultrasonic cleaning module and water circulation system, the problems of low cleaning efficiency of stainless steel fine wire and waste of water resources are solved, and efficient and environmentally friendly automated cleaning results are achieved.
Patent Information
- Application Number
- CN202510431258.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-08-01
AI Technical Summary
During the production process of existing stainless steel fine lines, the cleaning method relies on manual operation or simple mechanical devices, which is inefficient, the cleaning effect is difficult to guarantee, and water resources are seriously wasted.
Ultrasonic cleaning module is used to combine water circulation system, including spraying device, filtering device and water circulation module, and automatic cleaning is achieved by using ultrasonic cleaning and multi-stage filtration, and the cleaning liquid is recycled to ensure the complete removal of dirt.
It realizes fully automatic cleaning of stainless steel fine wires, improves the cleaning effect, reduces waste of water resources, and ensures the stability and environmental protection of the cleaning process.
Smart Images

Figure CN120394452A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of stainless steel fine wire cleaning devices, and particularly relates to an environment-friendly automatic cleaning device for stainless steel fine wires. Background Art
[0002] In the existing production process of stainless steel fine wires, there are many problems to be solved in the cleaning link. Most of the current cleaning methods rely on manual operation or simple mechanical devices and cannot achieve automatic cleaning. This traditional cleaning method not only has low efficiency but also has many drawbacks.
[0003] First of all, the cleaning effect is difficult to guarantee. Due to the lack of precise control and efficient cleaning technology, traditional methods often cannot completely remove impurities such as oil stains, iron filings, and oxide scales on the surface of stainless steel fine wires. For example, although the mechanical cleaning method can remove some dirt, it is easy to scratch the surface of the fine wire, affecting the product quality. Although the chemical cleaning method has a good cleaning effect, it has problems such as complex operation and being unfriendly to the environment.
[0004] Secondly, the phenomenon of water resource waste is serious. Traditional cleaning methods usually use a large amount of clean water for repeated rinsing, which not only increases the production cost. Summary of the Invention
[0005] The purpose of the present invention is to propose an environment-friendly automatic cleaning device for stainless steel fine wires in order to solve the problems that most of the current cleaning methods rely on manual operation or simple mechanical devices and cannot achieve automatic cleaning; this traditional cleaning method not only has low efficiency but also has a difficult-to-guarantee cleaning effect.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solution: An environment-friendly automatic cleaning device for stainless steel fine wires, comprising:
[0007] An ultrasonic cleaning module, on which a spraying device is provided, and a filtering device is arranged inside the ultrasonic cleaning module;
[0008] And a water circulation module, which is connected to the ultrasonic cleaning module through a return pipe, and a water guide pipe is arranged on the return pipe, which is connected to the spraying device;
[0009] Conveyor wheels are arranged on the ultrasonic cleaning module, the filtering device and the water circulation module, and the stainless steel fine wire extends from the ultrasonic cleaning module to the water circulation module.
[0010] As a further description of the above technical solution:
[0011] The ultrasonic cleaning module is an ultrasonic cleaning tank.
[0012] As a further description of the above technical solution:
[0013] The inner wall of the ultrasonic cleaning tank is provided with a clamping groove, and the filtering device is detachably connected in the clamping groove.
[0014] As a further description of the above technical solution:
[0015] The filtering device includes a first filter screen, a second filter screen and a third filter screen, and the mesh holes of the first filter screen, the second filter screen and the third filter screen decrease in sequence.
[0016] As a further description of the above technical solution:
[0017] A first installation groove is formed by enclosing between the first filter screen and the second filter screen, and a second installation groove is formed by enclosing between the second filter screen and the third filter screen. An activated carbon packet is located in the first installation groove, and a biochemical cotton is located in the second installation groove.
[0018] As a further description of the above technical solution:
[0019] The ultrasonic cleaning tank is provided with a support rod. The spraying device includes a spraying pipe and a plurality of spray heads. The spraying pipe is connected to the support rod through a collar, and the plurality of spray heads are connected to the spraying pipe. The spray heads are located above the ultrasonic cleaning tank.
[0020] As a further description of the above technical solution:
[0021] The stainless steel fine wire extends to the transmission wheel on the water circulation module through the transmission wheel in the ultrasonic cleaning tank and on the filtering device. A drain pipe is arranged at the bottom of the ultrasonic cleaning tank, and a connecting pipe is arranged between the ultrasonic cleaning tank and the water circulation module.
[0022] As a further description of the above technical solution:
[0023] One-way valves are arranged on the drain pipe, the return pipe, the water guide pipe and the connecting pipe.
[0024] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0025] 1. In the present invention, the stainless steel fine wire enters the ultrasonic cleaning tank and is immersed in the cleaning liquid. The ultrasonic generator is started, and high-frequency vibration is transmitted to the cleaning liquid through the transducer to generate a cavitation effect, quickly stripping the dirt on the surface of the fine wire. At the same time, the spray head of the spraying device evenly sprays the cleaning liquid on the fine wire to further enhance the cleaning effect and ensure that the dirt is completely removed. The cleaned liquid flows into the filtering device. The liquid first passes through the first filter screen to remove large particle impurities, and then passes through the second filter screen to remove smaller particles. In the first installation groove, the activated carbon package adsorbs the organic matter and odor in the liquid. In the second installation groove, the biochemical cotton further removes the tiny particles and impurities in the liquid to ensure the cleanliness of the cleaning liquid. The purified cleaning liquid enters the water circulation module through the connecting pipe, and the water circulation module returns to the ultrasonic cleaning tank and the spraying device through the return pipe and the guide pipe to realize the recycling of the cleaning liquid, avoid wasting water resources, and this structure improves the cleaning effect of the stainless steel fine wire.
[0026] 2. In the present invention, the one-way valve ensures the one-way flow of the cleaning liquid and the waste water, prevents backflow pollution, and guarantees the stability and reliability of the cleaning process.
[0027] 3. In the present invention, the stainless steel fine wire is transported in the ultrasonic cleaning tank through the transmission wheel. After cleaning and filtering, it passes through the transmission wheel extending to the water circulation module to complete the entire cleaning and transmission process, and the whole process realizes full-automatic cleaning. Description of the Drawings
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0029] Figure 1 For the three-dimensional Figure 1 .
[0030] Figure 2 For the three-dimensional Figure 2 .
[0031] Figure 3 For the three-dimensional Figure 3 .
[0032] Figure 4 For the three-dimensional Figure 4 .
[0033] Legend Explanation:
[0034] 1 - Ultrasonic cleaning module; 2 - Spraying device; 21 - Spraying pipe; 22 - Spraying head; 3 - Filtering device; 31 - First filter screen; 32 - Second filter screen; 33 - Third filter screen; 4 - Water circulation module; 5 - Return pipe; 6 - Water guide pipe; 7 - Conveyor wheel; 8 - Card slot; 9 - First installation groove; 10 - Second installation groove; 11 - Support rod; 12 - Collar; 13 - Drain pipe; 14 - Connecting pipe; 15 - Check valve. Detailed implementation manners
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0036] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are a part of the embodiments of the present invention, rather than all the embodiments. Usually, the components of the embodiments of the present invention described and illustrated herein can be arranged and designed in various different configurations.
[0037] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0038] It should be noted that: like reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0039] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "inner", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0040] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "arrangement", "installation", "connection", and "linkage" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Please refer to Figures 1-4 , the present invention provides a technical solution: an automatic cleaning device for environmentally friendly stainless steel fine wire, comprising:
[0042] An ultrasonic cleaning module 1, on which a spraying device 2 is provided, and a filtering device 3 is arranged inside the ultrasonic cleaning module 1;
[0043] And a water circulation module 4, which is connected to the ultrasonic cleaning module 1 through a return pipe 5, and a water guide pipe 6 is arranged on the return pipe 5, which is connected to the spraying device 2;
[0044] Conveyor wheels 7 are arranged on the ultrasonic cleaning module 1, the filtering device 3, and the water circulation module 4, and the stainless steel fine wire extends from the ultrasonic cleaning module 1 to the water circulation module 4.
[0045] The ultrasonic cleaning module 1 is an ultrasonic cleaning tank.
[0046] A clamping groove 8 is arranged on the inner wall of the ultrasonic cleaning tank, and the filtering device 3 is detachably connected in the clamping groove 8.
[0047] The filtering device 3 includes a first filter screen 31, a second filter screen 32, and a third filter screen 33, and the mesh holes of the first filter screen 31, the second filter screen 32, and the third filter screen 33 decrease in sequence.
[0048] A first installation groove 9 is formed by enclosing between the first filter screen 31 and the second filter screen 32, and a second installation groove 10 is formed by enclosing between the second filter screen 32 and the third filter screen 33. An activated carbon packet is located in the first installation groove 9, and a biochemical cotton is located in the second installation groove 10.
[0049] A support rod 11 is arranged on the ultrasonic cleaning tank. The spraying device 2 includes a spraying pipe 21 and a plurality of spray heads 22. The spraying pipe 21 is connected to the support rod 11 through a collar 12, and the plurality of spray heads 22 are connected to the spraying pipe 21. The spray heads 22 are located above the ultrasonic cleaning tank.
[0050] The stainless steel fine wire extends to the conveyor wheel 7 on the water circulation module 4 through the conveyor wheel 7 in the ultrasonic cleaning tank and on the filtering device 3. A drain pipe 13 is arranged at the bottom of the ultrasonic cleaning tank, and a connecting pipe 14 is arranged between the ultrasonic cleaning tank and the water circulation module 4.
[0051] One-way valves 15 are arranged on the drain pipe 13, the return water pipe 5, the water guide pipe 6 and the connecting pipe 14.
[0052] Working principle: The stainless steel fine wire enters the ultrasonic cleaning tank and is immersed in the cleaning liquid. The ultrasonic generator is started, and the high-frequency vibration is transmitted to the cleaning liquid through the transducer to generate a cavitation effect, quickly peeling off the dirt on the surface of the fine wire; at the same time, the spray head of the spraying device evenly sprays the cleaning liquid on the fine wire to further enhance the cleaning effect and ensure that the dirt is completely removed. The cleaned liquid flows into the filtering device; the liquid first passes through the first filter screen to remove large-particle impurities, and then passes through the second filter screen to remove smaller particles. In the first installation groove, the activated carbon package adsorbs the organic matter and odor in the liquid; in the second installation groove, the biochemical cotton further removes the tiny particles and impurities in the liquid to ensure the cleanliness of the cleaning liquid; the purified cleaning liquid enters the water circulation module through the connecting pipe, and the water circulation module returns to the ultrasonic cleaning tank and the spraying device through the return water pipe and the water guide pipe to realize the recycling of the cleaning liquid and avoid wasting water resources. This structure improves the cleaning effect of the stainless steel fine wire.
[0053] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent replacements or changes, and should be covered by the protection scope of the present invention.
Claims
1. An environmentally friendly automatic cleaning device for stainless steel fine wire, characterized in that, Including: An ultrasonic cleaning module, on which a spraying device is arranged, and a filtering device is arranged in the ultrasonic cleaning module; And a water circulation module, which is connected to the ultrasonic cleaning module through a return pipe, and a water guide pipe is arranged on the return pipe, and the water guide pipe is connected to the spraying device; Transfer wheels are arranged on the ultrasonic cleaning module, the filtering device and the water circulation module, and the stainless steel fine wire extends from the ultrasonic cleaning module to the water circulation module.
2. The environmentally friendly automatic cleaning device for stainless steel fine wire according to claim 1, characterized in that, The ultrasonic cleaning module is an ultrasonic cleaning tank.
3. An environmentally friendly automatic cleaning device for stainless steel fine wire according to claim 2, characterized in that, A clamping groove is arranged on the inner wall of the ultrasonic cleaning tank, and the filtering device is detachably connected in the clamping groove.
4. An environmentally friendly automatic cleaning device for stainless steel fine wire according to claim 3, characterized in that, The filtering device includes a first filter screen, a second filter screen and a third filter screen, and the mesh holes of the first filter screen, the second filter screen and the third filter screen decrease in sequence.
5. An environment-friendly automatic cleaning device for stainless steel fine wires according to claim 4, characterized in that, A first installation groove is formed by enclosing between the first filter screen and the second filter screen, and a second installation groove is formed by enclosing between the second filter screen and the third filter screen. An activated carbon package is located in the first installation groove, and a biochemical cotton is located in the second installation groove.
6. An environmentally friendly automatic cleaning device for stainless steel fine wire according to claim 2, characterized in that, A support rod is arranged on the ultrasonic cleaning tank. The spraying device includes a spraying pipe and a plurality of spray heads. The spraying pipe is connected to the support rod through a collar, and the plurality of spray heads are connected to the spraying pipe. The spray heads are located above the ultrasonic cleaning tank.
7. An environmentally friendly automatic cleaning device for stainless steel fine wire according to claim 2, characterized in that, The stainless steel fine wire extends to the transfer wheel on the water circulation module through the transfer wheel on the filtering device in the ultrasonic cleaning tank. A drain pipe is arranged at the bottom of the ultrasonic cleaning tank, and a connecting pipe is arranged between the ultrasonic cleaning tank and the water circulation module.
8. An environmentally friendly automatic cleaning device for stainless steel fine wire according to claim 7, characterized in that, One-way valves are arranged on the drain pipe, the return pipe, the water guide pipe and the connecting pipe.