Stainless steel welded pipe weld joint inside leveling equipment and method thereof
By designing adjustment clamping, transmission tensioning and adjustment and treatment mechanisms, the problem that traditional equipment cannot adapt to different wall thickness specifications is solved, and efficient leveling of the welds of stainless steel welded steel pipes is achieved, improving the treatment effect.
Patent Information
- Application Number
- CN202510583582.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-08-01
AI Technical Summary
Traditional stainless steel welded steel pipe welded seam leveling equipment cannot be flexibly adjusted to adapt to different wall thickness specifications, resulting in poor processing effect.
A device including adjustment clamping, transmission tensioning and adjustment processing mechanism is designed. Through components such as worm and worm gear transmission, servo motor drive and spring support, flexible clamping and stable transmission of steel pipes of different wall thicknesses is realized, and polishing liquid is sprayed through the nozzle for efficient leveling.
It realizes flexible clamping and stable transmission of stainless steel welded steel pipes of different wall thickness specifications, improves the leveling effect, and ensures the flatness and treatment efficiency of the inner wall of the steel pipe.
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Figure CN120394615A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipe inner wall weld leveling equipment, and particularly to an inner weld leveling equipment and method for stainless steel welded pipes. Background Technique
[0002] Stainless steel pipes are hollow long round steel materials, which are widely used in industrial conveying pipelines such as petroleum, chemical industry, medical treatment, food, light industry, and mechanical instruments, as well as in product fields such as mechanical structure parts. In addition, when the bending and torsional strength are the same, the weight is lighter, so it is also widely used in the manufacture of mechanical parts and engineering structures. Stainless steel pipes are classified by material into ordinary carbon steel pipes, high-quality carbon structural steel pipes, alloy structural pipes, alloy steel pipes, bearing steel pipes, stainless steel pipes, and bimetal composite pipes, coated and coated pipes, etc. for saving precious metals and meeting special requirements. In the production of stainless steel pipes, there are seamless pipes and welded pipes. When stainless steel pipes are produced by welding, there will be weld seams on the inner side of the stainless steel pipes. The weld seams not only make the stainless steel pipes unsightly but also affect the use of the stainless steel pipes. At this time, an inner weld leveling equipment for stainless steel welded pipes is needed to polish the weld seams to make the inner wall of the pipes flat.
[0003] However, based on the actual use process, the wall thickness specifications of the steel pipes to be processed are different. During the processing, the traditional leveling equipment cannot be adjusted well, which is extremely inconvenient to use and is very likely to affect the processing effect, resulting in poor processing effect. Summary of the Invention
[0004] The purpose of the present invention is to provide an inner weld leveling equipment and method for stainless steel welded pipes to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] An inner weld leveling equipment for stainless steel welded pipes, comprising:
[0007] A base, a moving mechanism is arranged inside the base, and a fixing plate is installed on the top of the base, and the fixing plate corresponds to the moving mechanism;
[0008] An adjusting clamping mechanism, the adjusting clamping mechanism is installed on one side of the fixing plate, and the adjusting clamping mechanism clamps steel pipes with different wall thickness specifications by adjusting the positions of two rotating shafts and support members, and drives the clamped steel pipes to rotate by rotating the two rotating shafts;
[0009] A transmission tensioning mechanism, the transmission tensioning mechanism is installed on the other side of the fixing plate, the transmission tensioning mechanism is connected to the adjusting clamping mechanism, and the transmission tensioning mechanism is connected to the two rotating shafts through two transmission wheels and drives the rotating shafts to rotate;
[0010] An adjusting and processing mechanism, the adjusting and processing mechanism is installed on the moving mechanism, and the adjusting and processing mechanism makes the processing piece on one side of the moving piece process the inner wall of the steel pipe weld by adjusting the position of the moving piece.
[0011] Optionally, the adjusting and clamping mechanism includes a fixing piece, a mounting shaft, a worm, a worm gear, a second threaded rod, a sliding rod and a contact roller. The fixing piece is fixedly installed on one side of the fixing plate. The mounting shaft is rotatably connected inside the fixing piece. The worm is fixedly installed at one end of the mounting shaft. There are two worm gears, and both worm gears are rotatably connected inside the fixing piece. The worm is fitted with the two worm gears, and the two worm gears are meshed with the worm. There are two support pieces, and there are two contact rollers. The two contact rollers are respectively rotatably connected inside the two support pieces. There are two sliding rods and two second threaded rods. The sliding rod is fixedly installed on one side of the support piece. The second threaded rod is rotatably connected to one side of the support piece. A threaded groove matching the second threaded rod is opened on the inner wall of the worm gear. The second threaded rod is movably connected inside the worm gear through the threaded groove. A through hole is opened in the second threaded rod, and the through hole is fitted with the sliding rod. The sliding rod on one side of one of the support pieces is slidably connected inside the second threaded rod on one side of the other support piece through the through hole. A limiting plate is fixedly installed at one end of the sliding rod.
[0012] Optionally, a second servo motor is fixedly installed on one side of the fixing piece, and the mounting shaft is fixedly installed at the output end of the second servo motor.
[0013] Optionally, a first spring is fixedly installed on one side of the limiting plate. The first spring is installed on the side wall of the sliding rod, and the first spring is located inside the through hole.
[0014] Optionally, the adjusting and clamping mechanism further includes a second electric push rod, a connecting piece, a second spring, a support cylinder and an anti-slip piece. An adjusting groove is opened inside the fixing plate. The adjusting groove penetrates through the fixing plate. A groove is opened inside the adjusting groove. The second electric push rod is fixedly installed inside the groove. The connecting piece is fixedly installed at the output end of the second electric push rod. The rotating shaft is rotatably connected inside the connecting piece. The rotating shaft is movably connected inside the adjusting groove through the second electric push rod. One end of the second spring is fixedly installed on the side wall of the rotating shaft, and the other end of the second spring is fixedly installed on the inner wall of the support cylinder. There are several second springs. The support cylinder is movably connected to the side wall of the rotating shaft through the second spring. The anti-slip piece is fixedly installed on the side wall of the support cylinder.
[0015] Optionally, the transmission tensioning mechanism includes a mounting cover, a moving plate, a third servo motor, and a transmission belt. The mounting cover is fixedly installed on one side of the fixed plate. A first limiting groove and a second limiting groove are formed on one side of the mounting cover. The second limiting groove penetrates through the mounting cover. The moving plate is slidably connected inside the first limiting groove. The moving plate is slidably connected to one side of the mounting cover through the first limiting groove. The third servo motor is fixedly installed on one side of the moving plate. The output end of the third servo motor is located inside the second limiting groove. Two transmission wheels are respectively fixedly installed at one ends of two rotating shafts. One of the transmission wheels is fixedly installed at the output end of the third servo motor. The two transmission wheels are drivingly connected through the transmission belt. Both of the transmission wheels are located inside the mounting cover.
[0016] Optionally, the transmission tensioning mechanism further includes a fixing frame, an adjusting screw, a sliding plate, a third spring, a connecting rod, a chuck, and a roller. The fixing frame is fixedly installed on one side of the fixed plate. The fixing frame is located on one side of the mounting cover. There are two fixing frames. The adjusting screw is rotatably connected to one end of the fixing frame. The sliding plate is slidably connected inside the fixing frame. The sliding plate is rotatably connected to the adjusting screw. One end of the third spring is fixedly installed at one end of the sliding plate. The connecting rod is fixedly installed at the other end of the third spring. The chuck is fixedly installed at one end of the connecting rod. The chuck fits with the transmission belt. The roller is rotatably connected inside the chuck. The roller contacts the transmission belt.
[0017] Optionally, the moving mechanism includes a first threaded rod, a first servo motor, and a movable plate. A chute is formed on the top of the base. The first threaded rod is rotatably connected inside the chute. The first servo motor is fixedly installed at one end of the base. The first threaded rod is fixedly installed at the output end of the first servo motor. A first slider is fixedly installed at the bottom of the movable plate. The first slider is slidably connected inside the chute. The first slider is movably connected to the first threaded rod. A slide rail is formed on the top of the base. A second slider that fits with the slide rail is fixedly installed at the bottom of the movable plate. The second slider is slidably connected inside the slide rail.
[0018] Optionally, the adjustment processing mechanism includes a mounting post, a mounting member, a spray head, a corrugated expansion pipe, a delivery pump, a connecting pipe, a liquid storage tank, a first electric push rod, and a guide rod. The mounting post is fixedly installed on one side of the movable plate. The mounting member is fixedly installed at one end of the mounting post. The guide rod is fixedly installed at the bottom of the moving member. The guide rod is slidably connected inside the mounting member. The moving member is slidably connected inside the mounting member through the guide rod. The first electric push rod is fixedly installed inside the mounting member. The output end of the first electric push rod is connected to the moving member. The processing member is fixedly installed on the side wall of the moving member. The liquid storage tank is fixedly installed on the side wall of the mounting post. A filling pipe is fixedly installed on the top of the liquid storage tank. The delivery pump is fixedly installed on one side of the mounting member. The delivery pump is communicated with the liquid storage tank through the connecting pipe. A communication groove connected to the output end of the delivery pump is opened inside the mounting member. One end of the corrugated expansion pipe is fixedly installed at one end of the communication groove. The spray head is fixedly installed on the side wall of the moving member. The other end of the corrugated expansion pipe is communicated with the spray head.
[0019] A method for using an inner wall leveling device for stainless steel welded steel pipes specifically includes the following steps:
[0020] S1: During use, insert the steel pipe to be processed outside the fixing member. Then, control the rotation of the mounting shaft by rotating the second servo motor. The rotation of the mounting shaft can drive the rotation of the worm. The rotation of the worm can drive the rotation of the worm gear. The rotation of the worm gear can drive the rotation of the second threaded rod. The slide rod functions to limit the position of the support member. When the second threaded rod rotates, the position of the support member can be adjusted to move the support member outward from the fixing member. The inner wall of the steel pipe is supported by the movement of the support member. The steel pipe rotates outside the support member through the contact roller. Then, drive the rotation shaft to move inside the adjustment groove by the second electric push rod, so as to adjust the distance between the support cylinder on the side wall of the rotation shaft and the fixing member, thereby cooperating with the support member to clamp steel pipes of different wall thickness specifications. The second spring enables the support cylinder to have a certain amount of movement space and clamping force, so that the anti-slip member on the side wall of the support cylinder is in close contact with the side wall of the steel pipe. The third servo motor can be used to control the rotation of one of the transmission wheels. When one of the transmission wheels rotates through the transmission belt, it can drive the other transmission wheel to rotate simultaneously. The rotation of the transmission wheel can be used to control the rotation of the rotation shaft, thereby driving the rotation of the steel pipe.
[0021] S2: Drive the rotation of the first threaded rod by running the first servo motor. The rotation of the first threaded rod can cause the first slider to slide inside the chute, thereby adjusting the movement of the movable plate on the top of the base until the mounting member moves inside the steel pipe and the moving member is located on the inner wall of the steel pipe weld.
[0022] S3: Control the movement of the moving part through the first electric push rod, so that the processing part on the side wall of the moving part is in contact with the position on the inner wall of the steel pipe weld that needs to be processed, and process the inner wall of the steel pipe weld. During the processing, the liquid in the liquid storage tank is pumped by the transfer pump, and the transfer pump transports the liquid to the inside of the corrugated expansion pipe through the communication groove, and then the liquid is transported to the nozzle by the corrugated expansion pipe and sprayed out. After the moving part moves through the corrugated expansion pipe, the communication between the communication groove and the nozzle is ensured, and the stability of the liquid transportation is ensured. When the liquid for grinding and polishing is sprayed out by the nozzle to process the inner wall of the steel pipe, the effect is better.
[0023] The present invention has at least the following beneficial effects:
[0024] (1) In this solution, by setting the adjusting clamping mechanism, the rotation of the worm can drive the rotation of the worm wheel, and the rotation of the worm wheel can drive the rotation of the second threaded rod. By setting the slide rod, the effect of limiting the support part is achieved. When the second threaded rod rotates, the position of the support part can be adjusted, so that the support part moves outward from the fixed part. By the movement of the support part, the inner wall of the steel pipe can be supported. By setting the second electric push rod, the rotating shaft can be driven to move inside the adjustment groove, so that the distance between the support cylinder on the side wall of the rotating shaft and the fixed part can be adjusted, so as to cooperate with the support part to clamp steel pipes with different wall thickness specifications. By adjusting the positions of the support part and the rotating shaft, the effect of clamping steel pipes with various wall thickness specifications can be achieved, and the use is more flexible and convenient, making the use effect of the stainless steel welded steel pipe weld inner flattening equipment better;
[0025] (2) In this solution, by setting the transmission tensioning mechanism, the third servo motor can be used to control the rotation of one of the transmission wheels. When one of the transmission wheels rotates through the transmission belt, the other transmission wheel can be driven to rotate at the same time. By the rotation of the transmission wheel, the rotation of the rotating shaft can be controlled. When the rotating shaft moves under the control of the second electric push rod, the transmission wheel moves together. At this time, the transmission belt will be in a loose state and cannot ensure the transmission between the transmission wheels. By setting the third spring, it can be used to support the connecting rod, so that the roller inside the chuck can be pressed against the surface of the transmission belt, so that the transmission belt can ensure the transmission effect even after the transmission wheel moves. By setting the roller, the friction between the chuck and the transmission belt can be reduced. By setting the adjusting screw rod, the position of the sliding plate inside the fixed frame can be adjusted, so that the compression degree of the third spring can be adjusted, and thus the tensioning force of the chuck on the transmission belt can be adjusted;
[0026] (3) This solution sets up an adjustment and processing mechanism, and can extract the liquid inside the liquid storage tank through the delivery pump. By setting up a connecting groove, the delivery pump can deliver the liquid to the inside of the bellows through the connecting groove, and then the bellows can deliver the liquid to the nozzle for spraying. By setting up the bellows, the connection between the connecting groove and the nozzle can still be ensured after the moving part moves, thereby ensuring the stability of liquid delivery. By setting up the nozzle to spray the polishing liquid, the effect can be better when the inner wall of the steel pipe is polished.
[0027] (4) This solution sets up a moving mechanism. By setting up a first servo motor, it can be used to drive the first threaded rod to rotate. The rotation of the first threaded rod can make the first slider slide inside the slide groove, so that the movable plate can be adjusted to move on the top of the base. By setting up a second slider and a slide rail, the stability of the movable plate movement can be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 It is a schematic diagram of the structure of the present invention;
[0030] Figure 2 This is a schematic diagram of the movable plate structure of the present invention;
[0031] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the mounting member of the present invention;
[0032] Figure 4 This is a schematic cross-sectional view of the mounting member of the present invention;
[0033] Figure 5 This is a structural diagram of one side of the fixing plate of the present invention;
[0034] Figure 6 This is a schematic diagram of the internal structure of the fixing plate of the present invention;
[0035] Figure 7 This is a structural schematic diagram of the other side of the fixing plate of the present invention;
[0036] Figure 8 This is a schematic diagram of the internal structure of the mounting cover and the fixing frame of the present invention;
[0037] Figure 9 This is a schematic diagram of the chuck structure of the present invention;
[0038] Figure 10 This is a schematic diagram of the internal structure of the fixing member of the present invention;
[0039] Figure 11 This is a schematic diagram of the structure on one side of the support member of the present invention.
[0040] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0041] 1. Base; 101. Slide groove; 102. First threaded rod; 103. Slide rail; 104. First servo motor; 2. Movable plate; 201. Mounting column; 202. First slider; 203. Second slider; 21. Mounting member; 211. Moving member; 212. Sprayer; 213. Corrugated expansion pipe; 214. Communication groove; 215. Delivery pump; 216. Connecting pipe; 217. Liquid storage tank; 218. Filling pipe; 219. First electric push rod; 220. Guide rod; 221. Processing member; 3. Fixed plate; 31. Fixed member; 311. Second servo motor; 312. Mounting shaft; 313. Worm; 314. Worm gear; 315. Second threaded rod; 316. Through hole; 317. Slide rod; 318. First spring; 319. Limiting plate; 32. Support member; 321. Contact roller; 33. Adjustment groove; 331. Groove; 332. Second electric push rod; 333. Connecting member; 34. Rotating shaft; 341. Second spring; 342. Support cylinder; 343. Anti-slip member; 35. Mounting cover; 351. First limiting groove; 352. Second limiting groove; 353. Moving plate; 354. Third servo motor; 355. Driving wheel; 356. Transmission belt; 36. Fixed frame; 361. Adjusting screw; 362. Sliding plate; 363. Third spring; 364. Connecting rod; 365. Chuck; 366. Roller. Detailed implementation manners
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0043] Please refer to Figures 1 - 11 , the present invention provides a stainless steel welded steel pipe weld internal leveling device and method, including:
[0044] A base 1, a moving mechanism is arranged inside the base 1, and a fixed plate 3 is installed on the top of the base 1, and the fixed plate 3 corresponds to the moving mechanism;
[0045] An adjustment clamping mechanism, the adjustment clamping mechanism is installed on one side of the fixed plate 3, and the adjustment clamping mechanism clamps steel pipes with different wall thickness specifications by adjusting the positions of two rotating shafts 34 and a support member 32, and drives the clamped steel pipe to rotate by rotating the two rotating shafts 34;
[0046] The transmission tensioning mechanism is installed on the other side of the fixed plate 3. The transmission tensioning mechanism is connected to the adjustment clamping mechanism. The transmission tensioning mechanism is connected to two rotating shafts 34 through two transmission wheels 355 and drives the rotating shafts 34 to rotate;
[0047] The adjustment and treatment mechanism is installed on the moving mechanism. The adjustment and treatment mechanism adjusts the position of the moving part 211 so that the treatment part 221 on one side of the moving part 211 treats the inner wall of the steel pipe weld.
[0048] In some embodiments, referring to Figure 5 、 Figure 10 、 Figure 11 The adjustment clamping mechanism includes a fixing part 31, a mounting shaft 312, a worm 313, a worm gear 314, a second threaded rod 315, a sliding rod 317 and a contact roller 321. The fixing part 31 is fixedly installed on one side of the fixed plate 3. The mounting shaft 312 is rotatably connected inside the fixing part 31. The worm 313 is fixedly installed at one end of the mounting shaft 312. There are two worm gears 314. Both worm gears 314 are rotatably connected inside the fixing part 31. The worm 313 fits with the two worm gears 314. The two worm gears 314 are meshed with the worm 313. There are two support parts 32. There are two contact rollers 321. The two contact rollers 321 are respectively rotatably connected inside the two support parts 32. Both the sliding rod 317 and the second threaded rod 315 are provided with two. The sliding rod 317 is fixedly installed on one side of the support part 32. The second threaded rod 315 is rotatably connected on one side of the support part 32. A threaded groove that fits with the second threaded rod 315 is formed on the inner wall of the worm gear 314. The second threaded rod 315 is movably connected inside the worm gear 314 through the threaded groove. A through hole 316 is formed inside the second threaded rod 315. The through hole 316 fits with the sliding rod 317. The sliding rod 317 on one side of one support part 32 is slidably connected inside the second threaded rod 315 on one side of the other support part 32 through the through hole 316. A limiting plate 319 is fixedly installed at one end of the sliding rod 317. By rotating the mounting shaft �12, the worm 313 can be driven to rotate. By rotating the worm 313, the worm gear 314 can be driven to rotate. By rotating the worm gear 314, the second threaded rod 315 can be driven to rotate. By providing the sliding rod 317, the effect of limiting the support part 32 is achieved. When the second threaded rod 315 rotates, the position of the support part 32 can be adjusted, so that the support part 32 moves outward from the fixing part 31. By moving the support part 32, the inner wall of the steel pipe can be supported. By providing the contact roller 321, the steel pipe can rotate outside the support part 32.
[0049] In some embodiments, referring to Figure 5 、 Figure 10, a second servo motor 311 is fixedly installed on one side of the fixing member 31, and the mounting shaft 312 is fixedly installed at the output end of the second servo motor 311. By setting the second servo motor 311, it can be used to control the rotation of the mounting shaft 312.
[0050] In some embodiments, refer to Figure 10 , Figure 11 , a first spring 318 is fixedly installed on one side of the limiting plate 319. The first spring 318 is installed on the side wall of the sliding rod 317, and the first spring 318 is located inside the through hole 316. By setting the first spring 318, it can be used to support the sliding rod 317.
[0051] In some embodiments, refer to Figure 5 , Figure 6 , the adjusting clamping mechanism further includes a second electric push rod 332, a connecting member 333, a second spring 341, a support cylinder 342 and an anti-slip member 343. An adjusting groove 33 is formed inside the fixing plate 3, and the adjusting groove 33 penetrates through the fixing plate 3. A groove 331 is formed inside the adjusting groove 33, and the second electric push rod 332 is fixedly installed inside the groove 331. The connecting member 333 is fixedly installed at the output end of the second electric push rod 332. The rotating shaft 34 is rotatably connected inside the connecting member 333. The rotating shaft 34 is movably connected inside the adjusting groove 33 through the second electric push rod 332. One end of the second spring …
[0052] In some embodiments, refer to Figure 7 , Figure 8 , Figure 9 It should be noted that the content in seems to be incomplete in the original Chinese text, but I have translated it as accurately as possible based on what is provided., the transmission tensioning mechanism includes a mounting cover 35, a moving plate 353, a third servo motor 354, and a transmission belt 356. The mounting cover 35 is fixedly installed on one side of the fixed plate 3. A first limiting groove 351 and a second limiting groove 352 are formed on one side of the mounting cover 35. The second limiting groove 352 penetrates through the mounting cover 35. The moving plate 353 is slidably connected inside the first limiting groove 351. The moving plate 353 is slidably connected to one side of the mounting cover 35 through the first limiting groove 351. The third servo motor 354 is fixedly installed on one side of the moving plate 353. The output end of the third servo motor 354 is located inside the second limiting groove 352. Two transmission wheels 355 are respectively fixedly installed at one ends of two rotating shafts 34. One of the transmission wheels 355 is fixedly installed at the output end of the third servo motor 354. The two transmission wheels 355 are drivingly connected through the transmission belt 356. Both of the two transmission wheels 355 are located inside the mounting cover 35. The transmission tensioning mechanism further includes a fixing frame 36, an adjusting screw 361, a sliding plate 362, a third spring 363, a connecting rod 364, a chuck 365, and a roller 366. The fixing frame 36 is fixedly installed on one side of the fixed plate 3. The fixing frame 36 is located on one side of the mounting cover 35. There are two fixing frames 36. The adjusting screw 361 is rotatably connected to one end of the fixing frame 36. The sliding plate 362 is slidably connected inside the fixing frame 36. The sliding plate 362 is rotatably connected to the adjusting screw 361. One end of the third spring 363 is fixedly installed at one end of the sliding plate 362. The connecting rod 364 is fixedly installed at the other end of the third spring 363. The chuck 365 is fixedly installed at one end of the connecting rod 364. The chuck 365 fits with the transmission belt 356. The roller 366 is rotatably connected inside the chuck 365. The roller 366 contacts the transmission belt 356. By providing the first limiting groove 351, the position of the moving plate 353 can be limited, so that the moving plate 353 can only slide on one side of the mounting cover 35. By providing the third servo motor 354, it can be used to control the rotation of one of the transmission wheels 355. When one of the transmission wheels 355 rotates through the transmission belt 356, it can drive the other transmission wheel 355 to rotate simultaneously. By the rotation of the transmission wheels 355, the rotation of the rotating shaft 34 can be controlled. When the rotating shaft 34 moves under the control of the second electric push rod 332, the transmission wheel 355 moves together. At this time, the transmission belt 356 will be in a loose state and cannot ensure the transmission between the transmission wheels 355. By providing the third spring 363, it can be used to support the connecting rod 364, so that the roller 366 inside the chuck 365 can be pressed against the surface of the transmission belt 356, so that the transmission belt 356 can ensure the transmission effect even after the transmission wheels 355 move. By providing the roller 366, the friction between the chuck 365 and the transmission belt 356 can be reduced. By providing the adjusting screw 361, the position of the sliding plate 362 inside the fixing frame 36 can be adjusted, so that the compression degree of the third spring 363 can be adjusted, and thus the tensioning force of the chuck 365 on the transmission belt 356 can be adjusted.
[0053] In some embodiments, referring to Figure 1 and Figure 2 , the moving mechanism includes a first threaded rod 102, a first servo motor 104 and a movable plate 2. A chute 101 is formed at the top of the base 1. The first threaded rod 102 is rotatably connected inside the chute 101. The first servo motor 104 is fixedly installed at one end of the base 1. The first threaded rod 102 is fixedly installed at the output end of the first servo motor 104. A first slider 202 is fixedly installed at the bottom of the movable plate 2. The first slider 202 is slidably connected inside the chute 101. The first slider 202 is movably connected to the first threaded rod 102. A slide rail 103 is formed at the top of the base 1. A second slider 203 that fits with the slide rail 103 is fixedly installed at the bottom of the movable plate 2. The second slider 203 is slidably connected inside the slide rail 103. By providing the first servo motor 104, it can be used to drive the rotation of the first threaded rod 102. By the rotation of the first threaded rod 102, the first slider 202 can slide inside the chute 101, so that the position of the movable plate 2 on the top of the base 1 can be adjusted. By providing the second slider 203 and the slide rail 103, the stability of the movement of the movable plate 2 can be ensured.
[0054] In some embodiments, referring to Figure 2 and Figure 3 and Figure 4, the adjustment and processing mechanism includes a mounting column 201, a mounting member 21, a spray head 212, a corrugated expansion pipe 213, a delivery pump 215, a connecting pipe 216, a liquid storage tank 217, a first electric push rod 219 and a guide rod 220. The mounting column 201 is fixedly installed on one side of the movable plate 2, the mounting member 21 is fixedly installed at one end of the mounting column 201, the guide rod 220 is fixedly installed at the bottom of the movable member 211, the guide rod 220 is slidably connected inside the mounting member 21, the movable member 211 is slidably connected inside the mounting member 21 through the guide rod 220, the first electric push rod 219 is fixedly installed inside the mounting member 21, the output end of the first electric push rod 219 is connected to the movable member 211, the processing member 221 is fixedly installed on the side wall of the movable member 211, the liquid storage tank 217 is fixedly installed on the side wall of the mounting column 201, a filling pipe 218 is fixedly installed on the top of the liquid storage tank 217, the delivery pump 215 is fixedly installed on one side of the mounting member 21, the delivery pump 215 is communicated with the liquid storage tank 217 through the connecting pipe 216, a communication groove 214 connected to the output end of the delivery pump 215 is opened inside the mounting member 21, one end of the corrugated expansion pipe 213 is fixedly installed at one end of the communication groove 214, the spray head 212 is fixedly installed on the side wall of the movable member 211, and the other end of the corrugated expansion pipe 213 is communicated with the spray head 212. By providing the liquid storage tank 217, it can be used to store the liquid for grinding and polishing. By providing the filling pipe 218, it can be used to fill the liquid into the liquid storage tank 217. By providing the connecting pipe 216, the liquid storage tank 217 can be connected to the delivery pump 215, so that the delivery pump 215 can extract the liquid inside the liquid storage tank 217. By providing the communication groove 214, the delivery pump 215 can deliver the liquid into the corrugated expansion pipe 213 through the communication groove 214, and then the liquid is delivered to the spray head 212 by the corrugated expansion pipe 213 and sprayed out. By providing the corrugated expansion pipe 213, the communication between the communication groove 214 and the spray head 212 can still be ensured after the movable member 211 moves, ensuring the stability of liquid delivery. By providing the spray head 212 to spray the liquid for grinding and polishing, the effect is better when grinding the inner wall of the steel pipe. By providing the first electric push rod 219, the movement of the movable member 211 can be controlled, so that the processing member 221 on the side wall of the movable member 211 can contact the position on the inner wall of the steel pipe weld that needs to be processed, and the inner wall of the steel pipe weld can be processed.
[0055] Workflow and principle of the present invention: When in use, insert the steel pipe to be processed outside the fixing member 31. Then, rotate the mounting shaft 312 by controlling the rotation of the second servo motor 311. The rotation of the mounting shaft 312 can drive the rotation of the worm 313. The rotation of the worm 313 can drive the rotation of the worm gear 314. The rotation of the worm gear 314 can drive the rotation of the second threaded rod 315. By setting the slide bar 317, the effect of limiting the support member 32 is achieved. When the second threaded rod 315 rotates, the position of the support member 32 can be adjusted to move the support member 32 outward from the fixing member 31. The inner wall of the steel pipe is supported by the movement of the support member 32. The steel pipe rotates outside the support member 32 through the contact roller 321. Then, drive the rotation shaft 34 to move inside the adjustment groove 33 by the second electric push rod 332, so as to adjust the distance between the support cylinder 342 on the side wall of the rotation shaft 34 and the fixing member 31, so as to cooperate with the support member 32 to clamp steel pipes with different wall thickness specifications. The second spring 341 enables the support cylinder 342 to have a certain movement space and clamping force, so that the anti-slip member 343 on the side wall of the support cylinder 342 is in close contact with the side wall of the steel pipe. The third servo motor 354 can be used to control the rotation of one of the transmission wheels 355. When one of the transmission wheels 355 rotates through the transmission belt 356, it can drive the other transmission wheel 355 to rotate simultaneously. The rotation of the transmission wheel 355 can realize the control of the rotation of the rotation shaft 34, so as to drive the steel pipe to rotate. When the rotation shaft 34 moves under the control of the second electric push rod 332, the transmission wheel 355 moves together. At this time, the transmission belt 356 will be in a loose state, and the transmission between the transmission wheels 355 cannot be guaranteed. By setting the third spring 363, it can be used to support the connecting rod 364, so that the roller 366 inside the chuck 365 can be closely attached to the surface of the transmission belt 356, so that the transmission belt 356 can ensure the transmission effect even after the transmission wheel 355 moves. By setting the roller 366, the friction between the chuck 365 and the transmission belt 356 can be reduced. By setting the adjusting screw 361, the position of the sliding plate 362 inside the fixed frame 36 can be adjusted, so as to adjust the compression degree of the third spring 363, so as to adjust the tensioning force of the chuck 365 on the transmission belt 356 and ensure the rotation effect of the rotation shaft 34. Then, drive the rotation of the first threaded rod 102 by the operation of the first servo motor 104. The rotation of the first threaded rod 102 can make the first slider 202 slide inside the chute 101, so as to adjust the movement of the movable plate 2 on the top of the base 1 until the mounting member 21 moves inside the steel pipe, so that the moving member 211 is located on the inner wall of the steel pipe weld. Then, control the movement of the moving member 211 by the first electric push rod 219, so that the processing member 221 on the side wall of the moving member 211 is in contact with the position to be processed on the inner wall of the steel pipe weld, and process the inner wall of the steel pipe weld. During the processing, pump the liquid inside the liquid storage tank 217 by the delivery pump 215, and the delivery pump 215 transports the liquid into the corrugated expansion pipe 213 through the communication groove 214 through the communication groove 214.It is then conveyed to the nozzle 212 by the corrugated expansion pipe 213 and sprayed out. By moving the moving part 211 through the corrugated expansion pipe 213, the connection between the communication groove 214 and the nozzle 212 is ensured, and the stability of liquid transportation is ensured. When the liquid for grinding and polishing is sprayed out through the nozzle 212 to grind the inner wall of the steel pipe, the effect is better.
[0056] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0057] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An internal leveling device for the weld seam of a stainless steel welded steel pipe, characterized in that, Including: A base (1), a moving mechanism is arranged inside the base (1), and a fixing plate (3) is installed on the top of the base (1), and the fixing plate (3) corresponds to the moving mechanism; An adjusting and clamping mechanism, the adjusting and clamping mechanism is installed on one side of the fixing plate (3), and the adjusting and clamping mechanism clamps steel pipes with different wall thickness specifications by adjusting the positions of two rotating shafts (34) and support members (32), and drives the clamped steel pipe to rotate by rotating the two rotating shafts (34); A transmission and tensioning mechanism, the transmission and tensioning mechanism is installed on the other side of the fixing plate (3), the transmission and tensioning mechanism is connected to the adjusting and clamping mechanism, and the transmission and tensioning mechanism is connected to the two rotating shafts (34) through two transmission wheels (355) and drives the rotating shafts (34) to rotate; An adjusting and processing mechanism, the adjusting and processing mechanism is installed on the moving mechanism, and the adjusting and processing mechanism adjusts the position of a moving member (211) so that a processing member (221) on one side of the moving member (211) processes the inner wall of the steel pipe weld.
2. The internal leveling device for the weld of a stainless steel welded steel pipe according to claim 1, characterized in that: The adjusting and clamping mechanism includes a fixing member (31), a mounting shaft (312), a worm (313), a worm gear (314), a second threaded rod (315), a sliding rod (317) and a contact roller (321). The fixing member (31) is fixedly installed on one side of the fixing plate (3). The mounting shaft (312) is rotatably connected inside the fixing member (31). The worm (313) is fixedly installed at one end of the mounting shaft (312). There are two worm gears (314), and both of the two worm gears (314) are rotatably connected inside the fixing member (31). The worm (313) fits with the two worm gears (314), and the two worm gears (314) are meshed with the worm (313). There are two support members (32), and there are two contact rollers (321). The two contact rollers (321) are respectively rotatably connected inside the two support members (32). There are two sliding rods (317) and two second threaded rods (315). The sliding rod (317) is fixedly installed on one side of the support member (32). The second threaded rod (315) is rotatably connected to one side of the support member (32). A threaded groove that fits with the second threaded rod (315) is formed in the inner wall of the worm gear (314). The second threaded rod (315) is movably connected inside the worm gear (314) through the threaded groove. A through hole (316) is formed in the second threaded rod (315), and the through hole (316) fits with the sliding rod (317). The sliding rod (317) on one side of one of the support members (32) is slidably connected inside the second threaded rod (315) on one side of the other support member (32) through the through hole (316). A limiting plate (319) is fixedly installed at one end of the sliding rod (317).
3. The internal flattening device for the weld seam of a stainless steel welded steel pipe according to claim 2, characterized in that: A second servo motor (311) is fixedly installed on one side of the fixing member (31), and the mounting shaft (312) is fixedly installed at the output end of the second servo motor (311).
4. The internal leveling device for the weld of a stainless steel welded steel pipe according to claim 2, characterized in that: A first spring (318) is fixedly installed on one side of the limiting plate (319). The first spring (318) is installed on the side wall of the sliding rod (317), and the first spring (318) is located inside the through hole (316).
5. An internal leveling device for the weld of a stainless steel welded steel pipe according to claim 1, characterized in that: The adjusting and clamping mechanism further includes a second electric push rod (332), a connecting member (333), a second spring (341), a support cylinder (342), and an anti-slip member (343). An adjusting groove (33) is formed inside the fixing plate (3), and the adjusting groove (33) penetrates through the fixing plate (3). A groove (331) is formed inside the adjusting groove (33). The second electric push rod (332) is fixedly installed inside the groove (331). The connecting member (333) is fixedly installed at the output end of the second electric push rod (332). The rotating shaft (34) is rotatably connected inside the connecting member (333). The rotating shaft (34) is movably connected inside the adjusting groove (33) through the second electric push rod (332). One end of the second spring (341) is fixedly installed on the side wall of the rotating shaft (34), and the other end of the second spring (341) is fixedly installed on the inner wall of the support cylinder (342). A plurality of second springs (341) are provided. The support cylinder (342) is movably connected to the side wall of the rotating shaft (34) through the second spring (341). The anti-slip member (343) is fixedly installed on the side wall of the support cylinder (342).
6. The internal flattening device for the weld seam of a stainless steel welded steel pipe according to claim 5, characterized in that: The transmission and tensioning mechanism includes a mounting cover (35), a moving plate (353), a third servo motor (354), and a transmission belt (356). The mounting cover (35) is fixedly installed on one side of the fixing plate (3). A first limiting groove (351) and a second limiting groove (352) are formed on one side of the mounting cover (35). The second limiting groove (352) penetrates through the mounting cover (35). The moving plate (353) is slidably connected inside the first limiting groove (351). The moving plate (353) is slidably connected to one side of the mounting cover (35) through the first limiting groove (351). The third servo motor (354) is fixedly installed on one side of the moving plate (353). The output end of the third servo motor (354) is located inside the second limiting groove (352). Two transmission wheels (355) are respectively fixedly installed at one end of two rotating shafts (34). One of the transmission wheels (355) is fixedly installed at the output end of the third servo motor (354). The two transmission wheels (355) are drivingly connected through the transmission belt (356). Both of the transmission wheels (355) are located inside the mounting cover (35).
7. An internal leveling device for the weld of a stainless steel welded steel pipe according to claim 6, characterized in that: The transmission tensioning mechanism further includes a fixed frame (36), an adjusting screw (361), a sliding plate (362), a third spring (363), a connecting rod (364), a chuck (365) and a roller (366). The fixed frame (36) is fixedly installed on one side of the fixed plate (3). The fixed frame (36) is located on one side of the mounting cover (35). There are two fixed frames (36). The adjusting screw (361) is rotatably connected to one end of the fixed frame (36). The sliding plate (362) is slidably connected inside the fixed frame (36). The sliding plate (362) is rotatably connected to the adjusting screw (361). One end of the third spring (363) is fixedly installed at one end of the sliding plate (362). The connecting rod (364) is fixedly installed at the other end of the third spring (363). The chuck (365) is fixedly installed at one end of the connecting rod (364). The chuck (365) is fitted with the transmission belt (356). The roller (366) is rotatably connected inside the chuck (365). The roller (366) is in contact with the transmission belt (356).
8. An internal flattening device for the weld seam of a stainless steel welded steel pipe according to claim 1, characterized in that: The moving mechanism includes a first threaded rod (102), a first servo motor (104) and a movable plate (2). A chute (101) is formed at the top of the base (1). The first threaded rod (102) is rotatably connected inside the chute (101). The first servo motor (104) is fixedly installed at one end of the base (1). The first threaded rod (102) is fixedly installed at the output end of the first servo motor (104). A first slider (202) is fixedly installed at the bottom of the movable plate (2). The first slider (202) is slidably connected inside the chute (101). The first slider (202) is movably connected to the first threaded rod (102). A slide rail (103) is formed at the top of the base (1). A second slider (203) that fits with the slide rail (103) is fixedly installed at the bottom of the movable plate (2). The second slider (203) is slidably connected inside the slide rail (103).
9. The internal leveling device for the weld of a stainless steel welded steel pipe according to claim 8, characterized in that: The adjustment and treatment mechanism includes a mounting column (201), a mounting member (21), a spray head (212), a corrugated expansion pipe (213), a delivery pump (215), a connecting pipe (216), a liquid storage tank (217), a first electric push rod (219) and a guide rod (220). The mounting column (201) is fixedly installed on one side of the movable plate (2). The mounting member (21) is fixedly installed at one end of the mounting column (201). The guide rod (220) is fixedly installed at the bottom of the moving member (211). The guide rod (220) is slidably connected inside the mounting member (21). The moving member (211) is slidably connected inside the mounting member (21) through the guide rod (220). The first electric push rod (219) is fixedly installed inside the mounting member (21). The output end of the first electric push rod (219) is connected to the moving member (211). The processing member (221) is fixedly installed on the side wall of the moving member (211). The liquid storage tank (217) is fixedly installed on the side wall of the mounting column (201). A filling pipe (218) is fixedly installed on the top of the liquid storage tank (217). The delivery pump (215) is fixedly installed on one side of the mounting member (21). The delivery pump (215) is communicated with the liquid storage tank (217) through the connecting pipe (216). A communication groove (214) connected to the output end of the delivery pump (215) is formed inside the mounting member (21). One end of the corrugated expansion pipe (213) is fixedly installed at one end of the communication groove (214). The spray head (212) is fixedly installed on the side wall of the moving member (211). The other end of the corrugated expansion pipe (213) is communicated with the spray head (212).
10. A method for using a device for leveling the inside of a weld of a stainless steel welded steel pipe according to any one of claims 1-9, characterized in that: Specifically, it includes the following steps: S1: When in use, insert the steel pipe to be processed outside the fixing member (31). Then, rotate the mounting shaft (312) by controlling the second servo motor (311). The rotation of the mounting shaft (312) can drive the worm (313) to rotate. The rotation of the worm (313) can drive the worm gear (314) to rotate. The rotation of the worm gear (314) can drive the second threaded rod (315) to rotate. The slide bar (317) is used to limit the position of the support member (32). When the second threaded rod (315) rotates, the position of the support member (32) can be adjusted to move the support member (32) outward from the fixing member (31). The inner wall of the steel pipe is supported by the movement of the support member (32). The steel pipe rotates outside the support member (32) through the contact roller (321). Then, drive the rotating shaft (34) to move inside the adjustment groove (33) by the second electric push rod (332), so as to adjust the distance between the support cylinder (342) on the side wall of the rotating shaft (34) and the fixing member (31), so as to cooperate with the support member (32) to clamp steel pipes with different wall thickness specifications. The second spring (341) enables the support cylinder (342) to have a certain movement space and clamping force, so that the anti-slip member (343) on the side wall of the support cylinder (342) is in close contact with the side wall of the steel pipe. The third servo motor (354) can be used to control the rotation of one of the transmission wheels (355). When one of the transmission wheels (355) rotates through the transmission belt (356), it can drive the other transmission wheel (355) to rotate simultaneously. The rotation of the transmission wheel (355) can be used to control the rotation of the rotating shaft (34), so as to drive the steel pipe to rotate; S2: Drive the first threaded rod (102) to rotate by running the first servo motor (104). The rotation of the first threaded rod (102) can make the first slider (202) slide inside the chute (101), so as to adjust the movement of the movable plate (2) on the top of the base (1) until the mounting member (21) moves inside the steel pipe and the moving member (211) is located on the inner wall of the steel pipe weld; S3: Control the movement of the moving member (211) by the first electric push rod (219), so that the processing member (221) on the side wall of the moving member (211) is in contact with the position to be processed on the inner wall of the steel pipe weld, and process the inner wall of the steel pipe weld. During the processing, pump the liquid inside the liquid storage tank (217) by the delivery pump (215). The delivery pump (215) transports the liquid to the inside of the corrugated expansion pipe (213) through the communication groove (214), and then transports it to the nozzle (212) by the corrugated expansion pipe (213) and sprays it out. The movement of the moving member (211) through the corrugated expansion pipe (213) ensures the communication between the communication groove (214) and the nozzle (212), ensuring the stability of liquid delivery. Spray the liquid for grinding and polishing on the inner wall of the steel pipe through the nozzle (212) to grind the inner wall of the steel pipe.
Citation Information
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