Box girder steel bar machining system and using method

Through the design of box girder steel bar processing system, the automatic conveying, bending, pre-arrangement and welding of steel bars is realized, which solves the problem of inefficiency in the existing technology and improves the assembly and welding efficiency and accuracy of box girder steel bars.

CN120394733APending Publication Date: 2025-08-01THE FOURTH ENG CO LTD OF CTCE GRP +2
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Patent Information

Application Number
CN202510448097.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

There are multiple transfers and arrangements during the processing of existing box beam steel bars, resulting in inefficiency and inability to efficiently assemble and welding.

Method used

A box beam steel bar processing system is designed, including steel bar conveying system, steel bar bending system, steel bar transfer system, steel bar pre-arrangement system, lifting system and steel bar welding system. Through the coordinated work of these systems, the automatic conveying, bending, pre-arrangement and welding of steel bars is realized, reducing the transfer and arrangement process.

Benefits of technology

The assembly and welding efficiency of box beam steel bars is improved, the accuracy and stability of the steel bar layout spacing is ensured, manual intervention is reduced, and efficient steel bar frame assembly is achieved.

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Abstract

The invention relates to the technical field of reinforcing steel bar machining, in particular to a box girder reinforcing steel bar machining system which comprises a reinforcing steel bar conveying system, a reinforcing steel bar bending system, a reinforcing steel bar transferring system, a reinforcing steel bar pre-arranging system, a hoisting system, a pre-arranged reinforcing steel bar transferring system and a reinforcing steel bar welding system. The reinforcing steel bar conveying system conveys reinforcing steel bar sections produced by external reinforcing steel bar cutting equipment to the reinforcing steel bar bending system, the reinforcing steel bar bending system bends the reinforcing steel bar sections, the reinforcing steel bar transferring system transfers the bent box girder reinforcing steel bars to the reinforcing steel bar pre-arrangement system for pre-arrangement, and a plurality of sets of box girder reinforcing steel bars of different specifications are produced through one line. One group of hoisting systems can transfer box girder steel bars in the steel bar pre-arrangement systems corresponding to different groups of steel bar bending systems through the pre-arranged steel bar transfer system, so that one group of production lines can produce and transfer box girder steel bars with different specifications at the same time, and the steel bar pre-arrangement systems can realize welding front-row distribution and temporary storage of the box girder steel bars at the same time; and the subsequent transferring and arranging process is reduced, and the assembling and welding efficiency of the box girder is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of steel bar processing, and in particular to a box girder steel bar processing system and a use method thereof. Background Art

[0002] Box girder is a common structural form of beam in bridge engineering. Box girder reinforcement plays a vital role in it, mainly in bearing tension, enhancing the ductility of the structure, helping concrete to bear pressure, fixing and restraining concrete, and resisting temperature and shrinkage stress. There are many types of box girder reinforcement, and different types of box girder reinforcement can be combined to form a box girder frame.

[0003] Box girder reinforcement is mainly processed by bending equipment. Among the commonly used processing methods, the reinforcement is generally cut and bent according to the size of the required configuration part, and then the bent reinforcement is transferred to a temporary storage area. In the temporary storage area, the bent reinforcement is finally transferred to a mold for assembly. The whole process involves multiple transfers and arrangements, which reduces the processing efficiency of the box girder reinforcement. A box girder reinforcement processing system and a method for use are proposed. Summary of the Invention

[0004] In order to solve the technical problems existing in the above-mentioned prior art, the present invention provides a box girder steel bar processing system and a use method.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a box girder steel bar processing system, including a steel bar conveying system, a steel bar bending system, a steel bar transfer system, a steel bar pre-arrangement system, a hoisting system, a pre-arranged steel bar transfer system and a steel bar welding system. The steel bar conveying system is arranged longitudinally at the center of the factory building, the steel bar bending system is arranged on the side of the steel bar conveying system, the steel bar conveying system conveys the cut steel bars to the steel bar bending system, the steel bar bending system receives the steel bars and bends the steel bars according to specifications, the steel bar transfer system is arranged at the discharge port of the steel bar bending system, the steel bar pre-arrangement system is arranged in the steel bar transfer system, the steel bar transfer system transfers the bent steel bars produced by the steel bar bending system one by one to the steel bar pre-arrangement system for arrangement, the hoisting system is arranged above the factory building, the pre-arranged steel bar transfer system is installed at the movable end of the hoisting system, and the pre-arranged steel bars are hoisted into the box girder mold through the steel bar transfer system, the steel bar welding system is located outside the box girder mold, and the steel bar welding system slides along the outside of the box girder mold and welds the steel bars.

[0006] Preferably, a plurality of groups of steel bar bending systems are provided, and the plurality of groups of steel bar bending systems are arranged on both sides of the steel bar conveying system. The steel bar bending system includes a bending machine main body, a bending component and a steel bar rack. The bending machine main body is arranged on the side of the steel bar conveying system, the bending component is arranged on the top of the bending machine main body, and the steel bar rack is arranged on the side wall of the bending machine main body. The steel bar rack is used to support the box girder steel bars bent by the bending component.

[0007] Preferably, the steel bar transfer system includes an outer frame and a transfer power unit. The outer frame is arranged in front of the steel bar rack, and the transfer power unit is arranged inside the outer frame. The transfer power unit is used to transfer the box girder steel bars supported in the steel bar rack to the steel bar pre-arrangement system.

[0008] Preferably, the steel bar pre-arrangement system includes an arrangement bench and arrangement partitions. The arrangement bench is arranged inside the outer frame, and the arrangement partitions are placed on the surface of the arrangement bench for receiving the formed steel bars.

[0009] Preferably, the hoisting system includes a moving track, a moving part and a hook. The moving track is arranged above the workshop, the moving part runs between the moving tracks, and the hook is arranged at the bottom of the moving part. The hook runs with the moving part for carrying the pre-arranged steel bar transfer system. The steel bar welding system includes a gantry, a steel bar welding robot and a wire feeding device. The gantry is installed outside the box girder mold and is parallel to the moving track. The wire feeding device is installed on the top of the gantry, and the steel bar welding robot is installed at the lower part of the gantry. The wire feeding device provides welding wire to the steel bar welding robot.

[0010] Preferably, the pre-arranged steel bar transfer system includes a support frame and a steel bar locking part. The support frame is placed inside the outer frame, and the steel bar locking part is arranged on the surface of the support frame for receiving the formed steel bars.

[0011] The usage method of the box girder steel bar processing system includes the following steps:

[0012] Step S1, the steel bar conveying system sends box girder steel bars of different specifications to the corresponding steel bar bending system, and the steel bar conveying system transfers the corresponding box girder steel bars into the bending component in the steel bar bending system;

[0013] Step S2, the bending component bends the received box girder steel bars. The processed box girder steel bars are transferred into the steel bar rack, and the box girder steel bars are arranged and temporarily stored in the steel bar rack in sequence;

[0014] Step S3, the transfer power unit grabs the steel bars processed by the bending component and temporarily stored on the steel bar rack. The grabbed steel bars are then transferred by the transfer power unit to the arrangement partitions. The box girder steel bars transferred to the arrangement partitions are supported by the arrangement partitions and maintain a fixed spacing;

[0015] In step S4, with the cooperation of the moving track and the moving part, the hook runs above the arranging partition where the steel bars are arranged. The pre-arranged steel bar transfer system is lowered into the outer frame along with the hook. The steel bar locking part in the pre-arranged steel bar transfer system is supported by the support frame and connected to the arranged steel bars. In the connected state, the steel bar locking part locks the steel bars.

[0016] In step S5, the hook lifts the support frame and the steel bar locking part. Under the restriction of the steel bar locking part, the arranged box girder steel bars are synchronously lifted out from above the outer frame in the pre-arranged order.

[0017] In step S6, after the hook drives the pre-arranged steel bar transfer system to move to a specified position above the box girder mold with the cooperation of the moving track and the moving part, the hook lowers the pre-arranged steel bar transfer system into the mold. Under the restriction of the pre-arranged steel bar transfer system, the relative positions of the box girder steel bars are fixed.

[0018] In step S7, the box girder steel bars are welded and fixed to the other steel bars in the mold. After the box girder steel bars are connected to the other steel bars in the mold, the steel bar locking part in the pre-arranged steel bar transfer system releases the locking of the steel bars. At this time, the hook drives the pre-arranged steel bar transfer system to move out of the mold with the cooperation of the moving track and the moving part.

[0019] In step S8, the removed pre-arranged steel bar transfer system is transferred into the box girder mold. The mold is partitioned according to the types of steel bars, and the transfer and positioning are carried out according to the layout partition of the existing steel bars in the box girder mold. The pre-arranged steel bar transfer system is transferred from the hoisting system to the positioned partition. The hoisting system lowers the pre-arranged steel bar transfer system to the partition position, and the pre-arranged steel bar transfer system releases the clamped steel bars.

[0020] In step S9, the steel bars are placed in the box girder mold. The gantry moves horizontally along the outside of the box girder mold under the limiting action of the ground track. The steel bar welding robot conducts visual recognition of the intersection points of the steel bars, identifies the intersection points available for welding, and the steel bar welding robot welds the intersection points of the steel bars according to the recognition results. During the welding process, the wire feeding device continuously supplies welding wire to the steel bar welding robot. After completing the welding operation of one segment, the gantry continues to move horizontally along the outside of the box girder mold to the next segment under the limiting action of the ground track.

[0021] In step S10, the operations from step S1 to step S9 are cycled to gradually assemble and weld the box girder steel bar skeleton until a complete box girder steel bar skeleton is formed.

[0022] Preferably, in step S1, the bending parameters of the bending components in different groups of the steel bar bending systems are the same.

[0023] Preferably, in step S1, the steel bar conveying system is connected to an external steel bar cutting system, and the external steel bar cutting system provides steel bars for box girders with different specifications to the steel bar conveying system.

[0024] Preferably, in step S4, the steel bar locking part has the same specification as the arranging partition board, and several groups of different specifications are provided for both the steel bar locking part and the arranging partition board.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0026] 1. The present invention is provided with a steel bar conveying system, a steel bar bending system, a steel bar transfer system and a steel bar pre-arrangement system. The steel bar conveying system conveys the steel bar segments produced by the external steel bar cutting equipment to the steel bar bending system. The steel bar bending system bends the steel bar segments. The steel bar transfer system transfers the bent box girder steel bars to the steel bar pre-arrangement system for pre-arrangement. The steel bar pre-arrangement system realizes the pre-arrangement and temporary storage of the box girder steel bars before welding at the same time, reduces the subsequent transfer and arrangement process, improves the assembly and welding efficiency of the box girder. While completing the steel bar arrangement, the steel bar welding system synchronously welds the arranged steel bars, reduces the arrangement displacement of the steel bars, and ensures the accuracy and stability of the steel bar layout spacing;

[0027] 2. In the present invention, several groups of steel bar bending systems are arranged around a group of steel bar conveying systems. Each group of steel bar bending systems is responsible for bending box girder steel bars with different specifications. Several groups of box girder steel bars with different specifications can be produced through one line. A group of hoisting systems can transfer the box girder steel bars in the steel bar pre-arrangement systems corresponding to different groups of steel bar bending systems through the pre-arranged steel bar transfer system, realizing the simultaneous production and transfer of box girder steel bars with different specifications on one production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is the system flow block diagram of the present invention;

[0029] Figure 2 is the system layout structure schematic diagram of the present invention.

[0030] The numbers in the figure represent:

[0031] 1. Steel bar conveying system; 2. Steel bar bending system; 21. Bending machine main body; 22. Bending component; 23. Steel bar rack; 3. Steel bar transfer system; 31. Outer frame; 32. Transfer power part; 4. Steel bar pre-arrangement system; 41. Arrangement bench; 42. Arrangement partition board; 5. Hoisting system; 51. Moving track; 52. Moving part; 53. Hook; 6. Pre-arranged steel bar transfer system; 61. Support frame; 62. Steel bar locking part; 7. Steel bar welding system; 71. Gantry; 72. Wire feeding equipment; 73. Steel bar welding robot. DETAILED DESCRIPTION OF THE INVENTION

[0032] The following further elaborates the present invention in combination with the accompanying drawings and embodiments on the above-mentioned and additional technical features and advantages of the present invention. However, the following embodiments are only the preferred embodiments of the present invention and not all of them.

[0033] Embodiment:

[0034] As Figure 1 - Figure 2 shown, the present invention provides a box girder steel bar processing system, which includes a steel bar conveying system 1, a steel bar bending system 2, a steel bar transferring system 3, a steel bar pre-arrangement system 4, a hoisting system 5, a pre-arranged steel bar transfer system 6 and a steel bar welding system 7;

[0035] The steel bar conveying system 1 is longitudinally arranged at the center position of the factory building. The steel bar bending system 2 is arranged on the side of the steel bar conveying system 1. The steel bar conveying system 1 conveys the cut steel bars into the steel bar bending system 2, and the steel bar bending system 2 receives the steel bars and bends them according to specifications.

[0036] The steel bar transferring system 3 is arranged at the discharge port of the steel bar bending system 2, and the steel bar pre-arrangement system 4 is arranged in the steel bar transferring system 3. The steel bar transferring system 3 transfers the bent steel bars produced by the steel bar bending system 2 to the steel bar pre-arrangement system 4 one by one for arrangement.

[0037] The hoisting system 5 is arranged above the factory building. The movable end of the hoisting system 5 is installed with a pre-arranged steel bar transfer system 6, and the pre-arranged steel bars are hoisted into the box girder mold through the pre-arranged steel bar transfer system 6.

[0038] The steel bar welding system 7 is located outside the box girder mold. The steel bar welding system 7 slides along the outside of the box girder mold and welds the steel bars arranged in the box girder mold.

[0039] There are several groups of steel bar bending systems 2, and several groups of steel bar bending systems 2 are arranged on both sides of the steel bar conveying system 1. The steel bar bending system 2 includes a bending machine main body 21, a bending component 22 and a steel bar rack 23;

[0040] The bending machine main body 21 is arranged on the side of the steel bar conveying system 1, the bending component 22 is arranged on the top of the bending machine main body 21, and the bending parameters of the bending components 22 in different groups of steel bar bending systems 2 are the same. The steel bar rack 23 is arranged on the side wall of the bending machine main body 21. The steel bar rack 23 is used to support the box girder steel bars bent by the bending component 22. The steel bar conveying system 1 conveys the steel bars into the bending component 22, and the bending component 22 performs bending processing on the received steel bars. The processed steel bars are transferred into the steel bar rack 23.

[0041] The steel bar transferring system 3 includes an outer frame 31 and a transferring power unit 32;

[0042] The outer frame 31 is arranged in front of the steel bar rack 23. The transfer power unit 32 is arranged inside the outer frame 31. The transfer power unit 32 is used to transfer the box girder steel bars supported in the steel bar rack 23 to the steel bar pre-arrangement system 4. The transfer power unit 32 grabs the steel bars processed and temporarily stored on the steel bar rack 23 by the bending member 22, and the grabbed steel bars are then transferred by the transfer power unit 32 into the steel bar pre-arrangement system 4 to achieve automatic transfer.

[0043] The steel bar pre-arrangement system 4 includes an arrangement bench 41 and arrangement partitions 42;

[0044] The arrangement bench 41 is arranged inside the outer frame 31. The arrangement partitions 42 are arranged on the surface of the arrangement bench 41 for receiving the formed steel bars. The arrangement partitions 42 are provided with several groups of different specifications. The arrangement partitions 42 of different specifications can be used to adapt to the steel bar arrangement requirements of different specifications. By arranging instead of temporarily storing, during use, there is no need for secondary arrangement after transfer, saving the arrangement process.

[0045] The hoisting system 5 includes a moving track 51, a moving part 52 and a hook 53;

[0046] The moving track 51 is arranged above the workshop. The moving part 52 runs between the moving tracks 51. The hook 53 is arranged at the bottom of the moving part 52. The hook 53 runs with the moving part 52 to carry the pre-arranged steel bar transfer system 6. The hook 53 and the moving part 52 cooperate with the moving track 51 to form a three-dimensional running space. In the workshop, the hook 53 can run to any position, and thus the hook 53 can run to any position above any outer frame 31, realizing the hoisting of all groups of different types of steel bars by a single hoisting system 5;

[0047] The steel bar welding system includes a gantry 71, a wire supply device 72 and a steel bar welding robot 73;

[0048] The gantry 71 is installed outside the box girder mold, and the gantry 71 is parallel to the moving track 51. The wire supply device 72 is installed on the top of the gantry 71. The steel bar welding robot 73 is installed at the lower part of the gantry 71. The wire supply device 72 supplies welding wire to the steel bar welding robot 73. The gantry 71 moves horizontally along the outside of the box girder mold under the limiting action of the ground track. The steel bar welding robot 73 performs visual recognition of the steel bar intersection points, identifies the intersection points available for welding, and the steel bar welding robot 73 welds the steel bar intersection points according to the recognition results. During the welding process, the wire supply device 72 continuously supplies welding wire to the steel bar welding robot 73. After completing the welding operation of one segment, the gantry 71 continues to move horizontally along the outside of the box girder mold to the next segment under the limiting action of the ground track.

[0049] The pre-arranged steel bar transfer system 6 includes a support frame 61 and a steel bar locking part 62;

[0050] The support frame 61 is placed inside the outer frame 31. The steel bar locking part 62 is arranged on the surface of the support frame 61 for receiving the formed steel bars. When the steel bar locking part 62 is lowered, it is aligned with the steel bars supported on the arranging partition plate 42. After the steel bar locking part 62 contacts the steel bars, the steel bar locking part 62 locks the steel bars. At this time, when the steel bar locking part 62 is lifted by the lifting hook 53, the steel bars are synchronously lifted with the steel bar locking part 62. Under the restricting action of the steel bar locking part 62 in the lifted state, the steel bars continue to maintain their original arranged state. At this time, the steel bar locking part 62 can directly transfer the steel bars into the box girder mold. The steel bar locking part 62 can serve as the support for the steel bars. The steel bars are supported by the steel bar locking part 62 and maintain the set state with the existing steel bars, so that manual secondary arrangement is not required, and the welding and forming efficiency of the steel box girder is improved.

[0051] A method for using a box girder steel bar processing system: The steel bar conveying system 1 is connected to an external steel bar cutting system. The external steel bar cutting system provides box girder steel bars with different specifications to the steel bar conveying system 1. The steel bar conveying system 1 sends the box girder steel bars with different specifications to the corresponding steel bar bending system 2. The steel bar conveying system 1 transfers the corresponding box girder steel bars into the bending part 22 in the steel bar bending system 2. The bending parameters of the bending parts 22 in different groups of steel bar bending systems 2 are the same. The bending part 22 bends and processes the received box girder steel bars. The processed box girder steel bars are transferred into the steel bar rack 23. The box girder steel bars are sequentially arranged and temporarily stored in the steel bar rack 23. The transfer power part 32 grabs the steel bars that are processed and formed by the bending part 22 and temporarily stored on the steel bar rack 23. The grabbed steel bars are then transferred by the transfer power part 32 into the arranging partition plate 42. The box girder steel bars transferred into the arranging partition plate 42 are supported by the arranging partition plate 42 and maintain a fixed spacing.

[0052] With the cooperation of the moving track 51 and the moving part 52, the lifting hook 53 runs above the arranging partition plate 42 where the steel bars are arranged. The pre-arranged steel bar transfer system 6 is lowered into the outer frame 31 along with the lifting hook 53. The steel bar locking part 62 in the pre-arranged steel bar transfer system 6 is connected to the arranged steel bars under the support of the support frame 61. In the connected state, the steel bar locking part 62 locks the steel bars. The lifting hook 53 lifts the support frame 61 and the steel bar locking part 62. Under the restriction of the steel bar locking part 62, the arranged box girder steel bars are synchronously lifted and moved out from above the outer frame 31 in the pre-arranged order. The steel bar locking part 62 and the arranging partition plate 42 have the same specifications, and both the steel bar locking part 62 and the arranging partition plate 42 are provided with several groups of different specifications.

[0053] After the hook 53 drives the pre-arranged steel bar transfer system 6 to move to the designated position above the box girder mold under the cooperation of the moving track 51 and the moving part 52, the hook 53 lowers the pre-arranged steel bar transfer system 6 into the mold. Under the restriction of the pre-arranged steel bar transfer system 6, the relative positions of the box girder steel bars are fixed. The box girder steel bars are welded and fixed to the other steel bars in the mold. After the box girder steel bars are connected to the other steel bars in the mold, the steel bar locking part 62 in the pre-arranged steel bar transfer system 6 releases the locking of the steel bars. At this time, the hook 53 drives the pre-arranged steel bar transfer system 6 to move out of the mold under the cooperation of the moving track 51 and the moving part 52;

[0054] The removed pre-arranged steel bar transfer system 6 is transferred into the box girder mold. The box girder mold is partitioned according to the types of steel bars, and the transfer and positioning are carried out according to the arrangement partition of the existing steel bars in the box girder mold. The pre-arranged steel bar transfer system 6 is transferred from the hoisting system 5 to the positioned partition. The hoisting system 5 lowers the pre-arranged steel bar transfer system 6 to the partition position. The pre-arranged steel bar transfer system 6 releases the clamped steel bars, and the steel bars are placed in the box girder mold. The gantry 71 transversely moves along the outside of the box girder mold under the limiting action of the ground track. The steel bar welding robot 73 performs visual recognition of the steel bar intersection points, identifies the intersection points available for welding, and the steel bar welding robot 73 welds the steel bar intersection points according to the recognition results. During the welding process, the wire feeding device 72 continuously supplies welding wires to the steel bar welding robot 73. After completing the welding operation of one segment, the gantry 71 can continue to transversely move along the outside of the box girder mold to the next segment under the limiting action of the ground track.

[0055] The above are only the preferred embodiments of the present invention, which are illustrative rather than restrictive to the present invention. Those skilled in the art understand that many changes, modifications, and even equivalents can be made within the spirit and scope defined by the claims of the present invention, but all will fall within the protection scope of the present invention.

Claims

1. A box girder steel bar processing system, characterized in that, It includes a steel bar conveying system, a steel bar bending system, a steel bar transferring system, a steel bar pre-arrangement system, a hoisting system, a pre-arranged steel bar transfer system, and a steel bar welding system; The steel bar conveying system is longitudinally arranged at the center position of the factory building. The steel bar bending system is arranged on the side of the steel bar conveying system. The steel bar conveying system conveys the cut steel bars into the steel bar bending system. The steel bar bending system receives the steel bars and bends them according to specifications; The steel bar transferring system is arranged at the discharge port of the steel bar bending system. The steel bar pre-arrangement system is arranged inside the steel bar transferring system. The steel bar transferring system transfers the bent steel bars produced by the steel bar bending system to the steel bar pre-arrangement system one by one for arrangement; The hoisting system is arranged above the factory building. The movable end of the hoisting system installs the pre-arranged steel bar transfer system and hoists the pre-arranged steel bars into the box girder mold through the pre-arranged steel bar transfer system; The steel bar welding system is located outside the box girder mold. The steel bar welding system slides along the outside of the box girder mold and welds the steel bars.

2. The box girder steel bar processing system according to claim 1, characterized in that, There are several groups of the steel bar bending systems, and several groups of steel bar bending systems are arranged on both sides of the steel bar conveying system. The steel bar bending system includes a bending machine main body, a bending component, and a steel bar rack. The bending machine main body is arranged on the side of the steel bar conveying system. The bending component is arranged on the top of the bending machine main body. The steel bar rack is arranged on the side wall of the bending machine main body. The steel bar rack is used to support the box girder steel bars bent by the bending component.

3. The box girder steel bar processing system according to claim 2, wherein The steel bar transferring system includes an outer frame and a transfer power unit. The outer frame is arranged in front of the steel bar rack. The transfer power unit is arranged inside the outer frame. The transfer power unit is used to transfer the box girder steel bars supported in the steel bar rack to the steel bar pre-arrangement system.

4. The box girder steel bar processing system according to claim 3, characterized in that, The steel bar pre-arrangement system includes an arrangement bench and arrangement partitions. The arrangement bench is arranged inside the outer frame. The arrangement partitions are placed on the surface of the arrangement bench for receiving the formed steel bars.

5. The box girder steel bar processing system according to claim 4, wherein The hoisting system includes a moving track, a moving part, and a hook. The moving track is arranged above the factory building. The moving part runs between the moving tracks. The hook is arranged at the bottom of the moving part. The hook runs with the moving part to carry the pre-arranged steel bar transfer system. The steel bar welding system includes a gantry, a wire feeding device, and a steel bar welding robot. The gantry is installed outside the box girder mold and is parallel to the moving track. The wire feeding device is installed on the top of the gantry. The steel bar welding robot is installed at the lower part of the gantry. The wire feeding device provides welding wire to the steel bar welding robot.

6. A box girder steel bar processing system according to claim 5, characterized in that, The conveying pre-arranged steel bar transfer system includes a support frame and a steel bar locking part. The support frame is placed inside the outer frame. The steel bar locking part is arranged on the surface of the support frame for receiving the formed steel bars.

7. A method for using a box girder steel bar processing system according to claim 8, characterized in that It includes the following steps: Step S1, the steel bar conveying system sends box girder steel bars of different specifications to the corresponding steel bar bending systems, and the steel bar conveying system transfers the corresponding box girder steel bars into the bending components in the steel bar bending systems; Step S2, the bending component bends the received box girder steel bars. The processed box girder steel bars are transferred into the steel bar rack, and the box girder steel bars are arranged and temporarily stored in the steel bar rack in sequence; Step S3, the transfer power unit grabs the steel bars processed and temporarily stored on the steel bar rack by the bending component, and the grabbed steel bars are then transferred by the transfer power unit to the arrangement partition. The box girder steel bars transferred to the arrangement partition are supported by the arrangement partition to maintain a fixed spacing; Step S4, under the cooperation of the moving track and the moving unit, the lifting hook runs above the arrangement partition where the steel bar arrangement is completed, and the pre-arranged steel bar transfer system is lowered with the lifting hook into the outer frame. The steel bar locking part in the pre-arranged steel bar transfer system is connected to the arranged steel bars under the support of the support frame, and the steel bar locking part locks the steel bars in the connected state; Step S5, the lifting hook lifts the support frame and the steel bar locking part. Under the restriction of the steel bar locking part, the arranged box girder steel bars are synchronously lifted and moved out from above the outer frame in the pre-arranged order; Step S6, after the lifting hook drives the pre-arranged steel bar transfer system to move to a specified position above the box girder mold under the cooperation of the moving track and the moving unit, the lifting hook lowers the pre-arranged steel bar transfer system into the mold. Under the restriction of the pre-arranged steel bar transfer system, the box girder steel bars maintain a fixed relative position; Step S7, the box girder steel bars are welded and fixed to the other steel bars in the mold. After the box girder steel bars are connected to the other steel bars in the mold, the steel bar locking part in the pre-arranged steel bar transfer system releases the locking of the steel bars. At this time, the lifting hook drives the pre-arranged steel bar transfer system to move out of the mold under the cooperation of the moving track and the moving unit; Step S8, the removed pre-arranged steel bar transfer system is transferred into the box girder mold. The box girder mold is partitioned according to the types of steel bars, and the transfer and positioning are carried out according to the layout partition of the existing steel bars in the box girder mold. The pre-arranged steel bar transfer system is transferred by the hoisting system to the positioned partition area, and the hoisting system lowers the pre-arranged steel bar transfer system to the partition position, and the pre-arranged steel bar transfer system releases the clamped steel bars; Step S9, the steel bars are placed in the box girder mold. The gantry moves horizontally along the outside of the box girder mold under the limiting action of the ground track. The steel bar welding robot performs visual recognition of the steel bar intersection points. The steel bar welding robot identifies the intersection points available for welding, and the steel bar welding robot welds the steel bar intersection points according to the recognition results. During the welding process, the wire feeding device continuously supplies welding wire to the steel bar welding robot. After completing the welding operation of one segment, the gantry continues to move horizontally along the outside of the box girder mold to the next segment under the limiting action of the ground track; Step S10, perform the operation cycle from Step S1 to Step S9, gradually assembling and welding the box girder steel bar skeleton until a complete box girder steel bar skeleton is formed.

8. The usage method of a box girder steel bar processing system as described in claim 7, characterized in that, In the said Step S1, the bending parameters of the bending components in different groups of the steel bar bending systems are the same.

9. The usage method of a box girder steel bar processing system according to claim 8, characterized in that, In the said Step S1, the steel bar conveying system is connected to an external steel bar cutting system, and the external steel bar cutting system provides box girder steel bars with different specifications to the steel bar conveying system.

10. The usage method of a box girder steel bar processing system as described in claim 9, characterized in that, In the said Step S4, the steel bar locking part is the same as the specification of the arrangement partition, and both the steel bar locking part and the arrangement partition are provided with several groups of different specifications.