Electromagnetic stirring device based on continuous casting crystallizer
By using a high-temperature resistant bonding pad and a buffer pad structure in the electromagnetic stirring device and combining the adjustment mechanism, the coil displacement problem caused by insufficient cooling and thermal expansion and contraction is solved, and the stability of the device and the quality of continuous casting products are improved.
Patent Information
- Application Number
- CN202510670866.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-08-01
AI Technical Summary
During long-term continuous operation, traditional electromagnetic stirring devices cause excessive temperature of electromagnetic coils to be too high due to insufficient cooling, and the insulating material is aging. In addition, equipment components are displaced due to thermal expansion and contraction in high-temperature environments, which affects the quality of continuous casting products.
The high-temperature resistant fitting pad and cushion pad structure are adopted, combined with the adjustment mechanism and positioning components to ensure the stability and accuracy of the main electromagnetic coil group in a high-temperature environment. The high-temperature resistant fitting pad is tightly fitted to the coil at high temperature. The cushion pad reduces the impact of vibration, and the adjustment mechanism adjusts the level of the device to adapt to different grounds and prevents the coil from shifting.
It improves the stability and accuracy of the electromagnetic stirring device, improves the quality of continuous casting products, and solves the problem of coil displacement caused by vibration and thermal expansion and contraction.
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Figure CN120394796A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electromagnetic stirring devices, and particularly to an electromagnetic stirring device based on a continuous casting mold. Background Art
[0002] An electromagnetic stirring device is a device applied in the metallurgical industry field. It works based on the principle of electromagnetic induction. By generating an alternating magnetic field in a specific area, the conductive fluid in this magnetic field is subjected to the action of electromagnetic force and generates a stirring motion.
[0003] The electromagnetic stirring device based on a continuous casting mold is specifically designed for the specific scenario of a continuous casting mold. The continuous casting mold is a device in the continuous casting process. The liquid metal starts to solidify here to form a billet. The electromagnetic stirring device is arranged around the continuous casting mold. By generating a controllable alternating magnetic field around the mold, the molten steel in the mold is stirred, so that the molten steel has good fluidity at the initial stage of solidification and improves the overall quality of the billet.
[0004] In the traditional electromagnetic stirring device, during long-term continuous operation of the cooling device, the electromagnetic coil has too high a temperature due to insufficient cooling, which accelerates the aging of the insulating material and reduces the service life of the device. The prior art adopts the microchannel cooling technology. By setting microchannels near the electromagnetic coil, the coolant flows more evenly through the coil surface to take away heat and extends the service life of the device. However, vibrations will occur during the continuous casting process, and at the same time, the dimensions of each component of the device will change due to thermal expansion and contraction in the high-temperature environment. This will cause the main electromagnetic coil group to shift, affecting the accuracy and stability of electromagnetic stirring, and further affecting the quality of continuous casting products. Summary of the Invention
[0005] In order to make up for the above deficiencies, the present invention provides an electromagnetic stirring device based on a continuous casting mold, aiming to improve the problem that in the prior art, vibrations and dimensional changes of each component of the device due to thermal expansion and contraction in a high-temperature environment will cause the main electromagnetic coil group to shift, affecting the quality of continuous casting products.
[0006] To achieve the above object, the present invention adopts the following technical solutions: An electromagnetic stirring device based on a continuous casting mold, comprising a base, a first mold is fixedly connected to the top of the base, a mold adapter frame is arranged around the outer wall of the first mold, a coil fixing ceramic frame is slidably connected to the inner wall of the mold adapter frame, fixing components are arranged around the outer wall of the mold adapter frame, a plurality of coil pattern fitting grooves are equidistantly opened on the inner wall of the coil fixing ceramic frame, positioning components are arranged around the outer wall of the coil fixing ceramic frame, high-temperature resistant fitting pads are fixedly connected to the inner walls of the plurality of coil pattern fitting grooves, main electromagnetic coil groups are arranged on the inner walls of the plurality of high-temperature resistant fitting pads, a plurality of screw bolts two are threadedly connected to the outer wall around the coil fixing ceramic frame, one ends of the plurality of screw bolts two are respectively in contact with the outer wall around the corresponding main electromagnetic coil group, a plurality of conical support feet are arranged at the bottom of the base, rubber pads are fixedly connected to the bottoms of the plurality of conical support feet, an adjusting mechanism is arranged at the bottom of the base, and the adjusting mechanism is used to adjust the horizontal angle of the device.
[0007] As a further description of the above technical solution: The adjusting mechanism includes a plurality of U-shaped support blocks, the tops of the plurality of U-shaped support blocks are respectively fixedly connected to the four corners at the bottom of the base, threaded grooves are opened on the inner bottom sides of the plurality of U-shaped support blocks, threaded posts are threadedly connected to the inner walls of the plurality of threaded grooves, fixing nuts are fixedly connected to the bottoms of the plurality of threaded posts, fastening nuts are threadedly connected to the outer walls of the plurality of threaded posts, fastening gaskets are fixedly connected to the tops of the plurality of fastening nuts, and the tops of the plurality of fastening gaskets are respectively in contact with the bottoms of the corresponding U-shaped support blocks.
[0008] As a further description of the above technical solution: An installation ring is fixedly connected to the bottom side of the outer wall of the mold adapter frame, a plurality of screw bolts three are arranged around the top of the installation ring, the plurality of screw bolts three all penetrate through the installation ring and are threadedly connected to the top of the base, installation gaskets are slidably connected to the outer walls of the plurality of screw bolts three, and the bottoms of the plurality of installation gaskets are respectively in contact with the top of the installation ring.
[0009] As a further description of the above technical solution: Fixing blocks are fixedly connected to the front and rear ends of the left and right sides of the top of the mold adapter frame, and corresponding installation lifting lugs are respectively rotatably connected to one sides of the plurality of fixing blocks.
[0010] As a further description of the above technical solution: The positioning assembly includes a plurality of dovetail tenons, the inner walls of the plurality of dovetail tenons are fixedly connected to the outer walls of the coil fixing ceramic frame, and a plurality of dovetail grooves are provided around the inner wall of the crystallizer adapter frame, and the inner walls of the plurality of dovetail grooves are slidingly connected to the outer walls of the corresponding dovetail tenons, and the bottom sides of the inner walls of the plurality of dovetail grooves are fixedly connected with buffer pads, and the tops of the plurality of buffer pads are respectively fitted with the bottoms of the corresponding dovetail tenons.
[0011] As a further description of the above technical solution: The tops of the multiple conical support feet are rotatably connected to the bottoms of the corresponding fixing nuts respectively, the left and right sides of the multiple U-shaped support blocks are fixedly connected with triangular blocks, and the tops of the multiple triangular blocks are fixedly connected to the bottom of the base.
[0012] As a further description of the above technical solution: The fixing assembly includes multiple screws, the outer walls of the multiple screws are slidably connected with high-temperature resistant gaskets, one side of the multiple high-temperature resistant gaskets is fitted with the outer wall of the crystallizer adapter frame, and the multiple screws pass through the crystallizer adapter frame and are threadedly connected to the outer wall of the coil fixing ceramic frame.
[0013] 8. The electromagnetic stirring device based on the continuous casting crystallizer according to claim 7 is characterized in that: multiple screws 1 respectively penetrate corresponding dovetail tenons, and the outer walls of multiple screws 1 are respectively threadedly connected to the outer wall of the crystallizer adapter frame.
[0014] The present invention has the following beneficial effects: 1. In the present invention, the coil fixing ceramic frame with the dovetail tenon fixed in advance is inserted into the dovetail groove of the crystallizer adapter frame. The buffer pad in the groove reduces installation collision and subsequent vibration. After the positioning is completed, the screws with high-temperature resistant gaskets are screwed into the outer wall of the ceramic frame through the frame, and also pass through the dovetail tenon to reinforce the connection. The high-temperature resistant bonding pad is installed in the groove on the inner wall of the ceramic frame, and the main electromagnetic coil group is placed in it. It is fixed from all sides with screws. The conical support feet are equipped with rubber pads to prevent the coil group from shifting, ensuring the stability of electromagnetic stirring and improving product quality.
[0015] 2. In the present invention, the operator rotates the fixing nut. Since the fixing nut is connected to the bottom of the threaded column, and the threaded column is matched with the threaded groove in the U-shaped support block, the fixing nut is rotated to drive the threaded column to move up and down in the groove to achieve height adjustment so that the device remains level. After the height is adjusted, the fastening nut is rotated to fix it, and the fastening nut moves up. The top fastening gasket rises accordingly and fits the bottom of the U-shaped support block to prevent the nut from loosening, thereby solving the height adjustment and fixing problems and improving the placement stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1A three-dimensional diagram of the electromagnetic stirring device based on the continuous casting mold proposed by the present invention; Figure 2 This is a structural front view of the electromagnetic stirring device based on the continuous casting crystallizer proposed by the present invention; Figure 3 This is a disassembled diagram of the adjustment mechanism of the electromagnetic stirring device based on the continuous casting crystallizer proposed by the present invention; Figure 4 This is a disassembled diagram of the buffer pad structure of the electromagnetic stirring device based on the continuous casting crystallizer proposed by the present invention; Figure 5 This is a disassembled diagram of the main electromagnetic coil group structure of the electromagnetic stirring device based on the continuous casting crystallizer proposed in the present invention.
[0017] Legend: 1. Base; 2. Adjustment mechanism; 201. U-shaped support block; 202. Threaded groove; 203. Threaded column; 204. Fixing nut; 205. Fastening nut; 206. Fastening gasket; 3. Crystallizer 1; 4. Crystallizer adapter frame; 5. Coil fixing ceramic frame; 6. Screw 1; 7. High-temperature resistant gasket; 8. Coil pattern fitting groove; 9. High-temperature resistant fitting pad; 10. Main electromagnetic coil assembly; 11. Screw 2; 12. Mounting ring; 13. Screw 3; 14. Mounting gasket; 15. Fixing block; 16. Mounting ear; 17. Dovetail tenon; 18. Dovetail groove; 19. Tapered support foot; 20. Rubber pad; 21. Buffer pad; 22. Triangular block. DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] Reference Figure 1 、 Figure 4 and Figure 5, an embodiment provided by the present invention: an electromagnetic stirring device based on a continuous casting crystallizer, including a base 1, the base 1 provides a supporting foundation for the entire device, the top of the base 1 is fixedly connected to a crystallizer 3, the crystallizer 3 is used for solidification and molding of molten steel during the continuous casting process, a crystallizer adaptation frame 4 is arranged around the outer wall of the crystallizer 3, the crystallizer adaptation frame 4 protects and positions the crystallizer 3, the inner wall of the crystallizer adaptation frame 4 is slidably connected to a coil fixing ceramic frame 5, the coil fixing ceramic frame 5 is used to fix the main electromagnetic coil group 10, the outer wall of the crystallizer adaptation frame 4 is provided with a fixing component, the fixing component firmly fixes the coil fixing ceramic frame 5 on the crystallizer adaptation frame 4, and the inner wall of the coil fixing ceramic frame 5 is equidistantly provided with a plurality of coil pattern stickers. The coil pattern fitting groove 8 provides an installation position for the high temperature resistant fitting pad 9. The outer wall of the coil fixing ceramic frame 5 is provided with a positioning component. The positioning component ensures that the coil fixing ceramic frame 5 is accurately positioned in the crystallizer adaptation frame 4. The inner walls of multiple coil pattern fitting grooves 8 are fixedly connected with high temperature resistant fitting pads 9. The high temperature resistant fitting pads 9 fit tightly with the main electromagnetic coil group 10 under high temperature environment. The inner walls of multiple high temperature resistant fitting pads 9 are provided with main electromagnetic coil groups 10. The main electromagnetic coil group 10 generates electromagnetic force to achieve stirring of the continuous casting molten steel. The outer wall of the coil fixing ceramic frame 5 is threadedly connected with multiple screws 11. The screws 11 further fix the main electromagnetic coil group 10 to prevent it from shifting. One end of the multiple screws 11 is respectively connected to the corresponding main electromagnetic The outer walls of the coil group 10 fit together to enhance the fixing effect. The bottom of the base 1 is provided with a plurality of conical support feet 19. The conical support feet 19 enable the device to stand stably in the workplace. The bottoms of the plurality of conical support feet 19 are fixedly connected with rubber pads 20. The rubber pads 20 buffer the vibrations generated when the device is working. The bottom of the base 1 is provided with an adjustment mechanism 2. The adjustment mechanism 2 is used to adjust the horizontal angle of the device so that the device can adapt to different workplace conditions. The positioning component includes a plurality of dovetail tenons 17. The dovetail tenons 17 cooperate with the dovetail grooves 18 on the inner wall of the crystallizer adapter frame 4 to achieve positioning. The inner walls of the plurality of dovetail tenons 17 are respectively fixedly connected to the outer walls of the coil fixing ceramic frame 5. The dovetail tenons 17 and the coil fixing ceramic frame 5 are connected as a whole. The crystallizer adapter frame A plurality of dovetail grooves 18 are provided around the inner wall of the frame 4. The dovetail grooves 18 cooperate with the dovetail tenons 17 to limit the moving direction of the coil fixing ceramic frame 5. The inner walls of the plurality of dovetail grooves 18 are respectively slidably connected to the outer walls of the corresponding dovetail tenons 17, which facilitates the installation and disassembly of the coil fixing ceramic frame 5. The bottom sides of the inner walls of the plurality of dovetail grooves 18 are fixedly connected with buffer pads 21. The buffer pads 21 buffer the influence of vibration during the continuous casting process on the coil fixing ceramic frame 5. The tops of the plurality of buffer pads 21 are respectively fitted with the bottoms of the corresponding dovetail tenons 17 to ensure that the buffer pads 21 effectively play a buffering role. The fixing assembly includes a plurality of screws 6. The screws 6 are used to connect the crystallizer adapter frame 4 and the coil fixing ceramic frame 5. The outer walls of the plurality of screws 6 are slidably connected with high temperature resistant gaskets 7.The high-temperature resistant gasket 7 protects the outer wall of the mold adapter frame 4 and enhances the connection tightness. One side of multiple high-temperature resistant gaskets 7 is in contact with the outer wall of the mold adapter frame 4, enabling the high-temperature resistant gasket 7 to perform its functions of protection and enhanced connection. Multiple first screws 6 penetrate through the mold adapter frame 4 and are threadedly connected to the outer wall of the coil fixing ceramic frame 5, achieving a firm connection between the two. Multiple first screws 6 respectively penetrate through the corresponding dovetail tenons 17 to further reinforce the connection. The outer walls of multiple first screws 6 are respectively threadedly connected to the periphery of the outer wall of the mold adapter frame 4, enhancing the stability of the overall structure; Specifically, multiple dovetail tenons 17 are pre-fixed around the outer wall of the coil fixing ceramic frame 5 and are correspondingly inserted into multiple dovetail grooves 18 opened around the inner wall of the mold adapter frame 4. The buffer pads 21 on the bottom side of the inner wall of the dovetail groove 18 play a buffering role during the positioning process, reducing the collision impact during installation and also providing buffering for the vibration during the subsequent continuous casting process. After positioning, multiple first screws 6 with high-temperature resistant gaskets 7 first pass through the mold adapter frame 4 and then are screwed into the outer wall of the coil fixing ceramic frame 5. During the tightening process, on the one hand, the high-temperature resistant gasket 7 protects the outer wall of the mold adapter frame 4, and on the other hand, it enhances the fixing tightness. Moreover, these first screws 6 also respectively penetrate through the corresponding dovetail tenons 17 and are threadedly connected to the periphery of the outer wall of the mold adapter frame 4 to further reinforce the connection and ensure the stability of the entire structure. Subsequently, high-temperature resistant fitting pads 9 are installed in multiple coil pattern fitting grooves 8 on the inner wall of the coil fixing ceramic frame 5. The high-temperature resistant fitting pads 9 can closely fit the main electromagnetic coil group 10 in the high-temperature continuous casting environment, buffer the influence of thermal expansion and contraction, prevent its displacement, and ensure the stability and accuracy of electromagnetic stirring. Then, the main electromagnetic coil group 10 is placed therein, and multiple second screws 11 are used to tightly fit and fix the main electromagnetic coil group 10 from the outside to prevent its displacement. Multiple conical support feet 19 cooperate with rubber pads 20 to ensure that the device is placed stably and can buffer vibration, effectively solving the problem of the displacement of the main electromagnetic coil group 10 caused by vibration and thermal expansion and contraction during the continuous casting process, ensuring the accuracy and stability of electromagnetic stirring, and thus improving the quality of continuous casting products.
[0020] Refer to Figure 1 、 Figure 2 and Figure 3, the adjusting mechanism 2 includes a plurality of U-shaped support blocks 201. The U-shaped support blocks 201 play a role in support and connection, providing an infrastructure for the entire adjusting mechanism 2. The tops of the plurality of U-shaped support blocks 201 are respectively fixedly connected to the four bottom corners of the base 1, realizing a firm connection between the adjusting mechanism 2 and the base 1, ensuring the overall stability of the device. Threaded grooves 202 are provided on the inner bottom sides of the plurality of U-shaped support blocks 201. The threaded grooves 202 are used to cooperate with the threaded columns 203 to realize the height adjustment function. The inner walls of the plurality of threaded grooves 202 are all threadedly connected with threaded columns 203. The threaded columns 203 change their protruding lengths by rotating in the threaded grooves 202 to adjust the height of the device. Fixed nuts 204 are fixedly connected to the bottoms of the plurality of threaded columns . The fixed nuts 204 facilitate the operator to rotate the threaded columns 203, thereby realizing the adjustment of the device height. Lock nuts 205 are threadedly connected to the outer walls of the plurality of threaded columns 203. The lock nuts 205 are used to fasten the threaded columns 203 after the height adjustment is completed to prevent them from loosening. Lock washers 206 are fixedly connected to the tops of the plurality of lock nuts 205. The lock washers 206 increase the contact area with the bottom of the U-shaped support block 201, making the fastening force more evenly distributed. The tops of the plurality of lock washers 206 are respectively in contact with the bottoms of the corresponding U-shaped support blocks 201; Specifically, when it is necessary to adjust the height of the device to adapt to different flatness of the ground, the operator rotates the fixed nut 204. Since the fixed nut 204 is fixedly connected to the bottom of the threaded column 203, and the threaded column 203 is in threaded cooperation with the threaded groove 202 provided on the inner bottom side of the U-shaped support block 201, rotating the fixed nut 204 can drive the threaded column 203 to move up and down in the threaded groove 202, thereby realizing the adjustment of the device height, so that the device can remain horizontal on the uneven ground. After the height adjustment is completed, it is fixed by rotating the lock nut 205. The lock nut 205 moves upward on the threaded column 203, and the lock washer 206 connected to its top rises accordingly until it is in close contact with the bottom of the U-shaped support block 201. The lock washer 206 increases the contact area, making the fastening force more evenly distributed, preventing the lock nut 205 from loosening, ensuring that during the use of the device, the height remains stable and will not change due to vibration factors, solving the problems of inconvenient height adjustment and insecure fixation in the prior art, and improving the stability of the device placement.
[0021] Refer to Figure 1 , Figure 2 and Figure 3, a mounting ring 12 is fixedly connected to the bottom side of the outer wall of the mold adapter frame 4. The mounting ring 12 provides a structural basis for the connection between the mold adapter frame 4 and the base 1. A plurality of screws three 13 are arranged around the top of the mounting ring 12. The screws three 13 are used to firmly connect the mounting ring 12 to the base 1. A plurality of screws three 13 penetrate through the mounting ring 12 and are threadedly connected to the top of the base 1, realizing the tight fixation between the mold adapter frame 4 and the base 1. The outer walls of a plurality of screws three 13 are all slidably connected with mounting gaskets 14. The mounting gaskets 14 can protect the top surface of the mounting ring 12 and prevent damage during the process of tightening the screws. The bottoms of a plurality of mounting gaskets 14 are all attached to the top of the mounting ring 12, enhancing the stability of the connection. The front and rear ends of the left and right sides of the mold adapter frame 4 are fixedly connected with fixing blocks 15. The fixing blocks 15 provide mounting positions for the mounting lugs 16. A corresponding mounting lug 16 is rotatably connected to one side of each of the plurality of fixing blocks 15. The mounting lugs 16 facilitate the hoisting and installation of the mold adapter frame 4 using hoisting equipment. The tops of a plurality of conical support feet 19 are respectively rotatably connected to the bottoms of corresponding fixing nuts 204. The fixing nuts 204 are used to fix the conical support feet 19 and can adjust their angles. Triangular blocks 22 are fixedly connected to the left and right sides of each of the plurality of U-shaped support blocks 201. The triangular blocks 22 enhance the stability of the connection between the U-shaped support blocks 201 and the base 1. The tops of a plurality of triangular blocks 22 are all fixedly connected to the bottom of the base 1, enabling the U-shaped support blocks 201 to stably support the base 1; Specifically, the mounting ring 12 provides a structural basis for the connection between the mold adapter frame 4 and the base 1. The screws three 13 are used to firmly connect the mounting ring 12 to the base 1. The screws three 13 penetrate through the mounting ring 12 and are threadedly connected to the top of the base 1, realizing the tight fixation between the mold adapter frame 4 and the base 1. The mounting gaskets 14 can protect the top surface of the mounting ring 12 and prevent damage during the process of tightening the screws. The fixing blocks 15 provide mounting positions for the mounting lugs 16. The mounting lugs 16 facilitate the hoisting and installation of the mold adapter frame 4 using hoisting equipment. The fixing nuts 204 are used to fix the conical support feet 19 and can adjust their angles. The triangular blocks 22 enhance the stability of the connection between the U-shaped support blocks 201 and the base 1.
[0022] Working principle: When installing the electromagnetic stirring device based on the continuous casting mold, multiple dovetail tenons 17 are pre-fixed around the outer wall of the coil-fixed ceramic frame 5 and inserted correspondingly into multiple dovetail grooves 18 opened around the inner wall of the mold adapter frame 4. The buffer pads 21 on the bottom side of the inner wall of the dovetail groove 18 play a buffering role during the positioning process, reducing the collision impact during installation. At the same time, they also provide buffering for the vibration during the subsequent continuous casting process. After positioning, multiple screws 6 with high-temperature resistant gaskets 7 first pass through the mold adapter frame 4 and then are screwed into the outer wall of the coil-fixed ceramic frame 5. During the tightening process, the high-temperature resistant gaskets 7 protect the outer wall of the mold adapter frame 4 on the one hand and enhance the tightness of the fixation on the other hand. Moreover, these screws 6 also respectively penetrate the corresponding dovetail tenons 17 and are threadedly connected to the outer wall around the mold adapter frame 4 to further reinforce the connection and ensure the stability of the entire structure. Subsequently, high-temperature resistant fitting pads 9 are installed in multiple coil pattern fitting grooves 8 on the inner wall of the coil-fixed ceramic frame 5. The high-temperature resistant fitting pads 9 can closely fit the main electromagnetic coil group 10 in the high-temperature continuous casting environment, buffer the influence of thermal expansion and contraction, prevent its displacement, and ensure the stable and accurate electromagnetic stirring. Then, the main electromagnetic coil group 10 is placed therein, and multiple screws 11 are used to tightly fit and fix the main electromagnetic coil group 10 from the outside to prevent its displacement. Multiple conical support feet 19 cooperate with rubber pads 20 to ensure that the device is placed stably and can buffer vibration, effectively solving the problem that the main electromagnetic coil group 10 is displaced due to vibration and thermal expansion and contraction during the continuous casting process, ensuring the accuracy and stability of the electromagnetic stirring, and thus improving the quality of the continuous casting products; Moreover, when it is necessary to adjust the height of the device to adapt to the ground with different flatness, the operator rotates the fixing nut 204. Since the fixing nut 204 is fixedly connected to the bottom of the threaded column 203, and the threaded column 203 is in threaded cooperation with the threaded groove 202 opened at the bottom side inside the U-shaped support block 201, rotating the fixing nut 204 can drive the threaded column 203 to move up and down in the threaded groove 202, thereby realizing the adjustment of the device height and enabling the device to remain horizontal on the uneven ground. After the height adjustment is completed, it is fixed by rotating the fastening nut 205. The fastening nut 205 moves upward on the threaded column 203, and the fastening gasket 206 connected to its top rises accordingly until it closely fits the bottom of the U-shaped support block 201. The fastening gasket 206 increases the contact area, makes the fastening force distribution more uniform, prevents the fastening nut 205 from loosening, and ensures that the height remains stable during the use of the device and will not change due to vibration factors, solving the problems of inconvenient height adjustment and insecure fixation in the prior art and improving the stability of the device placement.
[0023] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. The electromagnetic stirring device based on the continuous casting mold includes a base (1), and is characterized in that: The top of the base (1) is fixedly connected with a first crystallizer (3). The outer wall of the first crystallizer (3) is provided with a crystallizer adapter frame (4) around it. The inner wall of the crystallizer adapter frame (4) is slidably connected with a coil fixing ceramic frame (5). The outer wall of the crystallizer adapter frame (4) is provided with fixing components around it. The inner wall of the coil fixing ceramic frame (5) is equidistantly provided with a plurality of coil pattern fitting grooves (8). The outer wall of the coil fixing ceramic frame (5) is provided with positioning components around it. The inner walls of the plurality of coil pattern fitting grooves (8) are fixedly connected with high-temperature resistant fitting pads (9). The inner walls of the plurality of high-temperature resistant fitting pads (9) are provided with main electromagnetic coil groups (10). The outer wall of the coil fixing ceramic frame (5) is threadedly connected with a plurality of second screws (11). One ends of the plurality of second screws (11) are respectively in contact with the outer walls of the corresponding main electromagnetic coil groups (10) around it. The bottom of the base (1) is provided with a plurality of conical support feet (19). The bottoms of the plurality of conical support feet (19) are fixedly connected with rubber pads (20). The bottom of the base (1) is provided with an adjusting mechanism (2), and the adjusting mechanism (2) is used to adjust the horizontal angle of the device.
2. The electromagnetic stirring device based on a continuous casting mold according to claim 1, wherein: The adjusting mechanism (2) includes a plurality of U-shaped support blocks (201). The tops of the plurality of U-shaped support blocks (201) are respectively fixedly connected with the four corners of the bottom of the base (1). The inner bottom sides of the plurality of U-shaped support blocks (201) are provided with threaded grooves (202). The inner walls of the plurality of threaded grooves (202) are threadedly connected with threaded posts (203). The bottoms of the plurality of threaded posts (203) are fixedly connected with fixing nuts (204). The outer walls of the plurality of threaded posts (203) are threadedly connected with fastening nuts (205). The tops of the plurality of fastening nuts (205) are fixedly connected with fastening gaskets (206). The tops of the plurality of fastening gaskets (206) are respectively in contact with the bottoms of the corresponding U-shaped support blocks (201).
3. The electromagnetic stirring device based on a continuous casting mold according to claim 1, characterized in that: The bottom side of the outer wall of the crystallizer adapter frame (4) is fixedly connected with a mounting ring (12). The top of the mounting ring (12) is provided with a plurality of third screws (13) around it. The plurality of third screws (13) all penetrate through the mounting ring (12) and are threadedly connected to the top of the base (1). The outer walls of the plurality of third screws (13) are slidably connected with mounting gaskets (14). The bottoms of the plurality of mounting gaskets (14) are respectively in contact with the top of the mounting ring (12).
4. The electromagnetic stirring device based on a continuous casting mold according to claim 1, characterized in that: The front and rear ends of the left and right sides of the top of the crystallizer adapter frame (4) are respectively fixedly connected with fixing blocks (15). One sides of the plurality of fixing blocks (15) are respectively rotatably connected with corresponding mounting lugs (16).
5. The electromagnetic stirring device based on a continuous casting mold according to claim 1, characterized in that: The positioning component includes a plurality of dovetail tenons (17). The inner walls of the plurality of dovetail tenons (17) are respectively fixedly connected to the outer periphery of the outer wall of the coil-fixed ceramic frame (5). A plurality of dovetail grooves (18) are formed in the inner periphery of the inner wall of the mold adapter frame (4). The inner walls of the plurality of dovetail grooves (18) are respectively slidably connected to the outer walls of the corresponding dovetail tenons (17). Buffer pads (21) are fixedly connected to the bottom sides of the inner walls of the plurality of dovetail grooves (18). The tops of the plurality of buffer pads (21) are respectively in contact with the bottoms of the corresponding dovetail tenons (17).
6. The electromagnetic stirring device based on a continuous casting mold according to claim 2, wherein: The tops of the plurality of conical support feet (19) are respectively rotatably connected to the bottoms of the corresponding fixing nuts (204). Triangular blocks (22) are fixedly connected to the left and right sides of the plurality of U-shaped support blocks (201). The tops of the plurality of triangular blocks (22) are respectively fixedly connected to the bottom of the base (1).
7. The electromagnetic stirring device based on the continuous casting mold according to claim 1, characterized in that: The fixing component includes a plurality of first screws (6). High-temperature resistant gaskets (7) are slidably connected to the outer walls of the plurality of first screws (6). One sides of the plurality of high-temperature resistant gaskets (7) are respectively in contact with the outer wall of the mold adapter frame (4). The plurality of first screws (6) all penetrate through the mold adapter frame (4) and are threadedly connected to the outer wall of the coil-fixed ceramic frame (5).
8. The electromagnetic stirring device based on a continuous casting mold according to claim 7, characterized in that: The plurality of first screws (6) respectively penetrate through the corresponding dovetail tenons (17). The outer walls of the plurality of first screws (6) are respectively threadedly connected to the outer periphery of the outer wall of the mold adapter frame (4).