An aluminum bronze casting molding device with integrated finished product inspection function

By designing an aluminum bronze casting molding device with an integrated finished product inspection function, the problems of casting misalignment and porosity defects in the aluminum bronze alloy casting process were solved, achieving stable casting and efficient finished product inspection, and improving the finished product qualification rate.

CN120394830BActive Publication Date: 2025-10-31GUIXI JUNDA SPECIAL COPPER MATERIALS CO LTD
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Patent Information

Application Number
CN202510507563.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-10-31
Estimated Expiration
2045-04-22

AI Technical Summary

Technical Problem

In the casting process of aluminum bronze alloy, there are problems such as easy displacement of castings, porosity defects and low finished product qualification rate, which make it difficult to meet the requirements of large-scale production.

Method used

An aluminum bronze casting molding device with an integrated finished product inspection function was designed, including components such as a smelting furnace, a casting furnace, a transfer robot, and an inspection table. Through the cooperation of a buffer seat, a guiding component, and an inspection component, stable casting, density detection, and finished product quality control can be achieved.

Benefits of technology

It effectively avoids accidents during the casting process, improves the stability and molding quality of the casting raw materials, enhances the density and toughness of alloy castings, and increases the yield of finished products.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses an aluminum bronze casting forming device with an attached finished product inspection function, relating to the field of alloy casting technology. The casting forming device includes a melting furnace and a casting furnace. A transfer crucible is provided at the outlet of the melting furnace. A transfer support is provided between the melting furnace and the casting furnace. A transfer robot and a transfer track are provided on the transfer support, with the transfer robot and the transfer track slidably connected. A forming mold and a receiving nozzle are provided on the casting furnace. A buffer seat is provided on the receiving nozzle. The forming mold and the receiving nozzle are connected. An air-cooling component is provided on the forming mold. A guiding component is provided inside the forming mold and slidably connected to the forming mold. A demolding arm is provided at the bottom of the forming mold. A capturing component and a cleaning disc are provided on the demolding arm. An inspection platform is provided on the transfer support. An inspection component is rotatably connected to the inspection platform. The inspection component is electrically connected to the guiding component via a wire. This invention enhances the toughness of the casting and provides forming guidance.
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Description

Technical Field

[0001] This invention relates to the field of alloy casting technology, specifically to an aluminum bronze casting forming device with an added finished product inspection function. Background Technology

[0002] Aluminum bronze is a popular metal alloy with a series of advantages compared to other copper-based alloys. It is known for its excellent mechanical and physical properties, including high strength, corrosion resistance and heat resistance. Aluminum bronze is a copper-based alloy with aluminum as the main alloying element. It is often used to manufacture gear blanks, threaded parts and other parts. Aluminum bronze has good corrosion resistance, so it can be used to manufacture corrosion-resistant parts such as propellers and valves.

[0003] With the increasing requirements for casting structure and the need to integrate the properties of multiple metals, more refined and better casting processes are required. During the production process, problems such as inconsistent tightness and high processing costs often arise. The control of pouring method and fusion temperature must be very precise, which is very complicated for operators. Therefore, in the alloy casting process, problems such as easy misalignment, easy porosity defects in castings, and low finished product qualification rate often occur, making it difficult to meet the requirements of large-scale production. Summary of the Invention

[0004] The purpose of this invention is to provide an aluminum bronze casting and forming device with an added finished product inspection function to solve the problems raised in the prior art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: The casting forming device includes a melting furnace and a casting furnace. A transfer crucible is provided at the outlet of the melting furnace. A transfer support is provided between the melting furnace and the casting furnace. A transfer robot and a transfer track are provided on the transfer support. The transfer robot and the transfer track are slidably connected. A forming mold and a receiving nozzle are provided on the casting furnace. A buffer seat is provided on the receiving nozzle. The forming mold and the receiving nozzle are connected. An air-cooling component is provided on the forming mold. A guiding component is provided inside the forming mold. The guiding component is slidably connected to the forming mold. A demolding arm is provided at the bottom of the forming mold. A capturing component and a cleaning plate are provided on the demolding arm. A detection platform is provided on the transfer support. A detection component is rotatably connected to the detection platform. The detection component is connected to the guiding component via a wire. For electrical connection, firstly, the casting furnace must prepare and melt the raw materials for the casting mold. After melting, the raw materials will be discharged into the transfer crucible. Then, the transfer robot on the transfer bracket will capture the transfer crucible and, under the constraint of the transfer track, send it to the casting furnace. Under the action of the buffer seat, the transfer crucible will tilt, and the raw materials will enter the receiving nozzle. The casting material will be sent into the forming mold, and the guide component will rotate. Under the action of the guide component, the casting material will be fully leveled. After forming, the forming mold will be opened, and the demolding arm will drive the capture component to move. The capture component will drive the forming aluminum bronze alloy cylinder to the moving rod and transport it to the inspection table. The inspection component will perform density testing on the forming aluminum bronze alloy cylinder.

[0006] The transfer robot arm is equipped with a transfer seat, which contains a transfer motor. The transfer track has teeth, and the output end of the transfer motor has a transfer gear that meshes with the teeth on the transfer track. The transfer seat contains a transfer circuit board, which is electrically connected to the transfer motor. When the casting material enters the transfer crucible, the transfer motor will drive the transfer gear to rotate. Under the constraint of the teeth on the transfer track, the transfer seat will move within the transfer support. The transfer circuit board will control the transfer speed of the transfer motor to ensure that the casting material in the transfer crucible is fully stabilized and to avoid dangerous accidents.

[0007] The buffer seat includes a receiving edge that fits onto a receiving seat. A buffer strip is slidably connected to the receiving edge, and a buffer threaded rod is rotatably connected to the buffer strip. A buffer threaded seat is provided on the receiving edge, and a speed-changing threaded groove is provided inside the buffer threaded seat. A buffer spring and a stop block are provided inside the speed-changing threaded groove. The two ends of the buffer spring abut against the speed-changing threaded groove and the stop block, respectively. Multiple lubricating beads are hinged to the threads on the buffer threaded rod. When the transfer crucible moves to the vicinity of the casting furnace, it first contacts the buffer strip. After being impacted, the buffer strip will enter the speed-changing threaded groove, and the threads on the buffer threaded rod will abut against the stop block. The stop block compresses the buffer spring. As the elasticity of the buffer spring gradually increases, the tilting speed of the transfer crucible will also increase. This structure can fully ensure the stability of the casting material and allow the casting material to enter the molding die more stably.

[0008] The molding die includes an upper molding die and a lower molding die, which are rotatably connected by a rotating shaft. A heat insulation plate is installed on the lower molding die. A guiding component is installed on the upper molding die, and an air-cooling component is installed on the lower molding die. A receiving nozzle is connected to the upper molding die, which is slidably connected to the casting furnace. A separating hydraulic rod is rotatably connected inside the casting furnace, and its output end is connected to the lower molding die. The casting material enters from the upper molding die between the upper and lower molding dies. As the casting material is continuously added, the guiding component guides the continuous accumulation of the casting material. Then, the air-cooling component is activated to cool the casting material, allowing it to form quickly. After complete forming, the separating hydraulic rod pulls the lower molding die to rotate, simultaneously adjusting the position of the upper molding die for smoother demolding.

[0009] The air-cooling assembly includes an air-cooling pipe and an air-cooling motor. The output end of the air-cooling motor is connected to the air-cooling pipe. A cooling tank is opened in the lower mold, and the air-cooling pipe is connected to the cooling tank. An integrated circuit board is installed in the casting furnace. The integrated circuit board is electrically connected to the air-cooling motor and the separation hydraulic rod through wires. After the casting material fills the lower mold and the upper mold, the air-cooling motor will drive the impeller in the air-cooling pipe to rotate. The impeller drives the surrounding air to flow and be sent into the cooling tank in the lower mold. The cooling temperature will be transferred to the lower mold. As the casting material is continuously formed, the receiving circuit board will collect the quantitative information from the receiving nozzle and be responsible for adjusting the coordination between the guiding assembly and the air-cooling assembly.

[0010] The guiding assembly includes a guide tube and a guide motor. The guide tube is mounted on the upper forming mold, and a guide column slides inside the guide tube. A guide plate is mounted on the guide column, and a swing disk is mounted on the guide column. A sliding disk is mounted on the output end of the guide motor, and a swinging rocker is rotatably connected to the sliding disk. A telescopic rocker is slidably connected to the swinging rocker. A lifting frame is slidably connected inside the casting furnace. The telescopic rocker is rotatably connected to the lifting frame and the swing disk. As the casting material is continuously added, the guide motor drives the sliding disk to rotate, and the swinging rocker on the sliding disk swings accordingly. The swinging power is transmitted to the telescopic rocker, which slides along the swinging rocker, adapting to the rotation direction of the sliding disk. Subsequently, the telescopic rocker drives the swing disk to swing back and forth, thereby allowing the guide column to rotate back and forth. The guide plate, driven by the guide column, rotates within the cavity between the lower and upper forming molds, thereby squeezing and pushing the casting material, increasing the density of the casting material, and reducing the generation of air bubbles in the formed material.

[0011] The lifting frame is equipped with a guide hydraulic rod, the output end of which is connected to the lifting frame. The guide hydraulic rod is fixedly connected to the casting furnace. A metering plate and a speed sensor are rotatably connected inside the receiving nozzle. The speed sensor is electrically connected to the guide hydraulic rod via a wire. While guiding, the guide hydraulic rod drives the lifting frame to slide. Through the cooperation between the metering plate and the speed sensor, the current feeding speed is known, thereby controlling the lifting speed of the guide hydraulic rod to ensure that the guide plate moves on the surface of the casting material without obstructing the casting material.

[0012] The testing platform is equipped with a heating column and a power supply. The power supply is electrically connected to the heating column via wires. The testing platform has a transverse correction plate group and a longitudinal correction plate group, symmetrically distributed around the heating column. Multiple correction screws are rotatably connected to the testing platform, each connected to a corresponding transverse or longitudinal correction plate group. These screws move the transverse and longitudinal correction plate groups, stably clamping the aluminum bronze alloy cylinder and ensuring sufficient distance between the cylinder and the heating column to prevent uneven heating. The power supply provides stable heating to the heater and transmits heating information to the testing assembly for reference.

[0013] The detection assembly includes a detection motor mounted on a detection platform. A detection frame is mounted on the output end of the detection motor, and a detection arc plate is mounted on the detection frame. An infrared spectrometer is mounted on the detection arc plate and is electrically connected to the guide motor via wires. After the aluminum bronze alloy cylinder is heated, the detection motor will drive the detection frame to rotate, and the detection arc plate on the detection frame will also rotate accordingly. The infrared spectrometer will detect the heated aluminum bronze alloy cylinder. When there are air bubbles inside the aluminum bronze alloy cylinder, their color will be detected not only by the infrared spectrometer but also by the naked eye. Based on the detected information, the guiding speed and feeding speed of the guide assembly can be adjusted to effectively optimize the yield of the subsequent finished products.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. This invention employs a casting component with a buffer function, which effectively stabilizes the casting material in the casting crucible using electrical control to prevent accidents. At the same time, the buffer seat structure can also control the casting speed, avoiding the problem of casting material spillage caused by uneven casting speed during the casting process, while also reducing energy loss to a certain extent.

[0016] 2. This invention employs a quantitative guiding structural component. Through quantitative detection and reciprocating guiding components, the casting material is squeezed and pushed, increasing the density of the casting material and reducing the generation of air bubbles in the formed material. At the same time, the reciprocating components can indirectly increase the toughness of the alloy casting.

[0017] 3. This invention employs a tempering-type detection component. By reheating the alloy, crystal problems appearing on the alloy surface are removed. Based on the detected information, the guiding speed of the guiding component and the feeding speed are adjusted, which can effectively adjust the yield of subsequent finished products. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the main structure of the present invention;

[0020] Figure 3 This is a schematic diagram of the transverse cross-sectional structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the internal structure of the casting furnace of the present invention;

[0022] Figure 5 for Figure 3 A magnified structural diagram of part A in the middle;

[0023] Figure 6 for Figure 3 A magnified schematic diagram of section B in the middle;

[0024] Figure 7 This is a schematic diagram of the buffer seat structure of the present invention;

[0025] Figure 8 This is a partial cross-sectional view of the guiding component of the present invention.

[0026] In the diagram: 1. Smelting furnace; 2. Casting furnace; 3. Transfer crucible; 4. Transfer bracket; 5. Transfer robot; 501. Transfer seat; 502. Transfer motor; 503. Transfer gear; 504. Transfer circuit board; 6. Transfer track; 7. Forming mold; 701. Upper forming mold; 702. Lower forming mold; 704. Insulation sheet; 705. Separation hydraulic rod; 8. Receiving nozzle; 9. Buffer seat; 901. Receiving edge; 903. Buffer strip; 904. Buffer threaded rod; 905. Buffer threaded seat; 906. Variable speed threaded groove; 907. Buffer spring; 908. Stop block; 909. Measuring plate; 910. Speed ​​sensor; 10. Air-cooled assembly; 1001. Air-cooled pipe; 1002. Air-cooled motor; 1 003, Cooling tank; 1004, Integrated circuit board; 11, Guiding assembly; 1101, Guiding tube; 1102, Guiding motor; 1103, Guiding column; 1104, Guiding plate; 1105, Swinging disk; 1106, Sliding disk; 1107, Swinging rocker; 1108, Telescopic rocker; 1109, Lifting frame; 1110, Guiding hydraulic rod; 12, Demolding arm; 13, Cleaning disk; 14, Inspection table; 1401, Heating column; 1402, Electrical switch; 1403, Lateral correction plate assembly; 1404, Longitudinal correction plate assembly; 1405, Correction screw; 15, Inspection assembly; 1501, Inspection motor; 1502, Inspection frame; 1503, Inspection arc plate; 1504, Infrared spectrometer. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] Example: Figures 1-8As shown, the present invention provides a technical solution. The casting and forming device includes a melting furnace 1 and a casting furnace 2. A transfer crucible 3 is provided at the outlet of the melting furnace 1. A transfer support 4 is provided between the melting furnace 1 and the casting furnace 2. A transfer robot 5 and a transfer track 6 are provided on the transfer support 4. The transfer robot 5 and the transfer track 6 are slidably connected. A forming mold 7 and a receiving nozzle 8 are provided on the casting furnace 2. A buffer seat 9 is provided on the receiving nozzle 8. The forming mold 7 is connected to the receiving nozzle 8. An air-cooling component 10 is provided on the forming mold 7. A guide component 11 is provided inside the forming mold 7. The guide component 11 is slidably connected to the forming mold 7. A demolding arm 12 is provided at the bottom of the forming mold 7. A capture component and a cleaning plate 13 are provided on the demolding arm 12. A detection platform 14 is provided on the transfer support 4. A detection component 15 is rotatably connected to the detection platform 14. The detection component 15 is connected to the receiving nozzle 6. Electrically connected to the guide component 11 via a wire, the casting furnace 2 first prepares and melts the casting raw materials. After melting, the casting raw materials are discharged into the transfer crucible 3. Then, the transfer robot 5 on the transfer bracket 4 captures the transfer crucible 3 and, under the restriction of the transfer track 6, sends it to the casting furnace 2. Under the action of the buffer seat 9, the transfer crucible 3 is tilted, and the casting raw materials enter the receiving nozzle 8 and are sent into the forming mold 7. The guide component 11 operates, and the casting material is fully leveled under the action of the guide component 11. After forming, the forming mold 7 is opened, and the demolding arm 12 drives the capture component to move. The capture component drives the formed aluminum bronze alloy cylinder to move the rod and transport it to the inspection table 14. The inspection component 15 will perform density testing on the formed aluminum bronze alloy cylinder.

[0029] The transfer robot 5 is equipped with a transfer seat 501, a transfer motor 502 is installed inside the transfer seat 501, and teeth are installed on the transfer track 6. A transfer gear 503 is installed on the output end of the transfer motor 502. The transfer gear 503 meshes with the teeth on the transfer track 6. A transfer circuit board 504 is installed inside the transfer seat 501 and is electrically connected to the transfer motor 502. When the casting material enters the transfer crucible 3, the transfer motor 502 will drive the transfer gear 503 to rotate. Under the constraint of the teeth on the transfer track 6, the transfer seat 501 will move within the transfer bracket 4. The transfer circuit board 504 will control the transfer speed of the transfer motor 502 to ensure that the casting material in the transfer crucible 3 is fully stabilized and to avoid dangerous accidents.

[0030] The buffer seat 9 includes a receiving edge 901, which is sleeved on a receiving seat. A buffer strip 903 is slidably connected to the receiving edge, and a buffer threaded rod 904 is rotatably connected to the buffer strip 903. A buffer threaded seat 905 is provided on the receiving edge, and a speed-changing threaded groove 906 is provided inside the buffer threaded seat 905. A buffer spring 907 and a stop block 908 are provided inside the speed-changing threaded groove 906. The two ends of the buffer spring 907 abut against the speed-changing threaded groove 906 and the stop block 908, respectively. Multiple lubricating beads are hinged to the threads on the buffer threaded rod 904. When the transfer crucible 3 moves to the vicinity of the casting furnace 2, it first comes into contact with the buffer bar 903. After being impacted, the buffer bar 903 will enter the speed-changing thread groove 906, and the thread on the buffer thread rod 904 will abut against the stop block 908. The stop block 908 compresses the buffer spring 907. As the elastic force of the buffer spring 907 gradually increases, the tilting speed of the transfer crucible 3 will also increase. This structure can fully ensure the stability of the casting material and make the casting material enter the forming mold 7 more stably.

[0031] The molding die 7 includes an upper molding die 701 and a lower molding die 702, which are rotatably connected by a rotating shaft. A heat insulation plate 704 is provided on the lower molding die 702. A guide assembly 11 is provided on the upper molding die 701, and an air-cooling assembly 10 is provided on the lower molding die 702. A receiving nozzle 8 communicates with the upper molding die 701. The upper molding die 701 is slidably connected to the casting furnace 2. A separation hydraulic rod 705 is rotatably connected inside the casting furnace 2, and the output end of the separation hydraulic rod 705 is connected to the lower molding die. 702 connection, the casting material enters from the upper forming mold 701 between the lower forming mold 702 and the upper forming mold 701. As the casting material is continuously added, the guiding component 11 will also guide the continuous stacking of the casting material. Then the air cooling component 10 will be activated to cool the casting material, so that the casting material can be formed as soon as possible. After the casting is completely formed, the separation hydraulic rod 705 will pull the lower forming mold 702 to rotate, and at the same time adjust the position of the upper forming mold 701 to make demolding smoother.

[0032] The air-cooled assembly 10 includes an air-cooled pipe 1001 and an air-cooled motor 1002. The output end of the air-cooled motor 1002 is connected to the air-cooled pipe 1001. A cooling groove 1003 is provided in the lower mold 702, and the air-cooled pipe 1001 is connected to the cooling groove 1003. An integrated circuit board 1004 is provided in the casting furnace 2. The integrated circuit board 1004 is electrically connected to the air-cooled motor 1002 and the separation hydraulic rod 705 through wires. After the casting material fills the lower mold 702 and the upper mold 701, the air-cooled motor 1002 will drive the impeller in the air-cooled pipe 1001 to rotate. The impeller drives the surrounding air to flow and is sent into the cooling groove 1003 in the lower mold 702. The cooling temperature will be transferred to the lower mold 702. As the casting material is continuously formed, the receiving circuit board will collect the quantitative information from the receiving nozzle 8 and be responsible for adjusting the coordination between the guiding assembly 11 and the air-cooled assembly 10.

[0033] The guiding assembly 11 includes a guiding tube 1101 and a guiding motor 1102. The guiding tube 1101 is mounted on the upper forming mold 701. A guiding post 1103 slides inside the guiding tube 1101. A guiding plate 1104 is mounted on the guiding post 1103. A swing disk 1105 is mounted on the guiding post 1103. A sliding disk 1106 is mounted on the output end of the guiding motor 1102. A swing rocker arm 1107 is rotatably connected to the sliding disk 1106. A telescopic rocker arm 1108 is slidably connected to the swing rocker arm 1107. A lifting frame 1109 is slidably connected inside the casting furnace 2. The telescopic rocker arm 1108 is rotatably connected to the lifting frame 1109 and to the swing disk 1105. As the casting material increases, the guiding motor... 1102 will drive the sliding disk 1106 to rotate, and the swing rocker arm 1107 on the sliding disk 1106 will swing accordingly. The swinging power is transmitted to the telescopic rocker arm 1108, and the swing rocker arm 1107 will slide on the swing rocker arm 1107, adapting to the rotation direction of the sliding disk 1106. Then the telescopic rocker arm 1108 will drive the swing disk 1105 to swing back and forth, so that the guide post 1103 can rotate back and forth. Under the drive of the guide post 1103, the guide plate 1104 rotates in the cavity between the lower forming mold 702 and the upper forming mold 701, thereby squeezing and pushing the casting material, increasing the density of the casting material, and also reducing the generation of air bubbles in the formed material.

[0034] A guide hydraulic rod 1110 is installed on the lifting frame 1109. The output end of the guide hydraulic rod 1110 is connected to the lifting frame 1109. The guide hydraulic rod 1110 is fixedly connected to the casting furnace 2. A metering plate 909 and a speed sensor 910 are rotatably connected inside the receiving nozzle 8. The speed sensor 910 is electrically connected to the guide hydraulic rod 1110 through a wire. While guiding, the guide hydraulic rod 1110 drives the lifting frame 1109 to slide. Through the cooperation between the metering plate 909 and the speed sensor 910, the current feeding speed is known, thereby controlling the lifting speed of the guide hydraulic rod 1110 to ensure that the guide plate 1104 moves on the surface of the casting material without obstructing the casting material.

[0035] A heating column 1401 is installed inside the testing platform 14, and an electrical switch 1402 is also installed inside the testing platform 14. The electrical switch 1402 is electrically connected to the heating column 1401 via a wire. A transverse correction plate group 1403 and a longitudinal correction plate group 1404 are installed on the testing platform 14. The transverse correction plate group 1403 and the longitudinal correction plate group 1404 are symmetrically distributed around the heating column 1401. Multiple correction screws 1405 are rotatably connected to the testing platform 14. Each correction screw 1405 is connected to the corresponding transverse correction plate group and the longitudinal correction plate group 1404. The correction screws 1405 drive the transverse correction plate group 1403 and the longitudinal correction plate group 1404 to move, thereby stably clamping the aluminum bronze alloy cylinder and ensuring that the aluminum bronze alloy cylinder is sufficiently far from the heating column 1401 to avoid uneven heating. The electrical switch 1402 will stably heat the heater and transmit the heating information to the testing component 15 for use as reference information.

[0036] The detection component 15 includes a detection motor 1501, which is mounted on the detection table 14. A detection frame 1502 is mounted on the output end of the detection motor 1501. A detection arc plate 1503 is mounted on the detection frame 1502, and an infrared spectrometer 1504 is mounted on the detection arc plate 1503. The infrared spectrometer 1504 is electrically connected to the guide motor 1102 via wires. After the aluminum bronze alloy cylinder is heated, the detection motor 1501 will drive the detection frame 1502 to rotate, and the detection arc plate 1503 on the detection frame 1502 will also rotate accordingly. The infrared spectrometer 1504 detects the heated aluminum bronze alloy cylinder. When there are bubbles in the aluminum bronze alloy cylinder, their color will not only be detected by the infrared spectrometer 1504, but also observed by the naked eye. At this time, based on the detected information, the guiding speed and feeding speed of the guide component 11 can be adjusted to fully adjust the subsequent finished product yield.

[0037] Working principle: The raw materials for casting are proportioned and melted in the casting furnace 2. After melting, the raw materials are discharged into the transfer crucible 3. After a certain amount is discharged, the transfer robot 5 on the transfer support 4 captures the transfer crucible 3. The transfer motor 502 drives the transfer gear 503 to rotate. Under the constraint of the teeth on the transfer track 6, the transfer seat 501 moves within the transfer support 4 and is delivered to the casting furnace 2. Under the action of the buffer seat 9, the transfer crucible 3 will... The pouring process begins when the transfer crucible 3 moves to the vicinity of the casting furnace 2. It first contacts the buffer bar 903, which, upon impact, enters the speed-changing threaded groove 906. The threads on the buffer threaded rod 904 then abut against the stop block 908, thus increasing the pouring speed of the casting material. The casting material enters the receiving nozzle 8 and is fed into the forming mold 7. The casting material moves from the upper forming mold 701 into the space between the lower forming mold 702 and the upper forming mold 701. As casting material is continuously added, the guide motor 1102 drives the sliding disk 1106 to rotate. The swing rocker arm 1107 on the sliding disk 1106 will swing accordingly, and the swing power is transmitted to the telescopic rocker arm 1108. Subsequently, the telescopic rocker arm 1108 will drive the swing disk 1105 to swing back and forth. The guide plate 1104 rotates in the cavity between the lower forming mold 702 and the upper forming mold 701 under the drive of the guide column 1103. The guide hydraulic rod 1110 drives the lifting frame 1109 to slide. Through the cooperation between the quantitative plate 909 and the speed sensor 910, after molding, the forming mold 7 is opened, and the demolding arm 12 drives the capture component to move. The capture component drives the molded aluminum bronze alloy cylinder to move and transport it to the inspection table 14. The inspection motor 1501 will drive the inspection frame 1502 to rotate, and the inspection arc plate 1503 on the inspection frame 1502 will also rotate accordingly. The infrared spectrometer 1504 inspects the heated aluminum bronze alloy cylinder.

[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An aluminum bronze casting and forming device with an attached finished product inspection function, characterized in that: The casting and forming device includes a melting furnace (1) and a casting furnace (2). A transfer crucible (3) is provided at the outlet of the melting furnace (1). A transfer support (4) is provided between the melting furnace (1) and the casting furnace (2). A transfer robot (5) and a transfer track (6) are provided on the transfer support (4). The transfer robot (5) and the transfer track (6) are slidably connected. A forming mold (7) and a receiving nozzle (8) are provided on the casting furnace (2). A buffer seat (9) is provided on the receiving nozzle (8). The forming mold (7) and the receiving nozzle (8) are connected to each other. The molding mold (7) is connected to the air-cooling component (10), and the molding mold (7) is equipped with a guide component (11). The guide component (11) is slidably connected to the molding mold (7). The bottom end of the molding mold (7) is equipped with a demolding arm (12). The demolding arm (12) is equipped with a capture component and a cleaning plate (13). The transfer bracket (4) is equipped with a detection platform (14). The detection platform (14) is rotatably connected with a detection component (15). The detection component (15) is electrically connected to the guide component (11) through a wire. The molding die (7) includes an upper molding die (701) and a lower molding die (702). The upper molding die (701) and the lower molding die (702) are rotatably connected by a rotating shaft. A heat insulation plate (704) is provided on the lower molding die (702). The guide component (11) is provided on the upper molding die (701). The air-cooling component (10) is provided on the lower molding die (702). The receiving nozzle (8) is connected to the upper molding die (701). The upper molding die (701) is slidably connected to the casting furnace (2). A separation hydraulic rod (705) is rotatably connected inside the casting furnace (2). The output end of the separation hydraulic rod (705) is connected to the lower molding die (702). The guiding component (11) includes a guiding tube (1101) and a guiding motor (1102). The guiding tube (1101) is set on the upper forming mold (701). A guiding column (1103) slides inside the guiding tube (1101). A guiding plate (1104) is set on the guiding column (1103). A swing disk (1105) is set on the guiding column (1103). A sliding disk (1106) is set on the output end of the guiding motor (1102). A swing rocker arm (1107) is rotatably connected to the sliding disk (1106). A telescopic rocker arm (1108) is slidably connected to the swing rocker arm (1107). A lifting frame (1109) is slidably connected inside the casting furnace (2). The telescopic rocker arm (1108) is rotatably connected to the lifting frame (1109). The telescopic rocker arm (1108) is rotatably connected to the swing disk (1105). The testing platform (14) is equipped with a heating column (1401) and a power supply (1402). The power supply (1402) is electrically connected to the heating column (1401) via a wire. The testing platform (14) is equipped with a transverse correction plate group (1403) and a longitudinal correction plate group (1404). The transverse correction plate group (1403) and the longitudinal correction plate group (1404) are symmetrically distributed with the heating column (1401) as the axis. Multiple correction screws (1405) are rotatably connected to the testing platform (14). Each correction screw (1405) is connected to the corresponding transverse correction plate group (1403) and the longitudinal correction plate group (1404). The detection component (15) is equipped with a detection motor (1501), which is mounted on the detection platform (14). The output end of the detection motor (1501) is equipped with a detection frame (1502), which is equipped with a detection arc plate (1503). The detection arc plate (1503) is equipped with an infrared spectrometer (1504), which is electrically connected to the guide motor (1102) via a wire.

2. The aluminum bronze casting and forming device with finished product inspection function according to claim 1, characterized in that: The transfer robot (5) is provided with a transfer seat (501), a transfer motor (502) is provided inside the transfer seat (501), teeth are provided on the transfer track (6), a transfer gear (503) is provided on the output end of the transfer motor (502), the transfer gear (503) meshes with the teeth on the transfer track (6), a transfer circuit board (504) is provided inside the transfer seat (501), and the transfer circuit board (504) is electrically connected to the transfer motor (502).

3. The aluminum bronze casting and forming device with an attached finished product inspection function according to claim 1, characterized in that: The buffer seat (9) includes a receiving edge (901), which is sleeved on the receiving nozzle (8). A buffer strip (903) is slidably connected on the receiving edge (901). A buffer threaded rod (904) is rotatably connected on the buffer strip (903). A buffer threaded seat (905) is provided on the receiving edge. A speed-changing threaded groove (906) is provided in the buffer threaded seat (905). A buffer spring (907) and a stop block (908) are provided in the speed-changing threaded groove (906). The two ends of the buffer spring (907) abut against the speed-changing threaded groove (906) and the stop block (908) respectively. Multiple lubricating beads are hinged on the thread on the buffer threaded rod (904).

4. The aluminum bronze casting and forming device with an attached finished product inspection function according to claim 1, characterized in that: The air-cooled assembly (10) includes an air-cooled pipe (1001) and an air-cooled motor (1002). The output end of the air-cooled motor (1002) is connected to the air-cooled pipe (1001). A cooling groove (1003) is provided in the lower forming mold (702). The air-cooled pipe (1001) is connected to the cooling groove (1003). An integrated circuit board (1004) is provided in the casting furnace (2). The integrated circuit board (1004) is electrically connected to the air-cooled motor (1002) and the separation hydraulic rod (705) through wires.

5. The aluminum bronze casting and forming device with an attached finished product inspection function according to claim 1, characterized in that: The lifting frame (1109) is provided with a guide hydraulic rod (1110), the output end of the guide hydraulic rod (1110) is connected to the lifting frame (1109), the guide hydraulic rod (1110) is fixedly connected to the casting furnace (2), and a metering plate (909) and a speed sensor (910) are rotatably connected inside the receiving nozzle (8). The speed sensor (910) is electrically connected to the guide hydraulic rod (1110) through a wire.

Citation Information

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