Casting production equipment for valve casting

By designing casting production equipment that covers high-temperature gas, insulation barrels to prevent overflow, and cleaning mechanisms to prevent adhesion, the problems of observation and overflow of high-temperature metal solution heat dissipation are solved, and safety and production efficiency are improved.

CN120394844AInactive Publication Date: 2025-08-01BINHAI ZHUBAO CHEM MASCH FACTORY CO LTD
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Patent Information

Application Number
CN202510655427.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2025-08-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the casting production process of valve casting, the hot gas emitted by the high-temperature metal solution affects the observation and safety of the staff, and existing equipment is difficult to effectively prevent the overflow and adhesion of the high-temperature metal solution, resulting in safety hazards and inconvenience in production.

Method used

A casting production equipment including arc baffle, insulation barrel, cleaning mechanism and cleaning mechanism is designed. The arc baffle covers high-temperature gas, the insulation barrel prevents overflow, and the cleaning mechanism and cleaning mechanism prevent the solution from adhesion and jamming, achieving efficient metal solution treatment.

Benefits of technology

Effectively prevent high-temperature hot air from dissipating, ensuring the safety of staff, preventing metal solutions from overflowing and adhesion, and improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses casting production equipment for valve casting, and relates to the technical field of valve casting production, the casting production equipment comprises an arc-shaped baffle, the arc-shaped baffle is used for covering and blocking high-temperature gas emitted by a high-temperature metal solution in a large area, and a heat preservation barrel is arranged on one side of the arc-shaped baffle; and a threaded long rod penetrates through the top of the heat preservation barrel and is in threaded connection with the top of the heat preservation barrel, and a square vertical hole is formed in the outer side of the threaded long rod. High-temperature hot air released by a large amount of stored high-temperature metal solution is prevented from being dissipated upwards all the time to seriously affect observation of a worker on the casting condition, and the solution can conveniently flow into the heat preservation barrel through a liquid through hole and an arc-shaped hole in time through the inclined face of the upper inclined annular plate and is not accumulated in a large amount; and the situation that after the metal solution is continuously accumulated to a certain height, the subsequently fallen metal solution splashes everywhere is prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of valve casting production, in particular to a valve casting production device. Background Art

[0002] A valve is a device used to control the flow of gases, liquids, and gases or liquids containing solid powders in various pipelines and equipment. A valve is usually composed of a valve body, a valve cover, a valve seat, opening and closing parts, a driving mechanism, seals, and fasteners. The control function of the valve is achieved by driving the opening and closing parts to rise and fall, slide, swing, or change the size of the flow channel area by the driving mechanism or fluid. Valves are also divided into cast iron valves, cast steel valves, stainless steel valves, chrome-molybdenum steel valves, chrome-molybdenum-vanadium steel valves, duplex steel valves, plastic valves, and non-standard customized valve materials according to their materials. They are widely used in industries such as industry, construction, agriculture, and households. Valve casting refers to the manufacture of various types of valve products through casting technology. During the casting production of valve casting, workers need to stand around the casting equipment for a long time to observe the casting situation at all times to avoid accidents. However, the high-temperature hot air released by the large amount of high-temperature metal solution stored during casting is always emitted upwards, which may cause safety hazards when workers are close to the casting equipment for a long time, and seriously affects the workers' observation of the casting situation. Therefore, we proposed a casting production equipment for valve casting. Summary of the Invention

[0003] In order to solve the above technical problems, the present invention provides a casting production equipment for valve casting, comprising: An upper mold, wherein a square feed hole for easy casting is opened on the upper mold, and first side plates are provided on both sides of the upper mold; A lower mold, which is used to press and dock with the upper mold to form a complete cavity inside, and a second side plate is provided on both sides of the lower mold; A casting device, which is used to uniformly cast the mold, and a motor is provided on the top of the casting device; A large collar, which is used to perform sleeve-type fixing on the casting device, and a concave side frame is provided on the outer side of the large collar; One side of the upper mold is fixedly connected to one side of the first side plate, one side of the lower mold is fixedly connected to one side of the second side plate, the top of the casting device is fixedly connected to the drive shaft of the motor, the large collar is sleeved on the casting device and fixedly connected to the casting device, the outer side of the large collar is fixedly connected to one side of the concave side frame, and one side of the concave side frame is fixedly connected to one side of the lower mold; Wherein, the casting device comprises: Arc-shaped baffle, which is used to cover and resist the high-temperature gas emitted by the high-temperature molten metal solution in a large area. Four arc-shaped baffles respectively cover four arc-shaped holes in a large area, preventing the high-temperature hot gas released by the large amount of stored high-temperature molten metal from constantly escaping upward, which seriously affects the staff's observation of the casting situation. One side of the arc-shaped baffle is provided with a heat preservation barrel; The outer side of the heat preservation barrel is fixedly connected to one side of the arc-shaped baffle. There are four arc-shaped baffles, and the four arc-shaped baffles are evenly distributed on the outer side of the heat preservation barrel; The top of the concave side frame is fixedly connected with a limiting vertical rod. A double-ring sleeve plate is sleeved and slidably connected to the outer side of the limiting vertical rod. The bottom of the first side plate is fixedly connected with a two-way electric telescopic rod; The double-ring sleeve plate is sleeved on the outer side of the motor and fixedly connected to the motor. The bottom of the two-way electric telescopic rod is fixedly connected to the top of the second side plate; The top of the heat preservation barrel penetrates and is threadedly connected with a threaded long rod. A square vertical hole is opened on the outer side of the threaded long rod. A cleaning mechanism is slidably connected to the inner wall of the square vertical hole. A material cleaning mechanism is fixedly connected to the inner side of the heat preservation barrel. An arc-shaped hole is opened on the outer side of the heat preservation barrel. An upward-inclined upper inclined ring plate is sleeved and fixedly connected to the outer side of the heat preservation barrel. By setting an upward-inclined upper inclined ring plate below the arc-shaped hole on the outer side of the heat preservation barrel to resist the molten metal solution in the heat preservation barrel, it is prevented that when pouring the molten metal solution, the molten metal solution accidentally overflows from the arc-shaped hole to the outside due to limited vision in the heat preservation barrel. Through the inclined surface of the upper inclined ring plate, the solution can flow into the heat preservation barrel through the liquid passing hole and the arc-shaped hole in time without a large accumulation, preventing the molten metal solution from continuously accumulating to a certain height and then the subsequent poured molten metal solution splashing everywhere. A liquid passing hole is opened on the outer side of the heat preservation barrel. By opening a plurality of liquid passing holes at the position between two arc-shaped baffles on the outer side of the heat preservation barrel, it is convenient for the molten metal solution to pass through, preventing a large amount of molten metal solution from gradually overflowing to the outside of the upper inclined ring plate when accumulating too much between the arc-shaped baffles. The bottom of the heat preservation barrel is communicated with a liquid outlet pipe; The outer side of the heat preservation barrel is fixedly connected to the inner side of the large sleeve ring. The top of the threaded long rod is fixedly connected to the driving shaft of the motor. There are four arc-shaped holes, and the four arc-shaped holes are evenly distributed on the outer side of the heat preservation barrel. There are a plurality of liquid passing holes, and the plurality of liquid passing holes are evenly distributed on the outer side of the heat preservation barrel.

[0004] Further, the cleaning mechanism includes a square scraping plate. When the square scraping plate rotates along with the threaded long rod, it slides and scrapes the inner wall of the heat preservation barrel, preventing the high-temperature molten metal solution in the heat preservation barrel from adhering to the inner wall of the heat preservation barrel due to long-term non-flow. A square hole is formed on one side of the square scraping plate, and a corrugated strip is fixedly connected to the inner wall of the square hole. When multiple corrugated strips rotate, they evenly stir and disperse the high-temperature molten metal solution in the heat preservation barrel, preventing the high-temperature molten metal solution in the heat preservation barrel from stagnating and not flowing for a long time, resulting in uneven local temperature and poor fluidity. Oblique baffles are fixedly connected to both sides of the square scraping plate. When the molten metal solution is pushed, it gradually moves along the inclined surface of the oblique baffle towards the position of the liquid outlet pipe at the center of the heat preservation barrel, preventing a large amount of residual molten metal solution from being distributed at the position near the inner wall of the bottom of the heat preservation barrel and being difficult to discharge smoothly. A bottom-opening square groove is formed at the bottom of the oblique baffle. By providing a bottom-opening square groove at the bottom of the oblique baffle, it is convenient for the molten metal solution to pass through in sequence, preventing a part of the molten metal solution pushed by the oblique baffle from accumulating in the area between the two oblique baffles and being difficult to discharge. The outer side of the square scraping plate is slidably connected to the inner wall of the square vertical hole. There are two square holes, and the two square holes are evenly distributed on one side of the square scraping plate. There are multiple corrugated strips, and the multiple corrugated strips are evenly distributed on both sides of the inner wall of the square hole. There are multiple oblique baffles, and the multiple oblique baffles are evenly distributed on both sides of the square scraping plate.

[0005] Further, the material cleaning mechanism includes an annular inclined plate. The annular inclined plate slides and scrapes the outer threaded surface of the rotating and upward-moving threaded long rod, preventing part of the molten metal solution from remaining on the outer threaded surface of the threaded long rod and causing jamming during its rotation. A rigid brush is fixedly connected to the inner side of the annular inclined plate. The rigid brush performs hard friction cleaning on the inner threaded surface of the rotating and upward-moving threaded long rod, preventing part of the molten metal solution that is still difficult to scrape off by the annular inclined plate from remaining on the inner threaded surface of the threaded long rod and affecting its use. An inclined surface round hole is formed on the inner side of the annular inclined plate. By providing multiple inclined surface round holes, it is convenient for the continuously accumulating molten metal solution to be discharged in a timely manner, preventing the cleaned molten metal solution from continuously accumulating in the relatively low-temperature area at the top of the heat preservation barrel and being difficult to handle after solidification. A corrugated long piece is fixedly connected to the outer side of the annular inclined plate. Dense brushes are fixedly connected to both sides of the corrugated long piece. The dense brushes perform friction cleaning on the side surface of the square scraping plate, the corrugated strips in the square hole, and the surface of the oblique baffle, preventing the surfaces of the square scraping plate, the corrugated strips, and the oblique baffle from being attached with the stirred residual molten metal solution and being difficult to handle after long-term use. The top of the annular inclined plate is fixedly connected to the inner wall of the heat preservation barrel. There are two corrugated long pieces, and the two corrugated long pieces are evenly distributed on the outer side of the annular inclined plate. There are multiple rigid brushes, and the multiple rigid brushes are evenly distributed on the inner side of the annular inclined plate. There are multiple inclined surface round holes, and the multiple inclined surface round holes are evenly distributed on the inner side of the annular inclined plate. There are multiple dense brushes, and the multiple dense brushes are evenly distributed on both sides of the corrugated long piece.

[0006] Advantages of the present invention: 1. In the present invention, four arc-shaped baffles respectively cover four arc-shaped holes in a large area, preventing the high-temperature hot air released by a large amount of stored high-temperature molten metal from constantly rising upwards, which seriously affects the observation of the casting situation by the staff. When the square scraper rotates with the threaded long rod, it slides and scrapes the inner wall of the heat preservation barrel, preventing the high-temperature molten metal in the heat preservation barrel from adhering to the inner wall of the heat preservation barrel due to long-term non-flow. The annular inclined plate slides and scrapes the outer thread surface of the rotating and upward-moving threaded long rod, preventing part of the molten metal from remaining on the outer thread surface of the threaded long rod, which may cause jamming during rotation.

[0007] 2. In the present invention, by setting a casting device, a plurality of liquid passing holes are opened at a position between two arc-shaped baffles on the outer side of the heat preservation barrel to facilitate the passage of molten metal, preventing a large amount of molten metal from gradually overflowing to the outer side of the upward-inclined ring plate when it accumulates too much between the arc-shaped baffles. By setting an upward-inclined upper inclined ring plate below the arc-shaped hole on the outer side of the heat preservation barrel to resist the molten metal in the heat preservation barrel, preventing the molten metal from accidentally overflowing from the arc-shaped hole to the outside when pouring molten metal due to limited viewing angle in the heat preservation barrel. The inclined surface of the upper inclined ring plate facilitates the solution to flow into the heat preservation barrel through the liquid passing hole and the arc-shaped hole in time without a large amount of accumulation, preventing the molten metal from continuously accumulating to a certain height and causing splashing of the subsequent poured molten metal. Four arc-shaped baffles respectively cover four arc-shaped holes in a large area, preventing the high-temperature hot air released by a large amount of stored high-temperature molten metal from constantly rising upwards, which seriously affects the observation of the casting situation by the staff.

[0008] 3. In the present invention, by setting a cleaning mechanism, when the square scraper rotates with the threaded long rod, it slides and scrapes the inner wall of the heat preservation barrel, preventing the high-temperature molten metal in the heat preservation barrel from adhering to the inner wall of the heat preservation barrel due to long-term non-flow. When a plurality of corrugated strips rotate, they evenly stir and disperse the high-temperature molten metal in the heat preservation barrel, preventing the high-temperature molten metal in the heat preservation barrel from stagnating and not flowing for a long time, resulting in poor fluidity due to uneven local temperature. When the molten metal is pushed, it gradually moves along the inclined surface of the inclined baffle towards the position of the liquid outlet pipe at the center of the heat preservation barrel, preventing a large amount of residual molten metal from being distributed at the bottom of the heat preservation barrel near the inner wall and being difficult to drain smoothly. By opening a bottom square groove at the bottom of the inclined baffle, it is convenient for the molten metal to pass through in sequence, preventing part of the molten metal pushed by the inclined baffle from accumulating in the area between the two inclined baffles and being difficult to drain.

[0009] 4. By providing a material cleaning mechanism in the present invention, the annular inclined plate slides and scrapes the outer thread surface of the threaded long rod that rotates and moves upward, preventing part of the molten metal from remaining on the outer thread surface of the threaded long rod and causing jamming during its rotation. The hard brush performs hard friction cleaning on the inner thread surface of the threaded long rod that rotates and moves upward, preventing part of the molten metal that is difficult to scrape off by the annular inclined plate from still remaining on the inner thread surface of the threaded long rod and affecting its use. By opening a plurality of inclined circular holes, it is convenient for the continuously accumulating molten metal to be discharged in a timely manner, preventing the cleaned molten metal from continuously accumulating and solidifying in the relatively low-temperature area at the top of the heat preservation barrel, making it difficult to handle. The dense brush performs friction cleaning on the side surface of the square scraper, the corrugated strips in the square hole, and the surface of the inclined baffle, preventing the surface of the square scraper, the corrugated strips, and the inclined baffle from being attached with the molten metal remaining from stirring after long-term use and being difficult to handle. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 is a schematic structural diagram of the casting production equipment of the present invention; Figure 2 is a schematic side view structural diagram of the casting production equipment of the present invention; Figure 3 is a schematic structural diagram of the casting device of the present invention; Figure 4 is a schematic internal structural diagram of the casting device of the present invention; Figure 5 is a schematic structural diagram of the cleaning mechanism of the present invention; Figure 6 is a schematic bottom view structural diagram of the cleaning mechanism of the present invention; Figure 7 is a schematic structural diagram of the material cleaning mechanism of the present invention; Figure 8 is a schematic side view structural diagram of the material cleaning mechanism of the present invention; In the figure: 1, upper mold; 2, first side plate; 3, lower mold; 4, second side plate; 5, casting device; 6, motor; 7, large collar; 8, concave side frame; 9, limit vertical rod; 10, double-ring sleeve plate; 11, bidirectional electric telescopic rod; 501, arc-shaped baffle; 502, heat preservation barrel; 503, threaded long rod; 504, square vertical hole; 505, cleaning mechanism; 506, material cleaning mechanism; 507, arc-shaped hole; 508, upper inclined ring plate; 509, liquid through hole; 510, liquid outlet pipe; 5051, square scraper; 5052, square hole; 5053, corrugated strip; 5054, inclined baffle; 5055, bottom open square groove; 5061, annular inclined plate; 5062, hard brush; 5063, inclined circular hole; 5064, corrugated long piece; 5065, dense brush. DETAILED DESCRIPTION OF THE INVENTION

[0011] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles of the present invention and its practical applications, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments suitable for specific purposes with various modifications.

[0012] For the first embodiment, please refer to Figures 1 - 4 , the present invention is a casting production device for valve casting, including: The upper mold 1 is provided with a square feeding hole for facilitating casting on the upper mold 1, and first side plates 2 are arranged on both sides of the upper mold 1; The lower mold 3 is used to press-fit and dock with the upper mold 1 and a complete cavity is formed inside, and second side plates 4 are arranged on both sides of the lower mold 3; The casting device 5 is used to uniformly cast the mold, and a motor 6 is arranged on the top of the casting device 5; The large collar 7 is used to fixedly connect the casting device 5 in a sleeved manner, and a concave side frame 8 is arranged on the outer side of the large collar 7; One side of the upper mold 1 is fixedly connected to one side of the first side plate 2, one side of the lower mold 3 is fixedly connected to one side of the second side plate 4, the top of the casting device 5 is fixedly connected to the driving shaft of the motor 6, the large collar 7 is sleeved on the casting device 5 and fixedly connected to the casting device 5, the outer side of the large collar 7 is fixedly connected to one side of the concave side frame 8, and one side of the concave side frame 8 is fixedly connected to one side of the lower mold 3; Among them, the casting device 5 includes: The arc-shaped baffle 501 is used to cover and resist the high-temperature gas emitted by the high-temperature molten metal solution over a large area, and a heat preservation barrel 502 is arranged on one side of the arc-shaped baffle 501; The outer side of the heat preservation barrel 502 is fixedly connected to one side of the arc-shaped baffle 501. There are four arc-shaped baffles 501, and the four arc-shaped baffles 501 are evenly distributed on the outer side of the heat preservation barrel 502; A limiting vertical rod 9 is fixedly connected to the top of the concave side frame 8, a double-ring sleeve plate 10 is sleeved and slidably connected to the outer side of the limiting vertical rod 9, and a two-way electric telescopic rod 11 is fixedly connected to the bottom of the first side plate 2; The double-ring sleeve plate 10 is sleeved on the outer side of the motor 6 and fixedly connected to the motor 6, and the bottom of the two-way electric telescopic rod 11 is fixedly connected to the top of the second side plate 4; The top of the heat preservation barrel 502 is penetrated and threadedly connected with a threaded long rod 503. A square vertical hole 504 is opened on the outer side of the threaded long rod 503. A cleaning mechanism 505 is slidably connected to the inner wall of the square vertical hole 504. A material cleaning mechanism 506 is fixedly connected to the inner side of the heat preservation barrel 502. An arc-shaped hole 507 is opened on the outer side of the heat preservation barrel 502. An upper inclined ring plate 508 is sleeved and fixedly connected to the outer side of the heat preservation barrel 502. A liquid through hole 509 is opened on the outer side of the heat preservation barrel 502. A liquid outlet pipe 510 is communicated with the bottom of the heat preservation barrel 502; The outer side of the heat preservation barrel 502 is fixedly connected to the inner side of the large collar 7, the top of the threaded long rod 503 is fixedly connected to the driving shaft of the motor 6, four arc holes 507 are provided, and the four arc holes 507 are evenly distributed on the outer side of the heat preservation barrel 502, multiple liquid holes 509 are provided, and multiple liquid holes 509 are evenly distributed on the outer side of the heat preservation barrel 502. When in use, before casting, the first side plate 2 at the top is driven to move upward by the bidirectional electric telescopic rod 11, and the upward movement of the first side plate 2 drives the upper mold 1 to move upward together. After the upper mold 1 moves up to a distance from the lower mold 3, the staff can carefully clean the inside of the cavity of the upper mold 1 and the lower mold 3. After cleaning, the staff can use the bidirectional electric telescopic rod 11 to clean the inside of the cavity of the upper mold 1 and the lower mold 3. 1 drives the upper mold 1 to move downward until it contacts and presses tightly with the lower mold 3. At this time, the high-temperature metal solution that has just been fired is poured into the casting device 5, and the inside of the mold is evenly cast through the casting device 5. When not casting, the motor 6 can be started to drive the parts in the casting device 5 to rotate and stir the high-temperature metal solution. The high-temperature metal solution is poured onto the upper inclined ring plate 508 between the two arc-shaped baffles 501. The high-temperature metal solution poured into the upper inclined ring plate 508 is located at the position where the liquid outlet hole is opened on the outside of the insulation barrel 502. A part of the high-temperature metal solution flows into the insulation barrel 502 through the liquid through hole 509, and the other part of the metal solution overflows to both sides of the liquid through hole 509 and flows into the insulation barrel through the arc hole 507. 502, by opening a plurality of liquid holes 509 at a position between the two arc-shaped baffles 501 on the outside of the heat preservation barrel 502 to facilitate the passage of the metal solution, an upwardly inclined upper oblique ring plate 508 is set on the outside of the heat preservation barrel 502 below the arc-shaped hole 507 to resist the metal solution in the heat preservation barrel 502, and the high-temperature metal solution flows downward from the upper oblique ring plate 508 and passes through the arc-shaped hole 507 and the liquid hole 509 to enter the heat preservation barrel 502. The inclined surface of the upper oblique ring plate 508 facilitates the solution to flow into the heat preservation barrel 502 through the liquid hole 509 and the arc-shaped hole 507 in time without a large amount of accumulation. The four arc-shaped baffles 501 are respectively set at positions corresponding to the four arc-shaped holes 507. The four arc-shaped baffles 501 are respectively set at positions corresponding to the four arc-shaped holes 507. The baffles 501 cover a large area of the four arc-shaped holes 507 respectively. After the metal solution is poured in, the motor 6 is started to drive the threaded long rod 503 to rotate. Under the rotation limit of the limit vertical rod 9, the threaded long rod 503 is rotated and moved upward. When the threaded long rod 503 rotates and moves upward, it drives the cleaning mechanism 505 in the square vertical hole 504 to move upward together. When the cleaning mechanism 505 rotates and moves upward, it gradually contacts the cleaning mechanism 506. The cleaning mechanism 506 self-cleans the threaded long rod 503 and the cleaning mechanism 505 that are rotating and moving upward. When the threaded long rod 503 rotates and moves to the top of the liquid outlet pipe 510, the high-temperature metal solution in the insulation barrel 502 flows into the mold through the liquid outlet pipe 510 for casting.

[0013] For the second embodiment, please refer to Figures 1 - 8, the present invention provides a casting production device for valve casting: The cleaning mechanism 505 includes a square scraping plate 5051. A square hole 5052 is formed on one side of the square scraping plate 5051. A corrugated strip 5053 is fixedly connected to the inner wall of the square hole 5052. Oblique baffles 5054 are fixedly connected to both sides of the square scraping plate 5051. A bottom-opening square groove 5055 is formed at the bottom of the oblique baffle 5054. The outer side of the square scraping plate 5051 is slidably connected to the inner wall of the square vertical hole 504. There are two square holes 5052, and the two square holes 5052 are evenly distributed on one side of the square scraping plate 5051. There are multiple corrugated strips 5053, and the multiple corrugated strips 5053 are evenly distributed on both sides of the inner wall of the square hole 5052. There are multiple oblique baffles 5054, and the multiple oblique baffles 5054 are evenly distributed on both sides of the square scraping plate 5051; The cleaning mechanism 506 includes an annular inclined plate 5061, the inner side of the annular inclined plate 5061 is fixedly connected to a hard brush 5062, the inner side of the annular inclined plate 5061 is provided with an inclined circular hole 5063, the outer side of the annular inclined plate 5061 is fixedly connected to a corrugated long piece 5064, both sides of the corrugated long piece 5064 are fixedly connected to dense brushes 5065, the top of the annular inclined plate 5061 is fixedly connected to the inner wall of the heat preservation barrel 502, two corrugated long pieces 5064 are provided, and the two corrugated long pieces 5064 are evenly distributed on the outer side of the annular inclined plate 5061, a plurality of hard brushes 5062 are provided, and the plurality of hard brushes 5062 are evenly distributed on the inner side of the annular inclined plate 5061, a plurality of inclined circular holes 5063 are provided, and the plurality of inclined circular holes 5063 are provided. Evenly distributed on the inner side of the annular inclined plate 5061, there are multiple dense brushes 5065, and multiple dense brushes 5065 are evenly distributed on both sides of the corrugated long piece 5064. When in use, the threaded long rod 503 rotates, driving the square scraper 5051 in the square vertical hole 504 to rotate together. When the square scraper 5051 rotates, the outer side is in constant contact with the inner wall of the insulation barrel 502. The square scraper 5051 slides and scrapes the inner wall of the insulation barrel 502 as the threaded long rod 503 rotates. When the square scraper 5051 rotates, it drives the corrugated strips 5053 in the square hole 5052 to rotate together. When the multiple corrugated strips 5053 rotate, the high-temperature metal solution in the insulation barrel 502 is evenly stirred and broken up. When the square scraper 5051 rotates, it drives the inclined baffles 505 on both sides. 4 rotates together, and the bottom of the inclined baffle 5054 is in contact with the bottom of the insulation barrel 502 at all times when it rotates. As the square scraper 5051 rotates, the inclined baffle 5054 continuously pushes the residual metal solution at the bottom of the insulation barrel 502 to move. When the metal solution is pushed, it gradually moves along the inclined surface of the inclined baffle 5054 toward the center of the insulation barrel 502 at the position of the liquid outlet pipe 510. By providing a bottom-opening square groove 5055 at the bottom of the inclined baffle 5054, it is convenient for the metal solution to pass through in sequence. When the threaded long rod 503 gradually moves upward to the bottom of the square scraper 5051 and contacts the bottom of the inner wall of the square vertical hole 504, the square scraper 5051 rotates and moves upward along with the threaded long rod 503. As the directional scraper rotates and moves upward, it gradually approaches the cleaning mechanism 506 and contacts the cleaning mechanism 506. When the threaded long rod 503 rotates and moves upward, the position near the bottom of the inner side of the annular inclined plate 5061 is always in contact with the outer thread surface of the threaded long rod 503, and the annular inclined plate 5061 slides and scrapes the outer thread surface of the threaded long rod 503 that is rotating and moving upward. The hard brush 5062 and the dense brush 5065 are both made of high-temperature heat-resistant material. At the same time, the hard brush 5062 on the inner side of the annular inclined plate 5061 is also always in contact with the inner thread surface of the threaded long rod 503, and the hard brush 5062 performs hard friction cleaning on the inner thread surface of the threaded long rod 503 that is rotating and moving upward. When the metal solution scraped off from the inner side of the annular inclined plate 5061 accumulates a lot, it gradually falls to the outside from the inclined circular hole 5063. By providing multiple inclined circular holes 5063, the continuously accumulated metal solution can be discharged in time.As the threaded rod 503 rotates and moves upward, the square scraper 5051 comes into contact with the corrugated strip 5064. As the square scraper 5051 passes through the corrugated strip 5064, it rubs against the dense brushes 5065 on its surface. The dense brushes 5065 rub against the sides of the square scraper 5051, the corrugated strips 5053 in the square hole 5052, and the surface of the inclined baffle 5054.

[0014] When the present invention is operated, before casting, the first side plate 2 at the top is driven to move upward by the bidirectional electric telescopic rod 11. The upward movement of the first side plate 2 drives the upper mold 1 to move upward together. After the upper mold 1 moves up to a distance from the lower mold 3, the staff can carefully clean the inside of the cavity of the upper mold 1 and the lower mold 3. After cleaning, the bidirectional electric telescopic rod 11 is used to drive the upper mold 1 to move down to contact with the lower mold 3 and tightly press it. At this time, the freshly fired high-temperature molten metal is poured into the casting device 5, and the inside of the mold is evenly cast by the casting device 5. When not casting, the motor 6 can be started to drive the parts in the casting device 5 to rotate and stir the high-temperature molten metal, and the high-temperature molten metal is poured onto the two arc baffles 50. 1, the high-temperature metal solution poured into the upper inclined ring plate 508 is located at the position where the liquid outlet hole is opened on the outside of the insulation barrel 502, and a part of the high-temperature metal solution flows into the insulation barrel 502 through the liquid through hole 509, and the other part of the metal solution overflows to both sides of the liquid through hole 509 and flows into the insulation barrel 502 through the arc hole 507. By opening a plurality of liquid through holes 509 at a position between the two arc baffles 501 on the outside of the insulation barrel 502 to facilitate the passage of the metal solution, an upwardly inclined upper inclined ring plate 508 is provided on the outside of the insulation barrel 502 near the bottom of the arc hole 507 to resist the metal solution in the insulation barrel 502, and the high-temperature metal solution flows downward from the upper inclined ring plate 508 and passes through the arc hole 507 and the liquid through hole 50 9 enters the insulation barrel 502, and the inclined surface of the upper inclined ring plate 508 facilitates the solution to flow into the insulation barrel 502 in time through the liquid through hole 509 and the arc hole 507 without a large amount of accumulation. The four arc baffles 501 are respectively arranged at positions corresponding to the four arc holes 507. The four arc baffles 501 cover the four arc holes 507 with a large area. After the metal solution is poured in, the motor 6 is started to drive the threaded long rod 503 to rotate. Under the rotation limit of the limit vertical rod 9, the threaded long rod 503 is rotated and moved upward. When the threaded long rod 503 rotates and moves upward, it drives the cleaning mechanism 505 in the square vertical hole 504 to move upward together. When the cleaning mechanism 505 rotates and moves upward, it gradually contacts with the cleaning mechanism 506. The cleaning mechanism 506 rotates and moves upward. The threaded long rod 503 and the cleaning mechanism 505 perform self-cleaning together. When the threaded long rod 503 rotates and moves upward to the top of the liquid outlet pipe 510, the high-temperature metal solution in the insulation barrel 502 flows into the mold through the liquid outlet pipe 510 for casting. When the threaded long rod 503 rotates, it drives the square scraper 5051 in the square vertical hole 504 to rotate together. When the square scraper 5051 rotates, the outer side of the square scraper 5051 is in constant contact with the inner wall of the insulation barrel 502. As the threaded long rod 503 rotates, the square scraper 5051 slides and scrapes the inner wall of the insulation barrel 502. When the square scraper 5051 rotates, it drives the corrugated strips 5053 in the square hole 5052 to rotate together. When multiple corrugated strips 5053 rotate, the high-temperature metal solution in the insulation barrel 502 is evenly stirred and dispersed.When the square scraping plate 5051 rotates, it drives the inclined baffles 5054 on both sides to rotate together. When the inclined baffles 5054 rotate, the bottom always contacts the bottom of the heat preservation barrel 502. As the inclined baffles 5054 rotate with the square scraping plate 5051, they continuously push the residual molten metal solution at the bottom of the heat preservation barrel 502 to move. When the molten metal solution is pushed, it gradually moves along the inclined surface of the inclined baffle 5054 towards the position of the liquid outlet pipe 510 at the center of the heat preservation barrel 502. By opening a bottom square groove 5055 at the bottom of the inclined baffle 5054, it is convenient for the molten metal solution to pass through in sequence. When the threaded long rod 503 gradually moves up to the point where the bottom of the square scraping plate 5051 contacts the inner bottom of the square vertical hole 504, the square scraping plate 5051 rotates and moves up together with the threaded long rod 503. When the directional scraping plate rotates and moves up, it gradually approaches the material cleaning mechanism 506 and makes a toggling contact with the material cleaning mechanism 506. When the threaded long rod 503 rotates and moves up, the position near the bottom on the inner side of the annular inclined plate 5061 always contacts the external thread surface of the threaded long rod 503. The annular inclined plate 5061 slides and scrapes the external thread surface of the rotating and moving-up threaded long rod 503. Both the hard brush 5062 and the dense brush 5065 are made of high-temperature heat-resistant materials. At the same time, the hard brush 5062 on the inner side of the annular inclined plate 5061 also always contacts the internal thread surface of the threaded long rod 503. The hard brush 5062 performs hard friction cleaning on the internal thread surface of the rotating and moving-up threaded long rod 503. When the molten metal solution scraped off on the inner side of the annular inclined plate 5061 accumulates more, it gradually falls outward from the inclined surface round hole 5063. By opening multiple inclined surface round holes 5063, it is convenient for the continuously accumulating molten metal solution to be discharged in time. When the square scraping plate 5051 rotates and moves up with the threaded long rod 503, it makes a toggling contact with the corrugated long piece 5064. When the square scraping plate 5051 passes through the corrugated long piece 5064, it makes a frictional contact with the dense brush 5065 on its surface. The dense brush 5065 performs frictional cleaning on the side surface of the square scraping plate 5051, the corrugated strips 5053 in the square hole 5052, and the surface of the inclined baffle 5054.,

[0015] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art without special instructions and limitations.,

Claims

1. A casting production device for valve casting, characterized in that, include: An upper mold (1), the upper mold (1) being provided with a square feed hole for easy casting, and first side plates (2) being provided on both sides of the upper mold (1); A lower mold (3), the lower mold (3) is used to press and dock with the upper mold (1) to form a complete cavity inside, and second side plates (4) are provided on both sides of the lower mold (3); A casting device (5), the casting device (5) is used to uniformly cast the mold, and a motor (6) is provided on the top of the casting device (5); A large collar (7) is used for sleeve-type fixing of the casting device (5), and a concave side frame (8) is provided on the outer side of the large collar (7); One side of the upper mold (1) is fixedly connected to one side of the first side plate (2), one side of the lower mold (3) is fixedly connected to one side of the second side plate (4), the top of the casting device (5) is fixedly connected to the drive shaft of the motor (6), the large collar (7) is sleeved on the casting device (5) and fixedly connected to the casting device (5), the outer side of the large collar (7) is fixedly connected to one side of the concave side frame (8), and one side of the concave side frame (8) is fixedly connected to one side of the lower mold (3); Wherein, the casting device (5) comprises: An arc-shaped baffle (501) is used to cover a large area of high-temperature gas emitted from the high-temperature metal solution, and a heat preservation barrel (502) is provided on one side of the arc-shaped baffle (501); The outer side of the heat preservation barrel (502) is fixedly connected to one side of the arc-shaped baffle (501), and four arc-shaped baffles (501) are provided, and the four arc-shaped baffles (501) are evenly distributed on the outer side of the heat preservation barrel (502).

2. The casting production equipment for valve casting according to claim 1, characterized in that: The top of the concave side frame (8) is fixedly connected to a limit vertical rod (9), the outer side of the limit vertical rod (9) is sleeved and slidably connected to a double-ring sleeve plate (10), and the bottom of the first side plate (2) is fixedly connected to a bidirectional electric telescopic rod (11).

3. The casting production equipment for valve casting according to claim 2, characterized in that: The double-ring sleeve (10) is sleeved on the outside of the motor (6) and fixedly connected to the motor (6); the bottom of the bidirectional electric telescopic rod (11) is fixedly connected to the top of the second side plate (4).

4. A casting production device for valve casting according to claim 1, characterized in that: A threaded long rod (503) passes through and is threadedly connected to the top of the heat-insulating barrel (502); a square vertical hole (504) is provided on the outer side of the threaded long rod (503); a cleaning mechanism (505) is slidably connected to the inner wall of the square vertical hole (504); a cleaning mechanism (506) is fixedly connected to the inner side of the heat-insulating barrel (502); an arc-shaped hole (507) is provided on the outer side of the heat-insulating barrel (502); an upper oblique ring plate (508) is sleeved on and fixedly connected to the outer side of the heat-insulating barrel (502); a liquid hole (509) is provided on the outer side of the heat-insulating barrel (502); and a liquid outlet pipe (510) is connected to the bottom of the heat-insulating barrel (502).

5. The casting production equipment for valve casting according to claim 4, characterized in that: The outer side of the heat preservation barrel (502) is fixedly connected to the inner side of the large collar (7). The top of the threaded long rod (503) is fixedly connected to the drive shaft of the motor (6). Four arc-shaped holes (507) are provided, and the four arc-shaped holes (507) are evenly distributed on the outer side of the heat preservation barrel (502). A plurality of liquid through holes (509) are provided, and the plurality of liquid through holes (509) are evenly distributed on the outer side of the heat preservation barrel (502).

6. The casting production equipment for valve casting according to claim 4, characterized in that: The cleaning mechanism (505) includes a square scraping plate (5051). A square hole (5052) is formed on one side of the square scraping plate (5051). A corrugated strip (5053) is fixedly connected to the inner wall of the square hole (5052). Oblique baffles (5054) are fixedly connected to both sides of the square scraping plate (5051). A bottom open square groove (5055) is formed at the bottom of the oblique baffle (5054).

7. The casting production equipment for valve casting according to claim 6, characterized in that: The outer side of the square scraping plate (5051) is slidably connected to the inner wall of the square vertical hole (504). Two square holes (5052) are provided, and the two square holes (5052) are evenly distributed on one side of the square scraping plate (5051). A plurality of corrugated strips (5053) are provided, and the plurality of corrugated strips (5053) are evenly distributed on both sides of the inner wall of the square hole (5052). A plurality of oblique baffles (5054) are provided, and the plurality of oblique baffles (5054) are evenly distributed on both sides of the square scraping plate (5051).

8. The casting production equipment for valve casting according to claim 4, characterized in that: The material cleaning mechanism (506) includes an annular inclined plate (5061). A rigid brush (5062) is fixedly connected to the inner side of the annular inclined plate (5061). An inclined surface round hole (5063) is formed on the inner side of the annular inclined plate (5061). A corrugated long piece (5064) is fixedly connected to the outer side of the annular inclined plate (5061). Dense brushes (5065) are fixedly connected to both sides of the corrugated long piece (5064).

9. The casting production equipment for valve casting according to claim 8, characterized in that: The top of the annular inclined plate (5061) is fixedly connected to the inner wall of the heat preservation barrel (502). Two corrugated long pieces (5064) are provided, and the two corrugated long pieces (5064) are evenly distributed on the outer side of the annular inclined plate (5061).

10. The casting production equipment for valve casting according to claim 8, characterized in that: A plurality of rigid brushes (5062) are provided, and the plurality of rigid brushes (5062) are evenly distributed on the inner side of the annular inclined plate (5061). A plurality of inclined surface round holes (5063) are provided, and the plurality of inclined surface round holes (5063) are evenly distributed on the inner side of the annular inclined plate (5061). A plurality of dense brushes (5065) are provided, and the plurality of dense brushes (5065) are evenly distributed on both sides of the corrugated long piece (5064).

Citation Information

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