Cutting equipment for producing aluminum sticks
By designing an automated aluminum rod cutting equipment, using a negative pressure fan to absorb debris and rubber wheels to remove burrs, the problems of debris scattering and burrs in the aluminum rod cutting equipment are solved, and efficient cleaning and high-quality cutting are achieved.
Patent Information
- Application Number
- CN202510901615.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-07-01
AI Technical Summary
Existing aluminum rod cutting equipment produces a large amount of aluminum debris scattered during cutting and is difficult to clean, and the cutting edges are prone to residual burrs, resulting in poor product quality.
An aluminum rod cutting device including a conveyor table, cutting table, chip suction assembly, rotary assembly and collection assembly is designed to absorb debris with a negative pressure fan, rubber wheel and steel bristle brush to remove burrs, and to achieve automated control through electric push rods and motors.
It effectively avoids the splash and scattering of metal debris, improves cleaning convenience, ensures cutting quality, and facilitates the collection and reprocessing of debris.
Smart Images

Figure CN120394993A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of aluminum rod cutting equipment, and particularly relates to a production aluminum rod cutting equipment. Background Art
[0002] Aluminum is a light metal and is the largest category of metals among metal varieties. It has special chemical and physical properties. It is not only light in weight, firm in texture, but also has good ductility, electrical conductivity, thermal conductivity, heat resistance and nuclear radiation resistance. It is an important basic raw material for the development of the national economy. With the continuous development of industrial manufacturing, the application of aluminum materials in industries such as aviation, automobiles, and construction has become increasingly popular, resulting in an increasing demand for efficient and precise aluminum processing equipment. As one of the commonly used industrial raw materials, the cutting production process of aluminum rods usually relies on traditional manual or semi-automatic cutting equipment.
[0003] When the existing aluminum rod cutting equipment is cutting, for example, the Chinese invention patent with the publication number CN112620771A discloses an intelligent cutting equipment for cutting aluminum substrates of any size.
[0004] However, when cutting, a large amount of aluminum chips will scatter on the surface of the equipment. If the aluminum chips are cleaned after cutting, it is rather troublesome and difficult to clean. Moreover, when cutting the raw material, burrs may remain on the cut edge of the raw material, resulting in poor quality of the cut products. In view of this, we have proposed a production aluminum rod cutting equipment. Summary of the Invention
[0005] The purpose of the present invention is to provide a production aluminum rod cutting equipment to solve the problems raised in the above background art.
[0006] In view of this, the present invention provides a production aluminum rod cutting equipment, including: A conveying table, on one side top of the conveying table, a moving groove is opened, and a pushing frame is installed inside the moving groove. And at the top inside the pushing frame, a first electric push rod is fixedly installed. There are two groups of the first electric push rods on the left and right. At the bottom output ends of the two groups of the first electric push rods, a first clamping plate is installed. At the front and rear ends of the moving groove, rollers are installed through bearings. At one end top of the conveying table, a cutting groove is opened. On the top of the conveying table, a second electric push rod is installed. There are two groups of the second electric push rods on the left and right and they are arranged on both sides of the cutting groove. At the output end of the second electric push rod, a second clamping plate is installed; A cutting table, which is arranged at the rear side of one end of the conveying table. At the inner top of the cutting table, an eighth electric push rod is fixedly installed. There are two groups of the eighth electric push rods on the left and right and they are arranged on both sides of the cutting groove. At the output ends of the two groups of the eighth electric push rods, a third clamping plate is installed; The first limiting groove is opened inside the cutting table. A second limiting groove is opened on one side of the first limiting groove, and a third limiting groove is opened on the other side of the first limiting groove. A fourth electric push rod is fixedly installed at the bottom of the second limiting groove, and a saw blade is arranged inside the first limiting groove; A chip suction assembly is arranged on the outer periphery of the top of the saw blade; A rotation assembly is installed on the front side of the chip suction assembly; A collection assembly is arranged on the top of the cutting table.
[0007] In the above technical solution, further, one side of the saw blade is connected to a push block through a bearing, and the push block is embedded in the second limiting groove and slidably connected to the second limiting groove. The output end of the fourth electric push rod is connected to one side of the push block. A first motor is arranged on the other side of the saw blade, and the first motor is embedded in the third limiting groove and slidably connected to the third limiting groove, realizing the function of the saw blade moving horizontally and cutting.
[0008] In the above technical solution, further, the chip suction assembly includes a protective cover. The protective cover is sleeved outside the saw blade, and the left and right sides of the protective cover are rotatably connected to the left and right connecting shafts of the saw blade. A connecting block is fixedly installed on one side of the protective cover. The top of the push block is hinged to a fifth electric push rod, and the output end of the fifth electric push rod is hinged to the rear side of the connecting block. The top of the protective cover is fixedly connected to a feeding hose. An activity groove is opened on the top of the cutting table, and the feeding hose is embedded in the activity groove and slidably connected to the activity groove, which can cover above the cut of the saw blade on the aluminum rod, so as to cooperate with the negative pressure fan to suck the chips generated during cutting. At the same time, the angle of the protective cover can be adjusted by using the fifth electric push rod.
[0009] In the above technical solution, further, the rotating assembly includes a chute, which is opened on the left and right sides of the protective sleeve. A clamping block is embedded in the chute, and the clamping block is slidably connected to the chute. Both sides of the bottom of the clamping block are fixedly installed with sixth electric push rods, and there are two groups of sixth electric push rods arranged front and back. The output end of the sixth electric push rod is fixedly connected with a sleeve rod, and a housing is arranged below the sleeve rod. A rotating shaft is embedded in the housing, and there are two groups of rotating shafts arranged left and right. Rubber wheels are fixedly installed at both ends of the rotating shaft. A first gear is fixedly installed in the middle of the rotating shaft. A second motor is installed at the center of the interior of the housing, and the output end of the second motor is directly connected to a second gear, and the second gear is meshed with the two groups of first gears on the left and right. A third electric push rod is installed on the top of the conveying table, and there are two groups of third electric push rods arranged left and right and are arranged on both sides of the cutting groove. A steel brush is installed at the output end of the third electric push rod. After cutting, the two rubber wheels can be attached to both sides of the top of the aluminum rod through the sixth electric push rod. Using the second motor to drive the rubber wheels to rotate and cooperate with the steel brush can very conveniently remove the burrs around the cut surface. By setting the sixth electric push rod and the spring, the height of the rubber wheels can be adjusted, so that the rotating assembly can be applicable to aluminum rods of different sizes, which is beneficial to improving the applicability of the device. The second motor is a servo motor, which mainly relies on the controller to send control signals and can realize forward and reverse rotation.
[0010] In the above technical solution, further, the collection assembly includes a collection box, which is installed on the top of the cutting table through bolts. One end of the feeding hose communicates with the inside of the collection box. A negative pressure fan is installed on one side of the collection box through screws, and an exhaust port is fixedly installed on the outside of the negative pressure fan. A filter screen is embedded on one side surface of the collection box, and the filter screen is communicated with the negative pressure fan. A storage groove is opened on the other side of the collection box, and a storage box is inserted into the storage groove. An installation plate is fixedly installed on the outside of the storage box, and handles are fixedly installed on the outside surface of the installation plate, and there are two groups of handles arranged left and right. The installation plate is installed on one side surface of the collection box through screws. A seventh electric push rod is arranged inside the top of the collection box, and an extrusion plate is fixedly installed at the output end of the seventh electric push rod. The diameter of the extrusion plate is the same as the inner diameter of the storage box, realizing the function of collecting the chips generated by cutting, and gathering the chips in the storage box is also convenient for taking out the chips.
[0011] In the above technical solution, further, one side surface of the first plywood, the second plywood and the third plywood are fixedly bonded with a rubber pad, and the rubber pad is made of natural rubber, generally synthetic rubber. Synthetic rubber is a rubber material manufactured by chemical synthesis and has properties similar to natural rubber. Synthetic rubber can be formulated according to different needs to obtain specific physical and chemical properties, and has the characteristics of sealing, anti-slip, wear resistance and high elasticity. This design utilizes the elastic characteristics of rubber, so that the first plywood, the second plywood and the third plywood can fit more tightly and stably when fixing the aluminum rod.
[0012] In the above technical solution, further, the distance that the push block moves in the second limit groove is equal to the distance that the card block moves in the slide groove, the card block is set to a horizontal I-shape, and the bottom of the card block is installed with a roller through a bearing, and there are multiple groups of rollers, and the bottom of the roller is rollingly connected to the bottom of the slide groove. When the saw blade and the protective cover move to one side of the aluminum rod, the rubber wheel will remain on the top of the aluminum rod and not move, so the card block will slide in the slide groove. Multiple groups of rollers are installed at the bottom of the card block through bearings, which can ensure that the card block moves more smoothly in the slide groove.
[0013] In the above technical solution, further, the protective cover can be rotated to an angle of 0°-15° by the push of the fifth electric push rod, and a preset value is set in the fifth electric push rod. When the output end of the fifth electric push rod moves the preset value distance, the protective cover can rotate fifteen degrees. Since one end of the protective cover is set to a wrapping shape, the aluminum rod can be wrapped in the protective cover. Therefore, before the saw blade cuts, the protective cover needs to be pressed down to a certain angle to realize the function of pressing the rubber wheel on the top of the aluminum rod.
[0014] In the above technical solution, further, the thickness of the rubber wheels at both ends of the rotating shaft is different, the thickness of the rotating shaft of one group close to the saw blade is smaller than the thickness of the other group of rotating shafts, and the surface of the rubber wheel is provided with multiple groups of anti-slip grooves. By making the thickness of the rotating shaft of one group close to the saw blade smaller than the thickness of the other group of rotating shafts, the contact area between the rubber wheel and the aluminum rod is increased. At the same time, multiple groups of anti-slip grooves are provided on the surface of the rubber wheel, which can increase the friction between the rubber wheel and the aluminum rod.
[0015] In the above technical solution, further, a locking groove is provided at the bottom of the storage slot, and the locking groove is set to a convex shape, the bottom of the storage box is embedded with a first bottom plate, and the bottom of the first bottom plate is fixedly installed with a connecting column, and the connecting column passes through the bottom of the storage box and is fixedly connected to the second bottom plate, the bottom of the connecting column and the second bottom plate are jointly embedded in the locking groove and are slidably connected to the locking groove, after the storage box is pulled out of the storage slot, the first bottom plate can be driven to move upward by pushing the second bottom plate upward, and the debris on the top of the first bottom plate can be lifted up, which improves the convenience of removing the debris from the storage box.
[0016] The beneficial effects of the present invention are as follows: 1. For this aluminum rod cutting equipment, a protective cover is sleeved outside the saw blade, and a feeding hose is connected to the top of the protective cover. With a negative pressure fan installed on one side of the collection box, when the saw blade cuts the aluminum rod, starting the negative pressure fan can suck the cut debris into the collection box through the feeding hose and the protective cover, avoiding the metal debris from splashing and scattering into every corner of the conveying table and the cutting table, which is beneficial to improving the convenience of cleaning the debris; 2. For this aluminum rod cutting equipment, after the cutting is completed, starting the second motor can drive the second gear to rotate, and at the same time drive the left and right groups of first gears to rotate. The first gear can drive the rubber wheel to rotate, thereby driving the aluminum rod to rotate in place. Cooperating with starting the third electric push rod, the third electric push rod can drive the steel brush to move towards one side of the aluminum rod, and the steel brush can trim the burrs around the cutting surface of the aluminum rod, which is beneficial to improving the cutting quality; 3. For this aluminum rod cutting equipment, a storage box is inserted into the storage groove. With a seventh electric push rod installed at the top inside the collection box, and an extrusion plate fixedly installed at the bottom of the seventh electric push rod, after starting the seventh electric push rod, the output end of the seventh electric push rod can drive the extrusion plate to move downward, extruding the metal debris inside the storage box. After extruding the debris into flakes, it is more convenient to collect and reprocess the metal debris; 4. For this aluminum rod cutting equipment, a first bottom plate is embedded inside the storage box. Cooperating with the bottom of the connecting column and the second bottom plate being embedded in the engaging grooves, when the storage box is inserted into the storage groove, the first bottom plate will stably stop at the bottom of the storage box. After pulling the storage box out of the storage groove, the second bottom plate at the bottom can be pushed to drive the connecting column and the first bottom plate to move upward, so that the pressed aluminum debris protrudes, realizing the demolding function, which is beneficial to improving the convenience of collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a structural schematic diagram of the conveying table of the present invention; Figure 3 is a sectional structural schematic diagram of the cutting table of the present invention; Figure 4 is a rear view structural schematic diagram of the cutting table of the present invention; Figure 5 is a structural schematic diagram of the protective cover of the present invention; Figure 6 is a structural schematic diagram of the saw blade of the present invention; Figure 7 is a structural schematic diagram of the interior of the outer shell of the present invention; Figure 8It is a schematic diagram of the explosion structure of the collection box of the present invention; Figure 9 It is a schematic diagram of the sectional structure of the collection box of the present invention; Figure 10 It is a schematic diagram of the structure of the first bottom plate of the present invention.
[0018] The markings in the figure are indicated as: 1. Conveyor table; 2. Cutting table; 3. Moving groove; 4. Pushing frame; 5. First electric push rod; 6. First clamping plate; 7. Roller; 8. Second electric push rod; 9. Second clamping plate; 10. Third electric push rod; 11. Steel brush; 12. Cutting groove; 13. Third clamping plate; 14. First limiting groove; 15. Second limiting groove; 16. Third limiting groove; 17. Fourth electric push rod; 18. Pushing block; 19. First motor; 20. Saw blade; 21. Protective sleeve; 22. Connecting block; 23. Fifth electric push rod; 24. Sliding groove; 25. Clamping block; 26. Roller; 27. Sixth electric push rod; 28. Sleeve rod; 29. Outer shell; 30. Connecting rod; 31. Spring; 32. Rotating shaft; 33. Rubber wheel; 34. First gear; 35. Second motor; 36. Second gear; 37. Feeding hose; 38. Activity groove; 39. Collection box; 40. Negative pressure fan; 41. Exhaust port; 42. Filter screen; 43. Storage groove; 44. Storage box; 45. Mounting plate; 46. Handle; 47. Seventh electric push rod; 48. Extrusion plate; 49. Engaging groove; 50. First bottom plate; 51. Connecting column; 52. Second bottom plate; 53. Eighth electric push rod. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.
[0020] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments of the present application. For the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters in the following drawings denote like items, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0021] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data may be interchanged where appropriate so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of the same category and do not limit the number of objects. For example, the first object may be one or multiple. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally indicates an "or" relationship between the associated objects before and after.
[0022] It should be noted that in the description of the present application, the orientation or positional relationships indicated by the orientation terms such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal", and "top, bottom" are generally based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. Without contrary instructions, these orientation terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present application; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0023] It should be noted that in this application, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising such element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0024] Please refer to Figures 1 - 10 as shown, a production aluminum rod cutting device is provided, including: A conveying table 1, on the top of one side of the conveying table 1, a moving groove 3 is opened, and a pushing frame 4 is installed inside the moving groove 3. At the top inside the pushing frame 4, a first electric push rod 5 is fixedly installed. There are two groups of first electric push rods 5 on the left and right. At the bottom output ends of the two groups of first electric push rods 5, a first clamping plate 6 is installed. At the front and rear ends of the moving groove 3, rollers 7 are installed through bearings. On the top of one end of the conveying table 1, a cutting groove 12 is opened. On the top of the conveying table 1, a second electric push rod 8 is installed. There are two groups of second electric push rods 8 on the left and right and they are arranged on both sides of the cutting groove 12. At the output end of the second electric push rod 8, a second clamping plate 9 is installed; A cutting table 2, the cutting table 2 is arranged at the rear side of one end of the conveying table 1. On the inner top of the cutting table 2, an eighth electric push rod 53 is fixedly installed. There are two groups of eighth electric push rods 53 on the left and right and they are arranged on both sides of the cutting groove 12. At the output ends of the two groups of eighth electric push rods 53, a third clamping plate 13 is installed; A first limiting groove 14 is opened inside the cutting table 2. A second limiting groove 15 is opened on one side of the first limiting groove 14. A third limiting groove 16 is opened on the other side of the first limiting groove 14. At the bottom of the second limiting groove 15, a fourth electric push rod 17 is fixedly installed. A saw blade 20 is arranged inside the first limiting groove 14; A chip suction assembly is arranged on the outer periphery of the top of the saw blade 20; A rotating assembly is installed on the front side of the chip suction assembly; A collecting assembly is arranged on the top of the cutting table 2. The first motor 19 is a servo motor, which mainly relies on the controller to send control signals and can rotate forward and backward.
[0025] Wherein, one side of the saw blade 20 is connected with a push block 18 through a bearing, and the push block 18 is embedded in the second limiting groove 15 and is slidably connected with the second limiting groove 15. The output end of the fourth electric push rod 17 is connected to one side of the push block 18. The other side of the saw blade 20 is provided with a first motor 19, and the first motor 19 is embedded in the third limiting groove 16 and is slidably connected with the third limiting groove 16, realizing the function of the saw blade 20 moving horizontally and cutting.
[0026] Wherein, the chip suction assembly includes a protective sleeve 21. The protective sleeve 21 is sleeved and installed outside the saw blade 20, and the left and right sides of the protective sleeve 21 are rotatably connected to the left and right connecting shafts of the saw blade 20. One side of the protective sleeve 21 is fixedly installed with a connecting block 22. The top of the push block 18 is hinged with a fifth electric push rod 23, and the output end of the fifth electric push rod 23 is hinged to the rear side of the connecting block 22. The top of the protective sleeve 21 is fixedly connected with a feeding hose 37. An activity groove 38 is opened at the top of the cutting table 2. The feeding hose 37 is embedded in the activity groove 38 and is slidably connected with the activity groove 38, and can cover above the cut of the saw blade 20 on the aluminum rod, so as to cooperate with the negative pressure fan 40 to suck the chips generated during cutting. At the same time, the angle of the protective sleeve 21 can be adjusted by using the fifth electric push rod 23.
[0027] Wherein, the rotating assembly includes a sliding groove 24. The sliding groove 24 is opened on the left and right sides of the protective sleeve 21. A clamping block 25 is embedded in the sliding groove 24, and the clamping block 25 is slidably connected with the sliding groove 24. Both sides of the bottom of the clamping block 25 are fixedly installed with sixth electric push rods 27, and there are two groups of the sixth electric push rods 27 in the front and rear. The output end of the sixth electric push rod 27 is fixedly connected with a sleeve rod 28, and a housing 29 is arranged below the sleeve rod 28. A rotating shaft 32 is embedded in the housing 29, and there are two groups of the rotating shafts 32 on the left and right. Rubber wheels 33 are fixedly installed at both ends of the rotating shaft 32. A first gear 34 is fixedly installed in the middle of the rotating shaft 32. A second motor 35 is installed at the center inside the housing 29, and the output end of the second motor 35 is directly connected with a second gear 36, and the second gear 36 is meshed with the two groups of first gears 34 on the left and right. A third electric push rod 10 is installed at the top of the conveying table 1, and there are two groups of the third electric push rods 10 on the left and right and are arranged on both sides of the cutting groove 12. A steel brush 11 is installed at the output end of the third electric push rod 10. After cutting, the two groups of rubber wheels 33 can be attached to both sides of the top of the aluminum rod through the sixth electric push rod 27. Driving the rubber wheels 33 to rotate by using the second motor 35 and cooperating with the steel brush 11 can very conveniently remove the burrs around the cut surface. By setting the sixth electric push rod 27 and the spring 31, the height of the rubber wheels 33 can be adjusted, so that the rotating assembly can be applicable to aluminum rods of different sizes, which is beneficial to improving the applicability of the device. The second motor 35 is a servo motor, and it mainly relies on the controller to send control signals and can realize forward and reverse rotation.
[0028] Among them, the collection component includes a collection box 39, which is installed on the top of the cutting table 2 by bolts. One end of the feeding hose 37 communicates with the inside of the collection box 39. A negative pressure fan 40 is installed on one side of the collection box 39 by screws, and an exhaust port 41 is fixedly installed on the outside of the negative pressure fan 40. A filter screen 42 is embedded on one side surface of the collection box 39, and the filter screen 42 communicates with the negative pressure fan 40. A storage groove 43 is opened on the other side of the collection box 39, and a storage box 44 is inserted into the storage groove 43. An installation plate 45 is fixedly installed on the outside of the storage box 44, and a handle 46 is fixedly installed on the outside surface of the installation plate 45. There are two groups of left and right handles 46. The installation plate 45 is installed on one side surface of the collection box 39 by screws. A seventh electric push rod 47 is arranged inside the top of the collection box 39, and an extrusion plate 48 is fixedly installed at the output end of the seventh electric push rod 47. The diameter of the extrusion plate 48 is the same as the inner wall diameter of the storage box 44, realizing the function of collecting the chips generated by cutting, and gathering the chips in the storage box 44 is also convenient for taking out the chips.
[0029] Among them, rubber pads are fixedly attached to the side surfaces of the first clamping plate 6, the second clamping plate 9 and the third clamping plate 13. The rubber pads are made of natural rubber, generally synthetic rubber. Synthetic rubber is a rubber material manufactured by chemical synthesis, with properties similar to natural rubber. Synthetic rubber can be formulated according to different requirements to obtain specific physical and chemical properties, and has characteristics such as sealing, anti-slip, anti-wear and high elasticity. This design utilizes the elastic characteristic of rubber to make the first clamping plate 6, the second clamping plate 9 and the third clamping plate 13 fit more closely and stably when fixing the aluminum rod.
[0030] Among them, the moving distance of the push block 18 in the second limiting groove 15 is equal to the moving distance of the clamping block 25 in the sliding groove 24. When the saw blade 20 and the protective cover 21 move towards one side of the aluminum rod for cutting, since the rubber wheel 33 presses tightly on the top of the aluminum rod, the clamping block 25 will also slide in the sliding groove 24, realizing the function that the saw blade 20 and the protective cover 21 move while the rubber wheel 33 is not affected. The clamping block 25 is set in a horizontal I-shaped shape. A roller 26 is installed at the bottom of the clamping block 25 through a bearing, and there are multiple groups of rollers 26. The bottom of the roller 26 is in rolling connection with the bottom of the sliding groove 24. Since when the saw blade 20 and the protective cover 21 move towards one side of the aluminum rod, the rubber wheel 33 will remain stationary on the top of the aluminum rod, the clamping block 25 will slide in the sliding groove 24. By installing multiple groups of rollers 26 at the bottom of the clamping block 25 through bearings, it can ensure that the clamping block 25 moves more smoothly in the sliding groove 24.
[0031] Among them, the angle by which the protective sleeve 21 can rotate under the push of the fifth electric push rod 23 is 0°-15°. A preset value is set inside the fifth electric push rod 23. When the output end of the fifth electric push rod 23 moves a distance of the preset value, the protective sleeve 21 can rotate fifteen degrees. Since one end of the protective sleeve 21 is set in a wrapped shape and can wrap the aluminum rod inside the protective sleeve 21, before the saw blade 20 cuts, it is necessary to press down the protective sleeve 21 by a certain angle to achieve the function of pressing the rubber wheel 33 on the top of the aluminum rod.
[0032] Among them, the thicknesses of the rubber wheels 33 at both ends of the rotating shaft 32 are different. The thickness of a group of rotating shafts 32 close to the saw blade 20 is less than that of the other group of rotating shafts 32. Multiple groups of anti-slip lines are provided on the surface of the rubber wheel 33. By setting the thickness of a group of rotating shafts 32 close to the saw blade 20 to be less than that of the other group of rotating shafts 32, the contact area between the rubber wheel 33 and the aluminum rod is increased. At the same time, multiple groups of anti-slip lines are provided on the surface of the rubber wheel 33, which can increase the friction between the rubber wheel 33 and the aluminum rod.
[0033] Among them, a clamping groove 49 is opened at the bottom of the storage groove 43, and the clamping groove 49 is set in a convex shape. A first bottom plate 50 is embedded at the bottom inside the storage box 44, and a connecting column 51 is fixedly installed at the bottom of the first bottom plate 50. The connecting column 51 penetrates the bottom of the storage box 44 and is fixedly connected to a second bottom plate 52. The bottom of the connecting column 51 and the second bottom plate 52 are jointly embedded in the clamping groove 49 and are slidably connected to the clamping groove 49. After the storage box 44 is pulled out of the storage groove 43, the first bottom plate 50 can be driven to move upward by pushing the second bottom plate 52 upward, and the debris on the top of the first bottom plate 50 can be lifted, improving the convenience of taking out the debris from the storage box 44.
[0034] During use: Place the aluminum rod on one side inside the pushing frame 4 so that the bottom of the aluminum rod contacts the tops of the front and rear groups of rollers 7. After starting the first electric push rod 5, the output end of the first electric push rod 5 can drive the first clamping plate 6 to move downward to clamp and fix the aluminum rod. By sliding the pushing frame 4 in the moving groove 3, the aluminum rod can be pushed towards the cutting table 2. After the aluminum rod is pushed to the cutting point, start the second electric push rod 8 and the eighth electric push rod 53. The second electric push rod 8 can drive the second clamping plate 9 to move towards one side of the aluminum rod to achieve clamping and fixing in the horizontal direction, and the eighth electric push rod 53 can drive the third clamping plate 13 to move downward to achieve clamping and fixing in the vertical direction; After the aluminum rod is clamped and fixed, the negative pressure fan 40 can be started first. The negative pressure fan 40 can generate suction, making the gas flow direction change to be from inside the protective sleeve 21 to inside the feeding hose 37 and then to inside the collection box 39, and finally discharged through the exhaust port 41; After starting the negative pressure fan 40, the fifth electric push rod 23 can be started. The fifth electric push rod 23 can drive the connecting block 22 to move outwards, so that the protective sleeve 21 rotates counterclockwise by 15 degrees with the center of the saw blade 20 as the center. One side of the protective sleeve 21 will cover the aluminum rod. Then, four groups of sixth electric push rods 27 are started simultaneously. The output end of the sixth electric push rod 27 can drive the sleeve rod 28 and the housing 29 to move downwards and fit on both sides of the top of the aluminum rod. At the same time, the connecting rod 30 will move upwards in the sleeve rod 28 and compress the spring 31, and the spring 31 will also generate a reverse force to push the connecting rod 30 and the housing 29; After the rubber wheels 33 are fitted on the top of the aluminum rod, the fourth electric push rod 17 and the first motor 19 can be started simultaneously. The fourth electric push rod 17 can drive the push block 18 to move towards the aluminum rod in the second limiting groove 15 by using its output end. At the same time, the push block 18 can drive the saw blade 20 and the protective sleeve 21 to move. The first motor 19 can drive the saw blade 20 to start rotating. During the movement of the saw blade 20 and the protective sleeve 21, since the two rubber wheels 33 are tightly attached to the top of the aluminum rod, the rubber wheels 33 will not move. Instead, the clamping block 25 and the roller 26 at its bottom move in the reverse direction in the chute 24. When the saw blade 20 touches the aluminum rod, it will cut the aluminum rod. The debris generated by the cutting will be sucked into the protective sleeve 21 and then enter the collection box 39 through the feeding hose 37. After the cutting is completed, the first electric push rod 5, the second electric push rod 8 and the eighth electric push rod 53 can be controlled to retract their output ends, and then the second motor 35 is started. The second motor 35 can drive the second gear 36 to rotate clockwise. The second gear 36 can drive the two first gears 34 to rotate counterclockwise. The first gear 34 drives the rubber wheels 33 to rotate counterclockwise through the rotating shaft 32. Since the two rubber wheels 33 are tightly attached to the top of the aluminum rod, the aluminum rod can be driven to rotate clockwise. At this time, the third electric push rod 10 is started and drives the steel brush 11 to be attached to one side of the aluminum rod. While the aluminum rod is rotating, the periphery of its cut surface will rub against the steel brush 11, and the burrs around the cut surface will be ground off by the steel brush 11. After the burrs are ground off, the sixth electric push rod 27 can be controlled to retract the rubber wheels 33, and at the same time, the saw blade 20 and the protective sleeve 21 are controlled to retract through the fourth electric push rod 17, and the push frame 4 is started again to push the aluminum rod for the next round of cutting; After a set of aluminum rods is cut, the negative pressure fan 40 can be turned off, and the debris will fall into the storage box 44. Then, the seventh electric push rod 47 starts to drive the pressing plate 48 to press downward into the storage box 44. The pressing plate 48 can repeatedly hammer and press the debris to compact the debris in the storage box 44. After compaction, the screws on the surface of the mounting plate 45 can be removed, and the handle 46 can be held to pull out the storage box 44 from the storage groove 43. At the same time, the connecting column 51 and the second bottom plate 52 will slide in the engaging groove 49. After the storage box 44 is pulled out, the second bottom plate 52 at the bottom can be pushed. The second bottom plate 52 can drive the connecting column 51 and the first bottom plate 50 to move upward, so as to separate the debris from the storage box 44. Finally, the collected debris can be recycled and reused.
[0035] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.
Claims
1. A device for cutting aluminum rods, characterized in that, Including: A conveying table (1), on the top of one side of the conveying table (1), a moving groove (3) is opened, and a pushing frame (4) is installed inside the moving groove (3). At the top inside the pushing frame (4), a first electric push rod (5) is fixedly installed. There are two groups of the first electric push rods (5) on the left and right. At the bottom output ends of the two groups of the first electric push rods (5), a first clamping plate (6) is installed. At the front and rear ends of the moving groove (3), rollers (7) are installed through bearings. At the top of one end of the conveying table (1), a cutting groove (12) is opened. On the top of the conveying table (1), a second electric push rod (8) is installed. There are two groups of the second electric push rods (8) on the left and right and they are arranged on both sides of the cutting groove (12). At the output end of the second electric push rod (8), a second clamping plate (9) is installed; A cutting table (2), the cutting table (2) is arranged at the rear side of one end of the conveying table (1). At the top inside the cutting table (2), an eighth electric push rod (53) is fixedly installed. There are two groups of the eighth electric push rods (53) on the left and right and they are arranged on both sides of the cutting groove (12). At the output ends of the two groups of the eighth electric push rods (53), a third clamping plate (13) is installed; A first limiting groove (14), the first limiting groove (14) is opened inside the cutting table (2). On one side of the first limiting groove (14), a second limiting groove (15) is opened. On the other side of the first limiting groove (14), a third limiting groove (16) is opened. At the bottom of the second limiting groove (15), a fourth electric push rod (17) is fixedly installed. Inside the first limiting groove (14), a saw blade (20) is arranged; A chip suction component, the chip suction component is arranged around the top of the saw blade (20); A rotating component, the rotating component is installed on the front side of the chip suction component; A collection component, the collection component is arranged on the top of the cutting table (2).
2. The aluminum rod cutting device according to claim 1, characterized in that, One side of the saw blade (20) is connected with a pushing block (18) through a bearing. The pushing block (18) is embedded in the second limiting groove (15) and is slidably connected with the second limiting groove (15). The output end of the fourth electric push rod (17) is connected to one side of the pushing block (18). On the other side of the saw blade (20), a first motor (19) is arranged. The first motor (19) is embedded in the third limiting groove (16) and is slidably connected with the third limiting groove (16).
3. The aluminum rod cutting device according to claim 2, characterized in that, The chip suction component includes a protective sleeve (21). The protective sleeve (21) is sleeved and installed outside the saw blade (20). The left and right sides of the protective sleeve (21) are rotationally connected with the left and right connecting shafts of the saw blade (20). On one side of the protective sleeve (21), a connecting block (22) is fixedly installed. At the top of the pushing block (18), a fifth electric push rod (23) is hingedly connected. The output end of the fifth electric push rod (23) is hingedly connected to the rear side of the connecting block (22). At the top of the protective sleeve (21), a feeding hose (37) is fixedly connected. On the top of the cutting table (2), a moving groove (38) is opened. The feeding hose (37) is embedded in the moving groove (38) and is slidably connected with the moving groove (38).
4. A production aluminum rod cutting device according to claim 3, characterized in that, The rotating assembly includes a chute (24) which is opened on the left and right sides of the protective sleeve (21). A clamping block (25) is embedded in the chute (24), and the clamping block (25) is slidably connected to the chute (24). Both sides of the bottom of the clamping block (25) are fixedly equipped with sixth electric push rods (27), and there are two groups of the sixth electric push rods (27) arranged front and back. The output end of the sixth electric push rod (27) is fixedly connected with a sleeve rod (28), and a housing (29) is arranged below the sleeve rod (28). A rotating shaft (32) is embedded in the housing (29), and there are two groups of the rotating shafts (32) arranged left and right. Rubber wheels (33) are fixedly installed at both ends of the rotating shaft (32). A first gear (34) is fixedly installed in the middle of the rotating shaft (32). A second motor (35) is installed at the center inside the housing (29), and the output end of the second motor (35) is directly connected with a second gear (36), and the second gear (36) is meshed with the two groups of first gears (34) on the left and right. A third electric push rod (10) is installed on the top of the conveying table (1), and there are two groups of the third electric push rods (10) arranged on both sides of the cutting groove (12). A steel brush (11) is installed at the output end of the third electric push rod (10).
5. A production aluminum rod cutting device according to claim 3, characterized in that, The collection assembly includes a collection box (39) which is installed on the top of the cutting table (2) by bolts. One end of a feeding hose (37) communicates with the inside of the collection box (39). A negative pressure fan (40) is installed on one side of the collection box (39) by screws, and an exhaust port (41) is fixedly installed on the outside of the negative pressure fan (40). A filter screen (42) is embedded on one side surface of the collection box (39), and the filter screen (42) communicates with the negative pressure fan (40). A storage groove (43) is opened on the other side of the collection box (39), and a storage box (44) is inserted into the storage groove (43), and a mounting plate (45) is fixedly installed on the outside of the storage box (44). Handles (46) are fixedly installed on the outside surface of the mounting plate (45), and there are two groups of the handles (46). The mounting plate (45) is installed on one side surface of the collection box (39) by screws. A seventh electric push rod (47) is arranged inside the top of the collection box (39), and an extrusion plate (48) is fixedly installed at the output end of the seventh electric push rod (47). The diameter of the extrusion plate (48) is the same as the inner wall diameter of the storage box (44).
6. A kind of aluminum rod cutting equipment according to claim 1, characterized in that, Rubber pads are fixedly attached to one side surface of the first clamping plate (6), the second clamping plate (9) and the third clamping plate (13).
7. A production aluminum rod cutting device according to claim 4, characterized in that, The moving distance of the push block (18) in the second limiting groove (15) is equal to the moving distance of the clamping block (25) in the chute (24). The clamping block (25) is arranged in a horizontal I-shape. A roller (26) is installed at the bottom of the clamping block (25) through a bearing, and there are multiple groups of the rollers (26), and the bottom of the roller (26) is in rolling connection with the bottom of the chute (24).
8. A kind of aluminum rod cutting equipment according to claim 3, characterized in that, The protective cover (21) can be rotated by an angle of 0° - 15° by the push of the fifth electric push rod (23).
9. A kind of aluminum rod cutting equipment according to claim 4, characterized in that, The rubber wheels (33) at both ends of the rotating shaft (32) have different thicknesses. The thickness of the group of rotating shafts (32) close to the saw blade (20) is less than that of the other group of rotating shafts (32). Multiple groups of anti-slip lines are provided on the surface of the rubber wheels (33).
10. A production aluminum rod cutting device according to claim 5, characterized in that, A clamping groove (49) is opened at the bottom of the storage groove (43), and the clamping groove (49) is arranged in a convex shape. A first bottom plate (50) is embedded at the bottom inside the storage box (44), and a connecting column (51) is fixedly installed at the bottom of the first bottom plate (50). The connecting column (51) penetrates through the bottom of the storage box (44) and is fixedly connected to a second bottom plate (52). The bottom of the connecting column (51) and the second bottom plate (52) are jointly embedded in the clamping groove (49) and are slidably connected to the clamping groove (49).
Citation Information
Patent Citations
Deburring and cutting equipment for seamless steel pipe production
CN114952307A
Novel high -efficient aluminum alloy stick saw cuts device
CN204997144U
Novel aluminum profile heavy digital display precision cutting saw protective cover
CN217412684U
Pipe cutting machine with chipping collecting function
CN218533713U
Plate shearing and deburring all-in-one machine for sheet metal machining
CN219275075U