Manufacturing device and mounting structure of stirring shaft of reaction kettle
By introducing ball screws and motor-driven mobile components and installation structures into the reactor stirring shaft manufacturing device, the existing device is solved in the installation problem of difficulty in installing the vertical reactor shell, and the flexible installation and stable positioning of the stirring shaft are achieved, and the practicality and installation efficiency of the device are improved.
Patent Information
- Application Number
- CN202510874608.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing stirring shaft manufacturing device and installation device cannot be installed in the vertical reactor shell, resulting in poor practicality of the device and a single installation structure.
The manufacturing device including base, moving components, push components and installation structure is adopted, and the ball screw and motor drive is used to realize the flexible installation and positioning of the agitating shaft and adapt to different forms of reactor shells.
The stirring shaft is easily installed in the shell of reactors of different forms, which increases the practicality and stability of the device, prevents position deviation, and improves installation efficiency.
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Figure CN120395400A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of the manufacture of the stirring shaft of a reaction kettle, and particularly relates to a manufacturing device and an installation structure of the stirring shaft of a reaction kettle. Background Art
[0002] In the production processes of many industrial fields such as modern chemical industry, pharmaceuticals, and food, as the core reaction vessel, the reaction kettle plays a crucial role. It is used to carry out various chemical reactions, material mixing, heating and cooling processes, etc. The stirring shaft is a key component in the reaction kettle to achieve uniform mixing of materials, heat and mass transfer, and promote the efficient progress of the reaction. The performance and installation quality of the stirring shaft are directly related to the overall operation effect, production efficiency, and product quality stability of the reaction kettle. With the continuous expansion of the industrial production scale and the increasing requirement for the refinement of production processes, the specifications and sizes of reaction kettles are getting larger and the internal reaction conditions are becoming more complex and demanding. For example, in large-scale chemical synthesis reactions, the volume of the reaction kettle may reach dozens or even hundreds of cubic meters, and it is required that the stirring shaft operates stably in a medium environment with high viscosity, high corrosiveness, high temperature and high pressure, ensuring that the materials can be fully mixed and evenly heated, and avoiding problems such as local overheating and uneven reaction. This poses extremely high requirements for the manufacturing precision, strength, corrosion resistance of the stirring shaft, and the accuracy and reliability of installation.
[0003] When an existing manufacturing device and installation device of a stirring shaft are in use, for example, the Chinese invention patent with the publication number of CN116000382A discloses a manufacturing device and an installation device of a stirring shaft, which relates to the field of the manufacture and installation of a stirring shaft. The manufacturing device includes a fixed-distance rotary machine, and the fixed-distance rotary machine includes a support wheel set. The support wheel set is used to support the ends of the four-corner shaft and the five-corner shaft, so that the axis of the four-corner shaft and the axis of the five-corner shaft are parallel to each other and at the same height; a constant-speed ratio drive mechanism, and the constant-speed ratio drive mechanism is used to drive the four-corner shaft and the five-corner shaft to rotate synchronously at a predetermined speed ratio. The installation device includes a fixed-distance rotary machine and a self-centering walking frame. The manufacturing device can achieve precise positioning when installing the scrapers on the four-corner shaft and the five-corner shaft, preventing the situation of rotational interference between the scrapers on the four-corner disc and the five-corner disc; the installation device includes the fixed-distance rotary machine in the manufacturing device. When installing the stirring shaft, the fixed-distance rotary machine can ensure the stability of the accuracy of the four-corner shaft and the five-corner shaft in the stirring shaft, achieving the effect of cooperating with the self-centering walking frame to install the stirring shaft.
[0004] However, during installation, the stirring shaft can only be horizontally fed into the reaction kettle, and its function is relatively single. When the shape of the reaction kettle shell is vertical, the above device cannot feed the stirring shaft into the reaction kettle shell, resulting in poor overall practicality of the device and a relatively single installation structure. In view of this, we have proposed a manufacturing device and an installation structure of the stirring shaft of a reaction kettle for vehicle lighting. Summary of the Invention
[0005] The purpose of the present invention is to provide a manufacturing device and an installation structure for the stirring shaft of a reaction kettle to solve the problems raised in the above-mentioned background technology.
[0006] In view of this, the present invention provides a manufacturing device for the stirring shaft of a reaction kettle, including: A base, on the upper left side of which a moving component is fixedly installed. The moving component includes a first ball screw, which is connected to the left side inside the base. A first motor is fixedly installed at the front left side of the base. A first ball screw sleeve is sleeved on the left side of the first ball screw, and the upper end of the first ball screw sleeve is connected to an adjusting rod, and the other end of the adjusting rod is connected to the bottom plate. The pushing component includes a second ball screw, which is connected to the inside of the bottom plate. A second motor is fixedly installed on the left side of the bottom plate, and the rotating shaft of the second motor is fixedly connected to the second ball screw. A second ball screw sleeve is sleeved on the left side of the second ball screw of the bottom plate. The upper end of the second ball screw sleeve is fixedly connected to a moving plate, and an installation plate is fixedly installed on the upper right side of the moving plate. A clamping plate is fixedly connected to the upper right side of the installation plate, and a stirring shaft is installed inside the clamping plate.
[0007] In the above technical solution, further, there are two groups of the first ball screws. The left sides of the two groups of the first ball screws are fixedly connected with pulley wheels, and the two groups of pulley wheels are connected by a belt. The right side of the first ball screw is rotatably connected to the inner wall of the base. The front and rear ends of the first ball screw sleeve are fixedly connected with limit sliders, and chutes matching the limit sliders are opened on the inner wall of the base. The rotating shaft of the first motor is connected to one of the first ball screws, and one of the pulley wheels is sleeved on the rotating shaft of the first motor. The first motor can drive one of the pulley wheels to rotate, and it can drive the other pulley wheel to rotate through the belt, so as to realize the simultaneous rotation of the two pulley wheels and achieve the linkage effect.
[0008] In the above technical solution, further, the upper end of the first ball screw sleeve is hingedly connected to an adjusting rod, and the other end of the adjusting rod is hingedly connected to the lower left side of the bottom plate. The front and rear ends of the right side of the bottom plate are rotatably connected to a connecting plate, and the lower end of the connecting plate is fixedly connected to the base. The front and rear ends of the second ball screw sleeve are fixedly connected with limit sliders, and chutes matching the limit sliders are opened on the inner wall of the bottom plate. The right side of the second ball screw is rotatably connected to the inner wall of the bottom plate, and the limit sliders can limit the second ball screw sleeve during movement.
[0009] In the above technical solution, further, the left side of the mounting plate is fixedly installed on the moving plate through a first fixing bolt. Thread grooves are evenly formed on the outer surface of the first fixing bolt. The first fixing bolt is threadedly inserted into the moving plate and the mounting plate. A first nut is sleeved on the lower end of the first fixing bolt. A gasket is arranged on one side where the first fixing bolt and the mounting plate are close to each other, and the gasket is sleeved on the first fixing bolt. Another set of gaskets is arranged on one side where the first nut and the moving plate are close to each other. The first fixing bolt can be inserted into the mounting plate and the moving plate, and fixed by the first nut, so that the mounting plate can be installed on the moving plate.
[0010] In the above technical solution, further, the clamping plate is composed of two arc-shaped plate bodies hinged together. The front ends of the two clamping plates are fixed through a second fixing bolt. Thread grooves are evenly formed on the outer surface of the second fixing bolt. The second fixing bolt is threadedly inserted into the clamping plate. A second nut is sleeved on the lower end of the second fixing bolt. A gasket is arranged on one side where the second fixing bolt and the clamping plate are close to each other, and the gasket is sleeved on the second fixing bolt. Another set of gaskets is arranged on one side where the second nut and the clamping plate are close to each other. The two clamping plates can be adjusted to a suitable position. The second fixing bolt is inserted into the clamping plate and fixed by the second nut.
[0011] The present invention provides an installation structure for a stirring shaft of a reaction kettle, including: A fixed seat, the lower end of the fixed seat is fixedly connected to the upper right side of the base. A third motor is fixedly installed at the middle position of the lower end of the fixed seat. A rotating rod is fixedly connected to the rotating shaft of the third motor, and a gear is sleeved on the outer side of the rotating rod. Activity plates are arranged on the left and right sides inside the fixed seat, and a fixed frame is fixedly connected to the upper end of the activity plate. Connection frames are fixedly connected to the left and right ends of the fixed seat, and an activity sleeve is sleeved on the connection frame. A limiting plate is fixedly connected to the upper end of the fixed frame. A reaction kettle shell is clamped on one side where the two limiting plates are close to each other.
[0012] In the above technical solution, further, T-shaped blocks are movably clamped on the inner walls of the fixed seat on the sides where the two activity plates are away from each other. T-shaped grooves matched with the T-shaped blocks are formed on the inner walls of the fixed seat. Teeth are evenly distributed on the sides where the two activity plates are close to each other. The sides where the two activity plates are close to each other are meshed with the gear. When the gear rotates, the gear drives the activity plate to move through the teeth, so that the activity plate drives the fixed frame to move.
[0013] In the above technical solution, further, one end of the fixed frame is fixedly connected to the movable plate, the other end of the fixed frame is fixedly connected to the movable sleeve, the connecting frame is arranged in a rectangular structure, a slot matching with the connecting frame is opened on the movable sleeve, rubber convex strips are uniformly distributed on the side of the two limiting plates close to each other, and the side of the two limiting plates close to each other abuts against the outer side of the reaction kettle shell. The outer side of the reaction kettle shell can be limited by the limiting plates to prevent its position from shifting when the stirring shaft is installed.
[0014] The beneficial effects of the present invention are: 1. For the manufacturing device and installation structure of the stirring shaft of a reaction kettle, when the first motor is driven, the first motor drives one of the belt pulleys to rotate, and the belt pulley drives the other belt pulley to rotate through the belt, so that the two belt pulleys drive the two first ball screws to rotate at the same time. The first ball screw drives the first ball screw sleeve to move, and at the same time the first ball screw sleeve drives the bottom plate to rotate through the adjusting plate, so that the angle of the bottom plate can be adjusted, and the bottom plate can be erected to facilitate the installation of the stirring shaft in reaction kettle shells of different forms; 2. For the manufacturing device and installation structure of the stirring shaft of a reaction kettle, when the second motor is driven, the second motor drives the second ball screw to rotate through the rotating shaft, the second ball screw drives the moving plate to move through the second ball screw sleeve, and at the same time the moving plate drives the clamping plate to move through the mounting plate. The stirring shaft can be installed on the clamping plate, and then the moving plate can be used to drive the stirring shaft to move, and the stirring shaft can be sent into the reaction kettle shell for installation, making the installation of the stirring shaft more convenient and increasing the practicality of the device during use; 3. For the manufacturing device and installation structure of the stirring shaft of a reaction kettle, when the third motor is driven, the third motor drives the rotating rod to rotate through the rotating shaft, and at the same time the rotating rod drives the two movable plates to move through the gears, so that the two movable plates drive the two limiting plates to move towards each other, and the side of the two limiting plates close to each other abuts against the outer side of the reaction kettle shell to limit the reaction kettle shell and prevent the position of the reaction kettle shell from shifting when the stirring shaft is installed, increasing the stability of the device during use. Description of the Drawings
[0015] Figure 1 is the three-dimensional structure schematic diagram of the present invention; Figure 2 is the first schematic diagram of the mounting plate structure of the present invention; Figure 3 is the Figure 2 enlarged structure schematic diagram of part A of the present invention; Figure 4 is the second schematic diagram of the mounting plate structure of the present invention; Figure 5 is the schematic diagram of the fixed seat structure of the present invention; Figure 6 It is a schematic top view sectional structure diagram of the fixing base of the present invention; Figure 7 It is a schematic three-dimensional structure diagram of the present invention; Figure 8 It is a schematic structure diagram of the clamping plate of the present invention; Figure 9 It is a schematic top view sectional diagram of the base of the present invention; Figure 10 It is a schematic top view sectional structure diagram of the bottom plate of the present invention; Figure 11 It is a schematic bottom view structure diagram of the movable plate of the present invention.
[0016] The markings in the figure are shown as: 1. Base; 2. First ball screw; 3. First motor; 4. Pulley; 5. Belt; 6. First ball screw sleeve; 7. Adjusting rod; 8. Bottom plate; 9. Connecting plate; 10. Second ball screw; 11. Second motor; 12. Second ball screw sleeve; 13. Movable plate; 14. Mounting plate; 15. First fixing bolt; 16. First nut; 17. Clamping plate; 18. Second fixing bolt; 19. Second nut; 20. Stirring shaft; 21. Fixing base; 22. Third motor; 23. Rotating rod; 24. Gear; 25. Movable plate; 26. Fixed frame; 27. Connecting frame; 28. Movable sleeve; 29. Limiting plate; 30. Reactor shell. Specific embodiments
[0017] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope protected by the present application.
[0018] In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, rather than intending to limit the exemplary embodiments according to the present application. For the convenience of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant fields may not be discussed in detail, but in appropriate cases, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that: similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0019] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are usually of the same category, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / ", generally indicates an "or" relationship between the associated objects before and after.
[0020] It should be noted that in the description of this application, the orientation or positional relationship indicated by the orientation terms such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description. Without contrary description, these orientation terms do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of this application; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0021] It should be noted that in this application, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described method can be performed in a different order than described, and various steps can be added, omitted, or combined. In addition, the features described with reference to certain examples can be combined in other examples.
[0022] Embodiment 1: Please refer to Figures 1-11 As shown, this embodiment provides a manufacturing device and an installation structure for a stirring shaft of a reaction kettle.
[0023] Including: a base 1, a moving component is fixedly installed on the upper left side of the base 1. The moving component includes a first ball screw 2, the first ball screw 2 is connected to the left side inside the base 1, a first motor 3 is fixedly installed at the front end of the left side of the base 1, a first ball screw sleeve 6 is sleeved on the left side of the first ball screw 2, and the upper end of the first ball screw sleeve 6 is connected to an adjusting rod 7, and the other end of the adjusting rod 7 is connected to a bottom plate 8; the pushing component includes a second ball screw 10, the second ball screw 10 is connected to the inside of the bottom plate 8, a second motor 11 is fixedly installed on the left side of the bottom plate 8, and the rotating shaft of the second motor 11 is fixedly connected to the second ball screw 10. A second ball screw sleeve 12 is sleeved on the left side of the second ball screw 10 of the bottom plate 8. The upper end of the second ball screw sleeve 12 is fixedly connected to a moving plate 13, and an installation plate 14 is fixedly installed on the upper right side of the moving plate 13. A clamping plate 17 is fixedly connected to the upper right side of the installation plate 14, and a stirring shaft 20 is installed inside the clamping plate 17. A fixed seat 21, the lower end of the fixed seat 21 is fixedly connected to the upper right side of the base 1. A third motor 22 is fixedly installed at the middle position of the lower end of the fixed seat 21, and a rotating rod 23 is fixedly connected to the rotating shaft of the third motor 22. A gear 24 is sleeved on the outer side of the rotating rod 23. On both the left and right sides inside the fixed seat 21, there are movable plates 25, and a fixed frame 26 is fixedly connected to the upper end of the movable plate 25. Connection frames 27 are fixedly connected to both the left and right ends of the fixed seat 21, and a movable sleeve 28 is sleeved on the connection frame 27. A limiting plate 29 is fixedly connected to the upper end of the fixed frame 26. A reaction kettle housing 30 is clamped on the side where the two limiting plates 29 are close to each other. The first motor 3 and the second motor 11 adopt DC reduction motors: such as 57BYG250C-180TF90. The advantage of the DC reduction motor (57BYG250C-180TF90) is the integrated design of a stepper motor + planetary reducer, without the need for an additional transmission mechanism, and can directly drive the ball screw or gearbox. For low-speed and intermittent motion scenarios such as the moving component (such as the first motor 3 driving the first ball screw 2) and the pushing component (such as the second motor 11 driving the second ball screw 10), the price is much lower than that of a servo motor, and it is suitable for auxiliary motion control with low precision requirements. The third motor 22 adopts a servo motor, such as Mitsubishi HF-KP1S-50A, with an in-built encoder (such as a 17-bit absolute encoder) to achieve closed-loop feedback control, with a positioning accuracy of up to ±0.01 mm and extremely small speed fluctuations. For scenarios that require high dynamic performance such as the driving of the stirring shaft 20 (such as the third motor 22) and the lifting or rotation of the reaction kettle housing 30, it can effectively suppress the influence of load fluctuations (such as changes in material resistance) on the operation stability.
[0024] Embodiment 2: This embodiment provides a manufacturing device and installation structure for the stirring shaft of a reaction kettle. In addition to including the technical solutions of the above embodiment, it also has the following technical features.
[0025] Among them, there are two sets of the first ball screw 2 in total. A pulley 4 is fixedly connected to the left side of the two sets of the first ball screws 2, and the two pulleys 4 are connected by a belt 5. The right side of the first ball screw 2 is rotatably connected to the inner wall of the base 1. Limit sliders are fixedly connected to the front and rear ends of the first ball nut 6. A chute matching the limit slider is opened on the inner wall of the base 1. The rotating shaft of the first motor 3 is connected to one of the first ball screws 2. One of the pulleys 4 is sleeved on the rotating shaft of the first motor 3. Connecting the two first ball screws 2 through the belt 5 can ensure that the two screws rotate synchronously, avoiding the problem of uneven movement caused by a single motor driving a single-sided screw. In the moving component (such as the movement of the bottom plate 8), the synchronous drive of the double screws can keep the bottom plate 8 moving horizontally and smoothly, preventing tilting or jamming. The ball screw itself has a high lead accuracy (such as C7 level accuracy), and with the synchronous transmission of the belt 5, the displacement deviation between the two sides can be further reduced. The cooperation between the limit slider and the base chute ensures that the first ball nut 6 only moves axially, avoiding radial deviation and improving the positioning accuracy. The double screws jointly bear the load (such as the weight and friction of the bottom plate 8), and the force on a single screw is halved, reducing the driving torque requirement of the first motor 3. When the first motor 3 drives a single-sided screw, the other screw may suffer from insufficient lubrication or rust due to long-term idleness. The synchronous drive of the double screws can be evenly run-in, reducing the maintenance cost. The belt 5 transmission has a flexible buffering characteristic, which can absorb the impact generated by the start-stop of the first motor 3 or the sudden change of the load, protecting the screw and the first motor 3.
[0026] Embodiment 3: This embodiment provides a manufacturing device and an installation structure for a stirring shaft of a reaction kettle. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0027] Among them, the upper end of the first ball nut 6 is hingedly connected to an adjusting rod 7, and the other end of the adjusting rod 7 is hingedly connected to the lower left side of the bottom plate 8. The front and rear ends of the right side of the bottom plate 8 are rotatably connected to the connecting plate 9, and the lower end of the connecting plate 9 is fixedly connected to the base 1. Limit sliders are fixedly connected to the front and rear ends of the second ball nut 12. A chute matching the limit slider is opened on the inner wall of the bottom plate 8. The right side of the second ball screw 10 is rotatably connected to the inner wall of the bottom plate 8. The right side of the second ball screw 10 is fixed to the inner wall of the bottom plate 8 by means of a bearing or hinge, forming a simply supported beam structure, which can effectively resist the bending deformation of the screw under high-speed rotation or high load. When the pushing component (such as the moving plate 13) moves, the fixed point on the right side of the screw can reduce vibration and radial deviation, ensuring the linear motion accuracy of the second ball nut 12. The right-side rotational connection can limit the axial displacement of the screw, preventing the screw position from shifting due to thermal expansion or load impact, thereby ensuring the stable advancement of the moving plate 13.
[0028] Example 4: This example provides a manufacturing device and installation structure for the stirring shaft of a reactor. In addition to including the technical solutions of the above examples, it also has the following technical features.
[0029] Among them, the left side of the mounting plate 14 is fixedly installed on the moving plate 13 through the first fixing bolt 15. The outer surface of the first fixing bolt 15 is evenly provided with threaded grooves. The first fixing bolt 15 is threadedly inserted into the moving plate 13 and the mounting plate 14. The lower end of the first fixing bolt 15 is sleeved with a first nut 16. A gasket is provided on the side where the first fixing bolt 15 and the mounting plate 14 are close to each other, and the gasket is sleeved on the first fixing bolt 15. Another set of gaskets is provided on the side where the first nut 16 and the moving plate 13 are close to each other. The clamping plate 17 is composed of two arc-shaped plate bodies hinged together. The front ends of the two clamping plates 17 are fixed through the second fixing bolt 18. The outer surface of the second fixing bolt 18 is evenly provided with threaded grooves. The second fixing bolt 18 is threadedly inserted into the clamping plate 17. The lower end of the second fixing bolt 18 is sleeved with a second nut 19. A gasket is provided on the side where the second fixing bolt 18 and the clamping plate 17 are close to each other, and the gasket is sleeved on the second fixing bolt 18. Another set of gaskets is provided on the side where the second nut 19 and the clamping plate 17 are close to each other. Both the first fixing bolt 15 and the second fixing bolt 18 are threadedly inserted and tightened with nuts (the first nut 16, the second nut 19) to form a double locking mechanism, effectively preventing loosening. A gasket is provided at the contact between the first fixing bolt 15 and the plate, which can evenly disperse the tightening force and avoid deformation or tearing of the plate caused by local stress concentration. The mounting plate 14 is fixed on the moving plate 13 through the first fixing bolt 15, and the clamping plate 17 is hinged through the second fixing bolt 18. This design allows for quick disassembly and replacement of components, facilitating maintenance or upgrading. When it is necessary to replace the stirring shaft 20 or adjust the arc of the clamping plate 17, only the first fixing bolt 15 needs to be loosened, and there is no need to disassemble the equipment as a whole. The outer surface of the first fixing bolt 15 is provided with evenly threaded grooves, which cooperate with the first nut 16 and the gasket to achieve standardized tightening, ensuring connection strength and consistency. The threaded connection can adapt to plates of different thicknesses, avoiding irreversible deformation caused by welding or riveting.
[0030] Example 5: This example provides a manufacturing device and installation structure for the stirring shaft of a reactor. In addition to including the technical solutions of the above examples, it also has the following technical features.
[0031] Wherein, on the sides of the two groups of movable plates 25 away from each other, they are both movably clamped on the inner wall of the fixed seat 21 through T-shaped blocks. T-shaped grooves matching with the T-shaped blocks are provided on the inner wall of the fixed seat 21. Tooth teeth are evenly distributed on the sides of the two groups of movable plates 25 close to each other. The sides of the two groups of movable plates 25 close to each other are meshed with the gear 24. One end of the fixed frame 26 is fixedly connected to the movable plate 25, and the other end of the fixed frame 26 is fixedly connected to the movable sleeve 28. The connecting frame 27 is arranged in a rectangular structure. Slots matching with the connecting frame 27 are provided on the movable sleeve 28. Rubber convex strips are evenly distributed on the sides of the two groups of limiting plates 29 close to each other. The sides of the two groups of limiting plates 29 close to each other are abutted against the outer side of the reactor shell 30. The movable plate 25 is in cooperation with the T-shaped groove in the fixed seat 21 through the T-shaped block to achieve linear guidance, preventing the movable plate 25 from tilting or shifting during movement. When the gear 24 drives the movable plate 25 to move horizontally, the T-shaped block ensures that the movable plate 25 slides smoothly along the axial direction of the fixed seat 21, avoiding jamming or derailment. The tooth teeth of the movable plate 25 are meshed with the gear 24. By driving the gear 24 to rotate through the third motor 22, synchronous reverse movement (approaching or moving away from each other) of the two groups of movable plates 25 is realized. When the movable plate 25 moves, the limiting plate 29 is driven to move synchronously through the fixed frame 26, thereby realizing the clamping of the reactor shell 30. When the movable plates 25 approach each other, the limiting plates 29 gradually abut against the reactor shell 30, and the rubber convex strips provide frictional force to prevent the shell from slipping. The rubber convex strips of the limiting plate 29 can increase the contact frictional force with the reactor shell 30 and at the same time play a buffering role, avoiding scratching the surface of the reactor shell 30 due to hard contact, being applicable to reactor shells of different materials (such as stainless steel, glass) or surface roughness, and improving the versatility.
[0032] During use: Move the device to a suitable position, place the reactor shell 30 on the fixed seat 21, turn on the third motor 22. At the same time, the third motor 22 drives the rotating rod 23 to rotate. The rotating rod 23 drives the movable plate 25 to move through the gear 24. The movable plate 25 moves through the fixed frame 26. The fixed frame 26 drives the two groups of limiting plates 29 to move towards each other, so that the two groups of limiting plates 29 approach each other, and the reactor shell 30 is clamped and fixed through the limiting plates 29; Clamp the stirring shaft 20 on the two groups of clamping plates 17, insert the second fixing bolt 18 into the clamping plate 17, then sleeved the second nut 19 on the second fixing bolt 18 to fix the stirring shaft 20. The second motor 11 can be turned on. The second motor 11 drives the second ball screw 10 to drive the second ball screw sleeve 12 to drive the moving plate 13 to move. The stirring shaft 20 is pushed into the reactor shell 30 through the moving plate 13, and the staff installs it; When the reaction kettle housing 30 is in a vertical state, the first motor 3 can be turned on. The first motor 3 drives the first ball screw 2 to rotate. The first ball screw 2 drives the adjusting rod 7 to move through the first ball screw sleeve 6. The use angle of the bottom plate 8 can be adjusted through the adjusting rod 7. The bottom plate 8 can be adjusted to a vertical state, and then the moving plate 13 can be adjusted to a vertical state. The stirring shaft 20 installed on the clamping plate 17 can be adjusted to a vertical state. Then, the second motor 11 is turned on. The second motor 11 drives the second ball screw sleeve 12 to move through the second ball screw 10. The second ball screw sleeve 12 drives the stirring shaft 20 to descend through the moving plate 13. Then, the stirring shaft 20 can be sent into the reaction kettle housing 30, and the staff can install the stirring shaft 20.
[0033] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific implementation manners. The above specific implementation manners are only illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.
Claims
1. A manufacturing device for a stirring shaft of a reaction kettle, characterized in that , including: A base (1), on the upper left side of the base (1), a moving component is fixedly installed. The moving component includes a first ball screw (2), the first ball screw (2) is connected to the left side inside the base (1), a first motor (3) is fixedly installed at the front left side of the base (1), the left side of the first ball screw (2) is sleeved with a first ball nut (6), and the upper end of the first ball nut (6) is connected to an adjusting rod (7), and the other end of the adjusting rod (7) is connected to a bottom plate (8); A pushing component, the pushing component includes a second ball screw (10), the second ball screw (10) is connected to the inside of the bottom plate (8), a second motor (11) is fixedly installed on the left side of the bottom plate (8), and the rotating shaft of the second motor (11) is fixedly connected to the second ball screw (10). On the left side of the second ball screw (10) of the bottom plate (8), a second ball nut (12) is sleeved. The upper end of the second ball nut (12) is fixedly connected to a moving plate (13), and on the upper right side of the moving plate (13), a mounting plate (14) is fixedly installed. On the upper right side of the mounting plate (14), a clamping plate (17) is fixedly connected, and inside the clamping plate (17), a stirring shaft (20) is installed.
2. The manufacturing device of a stirring shaft of a reaction kettle according to claim 1, characterized in that, There are two sets of the first ball screws (2). The left sides of the two sets of the first ball screws (2) are fixedly connected with belt pulleys (4), and the two sets of the belt pulleys (4) are connected by a belt (5). The right side of the first ball screw (2) is rotatably connected to the inner wall of the base (1). The front and rear ends of the first ball nut (6) are fixedly connected with limit sliders, and on the inner wall of the base (1), a chute matching the limit sliders is opened. The rotating shaft of the first motor (3) is connected to one of the first ball screws (2), and one of the belt pulleys (4) is sleeved on the rotating shaft of the first motor (3).
3. The manufacturing device of a stirring shaft of a reaction kettle according to claim 1, characterized in that, The upper end of the first ball nut (6) is hinged to an adjusting rod (7), and the other end of the adjusting rod (7) is hinged to the lower left side of the bottom plate (8). The front and rear ends on the right side of the bottom plate (8) are rotatably connected to a connecting plate (9), and the lower end of the connecting plate (9) is fixedly connected to the base (1). The front and rear ends of the second ball nut (12) are fixedly connected with limit sliders, and on the inner wall of the bottom plate (8), a chute matching the limit sliders is opened. The right side of the second ball screw (10) is rotatably connected to the inner wall of the bottom plate (8).
4. The manufacturing device of a stirring shaft of a reaction kettle according to claim 1, characterized in that, The left side of the mounting plate (14) is fixedly installed on the moving plate (13) through the first fixing bolt (15). Thread grooves are evenly formed on the outer surface of the first fixing bolt (15). The first fixing bolt (15) is threadedly inserted into the moving plate (13) and the mounting plate (14). A first nut (16) is sleeved on the lower end of the first fixing bolt (15). A gasket is arranged on one side where the first fixing bolt (15) and the mounting plate (14) are close to each other, and the gasket is sleeved on the first fixing bolt (15). Another set of gaskets is arranged on one side where the first nut (16) and the moving plate (13) are close to each other.
5. The manufacturing device of a stirring shaft of a reaction kettle according to claim 1, characterized in that, The clamping plate (17) is composed of two arc-shaped plate bodies hinged together. The front ends of the two clamping plates (17) are fixed through the second fixing bolt (18). Thread grooves are evenly formed on the outer surface of the second fixing bolt (18). The second fixing bolt (18) is threadedly inserted into the clamping plate (17). A second nut (19) is sleeved on the lower end of the second fixing bolt (18). A gasket is arranged on one side where the second fixing bolt (18) and the clamping plate (17) are close to each other, and the gasket is sleeved on the second fixing bolt (18). Another set of gaskets is arranged on one side where the second nut (19) and the clamping plate (17) are close to each other.
6. An installation structure of a stirring shaft of a reaction kettle, characterized in that, Applied to the manufacturing device of a stirring shaft of a reaction kettle according to any one of the above claims 1-5, including: A fixed seat (21), the lower end of the fixed seat (21) is fixedly connected to the upper right side of the base (1). A third motor (22) is fixedly installed at the middle position of the lower end of the fixed seat (21). A rotating rod (23) is fixedly connected to the rotating shaft of the third motor (22). A gear (24) is sleeved on the outer side of the rotating rod (23). Activity plates (25) are arranged on both the left and right sides inside the fixed seat (21). A fixed frame (26) is fixedly connected to the upper end of the activity plate (25). Connection frames (27) are fixedly connected to both the left and right ends of the fixed seat (21). An activity sleeve (28) is sleeved on the connection frame (27). A limiting plate (29) is fixedly connected to the upper end of the fixed frame (26). A reaction kettle shell (30) is clamped on one side where the two limiting plates (29) are close to each other.
7. The installation structure of a stirring shaft of a reaction kettle according to claim 6, characterized in that, One side where the two activity plates (25) are far away from each other is movably clamped on the inner wall of the fixed seat (21) through a T-shaped block. T-shaped grooves matching with the T-shaped block are formed on the inner wall of the fixed seat (21). Teeth are evenly distributed on one side where the two activity plates (25) are close to each other. One side where the two activity plates (25) are close to each other meshes with the gear (24).
8. The installation structure of a stirring shaft of a reaction kettle according to claim 6, characterized in that, One end of the fixed frame (26) is fixedly connected to the movable plate (25), and the other end of the fixed frame (26) is fixedly connected to the movable sleeve (28). The connecting frame (27) is arranged in a rectangular structure. A slot matching the connecting frame (27) is formed in the movable sleeve (28). Rubber convex strips are evenly distributed on the sides of the two limiting plates (29) close to each other. The sides of the two limiting plates (29) close to each other abut against the outer side of the reactor shell (30).
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